CN108501189A - Equipment for manufacturing multi-row-hole autoclaved aerated concrete blocks - Google Patents
Equipment for manufacturing multi-row-hole autoclaved aerated concrete blocks Download PDFInfo
- Publication number
- CN108501189A CN108501189A CN201810355928.XA CN201810355928A CN108501189A CN 108501189 A CN108501189 A CN 108501189A CN 201810355928 A CN201810355928 A CN 201810355928A CN 108501189 A CN108501189 A CN 108501189A
- Authority
- CN
- China
- Prior art keywords
- rack
- aerated concrete
- row
- autoclaved aerated
- concrete blocks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title abstract description 10
- 238000004804 winding Methods 0.000 claims description 11
- 239000002002 slurry Substances 0.000 abstract description 8
- 238000004134 energy conservation Methods 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000012913 prioritisation Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
- B28B7/285—Core puller
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention relates to equipment for manufacturing a multi-row-hole autoclaved aerated concrete block, which comprises a rack, a lifting frame and a lifting device, wherein the lifting frame is connected to the rack in a sliding mode along the vertical direction, the lifting device is connected with the lifting frame, a plurality of annular belt type core molds and a motor for driving an annular belt to rotate are arranged on the lifting frame, and the belt surface of the annular belt is vertically arranged. The invention can drive the annular belt to rotate by using the motor during pouring, so that the core mold and the aerated concrete slurry are always in a relative motion state, thereby avoiding the core mold from being adhered to the aerated concrete slurry, leading the core mold to be taken out smoothly and ensuring the integrity of the building block.
Description
Technical field
The present invention relates to building element production equipment field, more particularly to one kind are steam pressurized mixed for making multiple rows of hole
The equipment of solidifying earth building blocks.
Background technology
The building energy consumption total amount in China rises year by year, and building energy conservation has obtained the great attention of government, and builds for many years
Build the research hotspot of engineering and building material industry.The present situation increasingly in short supply in face of the energy, China's most area has been at present
Come into effect the standard of building energy conservation 75%.The thermal and insulating performance of wall is to determine the key factor of building energy conservation level, in order to
Meet the requirement of energy-saving design in construction, it is necessary to solve the problems, such as the insulation of wall.
Autoclave aerated concrete building block is based on one or more of industrial wastes such as flyash, quartz sand, mountain flour
Raw material are wanted, through building material made from the processes such as dispensing, stirring, aerating foaming, cutting, steam press maintenance, there is production cost
It is low, using trade waste, industrial production technology is ripe, yield is big the features such as, therefore be widely used.But it is steam pressurized mixed
The thermal coefficient of solidifying earth building blocks is higher, and thermal insulation is poor, after use must External Wall carry out heat preservation protection, cannot meet building oneself
The requirement of heat-insulating property, if by the way of shaping mold cavity, after expanding, due to core model and air entrained concrete slurry adhesion,
Core model difficulty or ease can be caused to take out, cause the damage of building block.
Invention content
In view of the deficiencies of the prior art, the present invention provides a kind of for making setting for more row-hole autoclaved aerated concrete blocks
Standby, after shaping mold cavity, core model can very easily take out, and ensure that the complete of more row-hole autoclaved aerated concrete blocks
Property.
The present invention is achieved through the following technical solutions, provides a kind of for making multiple rows of hole steam-pressing aero-concrete block
The equipment of block, including rack and the crane in the rack is vertically slipped, and connect with the crane
Lifting device, the crane are equipped with several ring belt type core models and drive the motor of endless belt rotation, the annular
The zone face of band is vertically arranged.
This programme drives crane raising and lowering by lifting device, to realize the placement and taking-up of core model, utilizes
Crane and rack it is sliding, swung when preventing core model from moving, in cast, rotated by motor band ring-shaped belt, make it
In dynamic process, avoids and stick together with air entrained concrete slurry.
Preferably, the core model includes two rollers being vertically arranged, and the endless belt that two rollers are connected,
In a roller mandrel and the motor output shaft it is affixed.The core mold structure of this preferred embodiment is simple, and failure rate is low, can
To ensure the uninterrupted progress of production, drives one of roller to rotate by motor, another rolling is driven by endless belt
Cylinder rotation, to realize the rotation of endless belt.
