CN209971083U - Prefabricated component production line - Google Patents
Prefabricated component production line Download PDFInfo
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- CN209971083U CN209971083U CN201920453496.6U CN201920453496U CN209971083U CN 209971083 U CN209971083 U CN 209971083U CN 201920453496 U CN201920453496 U CN 201920453496U CN 209971083 U CN209971083 U CN 209971083U
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Abstract
The utility model provides a prefabricated part production line, which comprises a first track conveying line and a second track conveying line which are horizontally arranged in parallel, wherein the first track conveying line comprises an upper layer and a lower layer, the upper layer is horizontally provided with a first exchange position, a mould removing station, a hoisting station, a mould cleaning station, a mould assembling station, a reinforcing steel bar station, a pre-embedding station, a pouring and tamping station, an initial setting station, a roughening station and a second exchange position in sequence, and the lower layer is a maintenance layer; the second track conveying line comprises an upper layer and a lower layer, and the third exchange position, the buffer station, the mould removing station, the hoisting station, the mould cleaning/exchange position, the mould assembling station, the door and window station, the steel bar station, the pre-embedded station, the pouring and tamping station, the buffer station and the fourth exchange position are horizontally arranged last time. The main problem of solving current prefabricated component production line with high costs, the operation is reliable inadequately.
Description
Technical Field
The utility model relates to a prefabricated component production field, in particular to prefabricated component production line.
Background
The assembly type prefabricated part assembly line developed in the market at present adopts a mould platform support wheel, a driving wheel circulation system, a stacker, a three-dimensional curing cellar, a side-turning hoisting and the like, wherein a support wheel support and driving wheel drive mode is adopted, the mould platform is mainly driven by friction force, and the mode is easy to lose transmission due to the abrasion and operation dislocation of the driving wheel or the support wheel in the using process; the stacking machine is adopted to stack layer by layer for three-dimensional maintenance, the maintenance cellar needs to be built with a factory, the maintenance kiln is large in bearing capacity and high in height, the investment cost is increased, and the fixed investment amortization is large.
SUMMERY OF THE UTILITY MODEL
The utility model provides a prefabricated part production line, which is divided into an upper layer and a lower layer, wherein the lower layer is a maintenance layer, the upper layer is an operation layer such as a module, a reinforcing steel bar and a pre-buried layer, and the maintenance layer of the lower layer is flat maintenance, so that the investment cost is reduced, and the operation reliability of the production line is improved; the utility model discloses a remove the mould platform and adopt the track to bear, the reuse chain carries out the transmission, the follow-up productivity of being convenient for increase.
In order to achieve the purpose, the embodiment of the utility model provides a prefabricated part production line comprises a first track conveying line and a second track conveying line which are horizontally arranged in parallel, wherein the first track conveying line comprises an upper layer and a lower layer, the upper layer is sequentially and horizontally provided with a first exchange position, a stripping station, a hoisting station, a mold cleaning station, a mold assembling station, a reinforcing steel bar station, a pre-embedding station, a pouring and tamping station, an initial setting station, a napping station and a second exchange position, and the lower layer is a maintenance layer;
the second track transfer chain is two-layer about including, the upper strata is the level in proper order and is provided with third exchange position, buffer memory station, form removal station, hoist and mount station, clear mould/exchange position, group's mould station, door and window station, reinforcing bar station, pre-buried station, waters and smashes station, initial set station, buffering station and fourth exchange position, and the lower floor of second track transfer chain is the maintenance layer.
The first alternating position of the first track conveying line is aligned with the mold cleaning/alternating position of the second track conveying line, the second alternating position of the first track conveying line is aligned with the fourth alternating position of the second track conveying line, and the pouring and tamping station of the first track conveying line is aligned with the pouring and tamping station of the second track conveying line. This design first track transfer chain is main produces coincide floor prefabricated component, wallboard, sandwich side fascia prefabricated component in the second track transfer chain main production, and sandwich side fascia maintenance operation can translate to first track transfer chain simultaneously for the first time.
