CN212399901U - Gypsum slat production host computer - Google Patents

Gypsum slat production host computer Download PDF

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Publication number
CN212399901U
CN212399901U CN202021474491.0U CN202021474491U CN212399901U CN 212399901 U CN212399901 U CN 212399901U CN 202021474491 U CN202021474491 U CN 202021474491U CN 212399901 U CN212399901 U CN 212399901U
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plates
die
rack
batten
core
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张留安
张文成
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Shandong Dalu New Environmental Protection Wall Material Technology Co ltd
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Shandong Dalu New Environmental Protection Wall Material Technology Co ltd
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Abstract

The invention provides a gypsum batten production host, which comprises a batten die and a rod drawing device, wherein the batten die is provided with a die head; the batten die comprises a die rack, a clamping plate supporting beam is arranged on the die rack, a plurality of clamping plates which are arranged in parallel are arranged on the clamping plate supporting beam in a sliding fit mode through sliding rails, and gaps are reserved among the clamping plates to serve as spaces for pouring and forming gypsum battens; the rod drawing device comprises a rod drawing rack, a core rod pulling rack capable of moving back and forth is arranged in the rod drawing rack, and a core rod is connected to the core rod pulling rack. The production process of building block lath includes the steps of grouting, scraping, drawing core rod, opening end mold, opening clamping plate, transferring lath and closing clamping plate. According to the technical scheme, automatic production of the batten building blocks is realized, automatic operation such as core rod drawing, mold opening and demolding is achieved, production efficiency is improved, and labor is saved; the two sets of slat molds are adopted to realize continuous production, and the problem that the production steps cannot be continuously operated in the original production process is avoided.

Description

Gypsum slat production host computer
Technical Field
The invention relates to the technical field of building material production equipment, in particular to a gypsum lath production host machine.
Background
The gypsum hollow lath is one kind of gypsum board, and is made up by using building gypsum as base material and adding inorganic light aggregate and inorganic fibre reinforced material, and is mainly used for non-bearing internal wall of building. The gypsum hollow lath is used as the inner partition wall of the building, and has the same advantages as the gypsum building block, lighter weight in unit area and higher construction efficiency. The self-weight of the building can be reduced, the foundation bearing is reduced, and the construction cost can be effectively reduced. The length of the lath is determined according to the storey height of the building, so that the construction efficiency is higher. The gypsum hollow lath has the advantages of light weight, high strength, heat insulation, sound insulation, water resistance and the like, and can be sawed, planed, drilled and simply constructed. The production of the gypsum hollow lath generally comprises the working procedures of slurry mixing, casting molding, core pulling, drying and the like, and the casting, core pulling and other operations are manually completed when the gypsum hollow lath is produced at present, so that the production efficiency is low; and the mould can not carry out other work when loosing core and transporting the slat, leads to its production corollary equipment stall, causes the waste of production resource.
To this end, my have modified existing gypsum block production equipment to address the above-mentioned problems and patented the modified equipment for protection.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a main machine for producing gypsum laths, which can greatly improve the production efficiency of the gypsum hollow laths.
In order to achieve the purpose, the invention adopts the following technical scheme: a gypsum lath production host comprises a lath mould and a rod drawing device;
the batten die comprises a die rack, a splint supporting beam is arranged on the die rack, a plurality of parallel splint plates are arranged on the splint supporting beam in a sliding fit mode through a sliding rail, a space is reserved between the splint plates and used as a gypsum batten pouring forming space, the splint plates can slide along the sliding rail, end templates capable of moving back and forth along the length direction of the splint plates are arranged at two ends of the splint plate on the die rack respectively, a power device I used for pulling the splint plates to slide is arranged on the die rack, a bottom plate is arranged at the bottom of the space between the splint plates, two long side edges of the bottom plate are in sealing contact with the side surfaces of the splint plates at the same side, two short side edges of the bottom plate are in sealing contact with the end templates at the same side respectively, the bottom plate, the splint plates and the end templates form a gypsum batten pouring forming space, the bottom plate and the bottom plate of the splint plates are, after the clamping plates are pushed back, all the clamping plates are in sealing contact with the bottom plate again;
the drawing rod device comprises a drawing rod rack, a core rod drawing frame capable of moving back and forth is arranged in the drawing rod rack, a core rod is connected onto the core rod drawing frame, one end of the drawing rod rack is provided with a supporting eye plate, the supporting eye plate is provided with an eye hole corresponding to the position of the core rod, the end part of the core rod penetrates through the eye hole and faces to a gap between the two clamping plates, an end template on the same side as the drawing rod device is provided with a hole corresponding to the position of the core rod, and the other end of the drawing rod rack is provided with a power device II for driving the core rod drawing frame to;
be equipped with scraper means on the slat mould, scraper means includes a girder, and the girder both ends pass through the slide rail cooperation with the mould frame, are equipped with III drive girders of power device on the girder and remove along the slide rail, are equipped with the scraper blade on the girder, and the scraper blade lower extreme makes the scraper blade remove can strike off unnecessary thick liquids and make the slat upper portion of semi-solid state form the shape that needs with splint cooperation.