Preferably, the lifting device is the winding plant in the rack, the rope of the winding plant
It is connect with the crane by rack-mounted fixed pulley.The lifting device of this preferred embodiment is adaptable, Ke Yiman
The poor use environment of sufficient component factory, and operation and maintenance is at low cost.
As an optimization, further include the track of fixed setting, the idler wheel slipped with the track is installed in the rack, with
And the driving motor with the wheel axis connection of at least one idler wheel.This prioritization scheme is rotated using driving motor driving idler wheel, to
The overall movement of rack is realized, in actual production, the cast in multiple big building blocks can be applied, reduce production cost.
As an optimization, the reel of the winding plant is located at the both sides of the rack, the idler wheel position with crane
Between the reel and crane.The setting of this prioritization scheme keeps the balance of rack more preferable, avoids additional increase counterweight,
Equipment production cost is saved.
Beneficial effects of the present invention are：It can be rotated using motor band ring-shaped belt in cast, make core model and aerating
Always it is in the state of relative motion between concrete slurry, sticks together so as to avoid core model and air entrained concrete slurry,
So that core model is smoothly taken out, ensure that the integrality of building block.
Description of the drawings
Fig. 1 is schematic structural view of the invention；
Fig. 2 is A-A sectional views in Fig. 1；
Fig. 3 is B direction views in Fig. 1；
Fig. 4 is one core mould arrangement schematic diagram of embodiment；
Fig. 5 is two core mould arrangement schematic diagram of embodiment；
As shown in the figure：
1, core model, 1.1, endless belt, 1.2, roller, 2, crane, 3, fixed pulley, 4, rack, 5, lifting device, 6, driving electricity
Machine, 7, idler wheel, 8, track, 9, motor, 10, vertical outer tube.
Specific implementation mode
In order to clarify the technical characteristics of the invention, below by specific implementation mode, this programme is illustrated.
Embodiment one
A kind of equipment for making more row-hole autoclaved aerated concrete blocks as shown in Figure 1, including rack 4 and vertically
The crane 2 in the rack 4 is slipped, and the lifting device 5 being connect with the crane, is installed in rack vertical outer
Casing 10, crane 2 include lateral mounting plate and affixed with mounting plate and slip the vertical pivot in vertical outer tube 10.
The motor that mounting plate on crane 2 is equipped with several ring belt type core models 1 and endless belt 1.1 is driven to rotate
9, the zone face of the endless belt 1.1 is smooth and vertically arranged, and the material of endless belt is alkaline-resisting rubber strip, and energy bearing temperature is not small
In 60 DEG C, to ensure enough service life.Specifically, core model 1 includes two rollers for being vertically arranged and arranging in the horizontal direction
1.2, and by the endless belt 1.1 of two rollers connection, the mandrel of one of roller and the output shaft of the motor 9 are solid
It connects, the mandrel of two rollers is installed on by bearing on mounting plate, and mounting plate is equipped with the limit that limitation bearing and mandrel move down
Platform.Core model in the present embodiment is arranged in rows in length and width both direction.
Lifting device 5 is the winding plant in the rack, and winding plant includes rack-mounted reel,
And the motor of driving spool turns, be wound with rope on reel, the rope by fixed pulley 3 in rack 4 with
Vertical pivot connects on the crane 2.
The present embodiment further includes the track 8 of fixed setting, and the idler wheel 7 slipped with the track 8 is equipped in the rack,
And the driving motor 6 with the wheel axis connection of at least one idler wheel, idler wheel rotation is driven by driving motor, makes rack along track
Move back and forth.
In order to simplify structure, reel and the crane of winding plant are located at the both sides of the rack 4, the idler wheel 7
Between the reel and crane, keep balance of plant more preferable.
In production, crane is fallen by winding plant before casting aerated concrete, core model is made to be located at the mould of cast
It can be one-directional rotation by motor band ring-shaped belt slow rotation in tool, can also be positive and negative interval rotation, make annular
Band is in dynamic always, avoids air entrained concrete slurry and sticks together with endless belt, after the solidification of air entrained concrete slurry, leads to
It crosses winding plant to lift crane, core model is made to be taken out from more row-hole autoclaved aerated concrete blocks, then by driving electricity
The work of machine drives rack dynamic to next pourer's displacement, production efficiency greatly improved.
