CN219404738U

CN219404738U - Can overturn and stand pouring thick liquid production line

Info

Publication number: CN219404738U
Application number: CN202320651610.2U
Authority: CN
Inventors: 吕殿杰; 吴江龙
Original assignee: Tangshan Senlan Porcelain Technology Co ltd
Current assignee: Tangshan Senlan Porcelain Technology Co ltd
Priority date: 2023-03-29
Filing date: 2023-03-29
Publication date: 2023-07-25
Anticipated expiration: 2033-03-29

Abstract

The utility model relates to the technical field of grouting production lines, in particular to a turnover vertical grouting production line; adopt main line and auxiliary line to set up side by side, be provided with main body frame on the main line, main body frame's top is provided with the lift system, and main body frame stand upper portion is provided with compressed air system, and main line top is provided with promotes and moves the roof beam subassembly, and one side of main line is provided with grouting system, promotes and moves roof beam subassembly lower part evenly distributed and is provided with the mould subassembly, and main body frame bottom is provided with the mould upset fixed bolster, and mould upset fixed bolster and mould subassembly interval set up, and the below that is located the mould subassembly in the main body frame is provided with the structure of drawing of patterns lifting trolley. The function of convenient blank ejection operation and improved working efficiency is realized. The problem of workman working strength big, work efficiency is low is solved.

Description

Can overturn and stand pouring thick liquid production line

Technical Field

The utility model relates to the technical field of grouting production lines, in particular to a turnover vertical grouting production line.

Background

The slip casting process is to mix the raw materials into slurry and pour the slurry into a mold with water absorption, the water is absorbed by the mold to form a uniform slurry layer with a certain thickness, and the slurry layer is dehydrated and dried to form a green body with a certain strength. The utility model patent with the publication number of CN208557869U is searched and found to disclose a ceramic grouting assembly line, and the ceramic grouting assembly line has the advantages of simple structure, small application range, more intervention conditions of workers in work, and lower working efficiency while the working strength of the workers is increased.

Disclosure of Invention

The utility model aims to solve the technical problems that: to the technical defect that exists, provide a can overturn and stand pouring thick liquid production line, adopt main line and auxiliary line to set up side by side, be provided with main body frame on the main line, main body frame's top is provided with lift system, main body frame stand upper portion is provided with compressed air system, main line top is provided with promotes and moves the roof beam subassembly, one side of main line is provided with grouting system, it is provided with the mould subassembly to promote to move roof beam subassembly lower part evenly distributed, main body frame bottom is provided with the mould upset fixed bolster, mould upset fixed bolster and mould subassembly interval set up, be located the below of mould subassembly in the main body frame and be provided with the structure of drawing of patterns lifting trolley. The function of convenient blank ejection operation and improved working efficiency is realized. The problem of workman working strength big, work efficiency is low is solved.

The technical scheme adopted for solving the technical problems is as follows: the utility model provides a can overturn and stand pouring thick liquid production line, includes the main line, the main line sets up with the auxiliary line side by side, be provided with main body frame on the main line, main body frame includes main frame crossbeam and the main frame stand of perpendicular arrangement, main frame stand top intermediate position is provided with lift system, main frame stand upper portion is provided with compressed air system, the main line top is provided with promotes and moves the roof beam subassembly, one side of main line is provided with grouting system, it is provided with the mould subassembly to promote to move roof beam subassembly lower part evenly distributed, main line upper portion evenly distributed is provided with the mould upset fixed bolster that can control the adjustment interval, mould upset fixed bolster and mould subassembly interval set up, the below of mould subassembly is provided with the drawing of patterns lifting trolley.

Further optimize this technical scheme, promote movable beam subassembly and include movable beam body, straight line track, slider, movable beam couple, connecting rod, drive cylinder, push rod, the bilateral symmetry of movable beam body is provided with straight line track, sliding connection has the multiunit slider on the straight line track, the slider bottom is connected with movable beam couple, run through between the movable beam couple and be provided with the connecting rod, a plurality of movable beam couple passes through the connecting rod to be fixed on push rod upper portion, one side of movable beam body is provided with drive cylinder, drive cylinder is connected with the push rod.

Further optimize this technical scheme, promote and move roof beam subassembly still includes direction wheelset, middle guide pillar, middle guide bracket, the tip of moving the roof beam body is provided with the direction wheelset, one side of main frame crossbeam is provided with the middle guide pillar of vertical arrangement, the below of middle guide pillar is provided with the middle guide bracket along its roll connection, one side and the moving the roof beam body fixed connection of middle guide bracket.

