CN103774782A - Sandwich building block - Google Patents

Sandwich building block Download PDF

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Publication number
CN103774782A
CN103774782A CN201210412754.9A CN201210412754A CN103774782A CN 103774782 A CN103774782 A CN 103774782A CN 201210412754 A CN201210412754 A CN 201210412754A CN 103774782 A CN103774782 A CN 103774782A
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skeleton
core body
building block
sandwich
sandwich block
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CN201210412754.9A
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CN103774782B (en
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庄海东
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Jiangsu Fangjian Qualification Testing Co ltd
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Abstract

The invention relates to a building material, and particularly relates to a sandwich building block which comprises a framework, a core body and decorative layers, wherein the framework comprises a rectangular frame and at least two vertically-connected rib plates arranged in the rectangular frame; rectangular grids defined by the framework and the rib plates are filled with the core body; the two decorative layers are respectively arranged on one sides of two largest side surfaces parallel to each other of the rectangular frame; the upper ends and the lower ends of the two decorative layers are respectively lower than the upper end and the lower end of the framework, so that a boss and a groove are respectively formed in the upper end and the lower end of the building block. The sandwich building block has the advantages that the wall stability is high, the possibilities of cracking and microcrack generating are low, the overall wall weight is relatively light, the thermal insulation properties are superior, moisture penetration can be prevented effectively, the wall durability is improved, the appearance is attractive, and the building cost can be lowered greatly.

