CN105881703A - Novel ceramic sheet material and production method thereof - Google Patents

Novel ceramic sheet material and production method thereof Download PDF

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Publication number
CN105881703A
CN105881703A CN201610356538.5A CN201610356538A CN105881703A CN 105881703 A CN105881703 A CN 105881703A CN 201610356538 A CN201610356538 A CN 201610356538A CN 105881703 A CN105881703 A CN 105881703A
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China
Prior art keywords
ceramic
cement
production method
sheet material
cementation
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CN201610356538.5A
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Chinese (zh)
Inventor
吴海龙
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Individual
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Individual
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Publication of CN105881703A publication Critical patent/CN105881703A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/50Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B18/00Layered products essentially comprising ceramics, e.g. refractory products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/046Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass

Abstract

The invention discloses a novel ceramic sheet material and a production method thereof. The novel ceramic sheet material comprises two layers of relatively thin ceramic plates and foaming cement, wherein the ceramic plates are provided with sticky strips or sticky columns, and the foaming cement is poured between the two layers of ceramic plates. The novel decorative sheet material provided by the invention is light in weight, easy to clean, environmentally-friendly and low in cost; the width of the novel ceramic sheet material can be freely adjusted and produced according to the purpose and application parts of the ceramic sheet material; and the novel ceramic sheet material can be jointed, dry-hung or stuck under a wet condition and is widely applied.

