CN100415472C - Method for producing light water-proof heat insulation composite plate - Google Patents
Method for producing light water-proof heat insulation composite plate Download PDFInfo
- Publication number
- CN100415472C CN100415472C CNB2004100717148A CN200410071714A CN100415472C CN 100415472 C CN100415472 C CN 100415472C CN B2004100717148 A CNB2004100717148 A CN B2004100717148A CN 200410071714 A CN200410071714 A CN 200410071714A CN 100415472 C CN100415472 C CN 100415472C
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- Prior art keywords
- composite board
- production
- cement
- cystosepiment
- panel
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 239000002131 composite material Substances 0.000 title claims abstract description 30
- 238000009413 insulation Methods 0.000 title claims abstract description 11
- 239000004568 cement Substances 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 22
- 238000005516 engineering process Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000006260 foam Substances 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000010276 construction Methods 0.000 claims abstract description 5
- 238000000465 moulding Methods 0.000 claims description 17
- 239000011083 cement mortar Substances 0.000 claims description 15
- 238000009408 flooring Methods 0.000 claims description 11
- 239000002775 capsule Substances 0.000 claims description 10
- 239000004567 concrete Substances 0.000 claims description 10
- 239000000853 adhesive Substances 0.000 claims description 8
- 239000011230 binding agent Substances 0.000 claims description 8
- 230000001070 adhesive effect Effects 0.000 claims description 7
- 239000002002 slurry Substances 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 7
- 239000003292 glue Substances 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 238000007711 solidification Methods 0.000 claims description 4
- 230000008023 solidification Effects 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 3
- 239000004566 building material Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract 1
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000004321 preservation Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 12
- 238000010521 absorption reaction Methods 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- 229920000715 Mucilage Polymers 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- -1 cystosepiment Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
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- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Laminated Bodies (AREA)
Abstract
The present invention relates to a method for producing light waterproof heat-insulation composite board particularly to a method for manufacturing light waterproof heat-insulation composite board for building roofs, which belongs to the manufacture and production technology of composite building material structure. The present invention aims to solve the problems that the layered part of a panel and a foam bottom board of a composite board in the prior art is unfirm; the product has low integral strength and is easy to absorb water; gap filling parts between composite boards are easy crack, the construction operation is complex, etc. The present invention has the technical scheme for solving the problems existing in the prior art that a panel is divided into three layers; each layer adopts different materials and is loaded in a mould box to be densified and flattened; a layer of cement gel pulp layer is coated on all surfaces of a foam bottom board which is tightly combined with the panel through a combined layer; then, the formed composite board is emerged from the mould box, and the formed composite board can be tested in quality and be warehoused for preservation after dried or aired. The composite board produced by the present invention has the characteristics of firm combination of the panel and the foam board, no water seepage, favorable heatproof and heat-insulation effect, high intensity of the composite board, no deformation, simple operation of filling gaps between boards, etc.
Description
(1) technical field
The invention belongs to a kind of manufacturing technology of composite building material structure, relate in particular to the production technology of roofing and flooring light energy conservation composite plate.
(2) background technology
The light roof warming plate (CN2222195Y) that Chinese patent is announced; its production technology scheme has adopted mould machine instrument that cystosepiment is gone into mould earlier; go into the moulding process of mould bonding after all the other each layers and the cement mortar; make composite plate can not make the surface layer of smooth smooth waterproof attractive in appearance; can not cover simultaneously the exposed surface of cement material; cement panel solidified in curing period, if reduced the watering operation intensity was reduced.This technical scheme has adopted the bonding process of brushing cementing agent on the cystosepiment in mould, molding bonded needs in only only having considered to produce, and can not solve the bonding of cement mortar and cystosepiment smooth surface in the construction, make the roofing and the applying of flooring of people's load on bearing become difficulty, simultaneously also owing to the hydrone on the adhesive surface has reduced bond quality to the influence of cystosepiment smooth surface.This technical scheme has adopted the feed production technology of manual compaction moulding of mould machine, is difficult to guarantee the density of cement mortar, is difficult to eliminate the bubble on the adhesive surface, has influenced the reliability of bonding and has increased water absorption rate.Owing to there being reasons such as quality problems and operating difficulties, so this technical scheme is difficult to promote the use of.
The haydite polyphenyl light wall warming plate (CN2304704Y) that Chinese patent is announced, its production technology scheme has adopted mould that the supporting layer concrete is gone into mould earlier, go into the moulding process of mould bonding behind the cystosepiment, though being concrete, this scheme goes into mould earlier, owing to be the wall composite board of producing, the concrete surface does not have attractive in appearance and function waterproof.This technical scheme has adopted treats that the dried slightly back of concrete reaches the bonding process that pressurizes with jointing material on cystosepiment, and cystosepiment is bondd with being under the buoyant state on smooth surface, is difficult to guarantee the bond quality of concrete and cystosepiment.This technical scheme has adopted the production technology of mould extrusion forming, and concrete only adopts pressurization not reach closely knit requirement without vibrating, and simultaneously because the hole of concrete inside is many, water absorption rate is increased, and loss of strength strengthens.Owing to have potential safety hazard, so this technical scheme can not be promoted the use of.