Furthermore, the two side faces of the batten are provided with protruding positioning pins, the end templates on the two sides of the clamping plate are provided with positioning holes corresponding to the positioning pins, when the clamping plate is in a clamping position, the end templates clamp the end portions of the clamping plate and the bottom plate, and the positioning pins are inserted into the positioning holes.
Furthermore, two ends of the die rack are respectively provided with four horizontal guide pillars, the end die plate is installed in a matched mode with the guide pillars through the guide sleeves, and the end die plate moves back and forth along the guide pillars.
Furthermore, two ends of the mold frame are respectively provided with a pair of end mold oil cylinders for driving the end mold plates to move, one end of each end mold oil cylinder is connected with the side surface of the end mold plate, and the other end of each end mold oil cylinder is connected with the mold frame.
Further, even the board structure includes a plurality of connection arm-tie, connects the both ends of arm-tie and connects respectively in the bottom of splint and bottom plate, and connects the arm-tie and be equipped with one and follow the rectangular hole that splint moving direction set up with the splint link, and the connecting plate is installed through the connector that passes rectangular hole and the cooperation of being connected the arm-tie, and the connector passes the downthehole part of rectangular and can remove in the rectangular hole. When the outermost plywood is pulled, due to the existence of the strip holes, a certain gap is pulled between the plywood and the bottom plate, so that the batten is separated from the side face of the deck, and the width of the gap is related to the length of the strip holes.
Furthermore, an upper group of synchronizing mechanisms and a lower group of synchronizing mechanisms are arranged on the core bar pulling frame, each synchronizing mechanism comprises a synchronizing shaft arranged on the core bar pulling frame and synchronizing gears arranged at two ends of the synchronizing shaft, and the synchronizing gears are meshed with racks arranged on the drawing rod rack.
Furthermore, a secondary beam is arranged on a main beam of the scraper device and can move up and down relative to the main beam, a jacking device is arranged between the two ends of the secondary beam and the main beam to jack or drop the secondary beam, and the scraper is fixed on the secondary beam.
Furthermore, the connecting end of the core bar and the core bar pulling frame is provided with a mounting hole, the core bar is mounted on the pull bar rack through a pull bar penetrating through the mounting hole, the pull bar contacts the side, close to the slat mold, of the mounting hole after the core bar is inserted into the slat mold in place, and the sizes of the mounting holes in the moving direction of the core bar are different, so that the core bar does not simultaneously generate relative displacement with the gypsum slats in the mold when the core bar pulling frame pulls a plurality of core bars.
Furthermore, the core bars and the core bar pulling frames are connected and arranged in a matrix, the end parts of the core bars are provided with joints, the joints are provided with mounting holes, the joints are installed in a matched mode with the core bar pulling frames through pull rods which transversely penetrate through the core bar pulling frames and the mounting holes, after the core bars are inserted into the slat molds, all the mounting holes are flush close to one sides of the slat molds, the lengths of the mounting holes of the joints on the same row are consistent, the mounting holes of the joints on the same column are at least two in length, and the joints of the mounting holes with the same size are symmetrical with the center of the column.
Furthermore, the batten dies are fixed in two groups side by side, the lower end of the die rack is provided with a walking device, and the batten dies can move back and forth in the direction vertical to the clamping plates under the driving of a power device IV.
Further, take out terminal upper portion of pole frame and be equipped with raw material mixing device, raw material mixing device includes the stirring frame, is equipped with upper portion open-ended stirring hopper in the stirring frame, and the both sides of stirring hopper are through two spindle nose and stirring frame coupling, and the stirring hopper side is equipped with the tipping bucket device, and the tipping bucket device can drive the stirring hopper upset and pour the raw materials oar liquid that stirs into in the slat mould.
