CN205009474U - Decorative composite insulating panel production line - Google Patents

Abstract

A production line for composite thermal insulation decorative boards, the production line uses the conveying part as the carrier, and is arranged in sequence from front to back: the mold feeder for transporting the mold to the starting end of the conveying part, and the demoulding device for demoulding the board Die machine and thin stone loader, mixing feeder, troweling machine, roller press, press, mold unloader. The demoulding machine includes a left and right clamping mechanism, an ejecting mechanism and a grabbing and transporting mechanism. The grabbing and transporting mechanism has three-dimensional movement capabilities and moves between the two stations of the demoulding and the auxiliary conveyor belt to transport the integrated board to the on the auxiliary conveyor belt. This production line is suitable for the production of thermal insulation decorative boards with thin stone and ceramic boards as substrates. The adhesive properties of the slurry itself can be used to effectively bond the thermal insulation materials and the substrates, and a structure that occludes each other is formed at the joint surface of the two. , which increases the bonding strength several times, and further increases the bonding strength of the two.

Description

Composite thermal insulation decorative board production line

technical field

The utility model relates to the technical field of a thermal insulation decorative board containing modified polystyrene particle non-combustible thermal insulation material, in particular to a composite thermal insulation decorative board production line.

Background technique

Composite thermal insulation decorative panels are divided into cement-based integrated panels, thin stone integrated panels and ceramic integrated panels according to different materials.

In the production process of thin stone thermal insulation decorative panels and ceramic thermal insulation decorative panels, since thin stone and ceramics are used as substrates, the thickness is 8-12mm, and their size and style are fixed. For example, thin stone panels are generally cut into 60×90 specifications Yes, ceramic boards are generally 60×90 specifications. Since the size and shape are fixed, it is necessary to cut insulation boards, extruded plastic boards, and polyurethane boards of corresponding sizes, and then perform alignment and bonding, that is, cutting and bonding Produced by means of thin stone insulation decorative panels.

The production process of the above-mentioned composite thermal insulation decorative board is as follows: firstly, polystyrene board or thermal insulation rock wool is used to cut, and the cut size matches the size of the stone board and cement board to be processed, and then bonded together by bonding technology to form All-in-one board.

The problem with this process is that polystyrene boards, extruded boards, polyurethane boards or thermal insulation rock wool boards need to be produced first, and then cut. During the cutting process, a large amount of leftovers are generated and damaged, which makes the success rate lower. , only about 80%-90%. In addition, the bonding surface of the insulation board, extruded board, polyurethane board and the hard substrate is connected by bonding. Due to the strict requirements on the weather resistance of the adhesive, it is generally within 3 After 5 years, there will be a problem of decreased adhesion and shedding. In particular, shedding is more likely to occur under the action of external wind loads, and there is a great potential safety hazard.

At the same time, the above-mentioned process determines that the one-piece plate type is manufactured separately, and the process is long. During production, it is necessary to prepare polystyrene boards in advance or purchase polystyrene boards, insulation boards, and extruded boards. During this process, maintenance and transportation take a long time , and increase the cost. At the same time, due to the softness of insulation boards, extruded boards, and polyurethane boards, there are also damage problems caused by insufficient strength.

Utility model content

Aiming at the standardization of existing thin stones and ceramic plates, as well as the problems of cumbersome manufacturing process, easy falling off, waste of raw materials, and low yield of thermal insulation decorative panels, the utility model provides a production line and production method of composite thermal insulation decorative panels. The all-in-one board has the characteristics of no glue and high bonding strength. It is necessary to complete the compounding on one production line at one time, relying on the adhesive force of the slurry itself for bonding, so as to solve the problem that the original chemical adhesive is easy to age and prolong the production line. service life, while solving the problems of time-consuming, labor-consuming and complicated processes in the manufacturing process.