The mould removing station of the first track conveying line is located on one side of the first alternating position, and a plurality of fixed mould platform stations are further arranged on the other side of the first alternating position. The fixed die table production line is mainly used for producing special-shaped prefabricated components such as bay windows, balconies, stairs, air-conditioning boards and the like.
And the third exchange position of the second rail conveying line is opposite to the fixed mould station of the first rail conveying line.
The first track conveying line comprises a first upper layer guide rail, a first lower layer guide rail, a first conveying chain and a first driving part, wherein the first driving part drives the first conveying chain to drive and move the movable mould table along the first upper layer guide rail and the first lower layer guide rail in horizontal motion.
The second track conveying line comprises a second upper-layer guide rail, a second lower-layer guide rail, a second conveying chain and a second driving part, and the second driving part drives the second conveying chain to transmit and drive the movable die table to horizontally move along the second upper-layer guide rail and the second lower-layer guide rail.
And a first heat preservation layer is arranged between the first upper-layer guide rail and the first lower-layer guide rail.
And a second heat-insulating layer is arranged between the second upper-layer guide rail and the second lower-layer guide rail.
The first alternating position, the second alternating position, the third alternating position, the fourth alternating position and the mold cleaning/alternating position all adopt a hydraulic lifting mode to lift the movable mold platform.
The first lower-layer guide rail and the second lower-layer guide rail are located at positions lower than the ground, support columns are arranged on two sides of the first lower-layer guide rail, the first upper-layer guide rail and the second upper-layer guide rail are arranged at the tops of the support columns and supported by the support columns, and water retaining grooves are formed in the ground on two sides of the first lower-layer guide rail and the second lower-layer guide rail.
The above technical scheme of the utility model has following beneficial effect: the utility model discloses in the prefabricated component production line that provides divide into about two-layer, the lower floor is maintenance layer, and the upper strata is operation layer such as group's mould, reinforcing bar, pre-buried, and lower floor maintenance layer is the flat maintenance, the vertical maintenance of adoption in the background art that the mode has been solved needs to be built the factory building very high problem, maintenance kiln and bear and complicated structure problem, maintenance kiln height problem, has reduced investment cost, has improved the reliability of production line operation. This application adopts the track to bear, and the reuse chain drives and has improved the conveying operation stability and reliability, and the follow-up productivity of being convenient for simultaneously enlarges, and very big reduction is fixed to drop into earlier stage.
The utility model provides a setting of prefabricated component production line fixed die platform can produce the prefabricated component of dysmorphism, and the production of first production line mainly used floor, second production line are including third exchange position, clear mould/exchange position, fourth exchange position, the setting of a plurality of exchange positions makes second track transfer chain both can produce interior wall version, can be used for producing the side fascia again. Therefore the utility model provides a prefabricated component production line satisfies the component preparation commonly used such as floor, interior wall, outer wall, stair simultaneously, has improved this prefabricated component's productivity effect, greatly reduced manufacturing cost.
Drawings
FIG. 1 is a schematic layout of a prefabricated component production line of the present invention;
FIG. 2 is a schematic structural view of the prefabricated component production line of the present invention;
FIG. 3 is a schematic structural view of a track of the prefabricated member production line of the present invention;
fig. 4 shows a schematic view of a plant structure comprising a prefabricated part production line.
[ description of reference ]
1-material distributor, 2-first track conveying line, 3-second track conveying line, 4-ground, 5-heat preservation plate, 6-water retaining groove, 7-guide rail, 8-ground, 9-support column, 10-movable mould table, 101-first alternating position, 102-second alternating position, 103-third alternating position and 104-fourth alternating position.
Detailed Description
In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.
The utility model discloses to current problem, a prefabricated component production line is provided, and the prefabricated component production line divide into about two-layer, and the lower floor is maintenance layer, and the upper strata is operation layer such as die assembling, reinforcing bar, pre-buried, and lower floor's maintenance layer is the flat maintenance, the vertical maintenance of adoption in the mode has been solved the background art needs to be built the factory building very high problem, has reduced investment cost, has improved the reliability of production line operation. This application adopts the track to bear, and the reuse chain drives and has improved the conveying and has moved stability and reliability.
