CN2649294Y - Building block shaping machine - Google Patents

Building block shaping machine Download PDF

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Publication number
CN2649294Y
CN2649294Y CN 03279818 CN03279818U CN2649294Y CN 2649294 Y CN2649294 Y CN 2649294Y CN 03279818 CN03279818 CN 03279818 CN 03279818 U CN03279818 U CN 03279818U CN 2649294 Y CN2649294 Y CN 2649294Y
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CN
China
Prior art keywords
block forming
core
moulding box
platform
forming facility
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Expired - Lifetime
Application number
CN 03279818
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Chinese (zh)
Inventor
刘勇军
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Individual
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Individual
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Priority to CN 03279818 priority Critical patent/CN2649294Y/en
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Publication of CN2649294Y publication Critical patent/CN2649294Y/en
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Abstract

The utility model relates to a block forming equipment, which comprises a body, a model box controlling system and an ejection system. An operation platform is provided in the body. The model box controlling system is arranged on the operation platform. The ejection system is arranged on the body and positioned at the front of the model box controlling system and above the operation platform. A core drawing system is further included. The utility model adopts ejection mode which is from up to down to ensure the quality of the blocks and to increase the qualification rate of the products. The utility model is designed reasonably in space and reduces the automatic manufacture field.

Description

The block forming facility
Technical field
The utility model relates to a kind of plant equipment in the gypsum block production in the technological process, a kind of moulding facility when especially gypsum hollow block is produced.
Background technology
Plasterboard or gypsum block are to be primary raw material with the plaster of Paris, through adding the block light partition wall material that technologies such as water stirring, moulding by casting and drying are made.External gypsum block production originates in the twentieth century middle period, adopts the flat-die moulding to produce the earliest; Change the formwork erection moulding to 1954 into and produce process equipments such as hydraulic lifting.Domestic the end of the seventies just begin the development and the production gypsum block, product has gypsum hollow block etc., mainly adopts flat-die offhand technology.Along with the multiple different building-block technology of loosing core has appearred in technical development.As the utility model patent (notification number be CN2494749Y) of Patent Office of the People's Republic of China in bulletin on June 12nd, 2002.These moulding facility mainly include frame, former, shaped device, core-pulling device, thrustor, and it adopts the formwork erection moulding, and its core-pulling device is positioned at the shaped device top, and thrustor is assemblied in the bottom of shaped device.These facility mainly adapt in the mechanization system of processing, from top to bottom the slurry that is cast in the shaped device are loosed core by dynamical system control core-pulling device, after treating to be sent to desired location automatically after the initial set, from bottom to up building block are ejected by thrustor.There are many drawbacks in these facility when actual production: when mechanization was produced, its work was continuous, and die needed quantity is more; When building block ejects from bottom to up, can't guarantee that in vertical direction building block do not tilt, easy deformation influences product quality; Eject building block from the bottom up, easy bight or damage of edges with building block; Because the mould location that is in operation, its accuracy is relatively poor, even deviation occurs easily and influence normally carrying out that following one worker state.
Summary of the invention
The purpose of this utility model is to provide a kind of both processing building blocks separately at the drawback that exists in the prior art, can be suitable for the moulding facility of production building block in the automation process again.These moulding facility adopt and from top to bottom building block are ejected moulding box, carry out unique mode of production that structure is loosed core when producing building-block, have guaranteed the quality of product, and have helped the processing of automation.
Block forming facility block machine tool of the present utility model includes body, the moulding box hierarchy of control and ejects system, and its body has workbench; The described moulding box hierarchy of control is positioned on the workbench; The described system of ejecting is positioned on the body and is in the top of preceding, the workbench of the moulding box hierarchy of control.
These moulding facility further include the system of loosing core, and this system of loosing core is positioned on the body, and are in workbench below or top, and be positioned at the block forming position under.
The utility model helps guaranteeing the quality of building block owing to the pushing method that adopts from top to bottom, has improved the qualification rate of product; And appropriate design spatially, the place in the time of can dwindling automated production.
The drawing explanation