The technical scheme that the utility model solves its technical problem adopts is:

A production line for composite thermal insulation decorative boards, which adopts an assembly line layout, is characterized in that the production line uses the conveying part as the carrier, and is set up sequentially from front to back:

a mold loader, the mold loader used to transport the mold to the starting end of the conveying part is installed close to the front end of the conveying part;

A demoulding machine, the demoulding machine includes a left and right clamping mechanism, an ejection mechanism and a grabbing and transporting mechanism, wherein the left and right clamping mechanisms respectively include a set of first cylinders and claws for clamping the mold The two claws on the side are respectively fixed on the piston of the first cylinder; the ejector mechanism includes a second cylinder arranged in a vertical direction, a horizontal transition bracket is fixed on the piston of the second cylinder, and at least two groups of transition brackets are fixed on the transition bracket. Set upwards and act on the ejector rod of the hollow part of the mold, and the claws in the grabbing and transporting mechanism grab the ejected integrated board. The grabbing and transporting mechanism has three-dimensional movement capabilities in vertical and horizontal directions, and can The mold and the auxiliary conveyor belt move between the two stations, and the integrated board is transported to the auxiliary conveyor belt;

The thin stone material loading machine has three-dimensional movement capabilities in vertical and horizontal directions, and adopts a suction cup structure to place the substrate in the mold by adsorption;

Stirring feeder, the stirring feeder includes a mixer, a silo and a homogenizing belt, wherein the agitator is located above the silo, and a homogenizing belt is arranged at the opening of the lower end of the silo, and the upper surface of the homogenizing belt is connected to the outlet of the funnel The distance is adjustable, and the slurry is evenly spread in the mold by rotation.

A leveling machine, the leveling machine includes a motor and a leveling tool, driven by the motor, the leveling tool wipes off excess slurry on the top of the mold and forms a flat surface.

A roller press, including upper and lower rollers arranged in pairs, the rollers are driven by a driving force, and the distance between the two rollers can be adjusted;

Press machine, the press machine includes a mobile platform, the mobile platform can move in the left and right directions, the driving force comes from the fifth motor, two stations are arranged under the mobile platform, one station is a compacting station , the mold is located at the compacting station, a vertical hydraulic cylinder and a pair of guide columns are installed on the mobile platform, and a pressure plate is installed at the lower end of the hydraulic cylinder piston and the guide column. The outlines are equal in size; the other station is a cleaning station, which cleans the lower surface of the pressing plate, wherein the frame on both sides of the compacting station is provided with a lateral tightening mechanism, which adopts pneumatic, hydraulic or Electric way to lock the mold;

The mold blanking machine is set at the tail of the conveying part, and transports the mold with the integrated plate to the maintenance area.

Further, an auxiliary flattening machine is also provided between the press and the mold blanking machine, and the auxiliary flattening machine has the same structure as the press.

Further, the frame of the mold loading machine is provided with a tray for placing molds, the tray can be lifted and moved under the action of the manipulator, and the thickness of a mold is raised or lowered each time, and the mold blanking The structure of the machine is the same as that of the mold feeding machine.

Further, the lower end of the manipulator is provided with an L-shaped claw, the upper end of the manipulator is connected to a pair of chains, and the chain is controlled by the first driving motor and sprocket above, driving the manipulator to reciprocate in the up and down direction, wherein, The first drive motor is installed on a support, and the support moves in the horizontal direction under the action of the second drive motor, sprockets and chains to form a transverse drive mechanism.

Further, the smoothing knife has a three-claw structure, and the height of the working surface of the smoothing knife is adjustable.

Further, the pressing plate has a double-layer structure, and a rubber gasket is arranged between the two-layer structures.

Further, the structure of the cleaning station is set as follows: the cleaning rollers are steel wire rollers arranged in pairs, and are connected to the power motor, and are in contact with the lower pressing surface of the pressing plate. During the cleaning process, the pressing plate has An action that moves left and right.

