CN206766996U - Two bors d's oeuveres cage guide organizing apparatus - Google Patents
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Abstract
本实用新型涉及双拼电梯导轨编组装置,包括液压驱动系统、升降转臂组件Ⅰ、驱动转臂、拉杆、升降转臂组件Ⅱ、链架组件、横移小车和小车行走驱动系统;液压驱动系统与驱动转臂连接;驱动转臂的长轴与升降转臂组件Ⅰ连接;升降转臂组件Ⅰ通过拉杆与升降转臂组件Ⅱ连接;链架组件包括轨道和链轮,其下方分别与升降转臂组件Ⅰ和升降转臂组件Ⅱ连接,其轨道上设置有横移小车并通过链条与其链轮相连;小车行走驱动系统固定在链架组件上,包括动力装置和链轮,其动力装置输出轴上固定有其链轮,该链轮与链架组件的链轮组成闭环系统,由链条连接。本实用新型主要解决棒材生产线升级改造时,因原生产线编组装置的空间严重受限,难以插入新增编组装置的问题。
The utility model relates to a marshalling device for double elevator guide rails, comprising a hydraulic drive system, a lifting arm assembly I, a driving arm, a pull rod, an elevating arm assembly II, a chain frame assembly, a traversing trolley and a trolley walking drive system; a hydraulic drive system It is connected with the driving arm; the long axis of the driving arm is connected with the lifting arm assembly I; the lifting arm assembly I is connected with the lifting arm assembly II through a pull rod; The arm assembly Ⅰ is connected to the lifting arm assembly Ⅱ, and the track is equipped with a traversing trolley and connected to its sprocket through a chain; the trolley walking drive system is fixed on the chain frame assembly, including the power unit and the sprocket, and the output shaft of the power unit Its sprocket is fixed on the top, and the sprocket and the sprocket of the chain frame assembly form a closed-loop system and are connected by a chain. The utility model mainly solves the problem that it is difficult to insert a new marshalling device because the space of the marshalling device of the original production line is severely limited when the bar production line is upgraded.
Description
技术领域technical field
本实用新型涉及一种双拼电梯导轨编组装置。The utility model relates to a marshalling device for guide rails of double-combined elevators.
背景技术Background technique
现有棒材生产线中的编组装置通常用于将多根轧件进行编组成排,然后将成排轧件送到锯区切出倍尺轧件,从而提高锯切的效率。随着技术的不断发展和需求的不断提高,各类棒材生产线的需进行升级改造,以增加其它类型的轧件的轧制,如双拼电梯导轨等。根据工艺要求和成本要求,一般需要在原有裙板上钢编组装置中插入一套如用于双拼电梯导轨编组的装置,且不能影响原棒材用裙板上钢编组装置的功能,即两套编组装置能够分时使用,相互独立,彼此不产生运动干涉。但原裙板上钢编组装置已足够紧凑,空间严重受限,为此,需要在原棒材生产线的钢编组装置上新增一种“瘦身”优化的双拼电梯导轨编组装置。The grouping device in the existing bar production line is usually used for grouping and arranging a plurality of rolled pieces, and then sending the rows of rolled pieces to the sawing area to cut out double-sized rolled pieces, thereby improving the efficiency of sawing. With the continuous development of technology and the continuous improvement of demand, various bar production lines need to be upgraded to increase the rolling of other types of rolled parts, such as double-slip elevator guide rails. According to the process requirements and cost requirements, it is generally necessary to insert a set of devices such as the marshalling device for double elevator guide rails into the original skirt board steel marshalling device, and the function of the steel marshalling device on the skirt board used for the original bar cannot be affected, that is, two The sets of marshalling devices can be used in time-sharing, are independent of each other, and do not generate motion interference with each other. However, the steel marshalling device on the original skirt board is compact enough and the space is severely limited. Therefore, it is necessary to add a "slimming" optimized double elevator guide rail marshalling device to the steel marshalling device of the original bar production line.
实用新型内容Utility model content
本实用新型要解决的技术问题是:提供一种双拼电梯导轨编组装置,该双拼电梯导轨编组装置的结构紧凑、节省空间,将该装置穿插在原棒材生产线的裙板上钢编制装置中,能够与已有裙板上钢编组装置分时独立工作。The technical problem to be solved by the utility model is: to provide a double elevator guide rail marshalling device, which has a compact structure and saves space, and the device is inserted into the steel weaving device on the apron of the original bar production line , can work independently with the existing steel marshalling device on the skirt board in time sharing.