Description

A kind of pottery board and production method thereof
Technical field
The present invention relates to a kind of pottery board, particularly relate to a kind of by fitting that ceramic wafer and cement foamed slurry form For interior decoration or board for furniture and production method thereof.
Background technology
At present the sheet material of indoor and outdoor decoration, house and office furniture is mostly medium-density plate, medium-density plate because of brand, raw material, The difference of cost, the degree of its energy-conserving and environment-protective is the most uneven, and most of medium-density plates all exist the harmful substances such as formaldehyde and surpass Target phenomenon, and the making a large amount of timber of needs of medium-density plate, constitute serious to the forest ecology that China is the most fragile Threaten.So current industry is needed badly the decorative boards of a kind of more energy-conserving and environment-protective.The invention of ceramic cement composite plate is filled Divide and make use of ceramic traditional with cement both and widely used environmental protection and energy saving material, and its mechanical property is carried out mutually Mend, produce and become overlapping sheet material.
China Patent Publication No. CN201722818U discloses a kind of composite ceramic slab, it include a light layer and one and its The ceramic tile thin plate of laminating, described light layer is mixed to form by cement and expanded perlite, the periphery of this ceramic tile thin plate and lightweight Flushing of layer, it is whole continuous print ceramic tile thin plate, or the ceramic tile thin plate of polylith tiles.This patent application Technical scheme produced by problem be: l, the thickness of its ceramic thin plate are only 3mm, and the thinnest plate wants veneer to accept, Having higher requirements mechanical property and constituent, manufacturing cost is higher.2, without other tensions between ceramic wafer and cement Material, reduces bending resistance and the tensile strength of composite plate.
China Patent Publication No. CN201938808U discloses a kind of ceramic cabinet body again, including deck plate, riser, Sheet material used by backboard and base plate, described deck plate and described riser is two-sided smooth ceramic wafer, described two-sided smooth ceramic wafer It is that patch is formed by two pieces of ceramic wafer matsurfaces, and has poured concrete between the matsurface of described two pieces of ceramic wafers, described Deck plate is glued with the contact surface of described riser and described backboard.Problem produced by the technical scheme of this patent application It is: 1, directly pour into a mould concrete, add the deadweight of sheet material, be unfavorable for the utilization of sheet material.2, this patent is used only in cupboard Cabinet cabinet, and do not illustrate the production method of ceramic cement composite plate.
Inventor herein gropes through long-term and put into practice, and constantly explores and improves, and research has devised lightweight, easy Cleaning, environmental protection, low cost, waterproof good, indeformable and widely used ceramic cement composite and production method thereof.
Summary of the invention
The purpose of the present invention a kind of pottery board be to provide a kind of lightweight, pollute less, low cost and being widely used The preparation method of ceramic Novel decorative board;
The another object of the present invention a kind of pottery board is that providing a kind of uses present configuration and method to produce The ceramic cement composite board gone out.
For realizing above-mentioned goal of the invention, the technological means that the present invention a kind of pottery board is used is: a kind of pottery Board, the material of sheet material is pottery, and filler is cement, it is characterised in that at least one piece of ceramic wafer, described pottery The one side of porcelain plate is glazing or polishing even surface;The filler of homalographic is had on the another side of ceramic wafer;Filler is foaming Cement, perlite and cement;Wherein the thickness of foam cement is 1cm-10cm;
Including two-layer ceramic plate and filler;Described ceramic wafer fills with cementation striped or cementation post, described foam cement Note is between two-layer ceramic plate;
The production method of a kind of pottery board, it is characterised in that first, for the ceramic raw material of various trait, by it Compressing or flow forming;Second step, carries out the combination perfusion of double-surface ceramics composite plate;3rd step, polishes and cuts: Composite surface after the demoulding is polished, and the burr on four limits, the cutting of rotten limit are neatly finished product;
Need to arrange ceramic little pillar cementation point or the ceramic wafer of cementation striped, available styrofoam, extruded sheet or plasterboard Etc. being prone to the low-strength board of perforate as bed die, this bed die is opened according to the quantity of pillar cementation point and the requirement of diameter Hole, regularly arranged, hole depth is the length of pillar, and surrounding frame in addition is as limit mould;
Two pieces of ceramic wafers are relatively closed with the face of cementation point, middle in addition fulcrum to control the thickness of composite plate, fulcrum Regularly arranged, as one group after every two pieces of combinations;Pile up often organizing plate vertical array afterwards, it is ensured that vertical, pile up certain Quantity pours group as one;