Fig. 1 is a kind of structural representation of the present utility model, and its body front plate or frame support structure do not illustrate;
Fig. 2 is the schematic top plan view at Fig. 1, and it has reflected block forming and the signal situation after handling of loosing core;
Fig. 3 looks schematic diagram (end plate and the holder mounted mechanism end of removing this direction illustrate) for the right side of Fig. 1.
The specific embodiment
Referring to institute's drawings attached, block forming facility of the present utility model include body 1, the moulding box hierarchy of control 2 and eject system 3, and its body 1 has workbench 11.This body is a frame structure, has supporting construction and the architectural feature relevant with the utility model, and its concrete structure scheme is that those of ordinary skill can understand in the present technique field, no longer elaborates at this.The described moulding box hierarchy of control 2 is positioned on the workbench 11, is used to operate moulding box or the mould that block forming is used; Its course of work is in two kinds of situation: one is used for the production and processing solid block; Its course of work simply is summarized as follows: moulding box is correctly placed shaping position place on the platform (promptly can be initial position), and this moment, pourable calcium plaster etc. directly ejected building block after to be formed; For easy to operate, can eject toward the position that ejects that moves forward to setting by the moulding box hierarchy of control.Its two, be used for the processing building-block; Its course of work is as follows: at first, moulding box is correctly placed shaping position on the platform, this moment pourable calcium plaster etc. and to its processings of loosing core, with the making building-block; Secondly, to be formed after, continue to operate moulding box (in company with building block in the moulding box) forward and be placed on and eject the position, can eject this moment in type building block in the moulding box; At last, return back to shaping position to finish a work period.Described eject system 3 be positioned on the body 1 and be in the moulding box hierarchy of control before the top of (being the place ahead of moulding box moving direction), workbench, be used in type building block is ejected moulding box, its operation principle is building block in the roof pressure moulding box from top to bottom.This ejects between the system 3 and the moulding box hierarchy of control 2 has certain processing space, so that cast and other structure are handled as loosed core etc.
The utility model further includes the system of loosing core 4, is used for that the slurry that moulding box is poured into a mould is made corresponding structure and handles, as building block is loosed core, to make building-block.This system 4 of loosing core is positioned on the body 1, and is in workbench below, and be positioned at the block forming position under, between the promptly above-mentioned system that ejects and the moulding box hierarchy of control.At this moment, its system of ejecting is in the above-mentioned said top, position that ejects.
According to actual instructions for use, as the requirement of aspect, space, operating aspect.The above-mentioned system of loosing core 4 also can be positioned on the body 1, and is in workbench top, and be positioned at the block forming position directly over, between the promptly above-mentioned system that ejects and the moulding box hierarchy of control.At this moment, its system of ejecting is in the above-mentioned said top, position that ejects.
Referring to institute's drawings attached, the described moulding box hierarchy of control 2 comprises actuating unit 21 and the connection handle 22 with line shaft, and its connection handle 22 is connected with line shaft; This actuating unit can adopt the hydraulic control principle to brake, and also can adopt driven by motor, is common power-equipment.Described connection handle 22 is connected with the moulding box 5 that block forming is used, and when actuating unit is worked, can promote or drive moulding box, makes it to playback respectively in shaping position or ejects the position.The described moulding box hierarchy of control 2 is installed on the platform 11 by its mount pad 23.
Be equipped with pair of tracks 12 on the above-mentioned platform 11, described moulding box is contained in its interorbital and track-movable, when the processing building block, does not produce skew or error to guarantee moulding box to be in the processing optimum position.
Described track 12 is linear pattern (shown in the figure).At this moment, its actuating unit linear pattern ground promotes moulding box work.Moulding box can be along the track move left and right under the drive of actuating unit.Be provided with inductive switch between moulding box and track or platform, this inductive switch is positioned on the setting position of building block processing, as shaping position, eject the position; When moulding box whenever moves to its setting position,, also can start the process equipment of this position simultaneously according to the setting of program by the working condition of inductive switch control actuating unit.Can carry out building block processing this moment, as loose core or eject.
Above-mentioned track 12 also can be arc line type, and its moulding box moves along road arc line type track, places respectively to add the position that sets man-hour.
