CN202702384U - Automatic circulating production system for wall plates - Google Patents
Automatic circulating production system for wall plates Download PDFInfo
- Publication number
- CN202702384U CN202702384U CN 201220345714 CN201220345714U CN202702384U CN 202702384 U CN202702384 U CN 202702384U CN 201220345714 CN201220345714 CN 201220345714 CN 201220345714 U CN201220345714 U CN 201220345714U CN 202702384 U CN202702384 U CN 202702384U
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- China
- Prior art keywords
- conveyer
- ferry bus
- production system
- equipment
- track
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000000465 moulding Methods 0.000 claims abstract description 12
- 230000002493 climbing Effects 0.000 claims abstract description 11
- 239000004744 fabric Substances 0.000 claims description 5
- 238000010025 steaming Methods 0.000 claims description 5
- 241000271559 Dromaiidae Species 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 206010022114 Injury Diseases 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000004642 transportation engineering Methods 0.000 description 1
Abstract
The utility model provides an automatic circulating production system for wall plates. The automatic circulating production system for the wall plates comprises a first conveyer and a second conveyer, a core-pulling device, a steam curing kiln, a die disassembly machine, a die assembly machine, a core distributing device, a distributor and a vibration moulding device are sequentially arranged on the first conveyer, a pressure tank device and a pre-curing kiln are sequentially arranged on the second conveyer, a ferry vehicle rail and a first ferry vehicle travelling on the ferry vehicle rail are arranged between the vibration moulding device and the pressure tank device, a ferry vehicle rail and a second ferry vehicle travelling on the ferry vehicle rail are arranged between the pre-curing kiln and the core-pulling device, and both the first conveyer and the second conveyer are climbing chain type ground rails. The automatic circulating production system for the wall plates is provided with simple devices and is low in cost, simple to operate, scientific and reasonable in layout and small in occupied area, labor intensity can be reduced, production efficiency is remarkably improved, and product quality is more conveniently controlled.
Description
Technical field
The utility model belongs to the automated production equipment field, particularly a kind of wall board automation circulating production system.
Background technology
Existing workshop layout for the production of Light trabs is complicated, and production line operation is complicated, not only inconvenient workman's operation, and make the mould turnover rate low, the more important thing is that labor strength is large and may cause industrial injury, simultaneously, caused the light wall board quality of production to be difficult to control.
CN202241569 discloses a kind of motor train unit circulating system for the production of Light trabs, comprises that the Your Majesty for the transportation mould is total to conveying track and can be total to the secondary conveying track that conveying track forms circulation with described Your Majesty.This system utilizes EMUs to drive, and is arranged with chain at described EMUs wheel, is provided with drive motors at the same end of each equipment respectively, and described drive motors is connected by driving chain with described EMUs wheel respectively.Because adopt a plurality of drive motors to drive EMUs, not only equipment cost is higher, and, in case any drive motors breaks down, will cause production line to be difficult to use, and EMUs drive and repair inconvenience, cost is higher.
The utility model content
The utility model purpose: the purpose of this utility model provides simple, easily wall board automation of the quality control circulating production system of a kind of technique.
Technical scheme: the utility model provides a kind of wall board automation circulating production system; comprise the first conveyer and the second conveyer; be provided with successively the equipment of loosing core on described the first conveyer; steaming kiln; the form removal machine; close the machine of touching; the cloth core equipment; apparatus for distributing and vibration moulding equipment; be provided with successively indent equipment and precuring kiln on described the second conveyer; be provided with ferry bus track and the first ferry bus that walks on the ferry bus track between described vibration moulding equipment and the indent equipment; described precuring kiln and loosing core is provided with the ferry bus track and walks in the second ferry bus on the ferry bus track between the equipment, described the first conveyer and the second conveyer are climbs chain type ground rail.
A kind of improvement as the utility model wall board automation circulating production system, the described chain type ground rail of climbing comprises track, climbs chain and draw-gear, the described chain of climbing is located between the track, and be connected with draw-gear, described draw-gear is located at respectively the first conveyer and the second conveyer two ends, describedly climbs the fixture that chain is provided with fixed mould.