A kind of space external wall insulation (CN2344467Y) that Chinese patent is announced, its production technology scheme has adopted cement sand bed, adhesive layer, cystosepiment, adhesive layer, the moulding process that cement sand bed bonds successively and superposes, owing to can not cover the exposed surface of cement material, there is the cement panel of a side solidifying in curing period, if reduced the watering operation intensity is reduced, be wall composite board owing to what produce simultaneously, so the cement mortar surface does not have attractive in appearance and function waterproof.The bonding process that this technical scheme has adopted adhesive and pressurizeed on the surface makes cystosepiment bond with being under the buoyant state on smooth surface, is difficult to the bond quality of the lower surface of assurance lower floor's cement mortar and cystosepiment.This technical scheme has adopted the production technology of compression moulding in the pattern machine, and that cement mortar is difficult to without vibrating is closely knit, also is difficult to eliminate the bubble on the adhesive surface, has influenced the reliability of bonding, has increased water absorption rate.Owing to have potential safety hazard, so this technical scheme can not be promoted the use of.
(3) summary of the invention
The invention is intended to solve cement material panel in the prior art that composite plate produces since when solidifying the too fast intensity that causes of water evaporates low, can not bear last people's load of roofing and flooring; The surface layer out-of-flatness is attractive in appearance, and the water absorption rate height can not waterproof; The adhesive surface bubble is many, and compoiste adhering is of poor quality; The bonding of cystosepiment and cement mortar in can not realizing constructing has caused roofing and flooring insulation layer construction globality difference and has been difficult to problem such as popularization.
The production method of light water-proof heat insulation composite plate of the present invention has adopted following technical scheme:
Constitute the overall technological scheme of production method when being used for the production of roofing and flooring light composite board jointly by moulding process, bonding process and production technology.Moulding process is to adopt the diaphragm capsule instrument that the cement material of panel is gone into mould earlier, goes into the moulding order of mould bonding after the foam substrate.Bonding process is the cement slurry layer that adopts full brush in cystosepiment surface and dry solidification, adds binder course on the intermediate layer concrete in diaphragm capsule, and puts the adhesive method that three kinds of measures of cystosepiment are used simultaneously with light pressure of have gentle hands.Production technology is to adopt the production measure of small plastic diaphragm capsule charging vibration moulding.
The moulding process that is used for roofing and the production of flooring light composite board has different decorative designs and smooth smooth waterproof layer, and has under the prerequisite that guarantees slab strength, can reduce cement material in the feature of solidifying watering operation in curing period.
The bonding process that is used for roofing and the production of flooring light composite board has and changes the smooth surface of cystosepiment and makes bonding closely for rough surface, and has the feature that cystosepiment and cement mortar bond in the construction.Wherein cement slurry is to add marine glue and water by cement to stir and form, and binder course is to add an amount of marine glue to stir and form in cement mortar.
It is little in light weight that the production technology that is used for roofing and the production of flooring light composite board has small product size, can operate by 1 people, and the feature with semi-mechanization production line continuous productive process.
(4) description of drawings
Fig. 1 panel layers of material is gone into the mold forming cutaway view
Fig. 2 foam substrate surface scribbles the cement slurry cutaway view
Fig. 3 foam substrate is gone into mould and panel connecting shaping cutaway view
Fig. 4 product stripping schematic diagram
(5) specific embodiment
With all surface brushing one deck cement slurry layer 5 of polystyrene foam plate 4, as shown in Figure 2.And it is dried or dry and be standby after the dry solidification state.Cement slurry is to add marine glue and water by cement to stir and form.
Adopt small plastic diaphragm capsule instrument 6 during moulding, by the cement mortar watertight composition 1 of 1 people's operation with panel, fine-stone concrete intermediate layer 2 and cement mortar binder course 3 are in the diaphragm capsule 6 of packing under vibrational state successively, layers of material should reinstall another layer material after flat shaking, as shown in Figure 1.The cement mortar binder course is to add an amount of marine glue stirring to form in cement mortar.
When binder course 3 shake flat after, fast the foam substrate 4 with wash cement mucilage layer 5 dry solidification is placed on the face of binder course 3, and puts foam substrate 4 about 5 seconds with light pressure of have gentle hands, and it is combined closely, the upper surface of the foam substrate 4 of this moment and the surface suitable for reading of diaphragm capsule 6 maintain an equal level, as shown in Figure 3.
Can carry out the natural curing or the maintenance of heating after the composite plate moulding in dry environment, natural curing can adopt pile to leave standstill a few days mode, and the maintenance of heating can be adopted in being no more than 70 ℃ dry environment and carry out.
After panel reaches design strength, utilize stripper 7 that composite plate is deviate from from diaphragm capsule 6 by 1 people's operation, as shown in Figure 4, product can be preserved by the quality inspection warehouse-in.
