CN210999326U - Full-automatic floor-strip wallboard production line - Google Patents
Full-automatic floor-strip wallboard production line Download PDFInfo
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- CN210999326U CN210999326U CN201921827326.6U CN201921827326U CN210999326U CN 210999326 U CN210999326 U CN 210999326U CN 201921827326 U CN201921827326 U CN 201921827326U CN 210999326 U CN210999326 U CN 210999326U
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Abstract
The utility model discloses a floor strip type full-automatic wallboard production line, which comprises a steam curing room, wherein a first track and a second track are arranged on two sides of the steam curing room, wallboard forming equipment is arranged on the first track, cutting table equipment is arranged on the second track, at least one conveyor belt equipment is arranged between the first track and the second track, and the plane of the conveyor belt equipment, the upper surface of the lower part of a discharge port of the wallboard forming equipment and the plane of the cutting table are positioned on the same horizontal plane; and a spraying device is arranged above the inside of the steam curing room. The utility model provides a full-automatic wallboard production line of ground strip formula carries out first steam curing maintenance in evaporating curing room after wallboard extrusion or cast molding, increases the intensity of wallboard. The wallboard is not easy to break or damage in the conveying process, the damage of an unfixed wallboard is reduced, and the production efficiency of the wallboard is increased.
Description
Technical Field
The utility model belongs to the production facility field of building wallboard, concretely relates to full-automatic wallboard production line of ground strip formula.
Background
The building wallboard basically replaces clay bricks in the building industry to become a novel energy-saving and environment-friendly building material, and the using amount of the building wallboard is increased year by year under the condition that the country vigorously develops capital construction. The building wallboard is prepared by extrusion molding of prepared raw materials through extrusion equipment, cutting to length, conveying, overturning, and then entering a curing kiln for curing and shaping, and finally obtaining a building wallboard finished product. Because the strength of the building wallboard which is not cured before shaping is lower after extrusion forming, the internal structure of the building wallboard is unstable and is easy to break or damage in the conveying process; and the maintenance of building wallboard is generally to carry out the maintenance in the final stage, causes building wallboard to carry easily, the in-process such as upset is broken or is damaged, influences building wallboard's production efficiency.
SUMMERY OF THE UTILITY MODEL
To the technical problem who exists among the above-mentioned prior art, the utility model aims at providing a full-automatic wallboard production line of ground strip formula.
The purpose of the utility model is realized through the following technical scheme.
A floor bar type full-automatic wallboard production line comprises a steam curing room, wherein a first rail and a second rail are arranged on two sides of the steam curing room, wallboard forming equipment is arranged on the first rail, cutting table equipment is arranged on the second rail, at least one conveyor belt equipment is arranged between the first rail and the second rail side by side, two ends of the conveyor belt equipment extend out of the two sides of the steam curing room, one end of the conveyor belt equipment is abutted to a discharge port of the wallboard forming equipment, the other end of the conveyor belt equipment is abutted to a cutting machine of the cutting table equipment, and the upper plane of the conveyor belt equipment, the upper surface of the lower part of the discharge port of the wallboard forming equipment and the plane of the cutting table equipment are located on the same; the wallboard forming equipment is flat die extrusion equipment or flat die pouring equipment.
The conveying belt equipment is a belt conveyor, the belt conveyor comprises a plurality of rollers driven by a driving device, toughened glass is arranged between every two adjacent rollers, the upper surface of the toughened glass and the upper surface of each roller are located on the same plane, and the toughened glass is arranged below the upper-layer conveying belt.
The thickness of the toughened glass is more than or equal to 10 mm.
And a spraying device is arranged above the inside of the steam curing room.
A track pair is arranged above the steam curing room in a hanging mode, spraying equipment is arranged on the track pair, and the spraying equipment and the conveying belt equipment are in the same direction.