Pouring group surrounding and bottom be rubber or other can play buffering and antiseep effect material as template go along with sb. to guard him by Cement foamed slurry injects space and shakes, and fills rear maintenance, the demoulding, piecemeal;
Foaming agent is the most fully foamed by the foamed system of foam cement, and is uniformly mixed with cement mortar by foam, The pumping system being then passed through foaming machine carries out mould molding, and the one formed through natural curing contains a large amount of sealed porosity Foam cement;
In the slurry with adequate liquidity is put into mould, vibrations shape, maintenance.
Use above-mentioned technological means, beneficial effects of the present invention: cement foamed slurry is injected space and shakes, reduce The weight of cement so that board is lightweight.When pottery board thickness is 18mm, volume unit weight is 1000kg/m3, slightly larger than medium-density plate, it is far smaller than the weight of Ceramic Tiles and stone material.Pottery is through 1200 degrees Celsius of burnings System forms, and its composition is the most harmless;The foam cement of its internal perfusion is most widely used general most common in construction material Material, nontoxic tool, is environment-friendly materials.Pottery board is used to substitute conventional wooden sheet material and Wood density plate, The felling to forest can be reduced largely, avoid user to be encroached on by formaldehyde simultaneously.The present invention's is compound The plate of two-layer ceramic up and down of plate is solidified as an entirety by lightweight solidification materials such as foam cements, is overall stress, to list The force request of block ceramic wafer is the lowest, is once combined into and can reach satisfactory mechanical property, in whole technique, and nothing Needing gluing compound, cost relatively other ceramic wafers reduce a lot.The thickness of composite plate of the present invention can be according to purposes and application section Position and arbitrarily adjust production, be the quality of ceramic surface in the application, the thickness of wood based panel, is wood based panel, stone in construction No matter sheet material, the technique of ceramic wafer, splice, cladding or wet combining.
Accompanying drawing explanation
Fig. 1 is the one side profile of a kind of pottery board.
Fig. 2 is the two-sided profile of a kind of pottery board.
Fig. 3 is that the dirt of a kind of pottery board produces method flow diagram.
Fig. 4 is the local section edge sealing figure of a kind of pottery board.
Detailed description of the invention
By embodiment, technical scheme is further described below, it will help to technical scheme Advantage, effect has further to be understood, implement do not limit protection scope of the present invention, protection scope of the present invention Determined by claim.
Embodiment one
It is illustrated in figure 1 the one side generalized section of a kind of pottery board.A kind of pottery board Structure includes ceramic wafer 1, filler 2.The one side of described ceramic wafer 1 is glazing or polishing even surface;Ceramic wafer another Connect in one side and have the filler 2 of homalographic;Filler 2 is foam cement, perlite and cement;Wherein foam cement Thickness is 1cm-10cm.
The dirt being illustrated in figure 3 a kind of pottery board produces method flow diagram.First, for various trait Ceramic raw material, be compressed into shape or flow forming, for needing to arrange the ceramic wafer of ceramic little pillar cementation point, can It is prone to the low-strength board of perforate as bed die with styrofoam, extruded sheet or plasterboard etc., this bed die glues according to pillar The quantity of solid point and the requirement perforate of diameter, regularly arranged, hole depth is the length of pillar, surrounding frame in addition as limit mould, The slurry with adequate liquidity is put into mould inner bottom part vibrations automatic forming, fires after drying.This pillar cementation point is simultaneously There is the effect of the fulcrum controlling thickness of slab in described instillation process.
Second step, carries out the perfusion of one side ceramic clad plate: by ceramic wafer the most successively vertical array, and to ensure vertical, Pile up some as one pour group, surrounding and bottom be rubber or other can play buffering and the material of antiseep effect Go along with sb. to guard him as template.Material is thus formed the pouring group in beehive shape space.Cement foamed slurry is injected space, and foam water Foaming agent is the most fully foamed by the foamed system of mud, and is uniformly mixed with cement mortar by foam, is then passed through sending out The pumping system of bubble machine carries out mould molding, through a kind of foaming water containing a large amount of sealed porositys that natural curing is formed Mud.Then the maintenance demoulding of certain age, piecemeal..For preventing cement and ceramic surface adhesion to be not easily stripped, need to be row A tunic is covered before piling up in ceramic wafer surface by row is isolated.For improving bending resistance and the tensile strength of composite plate, can be at pottery Steel fabric sheet or other very thin tensile materials is arranged in space between plate.