本实用新型解决技术问题的技术方案如下:The technical scheme that the utility model solves technical problem is as follows:
本实用新型一种双拼电梯导轨编组装置,包括液压驱动系统、升降转臂组件Ⅰ、驱动转臂、拉杆、升降转臂组件Ⅱ、链架组件、横移小车和小车行走驱动系统;所述液压驱动系统的头端通过销轴连接于驱动转臂上;所述驱动转臂的长轴通过键与升降转臂组件Ⅰ连接;所述升降转臂组件Ⅰ通过拉杆与其右侧设置的所述升降转臂组件Ⅱ连接;所述链架组件包括轨道和链轮,其下方分别与升降转臂组件Ⅰ的上端和升降转臂组件Ⅱ的上端通过销轴连接;所述横移小车位于链架组件的轨道上,并通过链条与链架组件的链轮相连;所述小车行走驱动系统固定在链架组件上,包括动力装置和链轮,其动力装置的输出轴上固定有其链轮,该链轮与链架组件中的链轮组成闭环系统,由链条连接。The utility model is a guide rail marshalling device for a double elevator, which includes a hydraulic drive system, a lifting arm assembly I, a driving arm, a pull rod, an elevating arm assembly II, a chain frame assembly, a traversing trolley and a trolley walking drive system; The head end of the hydraulic drive system is connected to the driving arm through a pin; the long axis of the driving arm is connected to the lifting arm assembly I through a key; The lifting arm assembly II is connected; the chain frame assembly includes a track and a sprocket, and its lower part is respectively connected with the upper end of the lifting arm assembly I and the upper end of the lifting arm assembly II through pin shafts; the traverse trolley is located on the chain frame on the track of the component, and connected with the sprocket of the chain frame assembly through a chain; the trolley walking drive system is fixed on the chain frame assembly, including a power unit and a sprocket, and its sprocket is fixed on the output shaft of the power unit. The sprocket and the sprocket in the chain frame assembly form a closed-loop system and are connected by a chain.
进一步地,所述升降转臂组件Ⅰ和升降转臂组件Ⅱ的杠杆比均大于1。Further, the leverage ratios of the lifting arm assembly I and the lifting arm assembly II are both greater than 1.
进一步地,所述链架组件用H型钢加工后焊接而成,该H型钢“工”字型放置,左右两槽作为所述横移小车车轮的轨道,该H型钢底部焊接有加强结构。Further, the chain frame assembly is processed and welded with H-shaped steel. The H-shaped steel is placed in an "I" shape, and the left and right grooves are used as the track for the wheels of the traverse trolley. The bottom of the H-shaped steel is welded with a reinforcement structure.
进一步地,所述链架组件所用H型钢为翼缘的两侧各被切除掉16mm的规格为150×150×7×10(单位为mm)的H型钢。Further, the H-shaped steel used in the chain frame assembly is an H-shaped steel with a specification of 150×150×7×10 (unit: mm) with 16 mm removed from both sides of the flange.
进一步地,所述横移小车车轮左右成对设置在所述链架组件的轨道内。Further, the wheels of the traversing trolley are arranged in pairs on the left and right in the track of the chain frame assembly.
进一步地,该装置中所述的链条与横移小车连接处带有链条张紧调节装置。Further, there is a chain tension adjustment device at the connection between the chain and the traversing trolley in the device.
进一步地,所述横移小车的车体为反“C”形。Further, the body of the traversing trolley is in a reverse "C" shape.
进一步地,所述横移小车的车轮处设置有单列调心球轴承。Further, the wheels of the traversing trolley are provided with single-row self-aligning ball bearings.
进一步地,所述小车行走驱动系统与链架组件之间通过螺栓连接固定。Further, the traveling drive system of the trolley and the chain frame assembly are fixed through bolt connection.
进一步地,所述小车行走驱动系统的动力装置为电机,该电机采用立式安装。Further, the power device of the traveling drive system of the trolley is a motor, and the motor is installed vertically.