The described system 3 that ejects includes pillar 31, ejecting mechanism 32 and backing-out punch 33, and its pillar is installed on the platform 11, and its ejecting mechanism 32 is positioned on pillar 31 upper ends by its pedestal, and the line shaft of this ejecting mechanism links to each other with backing-out punch 33; Not eccentric when guaranteeing that backing-out punch ejects downwards in the system of ejecting, its backing-out punch 33 can link to each other with line shaft by the installed part 34 that slides along pillar.Described ejecting mechanism 32 generally adopts hydraulic mechanisms, also can adopt the similar actuating unit of driven by motor work, and its work can be controlled or be controlled by setting program by the corresponding inductive switch in this place.The quantity of above-mentioned backing-out punch is consistent with the quantity of each moulding box processing building block, and the blockhouse in its spacing and the moulding box is apart from consistent; This backing-out punch lower end is a liftout plate 35, and the planform of liftout plate bottom surface matches with processing block end faces shape, and the liftout plate bottom surface shown in the figure is groove shape or recessed dovetail groove, in case damage building block when ejecting.
Because building block must be passed above-mentioned platform 11 when the position ejects ejecting, and has port 13 (shown in the figure dotted line) in the position that ejects of platform, the building block of being convenient in the moulding box ejects moulding box by backing-out punch.The big I of this port is a bit larger tham the building block in the moulding box, in case damage or scratch building block wheel angle or surface when ejecting; Simultaneously can support whole moulding box again, be unlikely to moulding box and fall down from passage port.Its port can be a big opening, can both eject to guarantee all building blocks in the moulding box; Also can be a plurality of small orifices corresponding with building block number in the moulding box.
Have a holder mounted mechanism 6 for 11 times at the platform that ejects the system corresponding position, its main purpose is carrying building block when being used for building block and ejecting, and this holder mounted mechanism and the ejecting mechanism that ejects in the system are synchronized with the movement.Be at the beginning building block eject the position under, its end face touches below platform mutually, when in case building block ejects its end face of contact from moulding box, the holder mounted mechanism starts and ejecting mechanism moves down synchronously, eject disengaging moulding box and platform fully up to building block, this moment, ejecting mechanism returned back to initial position, holder mounted mechanism or move down again to satisfy the requirement that building block is produced by relevant conveyer belt.Building block transhipment on the holder mounted mechanism finishes and promptly replys initial position.Described holder mounted mechanism 6 includes lift 61 and the support plate 62 that links to each other with cage lifter lifting masthead end, can be equipped with conveyer etc. on this support plate 62 and be used to transport building block.
The described system 4 of loosing core includes guide pillar 41, travel mechanism 42, core-pulling mechanism 43, and guide pillar 41 is under the shaping position by support or the lower platform and platform 11 fixed installations of platform 11 bottoms; Travel mechanism 42 comprises assembling table top 421 and lift 422, and the assembling table top is positioned on the lifting rod end of lift, and described lift is installed on the guide pillar 41 by its seat, and when lift was worked, its elevating lever can drive the assembling table top and move up and down.Described core-pulling mechanism 43 includes motor 431, by motor and its by the driven wheel engagement core_pulling pole 432 of interlock (rotations) mutually, described motor is positioned on to be installed on the table top, described core_pulling pole is positioned on the installation table top rotationally by roller bearing etc.Have the through hole 14 that core_pulling pole passes through on the corresponding platform herein, this through hole is slightly larger than the diameter of core_pulling pole.When building block need be loosed core, by connection power supplys such as inductive switches, lift work drives on the core-pulling mechanism and moves, meanwhile or when core_pulling pole contact building block, start the motor of core-pulling mechanism, core_pulling pole is rotated, move till the core_pulling pole top end face rises from building block fully on continuing then, lift stops work, and motor works in the core-pulling mechanism, to the building block processing of loosing core; After treating the building block initial set (this time is setting-up time, or is controlled by relevant program), motor quits work, and restarts lift, core_pulling pole is moved down and takes off fully and moves building block (comprising moulding box).
On above-mentioned platform, the bed die structure when having block forming on the moulding box shiftable haulage line is projection 15 shown in the figure.
The utility model in use, moulding box hierarchy of control operation moulding box is to shaping position, in moulding box, pour into a mould slurry, meanwhile start the system of loosing core the structure processing is done in building block, after treating the slurry initial set, loosing core disposes and breaks away from moulding box, and the moulding box hierarchy of control continues mobile moulding box forward to ejecting the position, finish ejecting of building block by the system of ejecting, and be transported to warehouse or other operation room such as drying room etc. by asking mounted mechanism to connect down.