The utility model has the advantages that: the utility model provides a full-automatic wallboard production line of ground strip formula carries out first steam curing maintenance in evaporating curing room after wallboard extrusion or cast molding, increases the intensity of wallboard. Set up transfer apparatus in evaporating the curing room, transfer apparatus is used for receiving wallboard former extrusion or cast moulding's wallboard, and evaporate the curing for first time in evaporating the curing room, increase the intensity of wallboard, after evaporating the curing for first time, cut and carry to next procedure by cutting bed equipment again, wallboard intensity after the cutting is high in the wallboard intensity ratio prior art that this moment carried through the cutting bed, difficult breakage or damage when transportation process, the damage of the wallboard of having reduced the indeterminate form, the production efficiency of wallboard has been increased. Wallboard former and cutting bed equipment can move on the track for can evaporate a plurality of shaping wallboards of curing simultaneously in evaporating the curing room, evaporate the curing room in still equipment have spraying apparatus, be used for watering curing wallboard, improve the curing efficiency who evaporates the curing room, increase the production efficiency of wallboard.
Drawings
Fig. 1 is a schematic plan view of the present invention.
Fig. 2 is a schematic view of a south vertical plane of the present invention.
Fig. 3 is a schematic view of the west elevation of the present invention.
In the figure, 1 is a steam curing room, 2 is a first rail, 3 is a second rail, 4 is a wallboard forming device, 5 is a cutting table device, 6 is a cutting machine, 7 is a conveyor belt device, 8 is a roller, 9 is toughened glass, 10 is a conveyor belt, 11 is a spraying device, and 12 is a wallboard.
Detailed Description
As shown in fig. 1-3, a full automatic floor slab production line is used as a part of a wallboard production line, and comprises wallboard extrusion or cast molding, primary steam curing and cutting and conveying processes. The wallboard curing method comprises a curing room 1, wherein the curing room 1 is a closed space and is the same as a curing cellar in the prior art, and the extruded wallboard 12 is cured in the curing room 1 for the first time so as to increase the strength of the wallboard and avoid the wallboard from being broken and damaged in the conveying process.
The two sides of the outer wall of the steam curing room 1 are respectively provided with a first track 2 and a second track 3, and the length directions of the first track 2 and the second track 3 and the steam curing room 1 are the same. The first rail 2 is provided with a wallboard forming device 4, the wallboard forming device 4 is a flat die forming device or a flat die casting device, and the wallboard forming device 4 is used for extruding or casting raw materials into a formed wallboard 12; the second track 3 is provided with a cutting table device 5, the cutting table device 5 includes a cutting machine 6 and a cutting table, and the cutting table is a device for conveying the cut wallboard 12 to the next process. Be provided with at least one conveyor belt equipment 7 side by side between first track 2 and second track 3, the both ends of conveyor belt equipment 7 extend to evaporate the outer wall both sides outside of curing room 1, and the one end of conveyor belt equipment 7 supports to wallboard former 4's discharge gate, and the other end of conveyor belt equipment 7 supports to cutting machine 6 department of cutting bed equipment 5, and the plane of conveyor belt equipment 7 and wallboard former 4's discharge gate lower part upper surface and cutting bed equipment 5's plane are located same horizontal plane. It should be noted that the flat die extrusion device, the flat die casting device and the cutting table device 5 are commercially available devices, and the present invention does not describe them in detail.
The wall panel forming apparatus 4 and the cutting table apparatus 5 themselves have rollers that can be moved by manual force. Or, wallboard former 4 relies on equipment such as driving motor to remove on first track 2, and cutting bed equipment 5 relies on equipment such as driving motor to remove on second track 3 equally, and the removal on the track of wallboard former 4 and cutting bed equipment 5 is similar with the principle of rail-moving dolly, the utility model discloses no longer carry out detailed description to it.
The upper portion in the room 1 that evaporates fosters is provided with spraying apparatus 11, and spraying apparatus 11 is used for watering in order to maintain wallboard 12, and spraying apparatus 11 is unanimous with the direction of conveyer belt equipment 7.