Further optimize this technical scheme, grouting system includes slip casting pipeline and elevated tank, the bottom of elevated tank is provided with the slip casting pipeline, the slip casting pipeline runs through whole mainline setting.

Further optimize this technical scheme, the mould subassembly includes mould upper die, mould lower mould, goes up mould mount, angle adjusting disk, locating pin, the top surface symmetry of mould upper die is provided with two sets of upper die mounts, it is matchd with movable beam couple to go up the mould mount, the bottom of mould upper die is provided with the mould lower mould, the side symmetry of mould lower mould is provided with the angle adjusting disk, angle adjusting disk upper portion is provided with the locating pin that can carry out spacing.

According to the technical scheme, the sliding blocks and the movable beam hooks are combined, each group of sliding blocks is four, and each group of movable beam hooks is four.

Compared with the prior art, the utility model has the beneficial effects that: the equipment performs overturning operation on the lower die of the die through the angle adjusting disc, realizes continuous mechanized production operation of blank grouting through the cooperation of the demolding lifting trolley and the receiving die, reduces the labor intensity of the blank discharging operation of workers, has a compact integral structure, is simple to operate and improves the working efficiency.

Drawings

Fig. 1 is a front view of the overall structure of the embodiment.

Fig. 2 is a side view of the overall structure of the embodiment.

Fig. 3 is a top view of the overall structure of the embodiment.

Fig. 4 is a schematic structural view of the lifting beam assembly.

Fig. 5 is a schematic structural view of a main body frame, a lifting beam assembly, a mold assembly, and a mold overturning fixing bracket.

Fig. 6 is a schematic structural view of the stripper lift truck, main line, mold assembly and mold roll-over fixture bracket.

FIG. 7 is a side view of the lifting beam assembly.

FIG. 8 is a main view of a lifting beam assembly.

Fig. 9 is a perspective view of the lifting beam assembly.

In the figure, 1, a main body frame; 2. lifting the movable beam assembly; 3. a grouting system; 4. a compressed air system; 5. a lifting system; 6. demoulding lifting trolley; 7. a main line; 8. a secondary line; 9. a mold assembly; 10. the die overturning fixing bracket; 101. a main frame cross beam; 102. a main frame upright; 201. a movable beam body; 202. a linear rail; 203. a slide block; 204. a movable beam hook; 205. a connecting rod; 206. a driving cylinder; 207. a push rod; 208. a guide wheel set; 209. a middle guide post; 210. a middle guide bracket; 301. grouting pipelines; 302. an elevated tank; 901. a die is arranged on the die; 902. a lower die of the die; 903. an upper die fixing frame; 904. an angle adjusting plate; 905. and (5) positioning pins.

Detailed Description

The objects, technical solutions and advantages of the present utility model will become more apparent by the following detailed description of the present utility model with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the utility model. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the inventive concept.

Examples

The concrete structure is that the main line 7 and the auxiliary line 8 are arranged in parallel, the main line 7 is provided with a main body frame 1, the main body frame 1 comprises a main body frame cross beam 101 and a main body frame upright post 102 which are vertically arranged and welded, a lifting system 5 is arranged at the middle position of the top of the main body frame 1, a compressed air system 4 is arranged on the upper portion of the main body frame upright post 102, a lifting movable beam assembly 2 is arranged at the top of the main line 7, a grouting system 3 is arranged on one side of the main line 7, die assemblies 9 are uniformly distributed at the lower portion of the lifting movable beam assembly 2, die overturning fixed brackets 10 capable of adjusting the distance left and right are uniformly distributed at the upper portion of the main line 7, the die overturning fixed brackets 10 and the die assemblies 9 are arranged at intervals, and a demoulding lifting trolley 6 is arranged below the die assemblies 9.

Preferably, the lifting movable beam assembly 2 comprises a movable beam body 201, linear rails 202, sliding blocks 203, movable beam hooks 204, connecting rods 205, driving cylinders 206 and push rods (207), wherein the linear rails 202 are symmetrically arranged on two sides of the movable beam body 201, a plurality of groups of sliding blocks 203 are slidably connected on the linear rails 202, the sliding blocks 203 are connected with the movable beam hooks 204 on the bottoms of the sliding blocks 203, the connecting rods 205 are arranged between the movable beam hooks 204 in a penetrating mode, a plurality of movable beam hooks 204 are fixed on the upper portions of the push rods 207 through the connecting rods 205, the driving cylinders 206 are arranged on one sides, close to the grouting system 3, of the movable beam body 201, and the driving cylinders 206 are connected with the push rods 207.