As shown in fig. 1, an embodiment of the present invention provides a first track conveying line 2 and a second track conveying line 3 which are horizontally arranged in parallel, wherein the first track conveying line 2 includes an upper layer and a lower layer, the upper layer is horizontally provided with a first exchange position 101, a stripping station, a hoisting station, a cleaning station, a module assembling station, a reinforcing steel bar station, a pre-embedding station, a pouring and tamping station, an initial setting station, a roughening station and a second exchange position 102 in sequence, and the lower layer is a maintenance layer;
second track transfer chain 3 is two-layer about including, the upper strata is the level in proper order and is provided with third exchange position 103, buffer memory station, form removal station, hoist and mount station, clear mould/exchange position, group's mould station, door and window station, reinforcing bar station, pre-buried station, waters and smashes station, initial set station, buffer station and fourth exchange position 104, and the lower floor of second track transfer chain is the maintenance layer.
The production process of the prefabricated part on the first track conveying line 2 is as follows: the movable mould table 10 is firstly positioned at a first group of mould stations on the first track conveying line 2, mould combination is carried out, after mould combination, the movable mould table 10 is conveyed to a steel bar station for placing a steel bar net sheet and a steel bar cage or binding a steel bar structure in a mechanical arm or manual mode, after binding of the steel bar structure, the movable mould table 10 is conveyed to the pre-embedding station for pre-embedding of an embedded part, after pre-embedding of the embedded part, the movable mould table 10 is sequentially conveyed to pass through the pouring station for material distribution, vibration tamping, initial setting and galling, after galling is finished, the movable mould table 10 is lowered to a lower layer of the first track conveying line 2 through the second exchange station for maintenance, the lower layer is maintained in a flat mode, the lower layer is parallel to the upper layer operation layer, after maintenance, the movable mould table 10 is raised to an upper layer of the first track conveying line 2 through the first exchange station, and conveying the prefabricated member to a mould disassembling station for disassembling the mould and a hoisting station for hoisting the prefabricated member.
Specifically, the first track conveying line is mainly used for producing composite floor slab prefabricated parts.
The second track conveying line 3 has a working process that when the prefabricated part is a sandwich external wall panel, the movable mould table 10 is firstly positioned on a mould assembling station on the second track conveying line 3 to carry out operations such as mould table marking, outer leaf mould combined installation and the like, after the outer leaf mould combined installation is finished, door and window pre-embedding is carried out through a door and window station, outer leaf reinforcing mesh installation is carried out through a pre-embedding station, outer leaf pre-embedded parts are pre-embedded through a pouring station for the first time, cloth pouring is carried out through a pouring station for the first time, buffering is carried out through a buffering station, after the buffering station, the movable mould table 10 is translated to the first track conveying line 2 through the fourth exchange station 104 and is descended to a maintenance layer for the first time maintenance, after the maintenance is finished, the movable mould table 10 is conveyed to the position under the first exchange station 101 through a first track conveying device, and the movable mould table 10 is lifted to the upper layer of the first track conveying line 2 through a hydraulic lifting device, and translating the movable mould table 10 from the first exchange position 101 to a mould clearing/exchange position, transferring the movable mould table 10 to a mould assembling station again to perform combination and installation of an inner leaf mould, sequentially conveying the movable mould table 10 to the door and window station and a reinforcing steel bar station after the combination and installation of the inner leaf mould, performing inner leaf reinforcing mesh installation, inner leaf embedded part installation, secondary material distribution and initial setting, descending the movable mould table 10 to the lower layer of the second track conveying line 3 to perform secondary maintenance, conveying the movable mould table 10 to the third exchange position 103 to ascend through the second track conveying line 3 after the secondary maintenance is completed, and sequentially detaching and hoisting the movable mould table 10 through a mould detaching station after the second track conveying line is ascended to obtain a finished product. In summary, the outer sheets of the sandwich external wall panel are translated to the first track conveying line 2 for first maintenance after the first distribution and initial setting are performed on the second track conveying line 3, and the movable mold table 10 is translated to the second track conveying line 3 for casting, initial setting and second maintenance of the inner sheets after the first maintenance is completed, and finally finished products are obtained.