Description

A kind of sandwich block
Technical field
The present invention relates to a kind of constructional materials, relate in particular to a kind of sandwich block.
Background technology
The building block that forms at present building masonry wall is hollow concrete building block substantially, though the building block of this hollow structure has alleviated the weight of body of wall to a certain extent, but there is the problem of following several respects: the first, there is very strong heat bridge effect, heat preservation and insulation is poor, and the body of wall that this Hollow building block stacks, its hollow parts has formed the air convection channel of body of wall inside, thereby the heat-insulating property of body of wall is further reduced; It two is, impact resistance and bearing strength relatively a little less than, easily produce micro-crack and even ftracture; It three is, the bonding surface of building block and building block is little, and the stabilized structure of body of wall is lowered relatively, generally makes up by strengthening building block size, thereby has increased the floor space of body of wall; It four is, some tends to fall into the hole of its hollow the mortar of joint block, causes the waste of mortar; It five is, quality is coarse, and size is accurate not, and the surface of wall that is built into is coarse, out-of-flatness, not attractive in appearance, needs to decorate, time-consuming, increases cost; It six is, water resistance is bad, and the moisture content of body of wall can change with the variation of ambient humidity, thereby the frost resistance to body of wall and durability produce harmful effect.In addition, it also and previous use be that fragment of brick is the same, while piling up, affected by operator's technical level larger for positioning precision, thereby to the having relatively high expectations of operator,, quality stability is poor for the deviation of its positioning precision.
Summary of the invention
Object of the present invention be exactly for above-mentioned prior art deficiency, design a kind of wall heat insulation of being built into of making, and the smooth building block of decorating of not needing attractive in appearance of surface of wall.Foregoing invention object is achieved through the following technical solutions:
Described sandwich block, comprise skeleton, core body and decorative layer, the gusset of at least two vertical handing-over in described skeleton comprises a rectangle frame and is located at this rectangle frame, described core body is filled in the rectangular grid being formed by skeleton and gusset, two decorative layers are separately positioned on a side of the maximum side that two of described rectangle frame is parallel to each other, and the top and bottom of two decorative layers, respectively lower than the top and bottom of skeleton, make the top and bottom of described building block form respectively a boss and groove.
Sandwich block of the present invention is characterised in that, on the relatively little two sides that two of described rectangle frame is parallel to each other, is respectively equipped with slot pulling.
Sandwich block of the present invention is characterised in that, the lower end of the relatively little two sides that two of described rectangle frame is parallel to each other is provided with mortar die cavity.
Sandwich block of the present invention is characterised in that, described mortar die cavity distributes with respect to described less two sides Central Symmetry
Sandwich block of the present invention is characterised in that, described decorative layer is provided with embossed layer.
Sandwich block of the present invention is characterised in that, described embossed layer outside is provided with waterproof coating.
Sandwich block of the present invention is characterised in that, described skeleton, core body and decorative layer are synchronously molded.
Sandwich block of the present invention is characterised in that, described skeleton, decorative layer are mainly by the following material that accounts for skeleton or decorative layer total weight percent: cement 25~45%, light aggregate 25~45%, basalt building stones 10~20%, mineral powder 8~15%, string 10~20 and Admixture 1~2 form.
Sandwich block of the present invention is characterised in that, described core body is mainly by the following material that accounts for core body total weight percent: cement 25~45%, Ultralight particulate material 25~45%, mineral powder 15~25% and blowing agent 5~15%.
The invention has the beneficial effects as follows: 1) adopt the compound sandwich structure of skeleton body and core body gummed, make the load-bearing area of building block and mortar glued joint area increase, the supporting capacity of building block and the adhesion strength of blockhouse improve, and the wall stability being built into is good; 2) fusion string in skeleton body material, makes skeleton body have good toughness, not easy to crack and generation micro-crack; 3) adopt light heat-insulating material to make core body, greatly alleviate on the one hand the proportion of whole building block, strengthen on the one hand effect of heat insulation, in addition the string and the light aggregate that in skeleton body material, add also have certain heat preservation and insulation, thereby make the body of wall overall weight that is built into lighter, heat-insulating property is superior; 4) location of building block when the groove in building block and boss are constructed constructability, guarantee the straight of metope, and building block is through accurate cutting and Milling Process, shape is regular, line face is straight, size accurate, it is tight to coordinate, make convenient and quick construction, be not subject to the impact of operator's level of skill, the quality stability of its body of building a wall improves greatly; 5) the high-quality paint film that the surfaces externally and internally of building block and notch position form through batch production application can effectively stop moisture to infiltrate, and guarantees the stable of body of wall moisture content; Protect basic material not to be subject to the erosion of Korrosionsmedium simultaneously, improve the durability of body of wall; 6) building block itself, with interior outside finish, can directly be built into body of wall attractive in appearance, has removed wall surfacing and the frock facility for wall surfacing from, can greatly reduce building costs; 7) structure of the solid atresia of building block and the acting in conjunction of groove shape structure can form the mortar die cavity of sealing, avoid the waste of mortar, simultaneously also can be by mortar joint stealth.