Claims (10)

1, block forming facility include body (1), the moulding box hierarchy of control (2) and eject system (3), and it is characterized in that: its body (1) has workbench (11); The described moulding box hierarchy of control (2) is positioned on the workbench (11); Described eject system (3) be positioned on body (1) and go up and be in the moulding box hierarchy of control before, the top of workbench (11).
2, block forming facility according to claim 1 is characterized in that: further include the system of loosing core (4) on the body, this system of loosing core (4) is positioned on the body (1), and is in workbench below, and be positioned at the block forming position under.
3, block forming facility according to claim 1 is characterized in that: the described system of loosing core (4) is in the workbench top.
4, block forming facility according to claim 1 and 2 is characterized in that: the described moulding box hierarchy of control (2) comprises actuating unit (21) and the connection handle (22) with line shaft, and its connection handle (22) is connected with line shaft; The described moulding box hierarchy of control (2) is installed on the platform (11) by its mount pad (23).
5, block forming facility according to claim 4 is characterized in that: be equipped with pair of tracks (12) on the above-mentioned platform (11).
6, block forming facility according to claim 5 is characterized in that: described track (12) is a linear pattern.
7, block forming facility according to claim 5 is characterized in that: above-mentioned track is an arc line type.
8, according to claim 1 or 2 or 5 or 6 or 7 described block forming facility, it is characterized in that: the described system (3) that ejects includes pillar (31), ejecting mechanism (32) and backing-out punch (33), its pillar is installed on the platform (11), its ejecting mechanism (32) is positioned on pillar (31) upper end by its pedestal, and the line shaft of this ejecting mechanism links to each other with backing-out punch (33); Its backing-out punch (33) links to each other with line shaft by the installed part (34) that slides along pillar; The position that ejects at platform has port 13.
9, block forming facility according to claim 8 is characterized in that: have a holder mounted mechanism (6) under the platform that ejects the system corresponding position (11); Described holder mounted mechanism (6) includes lift (61) and the support plate (62) that links to each other with cage lifter lifting masthead end.
10, block forming facility according to claim 8, it is characterized in that: the described system of loosing core (4) includes guide pillar (41), travel mechanism (42), core-pulling mechanism (43), travel mechanism (42) comprises assembling table top (421) and lift (422), the assembling table top is positioned on the lifting rod end of lift, and described lift is positioned on the guide pillar (41); Described core-pulling mechanism (43) includes motor (431), by motor and its by driven wheel engagement core_pulling pole (432) of interlock mutually, described motor is positioned on to be installed on the table top, described core_pulling pole is positioned on rotationally by roller bearing etc. and installs on the table top; Has the through hole (14) that core_pulling pole passes through on the corresponding platform herein.
CN 03279818 2003-09-22 2003-09-22 Building block shaping machine Expired - Lifetime CN2649294Y (en)

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Application Number Priority Date Filing Date Title
CN 03279818 CN2649294Y (en) 2003-09-22 2003-09-22 Building block shaping machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 03279818 CN2649294Y (en) 2003-09-22 2003-09-22 Building block shaping machine

Publications (1)

Publication Number Publication Date
CN2649294Y true CN2649294Y (en) 2004-10-20

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CN 03279818 Expired - Lifetime CN2649294Y (en) 2003-09-22 2003-09-22 Building block shaping machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103434005A (en) * 2013-09-10 2013-12-11 乔明云 Special-purpose grouting machine of self-insulated building block
CN108162137A (en) * 2018-02-07 2018-06-15 清华大学建筑设计研究院有限公司 The hollow plate producing process of core pulling and device under a kind of formwork erection
CN108501189A (en) * 2018-04-19 2018-09-07 山东省建设发展研究院 Equipment for manufacturing multi-row-hole autoclaved aerated concrete blocks

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103434005A (en) * 2013-09-10 2013-12-11 乔明云 Special-purpose grouting machine of self-insulated building block
CN108162137A (en) * 2018-02-07 2018-06-15 清华大学建筑设计研究院有限公司 The hollow plate producing process of core pulling and device under a kind of formwork erection
CN108162137B (en) * 2018-02-07 2020-11-10 清华大学建筑设计研究院有限公司 Method and device for producing core-pulling hollow slab under vertical mold
CN108501189A (en) * 2018-04-19 2018-09-07 山东省建设发展研究院 Equipment for manufacturing multi-row-hole autoclaved aerated concrete blocks

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CX01 Expiry of patent term

Expiration termination date: 20130922

Granted publication date: 20041020