Furthermore, the positions, corresponding to the gaps between the clamping plates, on the inner sides of the two sides or one side of the end templates are provided with auxiliary end plates, holes corresponding to the positions of the core rods are formed in the auxiliary end plates, the core rods penetrate through the auxiliary end plates after being inserted in place, the auxiliary end plates, the bottom plate and the clamping plates form a batten pouring forming space, and therefore the distance between the auxiliary end plates and the end templates can be adjusted, and the length of the batten to be produced can be adjusted.
A production method of building block ribbon board based on the ribbon board production host machine is characterized in that a ribbon board die forms a ribbon board pouring forming space by utilizing clamping plates arranged at intervals to match with an end template and a bottom plate, a core bar is inserted into the space to enable the inside of the formed ribbon board to form lightening holes, the end template can move along the length direction of the clamping plates, and the clamping plates can move along the thickness direction of the clamping plates and comprises the following steps:
grouting, namely stirring the batten production raw materials and injecting the stirred batten production raw materials into a production mold;
scraping, namely after the gypsum slurry in the mould is semi-solidified, scraping the excess raw materials on the mould by using a scraper without scraping, and simultaneously enabling the top of the batten to form a specific shape beneficial to installation;
the core rod is drawn out, the core rod inserted into the die in advance is drawn out, and the core rod drawing and the material scraping can be carried out simultaneously;
opening an end die, and separating the end die plate from the end part of the clamping plate;
opening the clamping plate, and moving the clamping plate to separate the clamping plate from the side surface of the batten;
and transferring the laths, and transferring the building blocks separated from the clamping plates on the two sides out of the die by using the clamps.
Closing the clamping plate, moving the clamping plate to reset so that the clamping plate is tightly leaned against the bottom plate again;
closing the end molds, and moving the end mold plates at the two sides to seal the end parts of the clamping plates;
the core bar is inserted, and the extracted core bar is inserted back into the die again;
then grouting is carried out to enter the next production cycle.
Further, the slat mould is two sets of, and can be reciprocating motion together, the anchor clamps of transfer slat are two sets of and correspond with the reciprocal position of two sets of slat moulds respectively, take out, the lock pin pole adopts a set of automation equipment, the core bar is taken out the back slat mould and is removed a set of mould that has just been taken out the core bar and open the end mould, open the splint, will press from both sides, transport the slat, close the splint, close the end mould operation, another set of slat mould removes the position to original a set of slat mould simultaneously, carry out the lock pin pole, the grout operation, treat that the thick liquids semi-set back scrapes the material and takes out the core bar operation, the core bar is taken out the back and is moved the slat mould, original a set of slat mould return and carry out lock pin pole and grout operation, two sets of slat moulds go.
The invention has the beneficial effects that: according to the technical scheme, automatic production of the batten building blocks is realized, automatic operation such as core rod drawing, mold opening and demolding is achieved, production efficiency is improved, and labor is saved; the two sets of slat molds are adopted to realize continuous production, and the problem that the production steps cannot be continuously operated in the original production process is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of a slat mold and a rod-pulling device according to the present invention;
FIG. 2 is a schematic top view of the structure of FIG. 1;
FIG. 3 is a schematic view of the core bar being inserted into the slat mold;
FIG. 4 is a schematic view of the structure of the bottom plate cooperating with the clamping plate and the scraper device;
FIG. 5 is a schematic view of the structure of the bottom plate and the bottom of the clamping plate matching with the connecting plate structure;
FIG. 6 is a schematic view showing the bottom plate and the bottom of the clamping plate according to the scheme that the clamping plate is pulled open towards two sides;
FIG. 7 is a schematic top view of the slat mold with the clamping plates pulled apart to either side and without the secondary end plates;
FIG. 8 is a schematic view of the structure of the clamping plate and the bottom plate;
FIG. 9 is a schematic view of the fitting structure of the main beam and the auxiliary beam of the scraper device
FIG. 10 is a top view of the lath mold in two sets;
FIG. 11 is a schematic view of the installation structure of the raw material stirring device;
fig. 12 is a schematic view of the mounting structure of the end plate and the clamping cylinder of the clamp.
FIG. 13 is a partial enlarged view of the fitting structure of the fitting and the mounting hole.
