TWI821690B - A production method and equipment of energy saving and environmental protection with lightweight insulated hive precast concrete - Google Patents

Abstract

The invention relates to a production method and equipment for an energy-saving and environmentally friendly lightweight honeycomb prefabricated concrete wall panel. The energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panel is mainly composed of a frame mold, a first conveyor track, a second conveyor track, a leveling mechanism and a demoulding machine. The frame mold is frame-shaped for pouring The slurry is finalized, and the first conveyor track is used to level the slurry on the vibrator. After leveling, the slurry is left to stand for 2-10 hours, and then the frame-shaped mold is sent to the demoulding machine through the second conveyor track. , and to complete the energy-saving, environmentally friendly and lightweight honeycomb precast concrete wall panels (Insulated Hive Precast Concrete, abbreviated as IHPC), the present invention uses a cyclic and continuous processing process to achieve the quality of energy-saving, environmentally friendly and lightweight honeycomb precast concrete wall panels (IHPC). It is consistent, has low equipment cost and small size, and has excellent economic benefits.

Description

Production method and equipment of energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panels

This creation is about an energy-saving and environmentally friendly production method and equipment of lightweight honeycomb precast concrete wall panels. It uses a frame-shaped mold and a conveyor track to achieve automatic transportation and material feeding, and uses the vibration of the leveling mechanism to make the slurry After being evenly flattened, it is demoulded after standing to form a lightweight, energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panel (Insulated Hive Precast Concrete, abbreviated as IHPC).

According to the press molding of wall panels, composite panels or materials, it is generally a processing method that pressurizes (or also heats) the material in a closed mold cavity to solidify it. Therefore, it is used in the combination of various materials, including: plastics, Molding of rubber, cement and composite materials. Among them, the molding step is to first grout the slurry into the mold, then press it into a plate shape, and then steam and cure the processed product to demold it. This manufacturing process requires a lot of labor costs and is not economical. .

Although Chinese patents CN1125171A, CN2551429Y, CN2704466Y and PCT patent WO99/25925A all disclose an automated molding equipment, it can only meet the simpler parts of the production process. With the current development of material science and material technology, the steps of the material molding process have It is more complex. Therefore, the above-mentioned technology can no longer meet the needs of automation and continuous production. The inventor team has a patent application No. 103113258, which mainly improves the problem of insufficient automation of current compression molding equipment. The creation of a continuous production equipment can complete the automated operations from mold, cloth, stamping, steam curing to demoulding at one time, which can save a lot of labor costs.

Although the above-mentioned patented technology can reduce a lot of labor costs, the overall equipment cost is high and the production time is long, which is not economical. Therefore, the inventor has improved the production method of energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panels, which can be used at a lower cost. The cost-effective equipment achieves better production efficiency and is indeed progressive.

The invention relates to a production method and product of an energy-saving and environmentally friendly lightweight honeycomb prefabricated concrete wall panel. Energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panels and methods thereof.

It mainly uses equipment consisting of a frame mold, a first conveyor track, a second conveyor track, a leveling mechanism and a demoulding machine for production. Please refer to the following production steps. a: Spray the release agent on the frame mold first. and lay a layer of grid layer on it, and then place the frame-shaped mold on the first conveyor track and move forward; b: The frame-shaped mold stays at the discharge port of the mixer, so that the slurry is poured into the frame from the discharge port. In the frame-shaped mold; c: The first conveying track continues to advance on the vibration table of the leveling mechanism, so that the slurry can be evenly distributed in the frame-shaped mold, and a grid layer is laid on the surface of the slurry; d: Place the frame-shaped mold on the vibrator of the leveling mechanism to closely fit and level the slurry; e: Stack the frame-shaped mold and let it stand for 2-10 hours, and use the frame-shaped mold to Shaping slurry; f: The frame-shaped mold is then placed on the second conveyor track and transferred to the demoulding machine for demoulding. After demoulding, an energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panel is made, and the frame-shaped mold is The mold continues to be placed on the second conveyor track; g: The frame-shaped mold is stacked and moved to the first conveyor track for standby, and then the steps a to g are repeated for cyclic production.