与现有技术相比,本实用新型具有以下优点:(1)结构紧凑、节省空间,能够与现有棒材生产线已有裙板上钢编组装置分时独立工作;(2)链架组件采用H型钢先“瘦身”加工,然后再焊接加强,保证在有限空间内能够满足链架组件的升降运动;(3)横移小车用轴承采用单列调心球轴承,以节省横向空间;(4)横移小车小车体做成“反C”形状,以满足前一根电梯导轨在被小车托起后即可来后一根电梯导轨的生产节奏要求。Compared with the prior art, the utility model has the following advantages: (1) the structure is compact and space-saving, and it can work independently in time with the steel marshalling device on the apron of the existing bar production line; (2) the chain frame assembly adopts The H-shaped steel is "slimmed" first, and then welded and strengthened to ensure that the lifting movement of the chain frame assembly can be satisfied in a limited space; (3) The bearings for the traverse trolley adopt single-row self-aligning ball bearings to save lateral space; (4) ) Traversing trolley The trolley body is made into a "reverse C" shape to meet the production rhythm requirements of the next elevator guide rail after the previous elevator guide rail is lifted by the trolley.
附图说明Description of drawings
图1是本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2是本实用新型中横移小车示意图;Fig. 2 is a schematic diagram of the traverse trolley in the utility model;
图3是本实用新型中链架组件结构示意图;Fig. 3 is a structural schematic diagram of the chain frame assembly in the utility model;
图中:1.液压驱动系统,2.升降转臂组件Ⅰ,3.驱动转臂,4.拉杆,5.升降转臂组件Ⅱ,6.链架组件,7.横移小车,8.小车行走驱动系统。In the figure: 1. Hydraulic drive system, 2. Lifting arm assembly Ⅰ, 3. Driving arm, 4. Pull rod, 5. Lifting arm assembly Ⅱ, 6. Chain frame assembly, 7. Traversing trolley, 8. Cart Walking drive system.
具体实施方式detailed description
为了更好的解释本实用新型,下面结合附图和具体实施例来进一步阐明本实用新型的内容,但本实用新型的内容并不仅仅局限于以下实施例。In order to better explain the utility model, the content of the utility model is further clarified below in conjunction with the accompanying drawings and specific embodiments, but the content of the utility model is not limited to the following examples.
如图1至图3所示,一种双拼电梯导轨编组装置,包括液压驱动系统1、升降转臂组件Ⅰ2、驱动转臂3、拉杆4、升降转臂组件Ⅱ5、链架组件6、横移小车7和小车行走驱动系统8;所述液压驱动系统1的头端通过销轴连接于驱动转臂3上;所述驱动转臂3的长轴通过键与升降转臂组件Ⅰ2连接;所述升降转臂组件Ⅰ2通过拉杆4与其右侧设置的所述升降转臂组件Ⅱ5连接;所述链架组件6包括轨道和链轮,其下方分别与升降转臂组件Ⅰ2的上端和升降转臂组件Ⅱ5的上端通过销轴连接;所述横移小车7位于链架组件6的轨道上,并通过链条与链架组件6的链轮相连;所述小车行走驱动系统8固定在链架组件6上,包括动力装置和链轮,其动力装置的输出轴上固定有其链轮,该链轮与链架组件6中的链轮组成闭环系统,由链条连接。As shown in Fig. 1 to Fig. 3, a double elevator guide rail marshalling device includes a hydraulic drive system 1, a lifting arm assembly Ⅰ2, a driving arm 3, a pull rod 4, an elevating arm assembly Ⅱ5, a chain frame assembly 6, a horizontal Move the trolley 7 and the trolley walking drive system 8; the head end of the hydraulic drive system 1 is connected to the driving arm 3 through a pin; the long axis of the driving arm 3 is connected to the lifting arm assembly I2 through a key; The lifting arm assembly I2 is connected with the lifting arm assembly II5 arranged on the right side through a pull rod 4; the chain frame assembly 6 includes a track and a sprocket, and its lower part is respectively connected with the upper end of the lifting arm assembly I2 and the lifting arm The upper end of the assembly II5 is connected by a pin shaft; the traverse trolley 7 is located on the track of the chain frame assembly 6, and is connected with the sprocket of the chain frame assembly 6 through a chain; the trolley walking drive system 8 is fixed on the chain frame assembly 6 On, comprise power unit and sprocket wheel, its sprocket wheel is fixed on the output shaft of its power unit, this sprocket wheel and the sprocket wheel in the chain frame assembly 6 form closed-loop system, are connected by chain.
