CN112659323A - Production process of inorganic silicon cement board for foamed ceramic composite decorative board - Google Patents
Production process of inorganic silicon cement board for foamed ceramic composite decorative board Download PDFInfo
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- CN112659323A CN112659323A CN202011341130.3A CN202011341130A CN112659323A CN 112659323 A CN112659323 A CN 112659323A CN 202011341130 A CN202011341130 A CN 202011341130A CN 112659323 A CN112659323 A CN 112659323A
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- Prior art keywords
- board
- inorganic
- inorganic silicon
- silica gel
- production process
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 46
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 46
- 239000010703 silicon Substances 0.000 title claims abstract description 46
- 239000000919 ceramic Substances 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000004568 cement Substances 0.000 title claims abstract description 21
- 239000002131 composite material Substances 0.000 title claims abstract description 21
- 239000002002 slurry Substances 0.000 claims abstract description 32
- 238000001035 drying Methods 0.000 claims abstract description 26
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000000741 silica gel Substances 0.000 claims abstract description 18
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000004806 packaging method and process Methods 0.000 claims abstract description 13
- 238000003756 stirring Methods 0.000 claims abstract description 10
- 238000007789 sealing Methods 0.000 claims abstract description 9
- 239000012530 fluid Substances 0.000 claims abstract description 8
- 239000011347 resin Substances 0.000 claims abstract description 6
- 229920005989 resin Polymers 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims abstract description 5
- 230000008439 repair process Effects 0.000 claims abstract description 5
- 238000000227 grinding Methods 0.000 claims description 16
- 239000000428 dust Substances 0.000 claims description 12
- 238000009423 ventilation Methods 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 4
- 230000003373 anti-fouling effect Effects 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 235000012239 silicon dioxide Nutrition 0.000 claims description 3
- 230000007480 spreading Effects 0.000 claims description 3
- 238000003892 spreading Methods 0.000 claims description 3
- 239000006082 mold release agent Substances 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims description 2
- 238000007605 air drying Methods 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 abstract description 2
- 238000002360 preparation method Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 239000002689 soil Substances 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Finishing Walls (AREA)
Abstract
The invention discloses a production process of an inorganic silicon cement board for a foamed ceramic composite decorative board, which comprises the following steps: s1, placing the inorganic silicon mud and water into a stirrer to be stirred into fluid slurry; s2, drying the fluid slurry; and S3, packaging and warehousing the finished product. Through throwing into inorganic silica gel and water stirring thick liquids in the stirred tank, pave the thick liquids in the mould, and carry out leveling, do decorative pattern or pattern to inorganic silica gel board, open the color thick liquids that shaking table slight vibration made decorative pattern or pattern and sink, let whole surface more level and more smooth simultaneously, repair the material after removing the benefit thick liquids material with 300 mesh resin abrasive disc grinds, then wash cleanly, dry through the manipulator pile up neatly, carry out glaze sealing anti-soil processing to inorganic silica gel board, the process is simple, high durability and convenient operation, very big improvement inorganic silica gel board's preparation efficiency.
Description
Technical Field
The invention belongs to the field of decorative materials, and particularly relates to a production process of an inorganic silicon cement board for a foamed ceramic composite decorative board.
Background
The foamed ceramic is a novel green environment-friendly building material, takes waste glass, fly ash, furnace slag, clay, feldspar tailings and the like as raw materials, is a porous inorganic non-metallic material formed by high-temperature foaming, has the characteristics of fire resistance, water resistance, freezing prevention, no toxicity, corrosion resistance, moth prevention, ageing resistance, no radioactivity, insulation, magnetic wave prevention, static prevention, high mechanical strength, small heat conductivity coefficient and the like, and is an ideal light, heat preservation, sound insulation and heat insulation material.
The inorganic silica gel board is used as a filling material of the foamed ceramic composite board, the existing production process of the inorganic silica gel board is complex, and the production process of the inorganic silica gel board is reduced.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a production process of an inorganic silicon cement board for a foamed ceramic composite decorative board.
In order to achieve the purpose, the invention provides the following technical scheme:
a production process of an inorganic silicon cement board for a foamed ceramic composite decorative board comprises the following steps:
s1, placing the inorganic silicon mud and water into a stirrer to be stirred into fluid slurry;
s2, drying the fluid slurry;
and S3, packaging and warehousing the finished product.