Further, the thin stone loading machine includes a gantry truss, a suction cup walking frame, a suction cup fixing frame and a suction cup assembly, wherein the gantry truss straddles the belt conveyor and has two stations, one station is located on the belt conveyor. There is a pallet stacking area on one side, and the other station is located on the belt conveyor. The suction cup walking frame can reciprocate between the two stations under the drive of the driving force. The suction cup fixing frame is installed on the suction cup walking frame. Position and move from the vertical direction.

Further, the first half of the conveying part adopts a fixed-distance conveying mechanism, and the second half adopts a belt conveying mechanism or an idler conveying mechanism, wherein the fixed-distance conveying mechanism is driven by an oil cylinder, and a pair of parallel tracks are arranged on the conveying frame. Put the push rod on the upper slide, and under the drive of the oil cylinder, the push rod reciprocates along the track, reciprocating one mold station at a time, and hinge a pair of shifting teeth on the push rod every other station of the mold width, The tooth on the upper side of the hinge point has a vertical surface and a wedge-shaped surface, wherein the vertical surface is on the side where the movement advances, and the wedge-shaped surface is on the other side. The mold is pushed forward by the tooth to move forward step by step, and each time One mold station is moved; the second half adopts a belt conveyor mechanism.

A method for producing a composite thermal insulation decorative board, characterized in that the following steps are performed sequentially:

Step 1, placing the substrate in the mold, the mold has at least two substrate placement areas;

Step 2, transport the mold to the agitating feeder, and evenly spread the insulation granular material with slurry on the surface through the agitating feeder,

Step 3: Transport the mold to the leveling machine, smooth the top of the mold through the leveling machine, and then use the roller press to perform preliminary compaction on the leveling place,

Step 4, transport the mold to the press, and compact the insulation granular material in the mold,

Step 5, use the mold cutting machine to move the mold to the maintenance area for maintenance;

Step 6, use the mold feeder to move the mold to the demoulding machine of the conveying mechanism, and separate the molded integrated board from the mold.

The beneficial effects of the utility model are: the production line is suitable for producing thermal insulation decorative boards with thin stone and ceramic plates as substrates, and the thermal insulation materials and substrates are effectively bonded by using the bonding performance of the slurry itself, and the bonding between the two A structure that occludes each other is formed at the joint surface, which increases the joint strength several times and further increases the joint strength of the two.

At the same time, using foam insulation materials for effective on-site fabrication can provide utilization of various materials.

Description of drawings

Fig. 1 is the flow chart of this production process.

Fig. 2 is a perspective view of the mold.

Figure 3 is a top view of the mold.

Fig. 4 is a sectional view at A--A in Fig. 3 .

Figure 5 is a schematic diagram before leveling.

Figure 6 is a schematic diagram after scraping.

Figure 7 is a schematic diagram after compaction.

Figure 8 is a schematic diagram of a demoulding machine.

Figure 9 is a schematic diagram of a demoulding machine.

Figure 10 is a schematic diagram of the demoulding machine.

Fig. 11 is a partial schematic diagram of the demoulding machine.

Figure 12 is a schematic diagram of a stirring feeder.

Figure 13 is a schematic diagram of a screed.

Figure 14 is a schematic diagram of a press.

Figure 15 is a schematic diagram of an auxiliary flattening machine.

Fig. 16 is a schematic diagram of the belt conveying mechanism.

Fig. 17 is a schematic diagram of a fixed-distance conveying mechanism.

Figure 18 is a mold loading and unloading device.

In the figure: 1 mould, 11 C-shaped groove, 12 partition, 13 bearing edge, 21 fixed-distance conveyor, 211 push rod, 212 oil cylinder, 213 shifting gear, 22 belt conveyor mechanism, 3 mold feeding machine, 31 Frame, 32 tray, 33 manipulator, 34 claw, 35 chain, 36 first drive motor and sprocket, 4 demoulding machine, 41 left and right clamping mechanism, 411 first cylinder, 412 claw, 413 guide shaft, 42 Ejection mechanism, 421 Second cylinder, 422 Transition bracket, 423 Ejector rod, 43 Grab and transfer mechanism, 431 Claw, 432 Chain and third motor, 433 Gear and rack mechanism, 5 Stirring feeder, 51 Mixer , 52 silo, 53 uniform belt, 6 leveling machine, 61 leveling tool, 62 door frame, 7 roller press, 71 roller, 8 press, 81 mobile platform, 811 hydraulic cylinder, 812 guide column, 82 Compacting station, 813 pressing plate, 83 cleaning station, 831 cleaning roller, 0 insulation material.