Another kind as the utility model wall board automation circulating production system improves, described the first ferry bus and the second ferry bus comprise respectively vehicle frame, wheel and motor, described bottom of frame is provided with a plurality of wheels that can walk at the ferry bus track, is provided with the motor that drives the vehicle frame walking at described vehicle frame.
Another kind as the utility model wall board automation circulating production system improves, and also comprises handling apparatus, and described handling apparatus is located at form removal machine top.
Beneficial effect: the wall board automation circulating production system equipment that the utility model provides is simple, with low cost, simple to operate, not only can reduce labour intensity, significantly improve production efficiency, and more convenient control product quality, this production system adopts the comparatively scientific and reasonable layout that arranges, and floor space is little.
Utilize in the conveyer of this production system and climb chain type ground rail, since climb chain type ground rail simple in structure only by track, climb chain and draw-gear forms, climb the motion of chain haulage mould by the draw-gear drive, avoid traditional circulating production system to use EMUs to drive and needed a plurality of drive motors, greatly reduce the usage quantity of drive motors, thereby reduced the preparation cost of this equipment, simultaneously, easy trouble-shooting point during maintenance, convenience easy to maintenance, cost are low; In addition, adopt and climb the trend that chain type ground rail can change track and chain as required, easy to operate, flexible.
Description of drawings
Fig. 1 is wall board automation circulating production system structural representation.
Fig. 2 is for climbing chain type ground rail structural representation.
Fig. 3 be climb chain type ground rail climb the chain side view.
Fig. 4 is ferry bus track structure schematic diagram.
The specific embodiment
Specify the technical solution of the utility model below in conjunction with embodiment.
Wall board automation circulating production system; see Fig. 1 to 4; comprise the first conveyer 1 and the second conveyer 2; be provided with successively the equipment of loosing core 9 on the first conveyer 1; steaming kiln 10; form removal machine 11; close the machine of touching 3; cloth core equipment 4; apparatus for distributing 5 and vibration moulding equipment 6; be provided with successively indent equipment 7 and precuring kiln 8 on the second conveyer 2; be provided with ferry bus track 20 and the first ferry bus 12 that walks on the ferry bus track 20 between vibration moulding equipment 6 and the indent equipment 7; precuring kiln 8 and the second ferry bus 13, the first conveyers 1 and the second conveyer 2 that is provided with ferry bus track 20 between the equipment 9 and walks on the ferry bus track 20 of loosing core are rail with climbing chain type.
Wherein, climb chain type ground rail and comprise track 14, climb chain 15 and draw-gear 16, climb chain 15 and be located between the track 14, and be connected with draw-gear 16, draw-gear 16 is located at respectively the first conveyer 1 and the second conveyer 2 two ends, climbs the fixture that chain 15 is provided with fixed mould.
Wherein, the first ferry bus 12 and the second ferry bus 13 comprise vehicle frame 17, wheel 18 and motor 19 respectively, vehicle frame 17 bottoms be provided with a plurality of can be at the wheel 18 of ferry bus track 20 walking, vehicle frame 17 be provided with the motor 19 that drives vehicle frame 17 walkings.
In order to make the sheet material of making transport production line, can also handling apparatus be set in form removal machine 11 tops.
In the wall board production process, after clapper die spotting press 3 closes the mould dress, reinforced mesh is put in the mould, the chain type ground rail of climbing by the first conveyer 1 transmits mould through cloth core equipment 4, apparatus for distributing 5 and vibration moulding equipment 6, wherein cloth core equipment 4 is used for the core pipe is put into mould, apparatus for distributing 5 is used for preparing intact concrete material and is added into mould, and vibration moulding equipment 6 is used for the shaking concrete material makes its moulding; Use the first ferry bus 12 to move to indent equipment 7 interior pressure tongue-and-grooves on the mould that the moulding materials for wall is housed, the chain type ground rail of climbing by the second conveyer 2 is sent to the 8 interior precuring of precuring kiln with mould; After the precuring, by the second ferry bus 13 mould is sent on the equipment of loosing core 9 the core pipe is extracted out; And transmit mould through loosing core equipment 9, steaming kiln 10, form removal machine 11 through the chain type ground rail of climbing of the first conveyer 1, and wherein steaming kiln 10 is used for steam-cured materials for wall, and form removal machine 11 is used for taking apart mould, and uses handling apparatus that the template handling is gone out this production line.After the wallboard handling goes out mould, with mold cleaning, spray releasing agent after, the chain type ground rail of climbing by the first conveyer 1 is transported to the clapper die spotting press matched moulds and recycles.