Shown in the figure: 1. lath die, 2, drawing rod device, 3, transfer clamp, 4, die frame, 5, clamping plate supporting beam, 6, clamping plate, 7, end die plate, 8, guide pillar, 9, end die cylinder, 10, power device I, 11, bottom plate, 12, auxiliary end plate, 13, connecting pull plate, 14, strip hole, 15, connector, 16, drawing rod frame, 17, core rod pull frame, 18, core rod, 19, supporting eye plate, 20, power device II, 21, synchronizing shaft, 22, synchronizing gear, 23, guide wheel, 24, scraper device, 25, main beam, 26, power device III, 27, auxiliary beam, 28, jacking cylinder, 29, scraper, 30, positioning pin, 31, connector, 32, mounting hole, 33, power device IV, 34, rail wheel, 35, rail, 36, transfer clamp, 37, transfer frame, 38, cross beam, 39, traveling crane, 40, end plate, 41, clamping cylinder, 42. push pedal, 43, raw materials agitating unit, 44, stirring hopper, 45, spliced pole, 46, pull rod, 47, anchor clamps.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A gypsum lath production host machine as shown in fig. 1 to 13 comprises two sets of lath molds 1, a rod drawing device 2 and two sets of transfer clamps 3;
the batten die 1 comprises a die rack 4, a clamping plate supporting beam 5 is arranged on the die rack 4, a plurality of clamping plates 6 which are arranged in parallel are arranged on the clamping plate supporting beam 5 in a sliding fit mode through a dovetail-shaped sliding rail, the clamping plates 6 can slide along the sliding rail, and the outermost clamping plate 6 on one side is fixed with the die rack 4. Two ends of an upper clamping plate 6 of the die rack 4 are respectively provided with an end template 7, two ends of the die rack 4 are respectively provided with four horizontal guide pillars 8, the end templates 7 are installed in a matched mode with the guide pillars 8 through guide sleeves, and the end templates 7 move back and forth along the guide pillars. Two ends of the mold frame 4 are respectively provided with a pair of end mold oil cylinders 9 for driving the end mold plate 7 to move, one end of each end mold oil cylinder is connected with the side surface of the end mold plate 7, and the other end of each end mold oil cylinder is connected with the mold frame 4. One side of the mold frame 4 is provided with a power device I10 used for pulling the clamping plate 6 to slide, and the power device I is two oil cylinders connected with the clamping plate 6 on the side capable of sliding at the outermost side. The bottom in the space between splint 6 is equipped with bottom plate 11, and the splint 6 side sealing contact of the both sides long side of bottom plate 11 and homonymy, the end template 7 sealing contact with the homonymy respectively on the both sides short side of bottom plate 11.
As shown in fig. 1 and 3, in order to achieve the purpose of adjusting the length of the produced lath, a secondary end plate 12 is arranged at a position corresponding to a gap between the clamping plates 6 on the inner side of the end template 7 on two sides or one side, a hole corresponding to the position of a core rod 18 is arranged on the secondary end plate 12, the core rod 18 is inserted in place and then penetrates through the secondary end plate 12, the bottom plate 11 and the clamping plates 6 form a lath pouring forming space, and the distance between the secondary end plate 12 and the end template 7 is adjustable so as to adjust the length of the produced lath. In order to realize that the distance between the auxiliary end plate 12 and the end formwork 7 is adjustable, the auxiliary end plate 12 is connected to the end formwork 7 through a connecting column 45 penetrating through the end formwork 7, the connecting column 45 adopts a connecting screw rod, the connecting length of the connecting screw rod is adjusted through two positioning nuts positioned on two sides of the end formwork 7, the distance of the auxiliary end plate extending into can be adjusted by adjusting the length of the connecting column 45, and therefore the specification length of a pouring batten is adjusted. Besides the structure of the embodiment, the auxiliary end plate 12 can be connected with an electric or hydraulic driven push-pull mechanism through the connecting column 45 of the end template 7, so as to realize the automatic adjustment of the length of the batten, and the push-pull mechanism can be a single one-to-one control auxiliary end plate 12 or a push-pull frame to control a plurality of auxiliary end plates 12.
The bottom plate 11 and the bottom of the clamping plate 6 are connected through a connecting plate structure, the connecting plate structure enables all the clamping plates 6 and the bottom plate 11 to be separated from a gap after the outer clamping plate is pulled, and all the clamping plates 6 and the bottom plate 11 are in sealing contact again after the clamping plates 6 are pushed back. The connecting plate structure comprises a plurality of connecting pull plates 13, the two ends of each connecting pull plate 13 are connected to the bottom of the end face of the clamping plate 6 and the bottom of the end portion of the bottom plate 11 respectively, the connecting ends of the connecting pull plates 13 and the clamping plate 4 are provided with strip holes arranged along the moving direction of the clamping plate 6, the connecting ends of the connecting pull plates 13 and the bottom plate 11 are provided with round holes, the connecting pull plates 13 are installed in a matched mode through connectors 15 penetrating through the strip holes or the round holes and the connecting pull plates 13, and the connectors 15 penetrate through parts in the strip holes 14 and can move in the strip holes 14. The connection head 15 is preferably a fixing screw, the shaft of which passes through the elongated hole 14 or the circular hole.