detailed description

As shown in Figures 1 to 18, for existing defects, the protection subject of the present invention is as follows:

What is developed is a new type of building material production line and automatic production method. The basic principle is to place a hard substrate, slate or ceramic plate in a rectangular mold, and then fill the back of the hard substrate or slate with thermal insulation material. , such as polystyrene particle foaming material, wherein the polystyrene particle foaming material can be coated with paste, then smoothed and compacted to form an integrated board, and then cured and demoulded to form the required new building materials.

Based on the above description, the production line and the production method are described in detail below.

The production line is arranged in an assembly line, and the action stations are designed on the assembly line to perform actions separately.

A special mold is used, as shown in Figures 2 and 3. The mold 1 is a rectangular frame as a whole, which is integrally injection molded. In order to improve efficiency, two integrated boards are designed in each mold. Specifically, the overall shape of the mold 1 is a Japanese-shaped frame, and an outwardly extending protrusion is provided on the outer surface of the mold frame to form a C-shaped groove 11 with an opening facing outward. This special structure is convenient for use on the production line. Adapt to the advanced conveying and handling mechanism, and enhance the strength of the mold. A horizontal partition 12 is set in the middle of the inner space of the mould, and the upper edge of the partition is recessed inside the frame, that is, the distance between the upper edge of the partition 12 and the upper port of the frame is about 20-40 mm, which is a functional gap. It is used for compression compensation and has certain functions.

The lower port of the mold is provided with an annular load-bearing protruding edge 13 for carrying thin stones, cement slabs, ceramic plates, etc., and at the transitional vertical angle between the load-bearing protruding edge 13 and the mold frame body is provided with a bracket for easy mould-lifting. Ridge-shaped protrusions, the section width of which is about 1mm, the existence of the rib-shaped protrusions can form a limit for the stone slab, the edge of the stone slab is buckled in the ridge-shaped protrusions, and the insulation material is filled in the periphery of the ridge-shaped protrusions, also That is to say, the edge of the insulation material layer is about 1 mm wider than the edge of the stone slab. This structure is easier to mold and will not affect the use of the slab.

The use process of the mold is shown in Figure 5 to Figure 7, in which Figure 5 is the style after the initial filling and smoothing of the insulation material 0, Figure 6 is the style after the pressure roller compaction, and Figure 7 is the shape of the press compression after the style. The mold moves on the production line and goes to different stations to complete different actions. The specific process will be described below.

Considering the size of the factory building, the conveying part of the above production line is arranged in a U-shape, that is, there is a turning action at the right end. Of course, if the space is not considered, it can also be arranged in a straight line, as follows The sequence of stations describes the production line in detail.

The first half of the conveying part adopts a fixed-distance conveying mechanism, and the second half adopts a belt conveying mechanism or an idler conveying mechanism. As shown in Figure 17, wherein the fixed-distance conveyor 21 is driven by an oil cylinder, a pair of parallel rails are arranged on the conveyor frame, a pair of push rods are placed on the rails, rolling bodies are arranged between the push rods 211 and the rails, the frictional force is small, and the pushing The rod 211 is connected with the oil cylinder 212 through the connecting rod. Driven by the oil cylinder, the push rod reciprocates along the track, and reciprocates one station at a time for transporting the mould. Specifically, a pair of shifting teeth 213 are hinged at every other station of the mold width on the push rod 211. Under normal conditions, the shifting teeth are T-shaped with the 213 inverted, and the shifting teeth on the upper side of the hinge point have a vertical surface and a wedge-shaped faces, with the vertical face on one side where the motion is advancing and the wedge-shaped face on the other. Through the function of shifting teeth, the mold can be pushed forward step by step, and one station at a time, as shown in Figure 17.

