CN108466354A - A kind of heat-insulation wall plate full-automatic horizontal forming technology - Google Patents
A kind of heat-insulation wall plate full-automatic horizontal forming technology Download PDFInfo
- Publication number
- CN108466354A CN108466354A CN201810261793.0A CN201810261793A CN108466354A CN 108466354 A CN108466354 A CN 108466354A CN 201810261793 A CN201810261793 A CN 201810261793A CN 108466354 A CN108466354 A CN 108466354A
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- CN
- China
- Prior art keywords
- framed
- vibrations
- cover board
- board
- production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0062—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects forcing the elements into the cast material, e.g. hooks into cast concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
Abstract
A kind of heat-insulation wall plate full-automatic horizontal forming technology, process flow steps：It proposes plate transport → cover board stripping → finished product demoulding → framed cleaning → once grouting → and once shakes floating → filled board placement → vibrations extruding → secondary grouting → secondary vibrations floating → cover board placement → lamination → extruding → maintenance；Whole production line is in series relationship, pipelining is formed from four form removal, slip casting, extruding, maintenance major parts, equipment is laid out for linear type, it arranges successively, each processing apparatus has corresponding functional characteristics, it can independent multi-product co-production, there is production efficiency high with previous formwork erection comparision of production, utilization rate of raw materials is high, and waste is few, high degree of automation, labor intensity is low, can obviously reduce cost, and plant maintenance is convenient, it is a kind of ideal wall board production technology technology convenient for many performances such as cleanings.
Description
Technical field
The technology of the present invention belongs to construction material production field more particularly to a kind of heat-insulation wall plate full-automatic horizontal forming work
Skill.
Background technology
With stepping up for national index of construction energy conservation, what is brought therewith is exactly after building structure is completed, to be both needed to building
It builds heat preservation and carries out secondary isothermal holding, this just gives heat preservation construction material band huge market, currently, the thermal insulation material master that market uses
If expanded polystyrene (EPS) class heat preservation plate material, since expanded polystyrene (EPS) is inflammable, needs secondary construction, easy to fall off, service life
Short etc., there are distinct disadvantages；Composite thermo-insulating wall board had also gradually obtained the approval in market over the past two years, and composite thermo-insulating wall board tool is
Using cement as cementing material, lightweight self-heat conserving building materials are made, are mainly characterized by：Fully by the preventing fires of cement, firm, lasting
Performance, the light of granular polystyrene, heat preservation and sound insulation value carry out it is effective unified combine, being formed has heat-insulated, sound insulation value
Lightweight self-insulating wall material, the mode of production of the product mostly uses the vertical form pattern of wallboard forming machine, i.e., thermal insulation board is in life
Plank be in plumbness in production maintenance processes, and this mode of production advantage is wallboard strength height, but there are labor intensity greatly,
The problems such as the degree of automation is low, operation is discontinuous, waste of raw materials is serious virtually increases the cost of product, and produces
Product is single, cannot increasingly meet the needs of industrialized production.
In view of the foregoing, a kind of heat-insulation wall plate full-automatic horizontal forming technology is first developed.
Invention content
Purpose of the invention is to overcome the shortcomings in the prior art, provides a kind of heat-insulation wall plate full-automatic horizontal forming
Technique reduces or remits the unfavorable factor of combined wall board vertical form technique, is horizontal forming technology by vertical form process changeover, according to
Technological requirement is equipped with corresponding ancillary equipment, is capable of providing that a kind of high degree of automation, labor intensity is low, operation connects to be formed
Continuous, product diversification horizontal fabrication line, this production line use framed horizontal slip casting, conserve forming technology, entire raw
Production steps up from mold deposit, production slip casting, extruding, until forming maintaining process process, produced heat-insulation wall plate are in always
Horizontal type level state, safe operation, pipelining, production efficiency is high, and in production process, since slip casting filling process can
See, the less various features of waste of raw materials, will be undoubtedly a kind of excellent production Technology.
The present invention to achieve the goals above, adopts the following technical scheme that：A kind of heat-insulation wall plate full-automatic horizontal forming work
Skill, process flow steps：Plate transport → cover board stripping → finished product demoulding → framed cleaning → once grouting → primary vibrations are proposed to smear
Flat → filled board placement → vibrations extruding → secondary grouting → secondary vibrations floating → cover board placement → lamination → extruding → maintenance.