Preferably, the inorganic silicon mud accounts for 100Kg, and the water accounts for 20% of the inorganic silicon mud.
A production process of an inorganic silicon cement board for a foamed ceramic composite decorative board comprises the following steps:
s1, preparing inorganic silicon mud and water into slurry, pouring the slurry into a mould for a foamed ceramic plate, and spreading the slurry flatly;
s2, transferring the paved mould to a storehouse for drying;
s3, after the drying is finished, taking the inorganic silicon cement board out of the mould, and sealing and packaging the board by using a silicon dioxide film;
and S4, packaging and warehousing the finished product.
A production process of an inorganic silicon cement board for a foamed ceramic composite decorative board comprises the following steps:
s1, adding inorganic silicon mud and water into a stirring kettle to stir the slurry;
s2, paving the slurry in a mould according to the thickness required by the design, and carrying out leveling treatment;
s3, making patterns on the inorganic silicon cement board by multi-head program control equipment according to the designed program;
s4, starting a vibrating table to vibrate slightly to make the color slurry of the patterns or designs sink, and simultaneously making the whole surface more flat;
s5, moving the workpiece to a drying room through a manipulator for drying, performing open-face coarse grinding after drying, and grinding the workpiece to 300 meshes to repair capillary pores;
s6, grinding the patching material by using a 300-mesh resin grinding disc, then repairing the material, washing the material cleanly, and stacking and airing the material by using a manipulator;
s7, performing glaze sealing and anti-fouling treatment on the inorganic silicon cement board;
and S8, packaging and warehousing the finished product.
Preferably, in the step S5, the temperature of the drying room is maintained at 63-75 ℃, and the ventilation operation is performed every two hours, and the drying time is 8-12 hours.
Preferably, in S5, the dust removing operation is performed by using a dust collector while performing the rough grinding, so as to clean the ground dust.
Preferably, in S2, before the slurry is poured, the mold is cleaned to ensure that the interior is clean and free of dust, and the mold is coated with the ink mold release agent.
Preferably, in S6, when the inorganic silicon mud plate is dried, the inorganic silicon mud plate is dried by an air heater, and the temperature of the air heater is controlled to be 20-30 ℃.
The invention has the technical effects and advantages that: the inorganic silicon mud plate production process for the foamed ceramic composite decorative plate, provided by the invention, comprises the steps of putting inorganic silicon mud and water into a stirring kettle, stirring the slurry, paving the slurry in a mold, carrying out leveling treatment, forming patterns or patterns on the inorganic silicon mud plate, starting a vibrating table to slightly vibrate to enable color slurry of the patterns or the patterns to sink, simultaneously enabling the whole surface to be more level, grinding the slurry-filling material by using a 300-mesh resin grinding disc, then repairing the material, washing the material clean, stacking and airing the material by using a manipulator, and carrying out glaze-sealing anti-pollution treatment on the inorganic silicon mud plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A production process of an inorganic silicon cement board for a foamed ceramic composite decorative board comprises the following steps:
s1, taking 100Kg of inorganic silicon mud and 20% of water, and putting the inorganic silicon mud and the water into a stirrer to be stirred into fluid slurry;
s2, drying the fluid slurry, keeping the temperature of a drying room at 63-75 ℃, and performing ventilation once every two hours for 8-12 hours;
and S3, packaging and warehousing the finished product.
Example 2
A production process of an inorganic silicon cement board for a foamed ceramic composite decorative board comprises the following steps:
s1, preparing slurry from 100Kg of inorganic silicon mud and 20% of water, pouring the slurry into a mould for a foamed ceramic plate, and spreading the slurry smoothly;
s2, transferring the paved die to a storehouse for drying, keeping the temperature of the drying room at 63-75 ℃, and performing ventilation once every two hours for 8-12 hours;
s3, after the drying is finished, taking the inorganic silicon cement board out of the mould, and sealing and packaging the board by using a silicon dioxide film;
and S4, packaging and warehousing the finished product.