The equipment used in the above production method is composed of a frame-shaped mold, a first conveyor rail, a second conveyor rail, a leveling mechanism and a demoulding machine. The mold is frame-shaped, and the slurry is poured into the mixer to form it. The first conveyor track is then used to transport the slurry on the vibrating table of the leveling mechanism. The slurry is gradually evenly distributed through vibration transmission and stays on the vibrating machine to continuously level the slurry tightly, and then the leveled slurry is Let it stand for 2-10 hours, and then continue to send the rested frame-shaped mold to the demoulding machine through the second conveyor track. After demoulding, the energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panel (Insulated Hive Precast) is completed. Concrete, abbreviated as IHPC), this invention uses a frame-shaped mold to shape the slurry to achieve energy-saving, environmentally friendly, lightweight honeycomb precast concrete wall panels with consistent shape and quality, low equipment cost, small volume, shortened processing time, and practical Excellent production efficiency.

[Invention]

11: Frame mold

110: Release agent

111:Grid layer

12: First conveyor track

13:Second conveyor track

14: Leveling mechanism

141: Vibration table

142:Vibrator

15: Demoulding machine

16: Blender

161: Discharge port

20:Slurry

2: Energy-saving, environmentally friendly and lightweight honeycomb precast concrete wall panels

Figure 1 is a flowchart illustrating the production of energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panels according to the present invention.

Figure 2 is a schematic diagram of the process of producing energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panels according to the present invention.

Figure 3 is a three-dimensional view of a frame-shaped mold for producing energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panels according to the present invention.

Figure 4 is a schematic diagram of the slurry shaping method for producing energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panels according to the present invention.

Figure 5 is a schematic cross-sectional view of the invention for producing energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panels.

First of all, the present invention is a production method and product of energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panels. Fireproof, waterproof, earthquake-resistant and sound-insulating energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panels and production methods thereof.

Next, please refer to Figure 1, which is an explanatory diagram of the process of manufacturing energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panels according to the present invention. It mainly uses the frame mold 11, the first conveyor track 12, the second conveyor track 13, and the leveling process. To produce the equipment composed of mechanism 14 and demoulding machine 15, please refer to the following production steps. a: First spray the release agent 110 on the frame mold 11 and lay a layer of mesh layer 111, and then put the frame mold 11 is placed on the first conveyor track 12 and moves forward; b: the frame mold 11 stays at the discharge port 161 of the mixer 16, so that the slurry 20 is poured upside down into the frame mold 11 from the discharge port 161; c: The first conveying track 12 continues to advance on the vibration table 141 of the leveling mechanism 14, so that the slurry 20 can be evenly distributed in the frame-shaped mold 11, and a grid layer 111 is spread on the surface of the slurry 20; d : Place the frame mold 11 on the vibrator 142 of the leveling mechanism 14 to closely fit and level the slurry 20 ; e: Stack the frame mold 11 and let it stand for 2-10 hours, and The slurry is shaped by the frame mold; f: The frame mold 11 is then placed on the second conveyor track 13 and transferred to the demoulding machine 15 for demoulding. After demoulding, an energy-saving, environmentally friendly and lightweight honeycomb prefabricated product is produced. Concrete wall panel 2, and the frame mold 11 continues to be placed on the second conveyor track 13; g: stack and move the frame mold 11 to the first conveyor track 12 for later use, and then repeat the steps a to g. Carry out cyclic production.