Further, the conveyor belt device 7 is a belt conveyor, the belt conveyor comprises a plurality of rollers 8 driven by a driving device, the driving device drives the rollers 8, the rollers 8 drive the conveyor belt 10 to transmit, tempered glass 9 is arranged between the adjacent rollers 8, the upper surface of the tempered glass 9 and the upper surface of the rollers 8 are located on the same plane, and the tempered glass 9 is arranged below the upper-layer conveyor belt 10. The toughened glass 9 is arranged between the rollers 8, so that the wallboard 12 can keep flatness in the conveying process. Preferably, the thickness of the tempered glass 9 is greater than or equal to 10 mm.
The upper portion hoist and mount in the room 1 of curing by vaporization has the track pair, and spraying apparatus 11 sets up on the track pair, and spraying apparatus 11 is unanimous with the direction of conveyer belt equipment 7, and spraying apparatus 11 moves on the track pair under driving motor's driving action to carry out the maintenance of watering to wallboard 12 of corresponding below. Or, the spraying equipment 11 is pulled manually to move on the rail pair without using a driving motor, and the corresponding lower wallboard 12 can be sprayed and maintained. Or a spraying device 11 is arranged above each conveyor device 7.
The utility model discloses a working process does: before the equipment is installed, the length and the width of the steam curing room 1 are determined according to the actual conditions of a factory building, so that several conveyor belt devices 7 are arranged in the steam curing room 1.
After the size of a factory building and a steam curing room 1 is determined, a first rail 2 is preferentially installed, then a wallboard forming device 4 is installed, after the wallboard forming device 4 is installed, a tester is required to test the stability and the safety performance of the wallboard forming device, and the wallboard forming device 4 selects a flat die extrusion device.
A spraying device 11 is arranged above the inside of the steam curing room 1.
Installing a conveyor belt device 7, wherein the driving motor device parts at two ends of the conveyor belt device 7 are positioned at the outer side of the outer wall of the steam curing room 1 for a certain distance; when the conveyor belt equipment 7 is installed, tempered glass 9 with the same width as the conveyor belt 10 is arranged between the adjacent rollers 8, and the thickness of the tempered glass 9 is 10 mm; after the conveyor belt device 7 is installed, a debugging person is required to debug the upper plane of the conveyor belt 10 and the upper surface of the lower part of the discharge port of the flat die extrusion device to be on the same horizontal plane, so that the discharge port of the flat die extrusion device can directly fall onto the conveyor belt 10, and no height difference exists between the upper plane and the lower surface.
Installing a second rail 3 according to the distance between two rollers of the purchased cutting table equipment 5, installing the cutting table equipment 5 after installing the second rail 3, and adopting the end, between the cutting table equipment 5 and the steam curing room 1, of the cutting machine 6 as a correct installation method of the cutting table equipment 5, and after installing the cutting table equipment 5, testing personnel are also required to test the stability, operability and safety performance of the cutting table equipment; it is also necessary for the commissioning personnel to commission the cutting table device 5 in a plane level with the upper plane of the conveyor belt 10.
After the installation and debugging process, the utility model discloses a full-automatic wallboard production line of ground strip formula installation finishes. The prepared raw materials are placed into flat die extrusion equipment, the flat die extrusion equipment extrudes the raw materials into wallboards 12 in an extrusion mode, the wallboards 12 fall onto the conveying belt 10 from a discharge port of the flat die extrusion equipment, the conveying belt 10 drives the wallboards 12 to move until new wallboards 12 cannot be contained on the conveying belt 10, the conveying belt 10 stops rotating, and the wallboards 12 on the conveying belt 10 are subjected to primary curing in the steam curing room 1. The flat die extrusion apparatus moves to the next conveyor apparatus 7 and continues to extrude wallboard 12.