Utilize this kind method to produce wallboard sheet material, not only can reduce labour intensity, improve the mould turnover rate, thus the production efficiency of significantly improving, and every production line daily output can reach 100 moulds; In addition, this equipment can effectively reduce the workshop floor space.
Claims (4)
1. wall board automation circulating production system; it is characterized in that: comprise the first conveyer (1) and the second conveyer (2); be provided with successively the equipment of loosing core (9) on described the first conveyer (1); steaming kiln (10); form removal machine (11); close the machine of touching (3); cloth core equipment (4); apparatus for distributing (5) and vibration moulding equipment (6); be provided with successively indent equipment (7) and precuring kiln (8) on described the second conveyer (2); be provided with ferry bus track (20) between described vibration moulding equipment (6) and the indent equipment (7) and walk in the first ferry bus (12) on the ferry bus track (20); be provided with ferry bus track (20) between described precuring kiln (8) and the equipment of loosing core (9) and walk in the second ferry bus (13) on the ferry bus track (20), described the first conveyer (1) and the second conveyer (2) are climbs chain type ground rail.
2. a kind of wall board automation circulating production system according to claim 1, it is characterized in that: the described chain type ground rail of climbing comprises track (14), climbs chain (15) and draw-gear (16), the described chain (15) of climbing is located between the track (14), and be connected with draw-gear (16), described draw-gear (16) is located at respectively the first conveyer (1) and the second conveyer (2) two ends, describedly climbs the fixture that chain (15) is provided with fixed mould.
3. a kind of wall board automation circulating production system according to claim 1, it is characterized in that: described the first ferry bus (12) and the second ferry bus (13) comprise respectively vehicle frame (17), wheel (18) and motor (19), described vehicle frame (17) bottom be provided with a plurality of can be at the wheel (18) of ferry bus track (20) walking, be provided with at described vehicle frame (17) and to drive the motor (19) that vehicle frame (17) is walked.
4. a kind of wall board automation circulating production system according to claim 1, it is characterized in that: also comprise handling apparatus, described handling apparatus is located at form removal machine (11) top.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220345714 CN202702384U (en) | 2012-07-16 | 2012-07-16 | Automatic circulating production system for wall plates |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220345714 CN202702384U (en) | 2012-07-16 | 2012-07-16 | Automatic circulating production system for wall plates |
Publications (1)
Publication Number | Publication Date |
---|---|
CN202702384U true CN202702384U (en) | 2013-01-30 |
Family
ID=47582720
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 201220345714 Expired - Lifetime CN202702384U (en) | 2012-07-16 | 2012-07-16 | Automatic circulating production system for wall plates |
Country Status (1)
Country | Link |
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CN (1) | CN202702384U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102729327A (en) * | 2012-07-16 | 2012-10-17 | 江苏建华新型墙材有限公司 | Wall plate automatic cyclic production system |
CN104647578A (en) * | 2013-11-15 | 2015-05-27 | 艾乐迈铁科公司 | Method and manufacturing facility for casting concrete products |
-
2012
- 2012-07-16 CN CN 201220345714 patent/CN202702384U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102729327A (en) * | 2012-07-16 | 2012-10-17 | 江苏建华新型墙材有限公司 | Wall plate automatic cyclic production system |
CN104647578A (en) * | 2013-11-15 | 2015-05-27 | 艾乐迈铁科公司 | Method and manufacturing facility for casting concrete products |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20130130 |