The drawing rod device 2 comprises a drawing rod rack 16, a core rod drawing frame 17 capable of moving back and forth is arranged in the drawing rod rack 16, a core rod 18 is connected onto the core rod drawing frame 17, a supporting eye plate 19 is arranged at one end of the drawing rod rack 17, eye holes corresponding to the positions of the core rod 18 in a one-to-one mode are formed in the supporting eye plate 19, the end portion of the core rod 18 penetrates through the eye holes and faces to a gap between the two clamping plates 6, a hole corresponding to the position of the core rod 18 is formed in an end template 7 on the same side of the drawing rod device 2, and a power device II 20 driving the core rod drawing frame 17 to move is arranged at the other. The power device II 20 is preferably a hydraulic oil cylinder. An upper group of synchronizing mechanisms and a lower group of synchronizing mechanisms are arranged on the core rod pulling frame 17, each synchronizing mechanism comprises a synchronizing shaft 21 arranged on the core rod pulling frame 17 and synchronizing gears 23 arranged at two ends of the synchronizing shaft, and the synchronizing gears 22 are meshed with racks arranged on the drawing rod rack 16. Four guide wheels 23 are arranged beside the positions of the four synchronous gears 22 on the core bar pulling frame 17, and the guide wheels 23 are tightly attached to the inner side of the rack mounting position on the drawing rod rack 16 to prevent the position deviation of the core bar pulling frame 17 in the moving process.
And a scraper device 24 is arranged on the batten die 1, the scraper device comprises a main beam 25, two ends of the main beam 25 are matched with the die rack 4 through sliding rails, and a power device III 26 is arranged on the main beam 25 to drive the main beam 25 to move along the sliding rails. The driving device III comprises a driving motor and a main shaft driven by the driving motor to rotate, two ends of the main shaft are respectively provided with a gear, two sides of the upper end of the die rack are provided with two racks, and the gears are respectively meshed with the racks. The main beam is provided with a secondary beam 27, the secondary beam 27 can move up and down relative to the main beam 25, a jacking cylinder 28 is arranged between the two ends of the secondary beam 27 and the main beam 25 to jack or drop the secondary beam 27, and a scraper 29 is fixed on the secondary beam 27. The lower end of the scraper 29 is provided with a groove at a position opposite to the gap between the clamping plates 6, and the lower end of the scraper 29 is matched with the clamping plates 6 to ensure that the scraper 29 moves to scrape off excess slurry and form the upper part of the batten in a semi-solidified state into a required shape.
In order to ensure that the clamping position of the clamping plate 6 and the end mold plate 7 is accurate when the clamping plate 6 and the end mold plate 7 are matched, the two side surfaces of the batten 6 are provided with the raised positioning pins 30, the end mold plates 7 on the two sides of the clamping plate 6 are provided with positioning holes corresponding to the positioning pins 30, when the clamping plate 6 is in the clamping position, the end mold plate 7 clamps the end parts of the clamping plate 6 and the bottom plate 11, the positioning pins 30 are inserted into the positioning holes, and.
Because the stress of the core bar 18 is the largest when the core bar 18 is pulled, in order to reduce the stress of the core bar pulling frame 17 when the core bar is pulled and the load of the oil cylinder, the multiple core bars 18 are not pulled at the same time, the end of the core bar 18 connected with the core bar pulling frame 17 is provided with the mounting hole 32, the core bar 18 is arranged on the core bar pulling frame 17 through the pull rod 46 penetrating through the mounting hole 32, the pull rod 46 is contacted with the side, close to the lath die 1, of the mounting hole 32 after the core bar 18 is inserted into the lath die 1 in place, the size of the mounting hole 32 in the moving direction of the core bar 18 is different, and the core bar 18 and the gypsum lath do not generate relative displacement. As shown in fig. 1 and fig. 13 as a preferred embodiment of this embodiment, the core bars 18 are connected with the core bar pulling frame 17 in a matrix arrangement, seven core bars 18 are arranged in each vertical row, a connector 31 is arranged at an end of each core bar 18, a mounting hole 32 is arranged on each connector 31, each connector 31 is installed in cooperation with the core bar pulling frame 17 through a pull rod 46 transversely penetrating through the core bar pulling frame 17 and the mounting hole 32, all the mounting holes 32 are flush with one side of the lath die 1 after the core bars 18 are inserted into the lath die 1, the mounting holes 32 of the connectors 31 in the same row have the same length, and the mounting holes 32 of the connectors 31 in the same column have three lengths. The mounting holes 32 of the first, fourth and seventh core rods 18 which are inclined from top to bottom are the same in length and the smallest in length, and are pulled first; the second and six core bar 18 mounting holes 32 are the same length and are centered length, pulled by the second wheel; the mounting holes 32 of the third and fifth core bars 18 are the same and longest in length, and the last round is pulled, after which the seven core bars 18 in the same row are pulled out of the lath die 1 together.