The first step proposes plate transport：In a pile by empty framed or framed horizontal type level equipped with the production board conserved, by transporting
Tool is transported to from maintenance process and carries near trigger, and is put into and carries designated position in trigger, and carrying trigger, one piece of extraction is framed every time
It lifts on supply line, transport to cover board stripping machine；
Second step, cover board stripping：Because framed horizontal multi-layer stacks, in order to prevent it is framed with it is framed between grout leaking, Mei Gemo
Frame with it is framed between be isolated with isolation board or cover board, mutually shelled framed with isolation board or cover board using cover board stripping machine
From framed equipped with the production board conserved after stripping enters finished product stripping process, and the sky after stripping framed is directly entered one
Secondary grouting with plunger；
Third walks, finished product demoulding：The framed finished product that enters equipped with the production board conserved after cover board stripping demoulds area, will
The production board conserved is from framed middle abjection, and formation is framed to be detached with product, by fork truck shovel after product centralized collection bailing
Go out storage to designated position, sky is framed to enter framed cleaning process；
4th step, framed cleaning：Sky after demoulding is framed manually need to be produced residue by last time and cleans out, it is ensured that this
Mold is complete, complete, correct needed for production；
5th step, once grouting：The framed horizontal type level of sky after cleaning is placed, the slurry prepared is noted from framed upper top surface
Enter in empty framed cavity to setting height, forms horizontal grouting operation；
6th step, primary vibrations smooth out：Vibrations are carried out to framed interior slurry to strike off；
7th step, filled board are placed：Adiabator plate is placed on the framed center position after primary vibrations smooth out；
8th step, vibrations squeeze：By the designated depth of adiabator plate bottom squeeze to slurry, in extrusion process plus shake
It is dynamic to keep slurry diffusion uniform；
9th step, secondary grouting：It is laid with a layer of fabric on the adiabator plate after vibrations squeeze, fabric is made to be full of mould
Frame, it is similar to once grouting operation；
Tenth step, secondary vibrations smooth out：Vibrations are carried out to the fabric of framed interior secondary injection to strike off, and panel is smoothed out；
11st step, cover board are placed：It is secondary vibrations smooth out after framed upper placement isolation board, avoid it is framed between wear
Material；
12nd step, lamination：Framed be layered successively one by one by palletizing machine after placement cover board is put into nursing frame
In, it forms horizontal multi-layer and stacks；
13rd step squeezes：Using the high pressure of mechanical extruder, framed extruding is placed by what horizontal multi-layer stacked
It squeezes and locks under machine, to realize maintenance and pressure maintaining effect；
14th step, maintenance：The framed and nursing frame that the horizontal multi-layer locked stacks will be squeezed and be put into maintenance area, carried out
Horizontal maintenance process, makes heat preservation slurry solidified forming, and the formation of heat preservation core is made to comply with standard intensity and heat-insulating property.
The beneficial effects of the invention are as follows：Whole production line is in series relationship, main from form removal, slip casting, extruding, maintenance four
Part forms pipelining, and equipment is laid out for linear type, arranges successively, and each processing apparatus has corresponding functional characteristics,
Can independent multi-product co-production, have that production efficiency is high with previous formwork erection comparision of production, utilization rate of raw materials is high, and waste is few, from
Dynamicization degree is high, and labor intensity is low, can obviously reduce cost, and plant maintenance is convenient, is a kind of reason convenient for many performances such as cleanings
The wall board production technology technology thought.
Description of the drawings
The invention will be further described below in conjunction with the accompanying drawings：
Fig. 1 is process flow chart.
Specific implementation mode
With reference to embodiment, invention is further described in detail with specific implementation mode：
Embodiment 1
Carry plate transport → cover board stripping → finished product demoulding → framed cleaning → once grouting → primary vibrations smooth out → it is sandwich
Plate placement → vibrations extruding → secondary grouting → secondary vibrations floating → cover board placement → lamination → extruding → maintenance.