In the manufacturing process of sandwich side fascia, the takt time of first track production line is according to a takt 15 ~ 20 minutes, and second track transfer chain wallboard is according to a takt operation 30 ~ 40 minutes, and it is the takt time that will be faster than the second track transfer chain to know the takt time of first track transfer chain, consequently in order to make the combination that sandwich side fascia's inner panel and planking can be better, avoids the middle interval time is too long to lead to two layers of concrete layering after the planking cloth is accomplished, and will sandwich side fascia carries out the maintenance of first time at first track transfer chain 2 and accomplishes the back translation extremely second track transfer chain 3 carries out the second time and pours and the initial set, rethread after the initial set fourth alternative position 104 descends and carries out the maintenance shaping of second time.
When the prefabricated part is an inner wallboard, only one time of maintenance and pouring is needed, so that compared with the production of the sandwich outer wallboard, the step of performing first maintenance by translating the prefabricated part to the first track conveying line 2 is omitted, the production of the inner wallboard is to sequentially perform mould table scribing, mould installation, reinforcing mesh installation, embedded part installation, material distribution, vibration forming and initial setting on the movable mould table 10 on the second track conveying line 3, then descend to the bottom layer through the fourth exchange position 104 for maintenance, rise through the third exchange position 103 after the maintenance is completed, and sequentially perform mould removal and hoisting, and the production time of the inner wallboard is shorter than the production time of the sandwich outer wallboard.
The utility model discloses in the prefabricated component production line that provides divide into about two-layer, the lower floor is maintenance layer, and the upper strata is operation layer such as die set, reinforcing bar, pre-buried, and lower floor maintenance layer is the flat maintenance, the vertical maintenance of adoption in the background art has been solved to the mode needs to be built the factory building very high problem, has reduced investment cost, has improved the reliability of production line operation. This application adopts the track to bear, and the reuse chain drives and has improved the conveying and has moved stability and reliability. The utility model discloses first track production line and second track production line can carry out the operation simultaneously, that is to say can be used for coproduction floor and wallboard, have improved efficiency and have increased the productivity.
The utility model discloses a production of 2 mainly used coincide floors of first track transfer chain, second track transfer chain 3 including third exchange position 103, clear mould/exchange position, fourth exchange position 104, the setting up of a plurality of exchanges positions makes second track transfer chain 3 both can produce interior wallboard, can be used for producing the side fascia again. Therefore, the production line of the prefabricated components provided by the utility model can simultaneously meet the requirements of the manufacture of common components such as floor slabs, inner walls, outer walls, stairs and the like, thereby improving the production capacity of the prefabricated components and greatly reducing the production cost; compare existing equipment the utility model provides a prefabricated component production line has reduced electrical facilities, moves more stably, reliably, has realized deciding the full-automatic circulation of beat simultaneously.
Preferably, the lifting mode adopts a horizontal lifting die, and compared with a side-turning lifting mode, the lifting mode reduces the use of equipment and reduces the requirement on the height of a factory building.
The first alternate position 101 of the first track conveying line 2 is aligned with the mold cleaning/alternate position of the second track conveying line 3, the second alternate position 102 of the first track conveying line 2 is aligned with the fourth alternate position 104 of the second track conveying line 3, and the casting and tamping station of the first track conveying line 2 is aligned with the casting and tamping station of the second track conveying line 3. The structure can make the arrangement layout of the production line more reasonable and the operation more convenient. In particular to facilitate the material distribution of the material distributor 1. The distributing machine 1 is located directly over the first track conveying line 2 and the second track conveying line 3, slides left and right along the horizontal guide rail 7, and distributes materials to the pouring and tamping station of the first track conveying line 2 and the pouring and tamping station of the second track conveying line 3. Therefore, the pouring and tamping stations of the first track conveying line 2 and the pouring and tamping stations of the second track conveying line 3 are arranged in alignment, and the material distribution of the material distributor 1 is more convenient.