In order to realize continuous production, the batten molds 1 are fixed in two groups side by side, the lower end of the mold rack 4 is provided with a walking device, and the batten molds 1 can move back and forth along the direction vertical to the clamping plates 6 under the driving of a power device IV 33. The walking device is a rail wheel 34 arranged at the bottom of the mold frame 4, a rail 35 matched with the rail wheel 34 is arranged on the ground, the power device IV 33 is two oil cylinders arranged on the ground, one end of each oil cylinder is connected with the bottom of the mold frame 4, and the other end of each oil cylinder is connected with the ground through a base in a shaft mode. This embodiment sets up two sets of transport anchor clamps 36, and two sets of transport anchor clamps 36 correspond with two sets of slat mould 1 round trip movement's the outside position, and when a set of slat mould 1 was in milk, another set of mould carried out the slat finished product and transported, and two sets of slat mould 1 alternately carries out the operation of being in milk and carries out this finished product transportation in turn, realizes continuous automatic production, improves production efficiency. The transfer clamp comprises a transfer rack 37, two parallel cross beams 38 are arranged on the transfer rack 37, a travelling crane 39 moving along the cross beams 38 is arranged on the cross beams 38, the travelling crane 39 is provided with a row matched with the cross beams 38, a hoisting mechanism is arranged on the travelling crane 39, a clamp 47 is connected below the hoisting mechanism, two guide pillars are arranged on the clamp 47, guide sleeves matched with the guide pillars correspondingly are arranged at corresponding positions on the travelling crane, the guide pillars and the guide sleeves are matched to ensure the stability of the clamp in moving up and down, a plurality of pairs of end plates 40 corresponding to the positions of the battens are arranged at the lower part of the clamp 47, a clamping cylinder 41 is arranged on the end plates 40, a push plate 42 is arranged on the clamping cylinder 41, the clamping cylinder 41 pushes the push plate 42 to clamp two ends of the battens and is. The hoisting mechanism can be of a winch steel wire rope structure, can also be of a chain wheel and chain structure and other forms, and can hoist the clamp as long as the clamp can be hoisted.
The upper portion of the tail end of the drawing rod rack 16 is provided with a raw material stirring device 43, the raw material stirring device 43 comprises a stirring rack, a stirring hopper 44 with an opening in the upper portion is arranged on the stirring rack, two sides of the stirring hopper are connected with the stirring rack through two shaft heads in a shaft connection mode, a tipping bucket device is arranged on the side face of the stirring hopper, and the tipping bucket device can drive the stirring hopper to overturn to pour stirred raw material slurry into a batten die.
It should be noted that the surfaces of the core bar 18, the bottom plate 11, the clamping plate 6, the auxiliary end plate 12, and the end mold plate 7 are in sealed contact with each other at positions where slurry may leak, and the sealed contact at corresponding positions may be realized by processing grooves at corresponding contact surfaces and embedding and fixing adhesive tapes in the grooves.
This implementation has only given the embodiment that splint 6 pulls away from one side, and as shown in fig. 6 and 7 on the basis of this application technical scheme thinking splint 6 can also pull away from both sides to both sides, and splint 6 in both sides outside this moment all can move, and the bottom plate 11 that is located the intermediate position is fixed, and splint 6 is pulled away from both sides.
Based on the production method of the building block batten of the batten production host, the batten die 1 is manufactured to utilize the clamping plates 6 arranged at intervals to match the end die plate 7 and the bottom plate 11 to form a batten casting forming space, the core bar 18 is inserted into the space to enable the inside of the formed batten to form lightening holes, the end die plate 7 can move along the length direction of the clamping plates 6, the clamping plates 6 can move along the thickness direction of the clamping plates, and the production comprises the following steps:
grouting, namely stirring the batten production raw materials and injecting the stirred batten production raw materials into a production mold;
scraping, namely after the gypsum slurry in the mould is semi-solidified, scraping the excess raw materials on the mould by using a scraper without scraping, and simultaneously enabling the top of the batten to form a specific shape beneficial to installation;
the core rod is drawn out, the core rod inserted into the die in advance is drawn out, and the core rod drawing and the material scraping can be carried out simultaneously;
opening an end die, and separating the end die plate from the end part of the clamping plate;
opening the clamping plate, and moving the clamping plate to separate the clamping plate from the side surface of the batten;
and transferring the laths, and transferring the building blocks separated from the clamping plates on the two sides out of the die by using the clamps.