3rd step, polishes and cuts: the composite surface after the demoulding polished, and cuts whole by the burr on four limits, rotten limit It is finished product together, it is possible to need to cut into the plate of all size according to size.A kind of pottery new type of plate as shown in Figure 4 The local section edge sealing figure of material.To need to do the composite plate 401 section fluting of edge sealing as shown in the figure, the cross section of groove is outer little In big trapezoidal, first embed U-shaped adhesive tape 402 in this groove, be pawl shape in its U-shaped, by the T-shaped alloy edge sealing of pawl Bar 403 embeds in U-shaped adhesive tape.
4th step: printing pattern and color in composite plate as required.The concrete size of sheet material can need voluntarily according to user Determine, both controlling to attempt on the premise of cost also ensures that shaping (1200mm~600mm) * as far as possible (1800mm~600mm).Cladding or connecting method is may select during use.When cladding, mainly composite plate and dragon The connected mode of bone.Can be with traditional T-shaped suspension member, it is also possible to back bolt type is cladding, for decorating inner and external walls surface layer, Wall etc..
Embodiment two
It is illustrated in figure 2 a kind of pottery two-sided profile of board.A kind of structure of board, including Top ceramic plate 1, filler 2, and bottom ceramic wafer 2.The one side of top ceramic plate 1 and bottom ceramic wafer 2 is upper Glaze or polishing even surface;Connect between top ceramic plate 1 and bottom ceramic wafer 2 and have the filler of homalographic;Filler For foam cement, perlite and cement;Wherein the thickness of foam cement is 1em-10cm.The ceramic wafer 1 at top and bottom Ceramic wafer 2 is provided with cementation post 4, for increasing the bonding force of ceramic wafer and filler.
The dirt being illustrated in figure 3 a kind of pottery board produces method flow diagram.First, for various trait Ceramic raw material, be compressed into shape or flow forming, for needing to arrange the ceramic wafer of ceramic little pillar cementation point, can It is prone to the low-strength board of perforate as bed die with styrofoam, extruded sheet or plasterboard etc., this bed die glues according to pillar The quantity of solid point and the requirement perforate of diameter, regularly arranged, hole depth is the length of pillar, surrounding frame in addition as limit mould, The slurry with adequate liquidity is put into mould inner bottom part vibrations automatic forming, fires after drying.This pillar cementation point is simultaneously There is the effect of the fulcrum controlling thickness of slab in described instillation process;
Second step, carries out the combination perfusion of double-surface ceramics composite plate: first by two pieces of ceramic wafers with cementation point face relatively and Closing, centre in addition fulcrum (stay material is to be equal to prefabricated section or the ceramics preparative block of perfusion material) is to control composite plate Thickness, the position that fulcrum is arranged must unify, and the pillar of pillar cementation point ceramic wafer replaces the fulcrum controlling thickness of slab, and every two As one group after block combination;Pile up often organizing plate vertical array afterwards, it is ensured that vertical, pile up some as a filling Watering group, surrounding and bottom is rubber or other can play buffering and the material of antiseep effect is gone along with sb. to guard him as template.Thus shape Become the pouring group in beehive shape space.Cement foamed slurry is injected space, and foaming agent is used by the foamed system of foam cement Mechanical system fully foams, and is uniformly mixed with cement mortar by foam, and the pumping system being then passed through foaming machine carries out mould Shaping, through a kind of foam cement containing a large amount of sealed porositys that natural curing is formed.The then maintenance demoulding of certain age, Piecemeal.
3rd step, polishes and cuts: the composite surface after the demoulding polished, and cuts whole by the burr on four limits, rotten limit It is finished product together, it is possible to need to cut into the plate of all size according to size.It is illustrated in figure 4 a kind of pottery novel The local edge sealing figure of sheet material.To need to do the composite plate 401 section fluting of edge sealing as shown in the figure, the cross section of groove is outer little interior Big is trapezoidal, first embeds U-shaped adhesive tape 402 in this groove, is pawl shape, by the T-shaped alloy edge band of pawl in its U-shaped 403 embed in U-shaped adhesive tape.
4th step: printing pattern and color in composite plate as required.
The concrete size of sheet material can need decide in its sole discretion according to user, tastes both controlling on the premise of cost also ensures that shaping as far as possible Examination (1200mm~600mm) * (1800mm~600mm).One side sheet material can be used for above decorating, with common ceramic tile Wet combining technique identical.
The present invention is been described by by above-mentioned related embodiment, but above-described embodiment is only the example implementing the present invention.Must It is noted that the embodiment disclosed is not limiting as the scope of the present invention.On the contrary, in the spirit without departing from the present invention With the change made in scope and retouching, all belong to the scope of patent protection of the present invention.