The second half adopts a belt conveyor mechanism 22, through which the mold can be smoothly transported backwards, including chains, sprockets, motors, belt rollers and belts, wherein the motor drives the belt to rotate through the chain and belt rollers, and is convenient Installation of the rest of the equipment.

The following describes the installation sequence of each device on the conveying part:

A mold feeder 3 is installed at the front end of the conveying part. The structure of the device is shown in Figure 18. The frame part is a rectangular parallelepiped frame 31. The frame is installed close to the conveying part, and a tray is arranged at the bottom of the frame. 32. A mold 1 (with hardened thin stone in the mold) is placed on the pallet 32. A forklift is used to stack the mold 1 on the pallet, and a pair of vertically arranged manipulators 33 are arranged inside the frame 31, wherein the lower end of the manipulator is provided with The claw 34 is connected to a pair of chains 35 at the upper end of the manipulator, and the chain is controlled by the first drive motor and sprocket 36 above to drive the manipulator to reciprocate up and down to realize the vertical transport of the mold 1. The claw 34 is L-shaped. Under normal conditions, one end of it faces the C-shaped groove 11 of the mold, and it is a wedge-shaped structure. slot 11, and the mold 1 is lifted, and after being in place, the manipulator 33 moves laterally under the drive of the lateral drive mechanism, wherein the above-mentioned first drive motor is installed on a bracket, and the bracket is mounted on the second drive motor and sprocket wheel, Under the action of the chain, it moves in the horizontal direction to form a lateral drive mechanism, that is, the above-mentioned manipulator has a movement function in three-dimensional space within the frame. After the mold 1 is lifted vertically, it is transported horizontally and the mold is placed on the conveying part. The claws fall off from the horizontal part of the C-shaped groove, and a transport is completed. At this time, the manipulator returns for the next transport. In this process, the mold with demoulding is transported.

The above-mentioned mold is transported to the demoulding machine by a fixed-distance conveying mechanism, and the demoulding operation is carried out.

The demoulding machine 4, as shown in Figures 8 to 11, comprises a left and right clamping mechanism 41, an ejection mechanism 42 and a grabbing and transporting mechanism 43, wherein the left and right clamping mechanism 41 is a pair of oppositely arranged first A cylinder 411, a claw 412 is respectively arranged on the piston of the first cylinder, a pair of guide shafts 413 are arranged between the claw 412 and the frame, the C-shaped groove 11 can be blocked by the effect of the claw 412, and the left , fixed in the right direction. The ejector mechanism 42 includes a second cylinder 421 arranged vertically, a horizontal transition bracket 422 is fixed on the piston of the second cylinder, and two sets of upwardly arranged ejector rods 423 are fixed on the transition bracket, respectively acting on a hollow of the mold 1. In the part, it is used to eject the integrated plate in the mold 1 to realize demoulding.

The grabbing and transporting mechanism 43, whose function is similar to the above-mentioned manipulator, is used to grab the ejected integrated board, transport the integrated board to the auxiliary conveyor belt, and transport it to the finished product area, so as to realize the grabbing and handling of the integrated board . The grasping and transporting mechanism 43 has vertical and horizontal three-dimensional movement capabilities, and an L-shaped claw 431 can hold the integrated board and carry it. The above-mentioned vertical structure is driven by a chain and a third motor 432 for Drag the claws to move up and down, and the left and right directions adopt a gear and rack mechanism 433, which is driven by the fourth motor to realize integrated grabbing and releasing, and is used to transport the integrated board to the auxiliary conveyor belt.

The next station is the thin stone loading machine, as shown in Figure 1. The thin stone loading machine adopts a suction cup structure and has three-dimensional functions of moving up and down and left and right. placed in the mould.