Embodiment 2
The first step proposes plate transport：In a pile by empty framed or framed horizontal type level equipped with the production board conserved, by transporting
Tool is transported to from maintenance process and carries near trigger, and is put into and carries designated position in trigger, and carrying trigger, one piece of extraction is framed every time
It lifts on supply line, transport to cover board stripping machine；
Second step, cover board stripping：Because framed horizontal multi-layer stacks, in order to prevent it is framed with it is framed between grout leaking, Mei Gemo
Frame with it is framed between be isolated with isolation board or cover board, mutually shelled framed with isolation board or cover board using cover board stripping machine
From framed equipped with the production board conserved after stripping enters finished product stripping process, and the sky after stripping framed is directly entered one
Secondary grouting with plunger；
Third walks, finished product demoulding：The framed finished product that enters equipped with the production board conserved after cover board stripping demoulds area, will
The production board conserved is from framed middle abjection, and formation is framed to be detached with product, by fork truck shovel after product centralized collection bailing
Go out storage to designated position, sky is framed to enter framed cleaning process；
4th step, framed cleaning：Sky after demoulding is framed manually need to be produced residue by last time and cleans out, it is ensured that this
Mold is complete, complete, correct needed for production；
5th step, once grouting：The framed horizontal type level of sky after cleaning is placed, the slurry prepared is noted from framed upper top surface
Enter in empty framed cavity to setting height, forms horizontal grouting operation；
6th step, primary vibrations smooth out：Vibrations are carried out to framed interior slurry to strike off；
7th step, filled board are placed：Adiabator plate is placed on the framed center position after primary vibrations smooth out；
8th step, vibrations squeeze：By the designated depth of adiabator plate bottom squeeze to slurry, in extrusion process plus shake
It is dynamic to keep slurry diffusion uniform；
9th step, secondary grouting：It is laid with a layer of fabric on the adiabator plate after vibrations squeeze, fabric is made to be full of mould
Frame, it is similar to once grouting operation；
Tenth step, secondary vibrations smooth out：Vibrations are carried out to the fabric of framed interior secondary injection to strike off, and panel is smoothed out；
11st step, cover board are placed：It is secondary vibrations smooth out after framed upper placement isolation board, avoid it is framed between wear
Material；
12nd step, lamination：Framed be layered successively one by one by palletizing machine after placement cover board is put into nursing frame
In, it forms horizontal multi-layer and stacks；
13rd step squeezes：Using the high pressure of mechanical extruder, framed extruding is placed by what horizontal multi-layer stacked
It squeezes and locks under machine, to realize maintenance and pressure maintaining effect；
14th step, maintenance：The framed and nursing frame that the horizontal multi-layer locked stacks will be squeezed and be put into maintenance area, carried out
Horizontal maintenance process, makes heat preservation slurry solidified forming, and the formation of heat preservation core is made to comply with standard intensity and heat-insulating property.
Claims (2)
1. a kind of heat-insulation wall plate full-automatic horizontal forming technology, it is characterised in that：Process flow steps：Propose plate transport → cover board stripping
From → finished product demoulding, → framed cleaning → once grouting → once shakes floating → filled board placement → vibrations extruding → secondary injection
Slurry → secondary vibrations floating → cover board placement → lamination → extruding → maintenance.