Accompanying drawing explanation
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is that the A of Fig. 1 is to view.
In figure, 1 is embossment, the 2nd, and rectangle frame, the 3rd, slot pulling, the 4th, skeleton, the 5th, boss, the 6th, core body, the 7th, gusset, the 8th, decorative layer, the 9th, mortar die cavity, the 10th, groove, the 11st, waterproof coating.
A kind of sandwich block according to claim 1, is characterized in that described decorative layer is provided with embossed layer.
A kind of sandwich block according to claim 5, is characterized in that described embossed layer outside is provided with waterproof coating.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention and advantage are described further.
Contrast Fig. 1, building block is mainly made up of skeleton body 4, core body 6 and decorative layer 8, the gusset 7 of two vertical handing-over in skeleton body 4 comprises a rectangle frame 8 and is located at this rectangle frame.Core body 6 is filled in the rectangular grid being formed by skeleton and gusset, two decorative layers 8 are separately positioned on a side of the maximum side that two of described rectangle frame 8 is parallel to each other, be positioned at the top and bottom of two decorative layers on rectangle frame 8 two sides respectively lower than the top and bottom of skeleton, make building block be formed for respectively upper and lower building block with respect to the top and bottom of a side of rectangle frame 2 smaller sides and coordinate a boss 5 and the groove 10 of pegging graft.
For convenience of carrying, the two ends, left and right of building block be 2 liang of relatively little sides of building block rectangle frame on be respectively equipped with slot pulling 3, this slot pulling is because of there being certain depth, to the interior extension of rectangle frame 2, generation slot pulling boss 3a.Bottom in these two sides arranges mortar die cavity 9 in its Central Symmetry both sides relatively, the mortar of extruding while building a wall in order to storage.The present embodiment is provided with the embossment 1 of imitative common brick, the bonding waterproof coating of extexine of embossment 1 in the outside of the decorative layer 8 of maximum side one side of the framework 8 of composition skeleton.In the time piling up body of wall, this side will be served as wall face, and metope is built into rear attractive in appearance, waterproof, not need to decorate, and can save the workload of decoration of exterior wall.If the outside of opposite side gusset 8 is also used above-mentioned facing or its facing, so just can save the workload of inner wall decoration, greatly save building costs.
Contrast Fig. 2, the surface of groove 10 is coated with waterproof coating 11 described in the above boss 5 of building block and lower end, with the water resistance of guaranteeing that it is good.While piling up body of wall, the building block groove 10 on upper strata is plugged on lower floor's building block boss 6, forms a mortar die cavity 9 between boss 6 and groove 10, and both lateral clearances are less than 0.5mm, peg graft tightr, make accurate positioning, and the body of wall of piling up is straight, and stability is high.
Skeleton body 4 material therefors are a kind of solid cement stone material matter that comprises cement, string, light aggregate, Black Warrior building stones and mineral powder, it is using cement as gelling agent, increase tensile strength and toughness with string, and make inserts with lightweight aggregate and mineral powder.Core body 6 material therefors are a kind of light cement stone material matter that comprises cement, Ultralight particle, mineral powder and blowing agent.When making, the decorative layer in skeleton 4 and skeleton outside and core body 6 are synchronous molded, make skeleton body 4 and core body 6 and decorative layer 11 good bond for entirety, core body has certain supporting role to skeleton body, skeleton body has good protection to core body simultaneously, thereby forms the sandwich structure of firm one.Building block after moulding can be through processing, and shape is regular, and line face is straight, thereby quality and the stability of piling up body of wall are improved greatly.
Exemplifying building block below makes by the described material of Different Weight percentage.In these materials: light aggregate adopts particle diameter to be not more than 10mm: lytag, self-igniting coal gangue and porous sintered material; Building stones adopt particle diameter to be not more than the basalt building stones of 10mm; Mineral powder is levigate through flour mill with limestone or calcium carbide, then crosses 100~200 mesh sieves and obtains; String mainly adopts wood fibre; Admixture adopts the burnt aldehyde of the carbonyl in aliphatic high-efficiency water reducing agent.