The thin stone material loading machine adopts a suction cup manipulator, which includes a gantry truss, a suction cup walking frame, a suction cup fixing frame and a suction cup assembly. The gantry truss straddles the belt conveyor and has two stations, one station The station is the pallet stacking area located on one side of the belt, and the other station is located on the conveyor belt. The suction cup walking frame can reciprocate between the two stations under the drive of the driving force. The best way to travel is the rack and pinion Structure, that is, driven by a motor, the walking frame reciprocates. The suction cup fixed frame is installed on the suction cup walking frame, which can be positioned and moved in the vertical direction. Specifically, the structure of the guide column and the rack and pinion is used between the walking frame and the suction cup fixed frame to guide and drive. The suction cups are four There are one or six suction cups, with the mouth of the suction cup facing down and facing the tray, and the suction operation is carried out with the cooperation of negative pressure air source. Through the above-mentioned up-and-down movement and left-right movement, the slate and other substrates are taken out from the slate pile and placed in the mold to complete the automatic loading process of the pallet.

The above-mentioned handling process is combined with sensors in key parts to achieve precise handling.

The next station is a stirring feeder 5, as shown in Figure 12, including a mixer 51, a silo 52 and an even material belt 53, wherein the agitator 51 is located above the silo, and there are two in number, one for the other and one for internal use. Insulation material—the mixture of polyphenylene particles and slurry forms a uniform insulation material with certain adhesive force. The silo 52 is a funnel shape with an open lower end, and a uniform belt 53 is arranged at the opening, the distance between the upper surface of the uniform belt and the outlet of the funnel is kept at a distance of about 10 cm, and the slurry comes from between the two. Out of the gap between them, the uniform material belt 53 is driven by a speed-regulating motor with adjustable speed, and the material is evenly spread by rotation, and put into the mold to form a filler.

The next station is a smoothing machine 6, as shown in Figure 13, the smoothing machine 6 adopts a vertically arranged motor, the motor is a geared motor, and is a speed-regulating motor, and a smoothing cutter 61 is installed on the output shaft. Wipe off the excess wet material on the top of the mold to form a flat surface, and the above-mentioned smoothing tool has a three-claw structure. Further, in order to control the reserved amount after smoothing, the height of the working surface of the above-mentioned smoothing tool 61 can be adjusted. The specific adjustment method is a screw, a guide structure, and the position of the motor mounting seat is adjusted. The motor mounting seat is a door Shaped frame 62 spans on the conveying mechanism of the conveyor belt or idler roller, as shown in Fig. 13 .

The next station is the roller press 7, as shown in Figure 15, the upper surface of the mold 1 is flattened by the rotating roller 71 to form a compacted reserve. The roller press is driven and rotated by an independent drive system, and the distance between the two rollers can be adjusted, as shown in Figure 15.

The next station is a press 8, which is used for further compaction, as shown in Figure 14, adopts the principle of hydraulic pressure, including a mobile platform 81, the mobile platform 81 can move in the left and right direction through the wheels and the track, and the driving force comes from the fifth motor , two stations are arranged below the mobile platform 81, one station is a compacting station 82, the mold is located at the station position, and a vertical hydraulic cylinder 811 and a pair of guide columns 812 are installed on the mobile platform 81 , a pressing plate 813 is installed at the lower end of the hydraulic cylinder piston and the guide column, the pressing plate is a flat plate, the contour of the pressing plate is equal to the contour of the inner cavity of the mold, and can be compacted. After compaction, the internal foaming material is compacted to the The position of the plate improves the density and bond strength. In order to ensure the uniformity of compaction, the pressing plate 813 is designed as a structure with a buffer and a balance pad. Among them, the pressing plate 813 is a double-layer structure, and a rubber gasket is set between the two layers for connection to ensure the consistency of pressing down the pressing plate and uniformity.

Another station is cleaning station 83, cleans by a pair of cleaning rollers 831, and cleaning roller 831 is a steel wire roller, and the surface is covered with steel wire, and is connected with power motor, and the pressing surface of pressing plate is cleaned. During the cleaning process, the pressing plate has a movement of moving left and right.