The mould removing station of the first track conveying line 2 is located on one side of the first exchange position 101, and a plurality of fixed mould table stations are further arranged on the other side of the first exchange position 101. The fixed die table is mainly arranged for producing the special-shaped prefabricated part, so that the production capacity of the prefabricated part production line in the application is improved.
The third intersection 103 of the second rail transport line 3 is opposite to the fixed die table station of the first rail transport line 2. The arrangement of the structure can enable the layout of the production line to be more reasonable.
First track transfer chain 2 includes first upper guide rail, first lower floor guide rail, first transmission chain and first driver part, first driver part drive first transmission chain transmission and drive removal mould platform 10 along first upper guide rail and first lower floor guide rail horizontal motion. The second track conveying line 3 comprises a second upper-layer guide rail, a second lower-layer guide rail, a second conveying chain and a second driving part, and the second driving part drives the second conveying chain to drive the movable die table 10 to move horizontally along the second upper-layer guide rail and the second lower-layer guide rail. Compare and utilize drive wheel and supporting wheel to convey in the frictional force between the removal mould platform in prior art, the utility model provides a transfer mode is more stable and reliable. Preferably, the production of the 2 floors of the first track conveying line is performed according to a beat of 15-20 minutes, and the wallboard of the second track conveying line is performed according to a beat of 30-40 minutes.
Be provided with first heat preservation 5 between first upper guide rail and the first lower guide rail, be provided with second heat preservation 5 between second upper guide rail and the second lower guide rail, the effect that the maintenance can make the maintenance is better for the maintenance layer adopts sandwich insulation board maintenance, makes prefabricated component's production quality better.
The first alternating position 101, the second alternating position 102, the third alternating position 103, the fourth alternating position 104 and the mold cleaning/alternating position all adopt a hydraulic lifting mode to lift the movable mold platform. The lifting mode can make the lifting more reliable and stable.
First lower floor's guide rail and second lower floor's guide rail are located the position that is less than ground 8, the both sides of first lower floor's guide rail are provided with support column 9, first upper guide rail and second upper guide rail set up the top of support column 9 by the support column supports, is located be provided with manger plate groove 6 on the ground 8 of first lower floor's guide rail and second lower floor's guide rail both sides, manger plate groove 6 set up the maintenance effect to influence prefabricated component in can making the abluent rivers of ground 8 flow into the pit.
The utility model discloses still provide one kind and contain prefabricated component's factory building, the area position 24 mu of factory building, length and width size position 230 meters x 70 meters. Preferably, the lifting mode adopts a horizontal lifting die, and compared with a side-turning lifting mode, the lifting mode reduces the use of equipment and reduces the requirement on the height of a factory building. The height of the factory building is 5.7 meters, the area is 4860 square meters (180 meters multiplied by 27 meters), the investment of fixed assets is reduced, the height of the factory building is 5.7 meters, and the height of the travelling crane track is 4.5 meters.
Compared with the prior equipment, the production line of the utility model reduces the electrical facilities, has more stable and reliable operation, and simultaneously realizes the full-automatic circulation of fixed beats;
the utility model discloses in the prefabricated component production line that provides divide into about two-layer, the lower floor is maintenance layer, and the upper strata is operation layer such as die set, reinforcing bar, pre-buried, and lower floor maintenance layer is the flat maintenance, the vertical maintenance of adoption in the background art has been solved to the mode needs to be built the factory building very high problem, has reduced investment cost, has improved the reliability of production line operation. This application adopts the track to bear, and the reuse chain drives and has improved the conveying and has moved stability and reliability.