And core body is mainly made up of cement, Ultralight particulate material, mineral powder and blowing agent; Mineral powder is wherein identical with the mineral powder using in above-mentioned skeleton; Ultralight particulate material adopts polystyrene light granules filler or EPS particulate material; Blowing agent adopts pentane or Arcton 11 or tetrafluorodichloroethane.
Respectively the material of the material of composition skeleton and composition core body is added water after stirring and injects mould molding, then form building block of the present invention by artificial or natural curing is final.Next will illustrate with five embodiment.
Embodiment 1
First prepare mineral powder, limestone is sieved by the levigate mistake 100 of flour mill, obtain limestone mineral powder.
Then take the material of composition skeleton by following percentage by weight: cement 25%, particle diameter are not more than the lytag 45% of 10mm, the Black Warrior building stones 10% that particle diameter is not more than 10mm, above-mentioned limestone mineral powder 9%, lignocellulose plant fibre 10% and Admixture 1%; The above-mentioned each material taking is put into mixer and add water and stir, form skeleton compound, stand-by.
Then take the following weight percentage material of composition core body: cement 25%, polystyrene light granules filler 45%, limestone mineral powder 25% and pentane blowing agent 5%; The above-mentioned each material taking is put into mixer and add water and stir, form core body compound, stand-by.
Finally skeleton compound and core body compound are injected respectively to the corresponding die cavity aftershaping of mould, then form building block of the present invention by artificial or natural curing is final.
Embodiment 2
First prepare mineral powder, calcium carbide is sieved by the levigate mistake 200 of grinding machine, obtain calcium carbide mineral powder.
Then take the material of composition skeleton by following percentage by weight: cement 32%, particle diameter are not more than the self-igniting coal gangue 28% of 10mm, basalt building stones 15%, calcium carbide powder 12%, string 11% and the Admixture 2% that particle diameter is not more than 10mm; The above-mentioned each material taking is put into mixer and stir, form skeleton compound, stand-by.
Then take the following weight percentage material of composition core body: cement 45%, EPS particulate material 25%, calcium carbide powder 15% and Arcton 11 blowing agent 15%; The above-mentioned each material taking is put into mixer and stir, form core body compound, stand-by.
Finally skeleton compound and core body compound are injected respectively to the corresponding die cavity aftershaping of mould, then form building block of the present invention by artificial or natural curing is final.
Embodiment 3
First prepare mineral powder, limestone is sieved by the levigate mistake 200 of flour mill, obtain limestone mineral powder.
Then take the material of composition skeleton by following percentage by weight: cement 36, particle diameter are not more than the porous sintered material 30% of 10mm, particle diameter is not more than 10mm basalt building stones 11.5%, above-mentioned limestone mineral powder 8%, string 13% and Admixture 1.5%; The above-mentioned each material taking is put into mixer and add water and stir, form skeleton compound, stand-by.
Then take the following weight percentage material of composition core body: cement 45%, polystyrene light granules filler 25%, above-mentioned limestone mineral powder 20% and tetrafluorodichloroethane blowing agent 10%; The above-mentioned each material taking is put into mixer and add water and stir, form core body compound, stand-by.
Finally skeleton compound and core body compound are injected respectively to the corresponding die cavity aftershaping of mould, then form building block of the present invention by artificial or natural curing is final.
Embodiment 4
First prepare mineral powder, by levigate mistake 100 mesh sieves of flour mill for limestone, obtain limestone mineral powder.
First take the material of composition skeleton by following percentage by weight: lytag 26%, particle diameter that cement 27, particle diameter are not more than 10mm are not more than 10mm basalt building stones 20%, above-mentioned limestone mineral powder 13%, string 12% and Admixture 2%; The above-mentioned each material taking is put into mixer and add water and stir, form skeleton compound, stand-by.
Then take the following weight percentage material of composition core body: cement 30%, polystyrene light granules filler 40%, limestone mineral powder 18% and pentane blowing agent 12%; The above-mentioned each material taking is put into mixer and add water and stir, form core body compound, stand-by.
Skeleton compound and core body compound are injected respectively to the corresponding die cavity aftershaping of mould, then form building block of the present invention by artificial or natural curing is final.
Embodiment 5
First prepare mineral powder, by levigate mistake 150 mesh sieves of flour mill for calcium carbide, obtain calcium carbide mineral powder.
Then take the material of composition skeleton by following percentage by weight: cement 26, particle diameter are not more than 10mm self-igniting coal gangue 27%, particle diameter is not more than 10mm basalt building stones 11%, calcium carbide mineral powder 15%, string 20% and Admixture 1%; The above-mentioned each material taking is put into mixer and add water and stir, form skeleton compound, stand-by.
Then take the following weight percentage material of composition core body: cement 40%, Ultralight particulate material 30%, mineral powder 23% and tetrafluorodichloroethane blowing agent 7%; The above-mentioned each material taking is put into mixer and add water and stir, form core body compound, stand-by.
Finally skeleton compound and core body compound are injected respectively to the corresponding die cavity aftershaping of mould, then form building block of the present invention by artificial or natural curing is final.