Closing the clamping plate, moving the clamping plate to reset so that the clamping plate is tightly leaned against the bottom plate again;
closing the end molds, and moving the end mold plates at the two sides to seal the end parts of the clamping plates;
the core bar is inserted, and the extracted core bar is inserted back into the die again;
then grouting is carried out to enter the next production cycle.
The lath mould is two sets of, and can be together reciprocating motion, the anchor clamps of transfer lath are two sets of and correspond with the reciprocal position of two sets of lath moulds respectively, take out, the lock pin pole adopts a set of automation equipment, the lath mould removes and just is taken out a set of mould of core bar and opens the end mould, open the splint, will press from both sides, the transfer lath, close the splint, close the end mould operation, another set of lath mould removes the position to a set of lath mould of original simultaneously, carry out the lock pin pole, the grout operation, treat that the thick liquids carry out scraping and core bar pulling operation after the semi-set, the lath mould is removed after the core bar is taken out, a set of lath mould return and carry out lock pin pole and grout operation originally, two sets of lath moulds go.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (12)

1. A gypsum lath production host computer which characterized in that: comprises a batten die and a rod drawing device;
the batten die comprises a die rack, a splint supporting beam is arranged on the die rack, a plurality of parallel splint plates are arranged on the splint supporting beam in a sliding fit mode through a sliding rail, a space is reserved between the splint plates and used as a gypsum batten pouring forming space, the splint plates can slide along the sliding rail, end templates capable of moving back and forth along the length direction of the splint plates are arranged at two ends of the splint plate on the die rack respectively, a power device I used for pulling the splint plates to slide is arranged on the die rack, a bottom plate is arranged at the bottom of the space between the splint plates, two long side edges of the bottom plate are in sealing contact with the side surfaces of the splint plates at the same side, two short side edges of the bottom plate are in sealing contact with the end templates at the same side respectively, the bottom plate, the splint plates and the end templates form a gypsum batten pouring forming space, the bottom plate and the bottom plate of the splint plates are, after the clamping plates are pushed back, all the clamping plates are in sealing contact with the bottom plate again;
the drawing rod device comprises a drawing rod rack, a core rod drawing frame capable of moving back and forth is arranged in the drawing rod rack, a core rod is connected onto the core rod drawing frame, one end of the drawing rod rack is provided with a supporting eye plate, the supporting eye plate is provided with an eye hole corresponding to the position of the core rod, the end part of the core rod penetrates through the eye hole and faces to a gap between the two clamping plates, an end template on the same side as the drawing rod device is provided with a hole corresponding to the position of the core rod, and the other end of the drawing rod rack is provided with a power device II for driving the core rod drawing frame to;
be equipped with scraper means on the slat mould, scraper means includes a girder, and the girder both ends pass through the slide rail cooperation with the mould frame, are equipped with III drive girders of power device on the girder and remove along the slide rail, are equipped with the scraper blade on the girder, and the scraper blade lower extreme makes the scraper blade remove can strike off unnecessary thick liquids and make the slat upper portion of semi-solid state form the shape that needs with splint cooperation.
2. The gypsum lath producing machine as claimed in claim 1, wherein: the two side faces of the batten are provided with protruding positioning pins, the end templates on the two sides of the clamping plate are provided with positioning holes corresponding to the positioning pins, when the clamping plate is in a clamping position, the end templates clamp the end portions of the clamping plate and the bottom plate, and the positioning pins are inserted into the positioning holes.
3. The gypsum lath producing machine as claimed in claim 1, wherein: the two ends of the die rack are respectively provided with four horizontal guide pillars, the end die plate is installed in a matched mode with the guide pillars through the guide sleeves, and the end die plate moves back and forth along the guide pillars.
4. The gypsum lath producing machine as claimed in claim 1 or 3, wherein: and a pair of end mold oil cylinders for driving the end mold plates to move are respectively arranged at two ends of the mold rack, one end of each end mold oil cylinder is connected with the side surface of the end mold plate, and the other end of each end mold oil cylinder is connected with the mold rack.