本实施例中,所述升降转臂组件Ⅰ2和升降转臂组件Ⅱ5的杠杆比均大于1。升降转臂组件Ⅰ2和升降转臂组件Ⅱ5的杠杆比均大于1可以保证拉杆4在最低位时不会与已有设备产生干涉。In this embodiment, the lever ratios of the lifting arm assembly I2 and the lifting arm assembly II5 are both greater than 1. The lever ratios of the lifting arm assembly I2 and the lifting arm assembly II5 are both greater than 1 to ensure that the pull rod 4 will not interfere with the existing equipment when it is at the lowest position.
如图3所示,本实施例中,所述链架组件6用H型钢加工后焊接而成,该H型钢“工”字型放置,左右两槽作为所述横移小车7车轮的轨道,该H型钢底部焊接有加强结构。这里所用的H型钢可以进一步设置为上下翼缘的两侧各被切除掉16mm的规格为150×150×7×10(单位为mm)的H型钢,这里的规格即高度为150mm,翼缘宽度为150mm,腹板厚度为7mm,翼缘厚度为10mm。As shown in Figure 3, in this embodiment, the chain frame assembly 6 is welded after processing with H-shaped steel, the H-shaped steel is placed in the shape of "I", and the left and right grooves are used as the track for the wheels of the traversing trolley 7. The bottom of the H-shaped steel is welded with a reinforced structure. The H-shaped steel used here can be further set as an H-shaped steel with a specification of 150×150×7×10 (unit: mm) with 16mm cut off on both sides of the upper and lower flanges. The specification here is 150mm in height and flange width The thickness of the web is 150mm, the thickness of the web is 7mm, and the thickness of the flange is 10mm.
本实施例中,所述横移小车7车轮左右成对设置在所述链架组件6的轨道内。In this embodiment, the left and right wheels of the traverse trolley 7 are arranged in pairs in the track of the chain frame assembly 6 .
本实施例中,将组成链架组件6轨道的H型钢“工”字型放置,将H型钢两块翼缘的两侧各被切除掉一部分,并将左右两个内槽作为横移小车7的轨道,这样可以在有原棒材生产线裙板上的原钢编组装置有限的空间内,将该装置的链架组件6设置进去,并满足链架组件6的升降运动与原编组装置不受影响。In this embodiment, the H-shaped steel that forms the track of the chain frame assembly 6 is placed in an "I" shape, and a part is cut off on both sides of the two flanges of the H-shaped steel, and the left and right inner grooves are used as the traversing trolley 7 track, so that the chain frame assembly 6 of the device can be set in the limited space of the original steel marshalling device on the skirt plate of the original bar production line, and the lifting movement of the chain frame assembly 6 is not affected by the original marshalling device. influences.
本实施例中,该装置中所述的链条与横移小车7连接处带有链条张紧调节装置。设置链条张紧调节装置可有效防止该双拼电梯导轨编组装置在运行过程中发生链条脱落等现象。In this embodiment, the connection between the chain and the traverse trolley 7 in the device is equipped with a chain tension adjustment device. The arrangement of the chain tension adjustment device can effectively prevent the phenomena such as chain falling off during the operation of the double-span elevator guide rail marshalling device.
如图2所示,本实施例中,所述横移小车7的车体为反“C”形。将横移小车7的车体为反“C”形的优点是满足前一根电梯导轨在被横移小车7托起后即可来后一根电梯导轨的生产节奏要求。As shown in FIG. 2 , in this embodiment, the body of the traversing trolley 7 is in a reverse "C" shape. The advantage of making the car body of the traversing trolley 7 an anti-"C" shape is to meet the production rhythm requirements of the previous elevator guide rail after being lifted up by the traversing trolley 7.
本实施例中,所述横移小车7的车轮处设置有单列调心球轴承。横移小车7的车轮处设置有单列调心球轴承可以有效节省小车的横向空间,使其能在有限空间内的轨道上很好的行走,满足生产的需要;在“工”字型放置H型钢做成的链架组件6的轨道里,横移小车7的车轮可在H型钢左右两个槽口内对称成对设置,这样既节省了横向空间,又可保证横移小车7在轨道上的稳定性。In this embodiment, the wheels of the traverse trolley 7 are provided with single-row self-aligning ball bearings. The wheels of the traversing trolley 7 are equipped with single-row self-aligning ball bearings, which can effectively save the transverse space of the trolley, so that it can walk well on the track in a limited space and meet the needs of production; In the track of the chain frame assembly 6 made of shaped steel, the wheels of the traversing trolley 7 can be symmetrically arranged in pairs in the left and right notches of the H-shaped steel, which not only saves the lateral space, but also ensures the stability of the traversing trolley 7 on the track. stability.