Claims (10)

1. a ceramic board, the material of sheet material is pottery, and filler is cement, it is characterised in that at least one piece Ceramic wafer, the one side of described ceramic wafer is glazing or polishing even surface;Filling out of homalographic is had on the another side of ceramic wafer Fill thing.
A kind of pottery board the most according to claim 1, it is characterised in that filler is foam cement, pearl Rock cement;Wherein the thickness of foam cement is 1cm-10cm.
A kind of pottery board the most according to claim 1, it is characterised in that include two-layer ceramic plate and filler; Described ceramic wafer is with cementation striped or cementation post;Described filler is foam cement;Described foam cement fills Note is between two-layer ceramic plate.
The production method of a kind of pottery board the most according to claim 1, it is characterised in that first, for not With the ceramic raw material of proterties, it is compressed into shape or flow forming;Second step, carries out the group of double-surface ceramics composite plate Close perfusion;3rd step, polishes and cuts: the composite surface after the demoulding polished, and by the burr on four limits, rotten Limit cutting is neatly finished product.
Production method the most according to claim 4, it is characterised in that cementation post or the ceramic wafer of cementation striped are set, Available styrofoam, extruded sheet or plasterboard etc. are prone to the low-strength board of perforate as bed die, on this bed die according to The quantity of pillar cementation point and the requirement perforate of diameter, regularly arranged, hole depth is the length of pillar, surrounding limit in addition Frame is as limit mould.
Production method the most according to claim 4, it is characterised in that two pieces of ceramic wafers are relative with the face of cementation point And close, fulcrum is to control the thickness of composite plate in addition in centre, and fulcrum is regularly arranged, as one group after every two pieces of combinations; Pile up often organizing plate vertical array afterwards, it is ensured that vertical, pile up some and pour group as one.
Production method the most according to claim 4, it is characterised in that pouring group surrounding and bottom be rubber or other The material that can play buffering and antiseep effect is gone along with sb. to guard him cement foamed slurry injection space as template and shakes, and fills Rear maintenance, the demoulding, piecemeal.
Production method the most according to claim 4, it is characterised in that the foamed system of foam cement is by foaming agent machine Tool mode fully foams, and is uniformly mixed with cement mortar by foam, and the pumping system being then passed through foaming machine carries out mould Tool shaping, through a kind of foam cement containing a large amount of sealed porositys that natural curing is formed.
Production method the most according to claim 4, it is characterised in that the slurry with adequate liquidity is put in mould Vibrations shape, maintenance.
Production method the most according to claim 4, it is characterised in that first will need to do the composite plate section of edge sealing Fluting, the cross section of groove is outer little interior big trapezoidal;Secondly in this groove, U-shaped adhesive tape is first embedded, for falling in its U-shaped Dentation, finally embeds the T-shaped alloy edge band of pawl in U-shaped adhesive tape.
CN201610356538.5A 2015-05-22 2016-05-20 Novel ceramic sheet material and production method thereof Withdrawn CN105881703A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201510264551 2015-05-22
CN2015102645513 2015-05-22

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CN105881703A true CN105881703A (en) 2016-08-24

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108818782A (en) * 2018-06-08 2018-11-16 深圳市松博宇科技股份有限公司 The composite board of anti-conquassation
CN108995320A (en) * 2018-09-26 2018-12-14 武汉易睿融高新材料研发有限公司 A kind of cement based artificial plate and its production method
CN109049285A (en) * 2018-09-26 2018-12-21 武汉易睿融高新材料研发有限公司 A kind of composite plate and its production method based on cement base
CN112659323A (en) * 2020-11-25 2021-04-16 浙江潘多拉新材料有限公司 Production process of inorganic silicon cement board for foamed ceramic composite decorative board
CN112722593A (en) * 2021-01-14 2021-04-30 徐锦善 Cement packing container and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2640322Y (en) * 2003-09-08 2004-09-15 马亚德 Improved structure of cupboard plates
CN201722818U (en) * 2009-11-17 2011-01-26 厦门三荣陶瓷开发有限公司 Composite ceramic wafer

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2640322Y (en) * 2003-09-08 2004-09-15 马亚德 Improved structure of cupboard plates
CN201722818U (en) * 2009-11-17 2011-01-26 厦门三荣陶瓷开发有限公司 Composite ceramic wafer

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108818782A (en) * 2018-06-08 2018-11-16 深圳市松博宇科技股份有限公司 The composite board of anti-conquassation
CN108995320A (en) * 2018-09-26 2018-12-14 武汉易睿融高新材料研发有限公司 A kind of cement based artificial plate and its production method
CN109049285A (en) * 2018-09-26 2018-12-21 武汉易睿融高新材料研发有限公司 A kind of composite plate and its production method based on cement base
CN112659323A (en) * 2020-11-25 2021-04-16 浙江潘多拉新材料有限公司 Production process of inorganic silicon cement board for foamed ceramic composite decorative board
CN112722593A (en) * 2021-01-14 2021-04-30 徐锦善 Cement packing container and preparation method thereof

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Application publication date: 20160824