Example 3
A production process of an inorganic silicon cement board for a foamed ceramic composite decorative board comprises the following steps:
s1, taking 100Kg of inorganic silicon mud and 20% of water, putting the inorganic silicon mud and the water into a stirring kettle, and stirring the slurry;
s2, paving the slurry in a mold according to the thickness required by the design, carrying out leveling treatment, cleaning the mold before pouring the slurry to ensure that the interior is clean and free of dust, and coating an ink release agent in the mold;
s3, making patterns on the inorganic silicon cement board by multi-head program control equipment according to the designed program;
s4, starting a vibrating table to vibrate slightly to make the color slurry of the patterns or designs sink, and simultaneously making the whole surface more flat;
s5, moving the dried noodles to a drying room through a manipulator for drying, keeping the temperature of the drying room at 63-75 ℃, performing ventilation once every two hours for 8-12 hours, performing open-face coarse grinding after drying, polishing to 300 meshes to repair capillary holes, performing dust removal work by using dust collection equipment while performing coarse grinding, and cleaning the polished dust;
s6, grinding the patching material by using a 300-mesh resin grinding disc, then washing the patching material, stacking and airing the inorganic silicon mud plate by using a manipulator, and airing the inorganic silicon mud plate by using an air heater at the temperature of 20-30 ℃;
s7, performing glaze sealing and anti-fouling treatment on the inorganic silicon cement board;
and S8, packaging and warehousing the finished product.
In summary, the following steps: through throwing into inorganic silica gel and water stirring thick liquids in the stirred tank, pave the thick liquids in the mould, and carry out leveling, do decorative pattern or pattern to inorganic silica gel board, open the color thick liquids that shaking table slight vibration made decorative pattern or pattern and sink, let whole surface more level and more smooth simultaneously, repair the material after removing the benefit thick liquids material with 300 mesh resin abrasive disc grinds, then wash cleanly, dry through the manipulator pile up neatly, carry out glaze sealing anti-soil processing to inorganic silica gel board, the process is simple, high durability and convenient operation, very big improvement inorganic silica gel board's preparation efficiency.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (8)
1. A production process of an inorganic silicon cement board for a foamed ceramic composite decorative board is characterized by comprising the following steps: the method comprises the following steps:
s1, placing the inorganic silicon mud and water into a stirrer to be stirred into fluid slurry;
s2, drying the fluid slurry;
and S3, packaging and warehousing the finished product.
2. The production process of the inorganic silica gel board for the foamed ceramic composite decorative board according to claim 1, characterized in that: the weight of the inorganic silicon mud is 100Kg, and the weight of water is 20% of the inorganic silicon mud.
3. The production process of the inorganic silica gel board for the foamed ceramic composite decorative board according to claim 2, characterized in that: the method comprises the following steps:
s1, preparing inorganic silicon mud and water into slurry, pouring the slurry into a mould for a foamed ceramic plate, and spreading the slurry flatly;
s2, transferring the paved mould to a storehouse for drying;
s3, after the drying is finished, taking the inorganic silicon cement board out of the mould, and sealing and packaging the board by using a silicon dioxide film;
and S4, packaging and warehousing the finished product.
4. The production process of the inorganic silica gel board for the foamed ceramic composite decorative board according to claim 2, characterized in that: the method comprises the following steps:
s1, adding inorganic silicon mud and water into a stirring kettle to stir the slurry;
s2, paving the slurry in a mould according to the thickness required by the design, and carrying out leveling treatment;
s3, making patterns on the inorganic silicon cement board by multi-head program control equipment according to the designed program;
s4, starting a vibrating table to vibrate slightly to make the color slurry of the patterns or designs sink, and simultaneously making the whole surface more flat;
s5, moving the workpiece to a drying room through a manipulator for drying, performing open-face coarse grinding after drying, and grinding the workpiece to 300 meshes to repair capillary pores;
s6, grinding the patching material by using a 300-mesh resin grinding disc, then repairing the material, washing the material cleanly, and stacking and airing the material by using a manipulator;
s7, performing glaze sealing and anti-fouling treatment on the inorganic silicon cement board;
and S8, packaging and warehousing the finished product.
5. The production process of the inorganic silica gel board for the foamed ceramic composite decorative board according to claim 4, characterized in that: in the S5, the temperature of the drying room is kept at 63-75 ℃, ventilation work is carried out every two hours, and the drying time is 8-12 hours.
6. The production process of the inorganic silica gel board for the foamed ceramic composite decorative board according to claim 4, characterized in that: in S5, dust is removed by the dust collector while rough grinding, and the ground dust is cleaned.
7. The production process of the inorganic silica gel board for the foamed ceramic composite decorative board according to claim 4, characterized in that: in S2, the mold is cleaned before the slurry is poured to ensure that the interior is clean and free of dust, and the mold is coated with the ink mold release agent.