Claims (3)
1. the production method of light water-proof heat insulation composite plate, when being used for the production of roofing and flooring light composite board by moulding process, bonding process and production technology constitute the overall technological scheme of production method jointly, it is characterized in that: moulding process is to adopt diaphragm capsule instrument (6) that the cement material (1) (2) (3) of panel is gone into mould earlier, go into the moulding order of mould bonding after the foam substrate (4), bonding process is the cement slurry layer (5) that adopts full brush in cystosepiment (4) surface and dry solidification, intermediate layer concrete (2) in diaphragm capsule (6) is gone up and is added binder course (3), and put (4) three kinds of adhesive methods that measure is used simultaneously of cystosepiment with light pressure of have gentle hands, production technology is to adopt the production measure of small plastic diaphragm capsule (6) charging vibration moulding.
2. according to the production method of claims 1 described light water-proof heat insulation composite plate, it is characterized in that: the moulding process that is used for roofing and the production of flooring light composite board has different decorative designs and smooth smooth waterproof layer (1).
3. according to the production method of claims 1 described light water-proof heat insulation composite plate, it is characterized in that: the bonding process that is used for roofing and the production of flooring light composite board has the smooth surface of change cystosepiment (4) makes bonding closely for rough surface, and feature with cystosepiment in the construction (4) and cement mortar bonding, wherein cement slurry (5) is to add marine glue and water by cement to stir and form, and binder course (3) is to add an amount of marine glue to stir and form in cement mortar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100717148A CN100415472C (en) | 2004-07-16 | 2004-07-16 | Method for producing light water-proof heat insulation composite plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100717148A CN100415472C (en) | 2004-07-16 | 2004-07-16 | Method for producing light water-proof heat insulation composite plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1586849A CN1586849A (en) | 2005-03-02 |
| CN100415472C true CN100415472C (en) | 2008-09-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100717148A Expired - Fee Related CN100415472C (en) | 2004-07-16 | 2004-07-16 | Method for producing light water-proof heat insulation composite plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100415472C (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101804681B (en) * | 2007-12-30 | 2012-10-17 | 青岛瑞易通建设工程有限公司 | Foam insulation composite board production mold |
| CN103660007B (en) * | 2012-09-11 | 2016-12-21 | 包孝耀 | A kind of cement surface foam heat insulating panel |
| CN106938494B (en) * | 2016-12-29 | 2019-12-10 | 中民筑友科技投资有限公司 | Production process of decorative plate |
| CN106738289B (en) * | 2016-12-29 | 2019-12-17 | 中民筑友科技投资有限公司 | production process of heat-insulation prefabricated member |
| CN106738194B (en) * | 2016-12-29 | 2019-12-10 | 中民筑友科技投资有限公司 | Production process of prefabricated part |
| CN106626041B (en) * | 2016-12-29 | 2019-12-17 | 中民筑友科技投资有限公司 | A production process of thermal insulation decorative board |
| CN106738290A (en) * | 2016-12-29 | 2017-05-31 | 中民筑友科技投资有限公司 | A kind of production line of precast concrete |
| CN106738288B (en) * | 2016-12-29 | 2019-12-17 | 中民筑友科技投资有限公司 | Production process of prefabricated part |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2222195Y (en) * | 1995-06-07 | 1996-03-13 | 北京市大兴振华冷藏保温配件厂 | Light thermal-insulating plate for roof |
| CN2304704Y (en) * | 1997-09-18 | 1999-01-20 | 傅佩茹 | Ceramic sand polyphenylene lightweight wall panel for thermal insulation |
| CN2344467Y (en) * | 1998-11-09 | 1999-10-20 | 辛振华 | Space external wall heat-insulating panel |
| CN2420350Y (en) * | 1999-07-22 | 2001-02-21 | 庞兰辉 | Composite polyphenyl thermal insulation plate |
-
2004
- 2004-07-16 CN CNB2004100717148A patent/CN100415472C/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2222195Y (en) * | 1995-06-07 | 1996-03-13 | 北京市大兴振华冷藏保温配件厂 | Light thermal-insulating plate for roof |
| CN2304704Y (en) * | 1997-09-18 | 1999-01-20 | 傅佩茹 | Ceramic sand polyphenylene lightweight wall panel for thermal insulation |
| CN2344467Y (en) * | 1998-11-09 | 1999-10-20 | 辛振华 | Space external wall heat-insulating panel |
| CN2420350Y (en) * | 1999-07-22 | 2001-02-21 | 庞兰辉 | Composite polyphenyl thermal insulation plate |
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| Publication number | Publication date |
|---|---|
| CN1586849A (en) | 2005-03-02 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20070727 Address after: 056024 Hebei province Handan City No.2 Textile Co., Ltd Hua Guan Applicant after: Li Shunan Co-applicant after: Li Ailing Co-applicant after: Yan Tenghua Address before: 056024 Hebei province Handan City No.2 Textile Co., Ltd Hua Guan Applicant before: Li Shunan Co-applicant before: Li Ailing |
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Granted publication date: 20080903 |