本实施例中,所述小车行走驱动系统8与链架组件6之间通过螺栓连接固定,其动力装置为电机,该电机采用立式安装,即该电机立式安装在链架组件6上。小车行走驱动系统8的电机采用立式安装,可有效降低电机的自重对电机的长轴产生的扭转效应。In this embodiment, the trolley driving system 8 and the chain frame assembly 6 are connected and fixed by bolts, and the power device is a motor, and the motor is vertically installed, that is, the motor is vertically installed on the chain frame assembly 6 . The motor of the trolley walking drive system 8 adopts vertical installation, which can effectively reduce the torsion effect of the self-weight of the motor on the long axis of the motor.
本实用新型的工作原理如下:液压驱动系统1带动驱动转臂3转动,驱动转臂3通过其长轴带动升降转臂组件Ⅰ2转动,升降转臂组件Ⅰ2通过拉杆4带动升降转臂组件Ⅱ5同步转动,升降转臂组件Ⅰ2和升降转臂组件Ⅱ5推动链架组件6升起,链架组件6的轨道上的横移小车7将双拼电梯导轨从输入辊道上托起;此时,小车行走驱动系统8运作,其电机通过长轴上固定的链轮带动链架组件6的链轮转动,链架组件6的链轮通过链条带动横移小车7在链架组件6的轨道上行走,将双拼电梯导轨运送至编组台架处,液压驱动系统1再次运作,即液压缸缩回,链架组件6回至低位,小车卸料;然后,小车行走驱动系统1再次运作,其电机带动横移小车7回到初始位置等待,下一个循环中,横移小车7行走行程减少一个所轧制规格的双拼电梯导轨轨高的距离,即小车行程递减,保证多根双拼电梯导轨能够有效编组成排;横移小车7行程的递减通过小车行走驱动系统1的电机所带编码器实现精确控制。The working principle of the utility model is as follows: the hydraulic drive system 1 drives the driving arm 3 to rotate, the driving arm 3 drives the lifting arm assembly I2 to rotate through its long axis, and the lifting arm assembly I2 drives the lifting arm assembly II5 through the pull rod 4 to synchronize Turn, lifting arm assembly Ⅰ2 and lifting arm assembly Ⅱ5 push the chain frame assembly 6 up, and the traversing trolley 7 on the track of the chain frame assembly 6 lifts the guide rails of the double elevator from the input roller table; at this time, the trolley travels The driving system 8 operates, and its motor drives the sprocket wheel of the chain frame assembly 6 to rotate through the sprocket wheel fixed on the long axis, and the sprocket wheel of the chain frame assembly 6 drives the traverse trolley 7 to walk on the track of the chain frame assembly 6 through the chain, and the The guide rails of the double elevator are transported to the marshalling platform, and the hydraulic drive system 1 operates again, that is, the hydraulic cylinder retracts, the chain frame assembly 6 returns to the low position, and the trolley unloads; then, the trolley walking drive system 1 operates again, and its motor drives the horizontal The moving trolley 7 returns to the initial position and waits. In the next cycle, the traveling stroke of the traversing trolley 7 is reduced by the distance of the rail height of the double-joint elevator guide rails of the rolling specification, that is, the trolley stroke decreases to ensure that multiple double-joint elevator guide rails can be effectively Arranging into rows; the stroke reduction of the traversing trolley 7 is precisely controlled by the encoder attached to the motor of the trolley driving system 1 .
本实用新型一种双拼电梯导轨编组装置的结构紧凑、节省空间,将该装置穿插在原棒材生产线的裙板上钢编制装置中,能够与已有裙板上钢编组装置分时独立工作,节省成本,有很好的经济效益。The utility model is a double elevator guide rail marshalling device which is compact in structure and saves space. The device is inserted into the steel weaving device on the apron of the original bar production line, and can work independently with the existing steel marshalling device on the apron. It saves cost and has good economic benefits.
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