The utility model provides a prefabricated component production line satisfies the component preparation commonly used such as floor, interior wall, outer wall, stair simultaneously, has improved this prefabricated component's productivity, greatly reduced manufacturing cost.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. A prefabricated part production line is characterized by comprising a first track conveying line and a second track conveying line which are horizontally arranged in parallel, wherein the first track conveying line comprises an upper layer and a lower layer, the upper layer is sequentially and horizontally provided with a first exchange position, a mould removing position, a hoisting position, a mould cleaning position, a mould assembling position, a steel bar position, a pre-embedding position, a pouring and tamping position, an initial setting position, a roughening position and a second exchange position, and the lower layer is a maintenance layer;
the second track transfer chain is two-layer about including, and the upper strata is level in proper order and is provided with third exchange position, buffer memory station, form removal station, hoist and mount station, clear mould/exchange position, group's mould station, door and window station, reinforcing bar station, pre-buried station, waters and smashes station, initial set station, buffering station and fourth exchange position, and the lower floor of second track transfer chain is the maintenance layer.
2. The precast member production line according to claim 1, wherein the first alternate position of the first rail conveyor line is aligned with the mold cleaning/alternate position of the second rail conveyor line, the second alternate position of the first rail conveyor line is aligned with the fourth alternate position of the second rail conveyor line, and the casting and tamping station of the first rail conveyor line is aligned with the casting and tamping station of the second rail conveyor line.
3. The prefabricated component production line of claim 2, wherein the mold removal station of the first rail conveying line is located on one side of a first alternate position, and a plurality of fixed mold table stations are further arranged on the other side of the first alternate position.
4. The precast member production line according to claim 3, wherein the third alternate position of the second rail conveyor line is opposite to the fixed die table station of the first rail conveyor line.
5. The prefabricated member production line of claim 1, wherein the first rail conveying line comprises a first upper layer guide rail, a first lower layer guide rail, a first conveying chain and a first driving part, and the first driving part drives the first conveying chain to drive and drive the movable die table to move horizontally along the first upper layer guide rail and the first lower layer guide rail.
6. The prefabricated member production line of claim 5, wherein the second rail conveying line comprises a second upper guide rail, a second lower guide rail, a second conveying chain and a second driving part, and the second driving part drives the second conveying chain to drive and drive the movable die table to move horizontally along the second upper guide rail and the second lower guide rail.
7. The precast member production line according to claim 5, wherein a first heat insulating layer is provided between the first upper-layer rail and the first lower-layer rail.
8. The precast member production line according to claim 6, wherein a second insulation layer is provided between the second upper and lower rails.
9. The prefabricated component production line of claim 1, wherein the first alternating position, the second alternating position, the third alternating position, the fourth alternating position and the mold cleaning/alternating position are used for lifting the movable mold table in a hydraulic lifting mode.
10. The precast member production line according to claim 5 or 6, wherein the first and second lower rails are located below the ground, support pillars are provided at both sides of the first lower rail, the first and second upper rails are provided on the tops of the support pillars to be supported by the support pillars, and water retaining grooves are provided on the ground at both sides of the first and second lower rails.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920453496.6U CN209971083U (en) | 2019-04-04 | 2019-04-04 | Prefabricated component production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920453496.6U CN209971083U (en) | 2019-04-04 | 2019-04-04 | Prefabricated component production line |
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| Publication Number | Publication Date |
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| CN209971083U true CN209971083U (en) | 2020-01-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920453496.6U Active CN209971083U (en) | 2019-04-04 | 2019-04-04 | Prefabricated component production line |
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| Country | Link |
|---|---|
| CN (1) | CN209971083U (en) |
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- 2019-04-04 CN CN201920453496.6U patent/CN209971083U/en active Active
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Effective date of registration: 20200917 Address after: Room 2201, building F3, Lugu Yuyuan, No.27 Wenxuan Road, high tech Zone, Changsha City, Hunan Province Patentee after: Hunan Lugu Construction Engineering Co., Ltd Address before: Baolilugulin d5-607, Yuelu District, Changsha City, Hunan Province Patentee before: Liu Zhengkai |