5. The gypsum lath producing machine as claimed in claim 1, wherein: the even board structure includes a plurality of connection arm-tie, connects the both ends of arm-tie and connects respectively in the bottom of splint and bottom plate, and connects the arm-tie and be equipped with a rectangular hole that sets up along splint moving direction with the splint link, and the connecting plate is installed through the connector that passes rectangular hole and the cooperation of being connected the arm-tie, and the connector passes rectangular downthehole part and can remove in rectangular hole.
6. The gypsum lath producing machine as claimed in claim 1, wherein: the core bar pulling frame is provided with an upper group of synchronizing mechanism and a lower group of synchronizing mechanism, the synchronizing mechanism comprises a synchronizing shaft arranged on the core bar pulling frame and synchronizing gears arranged at two ends of the synchronizing shaft, and the synchronizing gears are meshed with racks arranged on the rod pulling frame.
7. The gypsum lath producing machine as claimed in claim 1, wherein: the main beam of the scraper device is provided with an auxiliary beam which can move up and down relative to the main beam, a jacking device is arranged between the two ends of the auxiliary beam and the main beam to jack or drop the auxiliary beam, and the scraper is fixed on the auxiliary beam.
8. The gypsum lath producing machine as claimed in claim 1, wherein: the core bar is installed on the pull rod rack through a pull rod penetrating through the installation hole, the pull rod is in contact with the side, close to the batten die, of the installation hole after the core bar is inserted into the batten die in place, the sizes of the installation hole in the moving direction of the core bar are different, and therefore when the core bar pulling rack pulls a plurality of core bars, the core bars do not simultaneously generate relative displacement with gypsum battens in the die.
9. The gypsum lath producing machine as claimed in claim 8, wherein: the core bars are connected with the core bar pulling frame to form matrix arrangement, the end parts of the core bars are provided with joints, the joints are matched with the core bar pulling frame through pull rods which transversely penetrate through the core bar pulling frame and the installation holes, all the installation holes are flush close to one side of the slat mold after the core bars are inserted into the slat mold, the installation holes of the connectors on the same row are consistent in length, the installation holes of the connectors on the same column are at least two in length, and the joints of the installation holes with the same size are symmetrical with the center of the column.
10. The gypsum lath producing machine as claimed in claim 1, wherein: the batten molds are fixed in parallel in two groups, a walking device is arranged at the lower end of the mold rack, and the batten molds can move back and forth in the direction perpendicular to the clamping plates under the driving of a power device IV.
11. The gypsum lath producing machine as claimed in claim 1, wherein: the utility model discloses a take out pole frame, take out pole frame end upper portion and be equipped with raw materials agitating unit, raw materials agitating unit includes the stirring frame, is equipped with upper portion open-ended stirring hopper in the stirring frame, and the both sides of stirring hopper are through two spindle nose and stirring frame coupling, and the stirring hopper side is equipped with the tipping bucket device, and the tipping bucket device can drive the stirring hopper upset and pour the raw materials oar liquid that stirs into in the slat mould.
12. The gypsum lath producing machine as claimed in claim 1, wherein: the positions, corresponding to the gaps between the clamping plates, on the inner sides of the end templates on two sides or one side are provided with auxiliary end plates, holes corresponding to the positions of the core rods are formed in the auxiliary end plates, the core rods penetrate through the auxiliary end plates after being inserted in place, the auxiliary end plates, the bottom plates and the clamping plates form a batten pouring forming space, and therefore the distance between the auxiliary end plates and the end templates can be adjusted, and the length of the batten to be produced can be adjusted.
CN202021474491.0U 2020-07-23 2020-07-23 Gypsum slat production host computer Active CN212399901U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021474491.0U CN212399901U (en) 2020-07-23 2020-07-23 Gypsum slat production host computer

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Application Number Priority Date Filing Date Title
CN202021474491.0U CN212399901U (en) 2020-07-23 2020-07-23 Gypsum slat production host computer

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111823366A (en) * 2020-07-23 2020-10-27 山东大鲁新型环保墙材科技有限公司 Gypsum batten production host and production method
CN113305991A (en) * 2021-06-28 2021-08-27 滁州学院 Automatic forming machine for manufacturing cement prefabricated parts

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111823366A (en) * 2020-07-23 2020-10-27 山东大鲁新型环保墙材科技有限公司 Gypsum batten production host and production method
CN113305991A (en) * 2021-06-28 2021-08-27 滁州学院 Automatic forming machine for manufacturing cement prefabricated parts
CN113305991B (en) * 2021-06-28 2022-06-21 滁州学院 Automatic forming machine for manufacturing cement prefabricated parts

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