Secondly, please still refer to Figure 1 and cooperate with Figure 2. The equipment used in the above production method consists of a frame mold 11, a first conveyor track 12, a second conveyor track 13, a leveling mechanism 14 and a demoulding machine. 15, the frame-shaped mold 11 is frame-shaped, please refer to Figures 3 and 4, and the slurry 20 can be poured into the frame-shaped mold 11 by the mixer 16, and then the first conveying track 12 is used to complete the process. It is transported on the vibrating table 141 of the leveling mechanism 14, and the slurry 20 is gradually evenly distributed through vibration and simultaneous transmission, and stays on the vibrator 142 to continuously flatten the slurry 20 tightly, and then the flattened slurry 20 Let it stand for 2-10 hours, and stack the frame-shaped molds 11 so as not to take up space. Then, continue to send the rested frame-shaped molds 11 into the demoulding machine 15 through the second conveyor track 13. At this time, the slurry 20 has been finalized and solidified, and the energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panel 2 can be completed after demoulding (as shown in Figure 5).

In summary, the present invention uses a frame-shaped mold to shape the slurry, and through the operation process of the first conveyor track and the second conveyor track, can regularly and quantitatively produce stable, energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panels. Production can achieve the same shape and quality of energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panels. In particular, the equipment has low cost, small size and can be automatically set and operated. It can indeed reduce construction costs and personnel costs, and can also shorten processing time. It is extremely practical. Excellent production efficiency, When the requirements for an invention patent are met, a patent application shall be filed in accordance with the law.

11: Frame mold

110: Release agent

111:Grid layer

12: First conveyor track

13:Second conveyor track

14: Leveling mechanism

141: Vibration table

142:Vibrator

15: Demoulding machine

16: Blender

161: Discharge port

20:Slurry

2: Energy-saving, environmentally friendly and lightweight honeycomb precast concrete wall panels

Claims (2)

A method for producing energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panels, which refers to the production of energy-saving and environmentally friendly lightweight honeycomb precast concrete that is lightweight, wind-resistant, airtight, compression-resistant, heat-insulating, energy-saving, and has fire protection, waterproofing, earthquake resistance and sound insulation. Wall panels are mainly produced using equipment consisting of frame molds, first conveyor rails, second conveyor rails, leveling mechanisms and demoulding machines. Please refer to the following production steps: a: First spray the release agent on A layer of grid layer is laid on the frame-shaped mold, and then the frame-shaped mold is placed on the first conveyor track and moves forward; b: The frame-shaped mold stays at the discharge port of the mixer, allowing the slurry to be discharged from the The mouth is placed upside down into the frame mold; c: The first conveying track continues to advance on the vibration table of the leveling mechanism, so that the slurry can be evenly distributed in the frame mold, and a layer is spread on the surface of the slurry Grid layer; d: place the frame mold on the vibrator of the leveling mechanism to closely fit and level the slurry; e: stack the frame mold and let it stand for 2-10 hours, and shape the slurry through a frame-shaped mold; f: The frame-shaped mold is then placed on the second conveyor track and transferred to the demoulding machine for demoulding. After demoulding, an energy-saving and environmentally friendly lightweight honeycomb prefabricated Concrete wall panels, and the frame mold continues to be placed on the second conveyor track; g: stack and move the frame mold to the first conveyor track for later use, and then repeat the steps a to g for cyclic production. An energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panel production equipment refers to the equipment for producing the energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panel of claim 1. The equipment consists of a frame-shaped mold, a first conveyor track, a second conveyor track, leveling The mold is composed of a mechanism and a demoulding machine. The mold is in the shape of a frame, for the mixer to pour the slurry. The frame-shaped mold is then transported on the vibration table of the leveling mechanism using the first conveyor track. The slurry is gradually transferred through vibration transmission. The material is evenly distributed and stays on the vibrator of the leveling mechanism to continuously level the slurry tightly. Then the leveled slurry is allowed to stand for 2-10 hours, and then continues to pass through the second leveling mechanism. The conveyor track sends the resting frame-shaped mold to the demoulding machine. After demoulding, the energy-saving and environmentally friendly lightweight honeycomb precast concrete wall panel is completed.

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