Wherein, lateral tightening mechanisms are arranged on the frames on both sides of the above-mentioned compaction station, and the mold 1 is locked by pneumatic, hydraulic or electric means.

The next station is an auxiliary flattening machine, which is basically the same structure as the above-mentioned press, and is used for secondary compaction and flattening. Since the foam material has a certain rebound characteristic, the secondary flattening is performed according to the needs. This process can be omitted. The structure of this auxiliary flattener is the same as that of the above-mentioned press.

The last station is the mold blanking machine. There is a formed wet plate in the mold, which needs to be cured. Here, the mold blanking machine unloads the mold, the mold blanks, and the belt The mold with building materials is transported to the maintenance area for maintenance. The general maintenance time is 24 hours. After curing, the mold is demoulded again, and the mold can be recycled.

The method for utilizing this production line to produce this plate is described as follows below:

Step 1, placing the substrate in the mold, the mold has at least two substrate placement areas, and the substrate is generally understood as thin stone, ceramic plate, etc., or thin building materials with similar properties.

Step 2, transport the mold to the mixer feeder, and evenly spread the material into the mold through the mixer feeder,

Step 3: Transport the mold to the leveling machine, smooth the top of the mold through the leveling machine, and then use the roller press to perform preliminary compaction on the leveling place,

Step 4, transport the mold to the press, compact the polyphenylene particle slurry in the mold to the position of the partition plate of the mold, and choose whether to further use the auxiliary flattener for secondary compaction according to the characteristics of the slurry,

Step 5, use the mold blanking machine to move the mold to the maintenance area for 24 hours of maintenance;

Step 6, use the mold feeder to move the mold to the demoulding machine of the conveying mechanism, and separate the molded integrated board from the mould, and perform the demoulding operation.

The above-mentioned embodiments are only descriptions of preferred implementations of the present utility model, and are not intended to limit the scope of the present utility model. Variations and improvements should be extended within the scope of protection as defined in the claims of the utility model.

Claims (9)

1. composite thermal insulation decorative board production line, adopt the arrangement of pipeline system, it is characterized in that, described production line is carrier with transport portion, sets gradually from front to back:

Mould feeder (3), the described mould feeder for mould being carried to the initiating terminal of transport portion nestles up transport portion front end and installs;

Ingot stripper (4), described ingot stripper comprises left and right clamping device (41), ejecting mechanism (42) and grasp handling mechanism (43), left and right clamping device (41) wherein comprises one group of first cylinder (411) and claw (412) respectively, and two claws (412) for blocking mould side are separately fixed at the piston of the first cylinder; Described ejecting mechanism (42) comprises the second cylinder (421) that vertical direction is arranged, the piston of the second cylinder is fixed the transition bracket (422) of a level, on transition bracket, fixing at least two groups upwards arrange and act on the push rod (423) of mould openwork part, claw in grasp handling mechanism (43) captures the integrated board be ejected, described grasp handling mechanism (43) has three-dimensional motion ability that is vertical and horizontal direction, and move between the demoulding and auxiliary conveyor belt two stations, integrated board is carried on auxiliary conveyor belt;

Thin stone material feeder, has three-dimensional motion ability that is vertical and horizontal direction, adopts sucked type structure to be placed in a mold by substrate in the mode of absorption;

Stir batcher (5), described stirring batcher (5) comprises mixer (51), feed bin (52) and homocline belt (53), wherein mixer (51) is positioned at the top of feed bin, at feed bin (52) lower end open-mouth, a homocline belt (53) is set, the distance of homocline belt upper surface and hopper outlet is adjustable, by rotating, slurry is tiled in a mold uniformly

Trowelling machine (6), described trowelling machine (6) comprises motor and floating cutter (61), and the slurry unnecessary to die top under the drive of motor of described floating cutter is erased and forms a smooth plane;