Embodiment two
The difference between this embodiment and the first embodiment lies in each core model interlaced arrangement in the direction of the width, when cast molding die cavity
It is same to interlock, when being cut, cutting line can be made to cut off the die cavity of a wherein row, make one of small building block side
It is formed with 1 ~ 2 gap, heat bridge can be blocked when base is built, to improve heat-proof quality.
Certainly, above description is also not limited to the example above, technical characteristic of the present invention without description can by or
It is realized using the prior art, details are not described herein；Above example and attached drawing are only used to illustrate the technical scheme of the present invention not
It is limitation of the present invention, is described the invention in detail with reference to preferred embodiment, the ordinary skill people of this field
Member is it should be appreciated that variation, remodeling, the addition that those skilled in the art are made in the essential scope of the present invention
Or replace the claims that should also belong to the present invention without departure from spirit of the invention.
Claims (5)
1. a kind of equipment for making more row-hole autoclaved aerated concrete blocks, it is characterised in that：Including rack（4）With along perpendicular
Histogram is to slipping in the rack（4）On crane（2）, and the lifting device that is connect with the crane（5）, the liter
Frame drops（2）It is equipped with several ring belt type core models（1）And driving endless belt（1.1）The motor of rotation（9）, the endless belt
（1.1）Zone face it is vertically arranged.
2. the equipment according to claim 1 for making more row-hole autoclaved aerated concrete blocks, it is characterised in that：Institute
State core model（1）The roller being vertically arranged including two（1.2）, and by two rollers connect the endless belt（1.1）, one of them
The mandrel of roller and the motor（9）Output shaft it is affixed.
3. the equipment according to claim 1 for making more row-hole autoclaved aerated concrete blocks, it is characterised in that：Institute
State lifting device（5）For the winding plant in the rack, the rope of the winding plant is by being mounted on rack（4）
On fixed pulley（3）With the crane（2）Connection.
4. the equipment according to claim 1 for making more row-hole autoclaved aerated concrete blocks, it is characterised in that：Also
Track including fixed setting（8）, it is equipped with and the track in the rack（8）Sliding idler wheel（7）, and at least one
The driving motor of the wheel axis connection of a idler wheel（6）.
5. the equipment according to claim 4 for making more row-hole autoclaved aerated concrete blocks, it is characterised in that：Institute
It states the reel of winding plant and crane is located at the rack（4）Both sides, the idler wheel（7）Positioned at the reel and liter
Between drop frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810355928.XA CN108501189A (en) | 2018-04-19 | 2018-04-19 | Equipment for manufacturing multi-row-hole autoclaved aerated concrete blocks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810355928.XA CN108501189A (en) | 2018-04-19 | 2018-04-19 | Equipment for manufacturing multi-row-hole autoclaved aerated concrete blocks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108501189A true CN108501189A (en) | 2018-09-07 |
Family
ID=63382937
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810355928.XA Pending CN108501189A (en) | 2018-04-19 | 2018-04-19 | Equipment for manufacturing multi-row-hole autoclaved aerated concrete blocks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108501189A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109333755A (en) * | 2018-10-26 | 2019-02-15 | 山东省建设发展研究院 | Method for forming multi-row-hole aerated concrete self-insulation building block by swing core die |
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|---|---|---|---|---|
| CN1490138A (en) * | 2003-08-26 | 2004-04-21 | 孝感市天然居墙材有限责任公司 | Mould pressing method for manufacture of hollow blocks |