Preferably, the lifting movable beam assembly 2 further includes a guide wheel set 208, an intermediate guide pillar 209, and an intermediate guide bracket 210, the end portion of the movable beam body 201 is provided with the guide wheel set 208, one side of the main frame beam 101 is provided with the intermediate guide pillar 209 that is vertically arranged, the lower side of the intermediate guide pillar 209 is provided with the intermediate guide bracket 210 that is in rolling connection along the intermediate guide pillar 209, and one side of the intermediate guide bracket 210 is fixedly connected with the movable beam body 201.

Preferably, the grouting system 3 comprises a grouting pipe 301 and an elevated tank 302, wherein the grouting pipe 301 is arranged at the bottom of the elevated tank 302, and the grouting pipe 301 is arranged throughout the whole main line 7.

Preferably, the die assembly 9 comprises a die upper die 901, a die lower die 902, an upper die fixing frame 903, an angle adjusting disc 904 and positioning pins 905, wherein two groups of upper die fixing frames 903 are symmetrically arranged on the top surface of the die upper die 901, the upper die fixing frames 903 are matched with the movable beam hooks 204, the die lower die 902 is arranged at the bottom of the die upper die 901, the angle adjusting disc 904 is symmetrically arranged on the side surface of the die lower die 902, and the positioning pins 905 capable of limiting are arranged on the upper portion of the angle adjusting disc 904.

Preferably, the sliding blocks 203 and the movable beam hooks 204 form groups, each group of the sliding blocks 203 is four, and each group of the movable beam hooks 204 is four.

In use, with reference to FIGS. 1-9, the lifting beam assembly 2 is structured as follows: the movable beam body 201 is provided with a linear track 202, the movable beam hooks 204 are fixedly provided with sliding blocks 203, a plurality of groups of movable beam hooks 204 are fixed together through connecting rods 205 and driven by a driving cylinder 206 (not limited to a cylinder), so that the movable beam hooks 204 are integrally opened and closed, and meanwhile, the movable beam hooks 204 integrally lift with the movable beam body 201. The movable beam hanger 204 can adjust the upper and lower heights by adjusting the upper and lower mounting hole sites (prefabricated structures), and the distance between the movable beam hanger 204 and the connecting rod 205 is adjusted left and right by adjusting the connection positions of the movable beam hanger 204 and the connecting rod 205, so that the die with various sizes can be mounted.

The main line 7 has the structure that: the main line 7 is provided with a die overturning fixed support 10, the installation of dies with various sizes can be realized by adjusting the spacing between the die overturning fixed supports 10, the die overturning fixed support 10 is divided into an upper part and a lower part, the lower part is connected with the main body frame 1 on the main line 7, the left and right positions can be adjusted according to the sizes of the dies, the upper part is connected with the lower die 902 of the die, and the upper part and the lower part can realize the setting of different heights by adjusting different installation hole sites. The die overturning fixed support 10 is provided with an angle adjusting disc 904, so that adjustment of different angles of a model can be realized, and the angle adjusting disc 904 is provided with a positioning pin 905 for fixing the die with an adjusted angle and preventing the die from rotating and shifting.

The grouting process comprises the following steps: the lower die 902 on the main line 7 is rotated to a horizontal position and then fixed by a positioning pin 905, the lifting system 5 drives the movable beam body 201 and the upper die 901 to descend to a die clamping limit, the upper die 901 and the lower die 902 are tightly combined, the movable beam hook 204 is opened, namely the movable beam hook 204 is separated from the upper die fixing frame 903, the movable beam body 201 ascends to the upper limit, after the die is locked by a special fixture, the positioning pin position is adjusted to incline the die to a grouting angle, and the grouting operation (manual or automatic) is started by the grouting system 3. After grouting is completed, adjusting the position of the positioning pin to modulate the horizontal position of the mold, lowering the movable beam body 201 to the lower limit, closing the movable beam hook 204, opening the special mold clamp, removing the upper mold 901 (the blank is left in the lower mold 902), driving the upper mold 901 by the movable beam body 201 to lift to the upper limit, opening the positioning pin 905, rotating the mold to the trimming angle, fixing the positioning pin 905, and performing in-mold trimming operation. After completion, the demolding lifting trolley 6 is moved to the position right below the first set of molds, the supporting plate is placed on the demolding platform, the position of the first set of molds is adjusted, the molds are turned over by 180 degrees and fall to the horizontal position, the demolding lifting trolley 6 blank receiving platform is lifted to the blank receiving position, the lower mold 902 of the molds is demolding, the blanks fall on the preset supporting plate of the blank receiving platform, the demolding lifting trolley 6 is lowered to the lower limit, the supporting plate and the molds are pulled out and conveyed to the auxiliary line 8, the demolding lifting trolley 6 is moved to the position right below the second set of molds, and the operations are repeated until all the molds are demolding.