After the wallboard 12 on the conveyor belt 10 is steamed and cured for a period of time, the conveyor belt equipment 7 can be started again, the wallboard 12 is cut to length by the cutting machine 6, the cut wallboard 12 is conveyed to the next process by the cutting table equipment 5, and after the wallboard 12 on one conveyor belt 10 is cut and conveyed, the cutting table equipment 5 is moved to the next conveyor belt equipment 7 for continuous cutting; the operation is circulated in such a way. Through the steam curing oxidation of the steam curing room 1, the strength of the wallboard 12 in the early conveying process is increased, so that the wallboard is not easy to break and damage in the subsequent conveying process, the breaking rate or damage rate of the wallboard 12 is reduced, and the production efficiency of the wallboard 12 is increased.
In the steam curing process, the wallboard 12 can be cured by spraying water through the spraying equipment 11.
The above description is only a preferred embodiment of the present invention, and is not a limitation to the technical solution of the present invention, it should be noted that, further improvements and changes can be made by those skilled in the art on the premise of the technical solution of the present invention, and all such improvements and changes should be covered in the protection scope of the present invention.
Claims (5)
1. A floor strip type full-automatic wallboard production line is characterized by comprising a steam curing room, wherein a first rail and a second rail are arranged on two sides of the steam curing room, wallboard forming equipment is arranged on the first rail, cutting table equipment is arranged on the second rail, at least one conveyor belt equipment is arranged between the first rail and the second rail side by side, two ends of the conveyor belt equipment extend out of two sides of the steam curing room, one end of the conveyor belt equipment abuts against a discharge hole of the wallboard forming equipment, the other end of the conveyor belt equipment abuts against a cutting machine of the cutting table equipment, and the upper plane of the conveyor belt equipment, the upper surface of the lower part of the discharge hole of the wallboard forming equipment and the plane of the cutting table equipment are located on the same horizontal plane; the wallboard forming equipment is flat die extrusion equipment or flat die pouring equipment.
2. The floor strip type full-automatic wallboard production line of claim 1, wherein the conveyor belt device is a belt conveyor, the belt conveyor comprises a plurality of rollers driven by a driving device, tempered glass is arranged between adjacent rollers, the upper surface of the tempered glass and the upper surface of the rollers are positioned on the same plane, and the tempered glass is arranged below the upper layer conveyor belt.
3. The floor strip type full-automatic wallboard production line of claim 2, wherein the thickness of the tempered glass is greater than or equal to 10 mm.
4. The production line of the strip-shaped full-automatic wallboard of claim 1, wherein a spraying device is arranged above the inside of the steam curing room.
5. The ground strip type full-automatic wallboard production line according to claim 4, wherein a rail pair is hung above the inside of the steam curing room, and a spraying device is arranged on the rail pair and is in the same direction with the conveying belt device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921827326.6U CN210999326U (en) | 2019-10-29 | 2019-10-29 | Full-automatic floor-strip wallboard production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921827326.6U CN210999326U (en) | 2019-10-29 | 2019-10-29 | Full-automatic floor-strip wallboard production line |
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| Publication Number | Publication Date |
|---|---|
| CN210999326U true CN210999326U (en) | 2020-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921827326.6U Active CN210999326U (en) | 2019-10-29 | 2019-10-29 | Full-automatic floor-strip wallboard production line |
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| CN (1) | CN210999326U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112936539A (en) * | 2021-01-29 | 2021-06-11 | 天津和兴源建筑工程有限公司 | Energy-saving concrete pile evaporates foster system |
-
2019
- 2019-10-29 CN CN201921827326.6U patent/CN210999326U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112936539A (en) * | 2021-01-29 | 2021-06-11 | 天津和兴源建筑工程有限公司 | Energy-saving concrete pile evaporates foster system |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230620 Address after: 402360 No. 11 Yixin Avenue, Youting Town, Dazu District, Chongqing (self committed) Patentee after: Chongqing Shunbo Prefabricated Wall Panel Co.,Ltd. Address before: No. two, Yunnan Hi-tech Zone, Spruce Road, Zhengzhou, Henan Patentee before: Yang Lifeng |