8. The production process of the inorganic silica gel board for the foamed ceramic composite decorative board according to claim 4, characterized in that: in the step S6, when the inorganic silicon mud plate is dried, an air heater is used for air drying, and the temperature of the air heater is controlled to be 20-30 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011341130.3A CN112659323A (en) | 2020-11-25 | 2020-11-25 | Production process of inorganic silicon cement board for foamed ceramic composite decorative board |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011341130.3A CN112659323A (en) | 2020-11-25 | 2020-11-25 | Production process of inorganic silicon cement board for foamed ceramic composite decorative board |
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| CN112659323A true CN112659323A (en) | 2021-04-16 |
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|---|---|---|---|---|
| CN1778533A (en) * | 2004-11-23 | 2006-05-31 | 久保田松下电工外装株式会社 | Manufacture of inorganic plates |
| CN101654353A (en) * | 2008-08-22 | 2010-02-24 | 衡墩建 | Environment-friendly degradable clay target composition and preparation method thereof |
| CN102101792A (en) * | 2009-12-18 | 2011-06-22 | 黄家洞 | Production process of light foam ceramic bricks |
| CN104446314A (en) * | 2014-11-04 | 2015-03-25 | 北京工业大学 | Lightweight keel for fabricated external wall heat insulation system and preparation method of lightweight keel |
| CN104529511A (en) * | 2014-12-17 | 2015-04-22 | 南京理工大学常熟研究院有限公司 | Preparation method of foamed ceramic |
| CN105881703A (en) * | 2015-05-22 | 2016-08-24 | 吴海龙 | Novel ceramic sheet material and production method thereof |
| CN107283608A (en) * | 2017-05-13 | 2017-10-24 | 佛山市陶泽新能源科技有限公司 | A kind of decorating apparatus of foamed ceramic, production method and foamed ceramic |
| CN107955284A (en) * | 2017-12-10 | 2018-04-24 | 柳州市雅泰活动板房厂 | The processing method of movable plank house battenboard |
| US20180339491A1 (en) * | 2017-05-24 | 2018-11-29 | Zephyros, Inc. | Insulation for modular buildings |
| CN108975765A (en) * | 2018-07-16 | 2018-12-11 | 江苏省苏安能节能建材科技有限公司 | A kind of novel vacuum heat-insulating board and its preparation and application |
| CN111571765A (en) * | 2020-05-27 | 2020-08-25 | 郝志 | Manufacturing process of color-changing relief type flexible archaized brick unit |
-
2020
- 2020-11-25 CN CN202011341130.3A patent/CN112659323A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1778533A (en) * | 2004-11-23 | 2006-05-31 | 久保田松下电工外装株式会社 | Manufacture of inorganic plates |
| CN101654353A (en) * | 2008-08-22 | 2010-02-24 | 衡墩建 | Environment-friendly degradable clay target composition and preparation method thereof |
| CN102101792A (en) * | 2009-12-18 | 2011-06-22 | 黄家洞 | Production process of light foam ceramic bricks |
| CN104446314A (en) * | 2014-11-04 | 2015-03-25 | 北京工业大学 | Lightweight keel for fabricated external wall heat insulation system and preparation method of lightweight keel |
| CN104529511A (en) * | 2014-12-17 | 2015-04-22 | 南京理工大学常熟研究院有限公司 | Preparation method of foamed ceramic |
| CN105881703A (en) * | 2015-05-22 | 2016-08-24 | 吴海龙 | Novel ceramic sheet material and production method thereof |
| CN107283608A (en) * | 2017-05-13 | 2017-10-24 | 佛山市陶泽新能源科技有限公司 | A kind of decorating apparatus of foamed ceramic, production method and foamed ceramic |
| US20180339491A1 (en) * | 2017-05-24 | 2018-11-29 | Zephyros, Inc. | Insulation for modular buildings |
| CN107955284A (en) * | 2017-12-10 | 2018-04-24 | 柳州市雅泰活动板房厂 | The processing method of movable plank house battenboard |
| CN108975765A (en) * | 2018-07-16 | 2018-12-11 | 江苏省苏安能节能建材科技有限公司 | A kind of novel vacuum heat-insulating board and its preparation and application |
| CN111571765A (en) * | 2020-05-27 | 2020-08-25 | 郝志 | Manufacturing process of color-changing relief type flexible archaized brick unit |
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Application publication date: 20210416 |