Claims (9)

1. a sandwich block, it is characterized in that comprising skeleton, core body and decorative layer, the gusset of at least two vertical handing-over in described skeleton comprises a rectangle frame and is located at this rectangle frame, described core body is filled in the rectangular grid being formed by skeleton and gusset, two decorative layers are separately positioned on a side of the maximum side that two of described rectangle frame is parallel to each other, and the top and bottom of two decorative layers, respectively lower than the top and bottom of skeleton, make the top and bottom of described building block form respectively a boss and groove.
2. a kind of sandwich block according to claim 1, is characterized in that being respectively equipped with slot pulling on relatively little two sides that two of described rectangle frame is parallel to each other.
3. a kind of sandwich block according to claim 1, is characterized in that the lower end of the relatively little two sides that two of described rectangle frame is parallel to each other is provided with mortar die cavity.
4. a kind of sandwich block according to claim 3, is characterized in that described mortar die cavity distributes with respect to described less two sides Central Symmetry.
5. a kind of sandwich block according to claim 1, is characterized in that described decorative layer is provided with embossed layer.
6. a kind of sandwich block according to claim 5, is characterized in that described embossed layer outside is provided with waterproof coating.
7. according to a kind of sandwich block described in claim 1-6, it is characterized in that described skeleton, core body and decorative layer are synchronously molded.
8. a kind of sandwich block according to claim 7, is characterized in that described skeleton, decorative layer are mainly by the following material that accounts for skeleton or decorative layer total weight percent: cement 25~45%, light aggregate 25~45%, basalt building stones 10~20%, mineral powder 8~15%, string 10~20 and Admixture 1~2 form.
9. a kind of sandwich block according to claim 7, is characterized in that described core body is mainly by the following material that accounts for core body total weight percent: cement 25~45%, Ultralight particulate material 25~45%, mineral powder 15~25% and blowing agent 5~15%.
CN201210412754.9A 2012-10-25 2012-10-25 A kind of sandwich block Active CN103774782B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108863310A (en) * 2018-06-15 2018-11-23 徐州世润德环保科技有限公司 Fiber micropore biological filtrate and preparation method thereof
CN111576723A (en) * 2020-04-10 2020-08-25 焦作市屠厨益加土特产有限公司 Modular composite building material and method
CN112554376A (en) * 2020-12-23 2021-03-26 三梁环境技术(山西)有限公司 Novel lightweight aggregate concrete bearing slat building block and manufacturing method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2422236A1 (en) * 1974-05-08 1975-11-27 Alex Walser Hollow cellular insulated end-grooved building block - with interior end-reinforcing facets on lengthways cross arms near vertical grooves
FR2394647A1 (en) * 1977-06-17 1979-01-12 Stratinor Composite building blocks having external insulating layers - for building walls without thermal bridges
CN2481785Y (en) * 2001-05-15 2002-03-13 袁有金 Combined wall block
CN2526384Y (en) * 2001-11-02 2002-12-18 深圳市美奥石建材有限公司 Heat insulation hole sealed concrete solid building block
CN201003216Y (en) * 2006-10-07 2008-01-09 蒋春亭 Serial energy-saving heat preservation seepage control shearing wall interlocking concrete hollow building block
CN101519898A (en) * 2009-02-17 2009-09-02 河南省绿韵建材有限公司 Inverted-type roofing heat-insulation light plate and preparation method thereof
CN101525924A (en) * 2009-03-31 2009-09-09 李光瑞 Sandwich light aggregate concrete heat-insulating block

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2422236A1 (en) * 1974-05-08 1975-11-27 Alex Walser Hollow cellular insulated end-grooved building block - with interior end-reinforcing facets on lengthways cross arms near vertical grooves
FR2394647A1 (en) * 1977-06-17 1979-01-12 Stratinor Composite building blocks having external insulating layers - for building walls without thermal bridges
CN2481785Y (en) * 2001-05-15 2002-03-13 袁有金 Combined wall block
CN2526384Y (en) * 2001-11-02 2002-12-18 深圳市美奥石建材有限公司 Heat insulation hole sealed concrete solid building block
CN201003216Y (en) * 2006-10-07 2008-01-09 蒋春亭 Serial energy-saving heat preservation seepage control shearing wall interlocking concrete hollow building block
CN101519898A (en) * 2009-02-17 2009-09-02 河南省绿韵建材有限公司 Inverted-type roofing heat-insulation light plate and preparation method thereof
CN101525924A (en) * 2009-03-31 2009-09-09 李光瑞 Sandwich light aggregate concrete heat-insulating block

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108863310A (en) * 2018-06-15 2018-11-23 徐州世润德环保科技有限公司 Fiber micropore biological filtrate and preparation method thereof
CN111576723A (en) * 2020-04-10 2020-08-25 焦作市屠厨益加土特产有限公司 Modular composite building material and method
CN112554376A (en) * 2020-12-23 2021-03-26 三梁环境技术(山西)有限公司 Novel lightweight aggregate concrete bearing slat building block and manufacturing method thereof

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Inventor after: Tong Xueping

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