Compared with a common lifting chain lifting vertical pouring line, the die of the equipment can perform overturning operation (such as a die closing angle, a grouting angle, an in-die blank repairing angle, a blank discharging angle and the like) at various angles according to process requirements, and can be used for producing basins and other two-die-opening products. The die upper die 901 and the movable beam body 201 are separated through the movable beam hook 204, the die is horizontally arranged, the grouting angle is adjustable, and the device is matched with the demolding lifting trolley 6 through the turnover mechanism, so that the labor intensity of the blank discharging operation of workers is reduced, the whole structure is compact, the operation is simple, and the working efficiency is improved.

The control mode of the utility model is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the utility model belongs to common knowledge in the art, and the utility model is mainly used for protecting mechanical setting, so the utility model does not explain the control mode and circuit connection in detail.

It is to be understood that the above-described embodiments of the present utility model are merely illustrative of or explanation of the principles of the present utility model and are in no way limiting of the utility model. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model should be included in the scope of the present utility model. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.

Claims

1. Can overturn and stand pouring thick liquid production line, including main line (7), main line (7) set up side by side with auxiliary line (8), be provided with main body frame (1) on main line (7), main body frame (1) are including main frame crossbeam (101) and main frame stand (102) of vertical arrangement, the top intermediate position of main body frame (1) is provided with lift system (5), main frame stand (102) upper portion is provided with compressed air system (4), its characterized in that: the utility model discloses a mould, including main line (7), mould, slip casting system, mould lifting trolley, mould upset fixed bolster (10) and mould subassembly (9) interval setting, the below of mould subassembly (9) is provided with slip casting system (3) are provided with on one side of main line (7), it is provided with mould subassembly (9) to promote movable beam subassembly (2) lower part evenly distributed, main line (7) upper portion evenly distributed is provided with can control mould upset fixed bolster (10) of adjustment interval.

2. A reversible vertical casting pulp production line according to claim 1, characterized in that: the lifting movable beam assembly (2) comprises a movable beam body (201), linear tracks (202), sliding blocks (203), movable beam hooks (204), connecting rods (205), driving cylinders (206) and push rods (207), wherein the linear tracks (202) are symmetrically arranged on two sides of the movable beam body (201), the linear tracks (202) are connected with multiple groups of sliding blocks (203) in a sliding mode, the bottoms of the sliding blocks (203) are connected with the movable beam hooks (204), the connecting rods (205) are arranged between the movable beam hooks (204) in a penetrating mode, the movable beam hooks (204) are fixed on the upper portions of the push rods (207) through the connecting rods (205), and one sides of the movable beam body (201) are provided with the driving cylinders (206), and the driving cylinders (206) are connected with the push rods (207).

3. A reversible vertical casting pulp production line according to claim 2, characterized in that: the lifting movable beam assembly (2) further comprises a guide wheel set (208), a middle guide pillar (209) and a middle guide bracket (210), the guide wheel set (208) is arranged at the end part of the movable beam body (201), the middle guide pillar (209) which is vertically arranged is arranged on one side of the main frame cross beam (101), the middle guide bracket (210) which is in rolling connection with the middle guide pillar (209) along the lower side of the middle guide pillar is arranged, and one side of the middle guide bracket (210) is fixedly connected with the movable beam body (201).

4. A reversible vertical casting pulp production line according to claim 1, characterized in that: the grouting system (3) comprises a grouting pipeline (301) and an elevated tank (302), wherein the grouting pipeline (301) is arranged at the bottom of the elevated tank (302), and the grouting pipeline (301) penetrates through the whole main line (7).

5. A reversible vertical casting pulp production line according to claim 2, characterized in that: the die assembly (9) comprises a die upper die (901), a die lower die (902), an upper die fixing frame (903), an angle adjusting disc (904) and a locating pin (905), wherein two groups of upper die fixing frames (903) are symmetrically arranged on the top surface of the die upper die (901), the upper die fixing frames (903) are matched with a movable beam hook (204), a die lower die (902) is arranged at the bottom of the die upper die (901), the angle adjusting disc (904) is symmetrically arranged on the side surface of the die lower die (902), and the locating pin (905) capable of limiting is arranged on the upper portion of the angle adjusting disc (904).

6. A reversible vertical casting pulp production line according to claim 2, characterized in that: the sliding blocks (203) and the movable beam hooks (204) form groups, each group of the sliding blocks (203) is four, and each group of the movable beam hooks (204) is four.