| CN2649294Y (en) * | 2003-09-22 | 2004-10-20 | 刘勇军 | Building block shaping machine |
| CN1657251A (en) * | 2005-01-28 | 2005-08-24 | 广西金瓯建材机械有限公司 | Automatic shaping method and equipment for load-bearing hollow brick |
| CN200974281Y (en) * | 2006-10-13 | 2007-11-14 | 朱应红 | Porous calcium sulfate building block forming machine |
| CN101260714A (en) * | 2008-04-25 | 2008-09-10 | 黄靓 | Multi-row hole aligned thermal insulation concrete building blocks |
| CN102320799A (en) * | 2011-09-01 | 2012-01-18 | 王长河 | Light fly ash multi-row hole self-thermal insulation building block |
| CN202181646U (en) * | 2011-09-01 | 2012-04-04 | 王长河 | Self-heat-insulation building block with multi-rows of holes |
| CN103612322A (en) * | 2013-10-16 | 2014-03-05 | 甘昌成 | Split inserting type hole forming die and device and automatic manufacturing method of perforated brick of split inserting type hole forming die |
| CN105040886A (en) * | 2015-08-07 | 2015-11-11 | 山东易通建材有限公司 | Multi-slot autoclaved aerated concrete block |
| CN105666644A (en) * | 2016-01-28 | 2016-06-15 | 重庆市合川区狮滩矸砖厂 | Hollow brick manufacturing device |
| CN105904580A (en) * | 2015-05-29 | 2016-08-31 | 张波 | Precast concrete hollow slab die adopting rubber pipe pore forming |
| DE102016205554A1 (en) * | 2016-04-04 | 2017-10-05 | Rekers Gmbh Maschinen- Und Anlagenbau | Drawing mandrel device for a block making machine, block making machine and method of making shaped blocks |
| CN208263094U (en) * | 2018-04-19 | 2018-12-21 | 山东省建设发展研究院 | A kind of special equipment making more row-hole autoclaved aerated concrete blocks |
-
2018
- 2018-04-19 CN CN201810355928.XA patent/CN108501189A/en active Pending
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1490138A (en) * | 2003-08-26 | 2004-04-21 | 孝感市天然居墙材有限责任公司 | Mould pressing method for manufacture of hollow blocks |
| CN2649294Y (en) * | 2003-09-22 | 2004-10-20 | 刘勇军 | Building block shaping machine |
| CN1657251A (en) * | 2005-01-28 | 2005-08-24 | 广西金瓯建材机械有限公司 | Automatic shaping method and equipment for load-bearing hollow brick |
| CN200974281Y (en) * | 2006-10-13 | 2007-11-14 | 朱应红 | Porous calcium sulfate building block forming machine |
| CN101260714A (en) * | 2008-04-25 | 2008-09-10 | 黄靓 | Multi-row hole aligned thermal insulation concrete building blocks |
| CN202181646U (en) * | 2011-09-01 | 2012-04-04 | 王长河 | Self-heat-insulation building block with multi-rows of holes |
| CN102320799A (en) * | 2011-09-01 | 2012-01-18 | 王长河 | Light fly ash multi-row hole self-thermal insulation building block |
| CN103612322A (en) * | 2013-10-16 | 2014-03-05 | 甘昌成 | Split inserting type hole forming die and device and automatic manufacturing method of perforated brick of split inserting type hole forming die |
| CN105904580A (en) * | 2015-05-29 | 2016-08-31 | 张波 | Precast concrete hollow slab die adopting rubber pipe pore forming |
| CN105040886A (en) * | 2015-08-07 | 2015-11-11 | 山东易通建材有限公司 | Multi-slot autoclaved aerated concrete block |
| CN105666644A (en) * | 2016-01-28 | 2016-06-15 | 重庆市合川区狮滩矸砖厂 | Hollow brick manufacturing device |
| DE102016205554A1 (en) * | 2016-04-04 | 2017-10-05 | Rekers Gmbh Maschinen- Und Anlagenbau | Drawing mandrel device for a block making machine, block making machine and method of making shaped blocks |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109333755A (en) * | 2018-10-26 | 2019-02-15 | 山东省建设发展研究院 | Method for forming multi-row-hole aerated concrete self-insulation building block by swing core die |
| CN109333755B (en) * | 2018-10-26 | 2020-03-24 | 山东省建设发展研究院 | Method for forming multi-row-hole aerated concrete self-insulation building block by swing core die |
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| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 128 Wolong Road, Jinan City, Shandong Province Applicant after: Shandong Institute of housing and urban rural development Address before: No.17, sanlizhuang, Jingliu Road, Jinan City, Shandong Province Applicant before: SHANDONG CONSTRUCTION DEVELOPMENT Research Institute |
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| CB02 | Change of applicant information |