2. a kind of heat-insulation wall plate full-automatic horizontal forming technology according to claim 1, it is characterised in that：
The first step proposes plate transport：In a pile by empty framed or framed horizontal type level equipped with the production board conserved, by means of transport
It is transported to and is carried near trigger from maintenance process, and be put into and carry designated position in trigger, propose trigger one piece of framed handling of extraction every time
Onto supply line, transport to cover board stripping machine；
Second step, cover board stripping：Because framed horizontal multi-layer stacks, in order to prevent it is framed with it is framed between grout leaking, it is each it is framed with
It is isolated with isolation board or cover board between framed, is mutually removed framed with isolation board or cover board using cover board stripping machine, is shelled
Framed equipped with the production board conserved from after enters finished product stripping process, and the sky after stripping framed is directly entered once grouting
Process；
Third walks, finished product demoulding：The framed finished product that enters equipped with the production board conserved after cover board stripping demoulds area, will conserve
From framed middle abjection, formation is framed to be detached good production board with product, is shoveled out and is deposited by fork truck after product centralized collection bailing
It puts to designated position, it is empty framed into framed cleaning process；
4th step, framed cleaning：Sky after demoulding is framed manually need to be produced residue by last time and cleans out, it is ensured that this production
Required mold is complete, complete, correct；
5th step, once grouting：The framed horizontal type level of sky after cleaning is placed, the slurry prepared is empty from framed upper top surface injection
To setting height in framed cavity, horizontal grouting operation is formed；
6th step, primary vibrations smooth out：Vibrations are carried out to framed interior slurry to strike off；
7th step, filled board are placed：Adiabator plate is placed on the framed center position after primary vibrations smooth out；
8th step, vibrations squeeze：By the designated depth of adiabator plate bottom squeeze to slurry, in extrusion process plus vibrations make
Slurry diffusion is uniform；
9th step, secondary grouting：It is laid with a layer of fabric on the adiabator plate after vibrations squeeze, so that fabric is full of framed, with
Once grouting operation is similar；
Tenth step, secondary vibrations smooth out：Vibrations are carried out to the fabric of framed interior secondary injection to strike off, and panel is smoothed out；
11st step, cover board are placed：It is secondary vibrations smooth out after framed upper placement isolation board, avoid it is framed between wear material；
12nd step, lamination：Framed be layered successively one by one by palletizing machine after placement cover board is put into nursing frame, shape
It is stacked at horizontal multi-layer；
13rd step squeezes：Using the high pressure of mechanical extruder, framed it is placed into what horizontal multi-layer stacked under extruder
It squeezes and locks, to realize maintenance and pressure maintaining effect；
14th step, maintenance：The framed and nursing frame that the horizontal multi-layer locked stacks will be squeezed and be put into maintenance area, carried out horizontal
Process is conserved, heat preservation slurry solidified forming is made, the formation of heat preservation core is made to comply with standard intensity and heat-insulating property.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810261793.0A CN108466354A (en) | 2018-03-28 | 2018-03-28 | A kind of heat-insulation wall plate full-automatic horizontal forming technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810261793.0A CN108466354A (en) | 2018-03-28 | 2018-03-28 | A kind of heat-insulation wall plate full-automatic horizontal forming technology |
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| Publication Number | Publication Date |
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| CN108466354A true CN108466354A (en) | 2018-08-31 |
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| CN201810261793.0A Pending CN108466354A (en) | 2018-03-28 | 2018-03-28 | A kind of heat-insulation wall plate full-automatic horizontal forming technology |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111098394A (en) * | 2019-12-24 | 2020-05-05 | 江阴天孚新型墙体材料有限公司 | Ultra-long mold frame and heat-preservation foaming process based on mold frame |
| CN115139398A (en) * | 2022-07-15 | 2022-10-04 | 衡阳市铭丰建材有限公司 | Rapid forming device and forming process of concrete test block |
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| CN106113275A (en) * | 2016-08-04 | 2016-11-16 | 刘龙 | A kind of lightweight aggregate concrete composite plate produced by plane moulding technique |
| CN206048455U (en) * | 2016-08-04 | 2017-03-29 | 刘龙 | A kind of flat-die horizontal extrudes pressurizer |
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| CN107283614A (en) * | 2017-08-15 | 2017-10-24 | 合肥国瑞集成建筑科技有限公司 | A kind of multifunction composite wall panel automatic production line |
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2018
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Patent Citations (6)
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| CN105538495A (en) * | 2014-06-20 | 2016-05-04 | 泉州市三联机械制造有限公司 | Production technique for composite light heat-insulation wallboards |
| CN205009474U (en) * | 2015-09-07 | 2016-02-03 | 山东莱州金声隆节能建材科技有限公司 | Decorative composite insulating panel production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111098394A (en) * | 2019-12-24 | 2020-05-05 | 江阴天孚新型墙体材料有限公司 | Ultra-long mold frame and heat-preservation foaming process based on mold frame |
| CN115139398A (en) * | 2022-07-15 | 2022-10-04 | 衡阳市铭丰建材有限公司 | Rapid forming device and forming process of concrete test block |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20191011 Address after: Group 8 of Liuzhai Village, Chaoyang Town, Mengjin County, Luoyang City, Henan Province Applicant after: Luoyang Jialian Building Materials Co., Ltd. Address before: 471000 West Third Third, weft four road, Luoyang Industrial Park, Luoyang, Henan, China Applicant before: Luoyang Jia Lian new building materials Co., Ltd. |
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Application publication date: 20180831 |
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