Roll squeezer (7), comprise the roller (71) of upper and lower paired setting, described roller (71) is driven by driving force, and the spacing of two rollers can regulate;

Forcing press (8), described forcing press (8) comprises mobile platform (81), described mobile platform (81) can move in the lateral direction, driving force comes from the 5th motor, the below of mobile platform (81) is provided with two stations, a station is compacting station (82), mould is positioned at compacting station, hydraulic cylinder (811) and a pair lead (812) of the vertical setting of the upper installation one of mobile platform (81), in the lower end of hydraulic cylinder piston and lead, a pressing plate (813) is installed, pressing plate is dull and stereotyped, the profile of pressing plate and the profile equal and opposite in direction of dies cavity, another station is washing station (83), the bottom surface of pressing plate is cleaned, in the frame of both sides, described compacting station place, be wherein provided with the clamping mechanism of side direction, adopt pneumatic, hydraulic pressure or electronic mode to lock mould (1),

Mould blanking machine, is arranged on the afterbody of transport portion, and the mould with integrated board is carried to maintenance region.

2. composite thermal insulation decorative board production line according to claim 1, is characterized in that, between forcing press and mould blanking machine, be also provided with an auxiliary press, described auxiliary press is identical with the structure of described forcing press.

3. composite thermal insulation decorative board production line according to claim 1, it is characterized in that, the lower portion of described mould feeder is provided with one for being placed with the pallet (32) of mould (1), described pallet (32) is liftable motion under manipulator (33) effect, and rising at every turn or fall the thickness of a mould, described mould blanking machine is identical with mould feeder structure.

4. composite thermal insulation decorative board production line according to claim 3, it is characterized in that, the lower end of described manipulator (33) is provided with the pusher dog (34) of L shape, the upper end of described manipulator connects a pair chain (35), chain is controlled by the first drive motors and the sprocket wheel (36) of top, driving device on hand below upwards moves back and forth, wherein, described first drive motors is arranged on a support, described support moves in the horizontal direction under the effect of the second drive motors and sprocket wheel, chain, forms transversal driving mechanism.

5. composite thermal insulation decorative board production line according to claim 1, is characterized in that, described floating cutter is three-pawl type structure, and the height adjustable of the working face of described floating cutter (61).

6. composite thermal insulation decorative board production line according to claim 1, is characterized in that, described pressing plate (813) is double-decker, and arranges rubber washer between double-layer structure.

7. a kind of composite thermal insulation decorative board production line according to claim 1, it is characterized in that, the vibrational power flow of described washing station is as follows: described cleaning roller (831) is the steel wire roller arranged in pairs, and be connected with power motor, contact with to the lower pressure surface of pressing plate, in clean process, pressing plate has an action moved left and right.

8. composite thermal insulation decorative board production line according to claim 1, it is characterized in that, described thin stone material feeder comprises planer-type truss, sucker walker, sucker fixed mount and Suction cup assembly, planer-type truss is wherein across on belt conveyor, there are two stations, a station is the pallet laydown area being positioned at belt side, another station is positioned on belt conveyor, sucker walker back and forth can be walked under the driving of driving force between two stations, described sucker fixed mount is arranged on sucker walker, can position on vertical direction and motion.

9. composite thermal insulation decorative board production line according to claim 1, it is characterized in that, described transport portion first half adopts spacing conveying mechanism, latter half adopts belt conveyor or roller conveyor structure, wherein spacing conveying mechanism (21) adopts hydraulic oil cylinder driving, carriage has the track of pair of parallel setting, the placement push rod that track slides, under the driving of oil cylinder, described push rod moves back and forth along track, a reciprocal mold station at every turn, every hinged a pair moving tooth (213) of the station of a die width on push rod (211), moving tooth on the upside of pin joint has a vertical plane and a lozenges, wherein vertical plane is positioned at the side that motion is advanced, lozenges is positioned at opposite side, mould travelling forward progressively is push by moving tooth, and each motion mold station, latter half adopts Belt Conveying machine mechanism (22).