A kind of production technology of heat insulating decorative board
Technical field
The invention belongs to building element production field, more particularly to a kind of production technology of heat insulating decorative board.
Background technology
Insulation and decoration integrated plate is placed in the insulation of building surface and decorative system, and heat insulation effect is outstanding, and heat bridge is made
With less, energy-saving heat preserving effect is good.Insulation and decoration integrated plate as decoration, the chief component of energy-conservation and architecture-integral,
By the stickup system of similar compatibility and it is fixedly connected system and fixes with building main body.Insulation and decoration integrated plate has stable
The good, difficulty of construction of property is low, cycle is short the features such as.
At present conventional product typically adopts calcium silicate board as substrate, because calcium silicate board water absorption rate height can reach
20%, therefore calcium silicate board need to be closed, surface carries out application, sprays F-C paint or true mineral varnish etc..Then in calcium silicates
Back uses polyurethane foam glue bond warming plate being formed integrally plate.This kind of heat insulation decoration integrated plate is a large amount of due to having used
Organic material, its durability still needs to long-term checking, while the higher shortcoming of calcium silicate board water absorption rate is still suffered from.
Therefore a kind of process is simple, the manufacture craft of the integrated heat insulating decorating plate of the excellent product performance of production need to be provided.
The content of the invention
It is an object of the invention to provide a kind of process is simple, the integrated heat insulating decorating plate of the excellent product performance of production
Manufacture craft.
Above-mentioned purpose is to be achieved through the following technical solutions:A kind of production technology of heat insulating decorative board, the insulation and decoration
Plate includes decorative layer, structure sheaf and warming plate, and the production technology includes following operation:(1) pretreatment of mould:At least include
The step of carrying out mold cleaning;(2) dispensing mixing:By each component in each component in decorative layer raw material and structure sheaf raw material point
It is mixed evenly after not weighing in proportion, and the decorative layer raw material and structure sheaf raw material is stirred respectively with water cooperation;(3)
Cloth:The mixture of decorative layer raw material in operation (2) and water is cast in the mould Jing after operation (1) process, vibration is uniform,
Arrangement articulamentum, then the mixture of decorative layer raw material and water in operation (2), vibration moulding are poured into mould;(4) warming plate
Pretreatment:Preformed hole is opened up on warming plate;(5) setting of warming plate:The warming plate of Jing operations (4) process is positioned over into cloth
In mould after material;(6) setting of back of the body bolt:Back of the body bolt is stretched into the decorative layer, by shaking through the preformed hole on warming plate
Dynamic device vibrates and causes decorative layer and structure sheaf tightly to wrap back of the body bolt;(7) conserve;(8) demoulding;(9) the rear place of heat insulating decorative board
Reason.Thus, back of the body bolt is firmly arranged in decorative layer and structure sheaf, reliably it is connected with the two formation after the completion of maintenance, not only
Can play a part of to connect decorative layer and structure sheaf, meanwhile, by arranging the realizing heat insulating decorative board and wall connecting of back of the body bolt
Be not in the situation of surface layer or structure sheaf peeling after the installation of heat insulating decorative board, improve security.Meanwhile, change traditional elder generation
The method that back of the body bolt arranges again warming plate is set, after warming plate is first arranged, during back of the body bolt is arranged, especially in vibration processes
In good position-limiting action is played to back of the body bolt, prevent back of the body bolt skew, incline, it is to avoid the later stage install inconvenience problem produce.Meanwhile,
Warming plate can play certain positioning action, and handgrip at most can only prevent that handgrip stroke is excessive to cause the back of the body downwardly against warming plate
Bolt passes through decorative layer.
It should be appreciated that back of the body bolt should not pass through the decorative layer, the stroke that can pass through control grippers realizes positioning, also can lead to
Cross warming plate and realize positioning.
It is preferred that, the weight of the decorative layer raw material is:400~900 parts of cement, the mesh sand 700 of particle diameter 10~40~
1000 parts, 150~300 parts of 70~140 mesh sand of particle diameter, 80~300 parts of 325 mesh sand of particle diameter, 40~120 parts of water reducer, water 120~
175 parts, 0~4 part of pigment, color sand 20-150 parts, 0~10 part of hydrophober.Wherein, cement is white cement, whiteness more than 75;10~
40 mesh sand and 40~140 mesh sand are one or more in subhead river sand, the broken quartz sand of subhead or subhead breaking, regenerating sand
Mixing;325 mesh sand are the mixing of one or more in grinding quartz sand, grinding lime stone;Water reducer be polycarboxylate water-reducer,
The mixing of one or more in melamine water reducing agent, naphthalene water reducer;Water is running water;Color sand is particle diameter 10-40 purposes
The mixing of one or more in natural colour sand or color recycled aggregate;Hydrophober is fatty acid, silicone or compound
Hydrophober.
It is preferred that, the weight of the decorative layer raw material is:600 parts of white cement, the mesh quartz sand 820 of particle diameter 20~40
Part, 230 parts of 70~140 mesh river sand of particle diameter, 310 parts of 325 mesh river sand of particle diameter, 50 parts of water reducer, 150 parts of water, silane hydrophober 6
Part, 1.8 parts of pigment iron oxide red.
It is preferred that:The weight of the decorative layer raw material is:720 parts of white cement, the mesh quartz sand 800 of particle diameter 20~40
Part, 230 parts of 70~140 mesh river sand of particle diameter, 250 parts of 325 mesh river sand of particle diameter, 40 parts of black crystal sand, 60 parts of water reducer, 140 parts of water, silicon
7.2 parts of alkane hydrophober, pigment is iron black 0.7 part.
It is preferred that, the siccatives such as cement, sand, pigment, hydrophober are first put into mixer and are mixed by the dispensing of decorative layer in operation (2)
Stirring 60s is closed, water and additive is then slowly added into, 300s~600s is stirred, it is larger to mix interior decorative coat its viscosity, to carry
High stirring efficiency, selected mixing plant should have stronger shearing force, should use planetary pan mixer.
It is preferred that, the weight of the structure sheaf raw material is:400~800 parts of cement, flyash 80-200 parts, silicon ash
80~150 parts, 700~1000 parts of 10~40 mesh sand of particle diameter, 150~300 parts of 40~140 mesh sand of particle diameter, the mesh sand 80 of particle diameter 325~
240 parts, 40~120 parts of water reducer, 120~175 parts of water, 5~20 parts of fiber.Wherein, cement is Portland cement, fast hard
The mixing of one or more in sulphur aluminium cement, flyash is fly ash in electric power plant, more than II grade, silicon ash be 920U and more than, 10
~40 mesh sand and 40~140 mesh sand are one or more in subhead river sand, the broken quartz sand of subhead or subhead breaking, regenerating sand
Mixing, 325 mesh sand be grinding quartz sand, grinding lime stone in the mixing of one or more, water reducer be polycarboxylic acids diminishing
The mixing of one or more in agent, melamine water reducing agent, naphthalene water reducer, water is running water, fiber be copper facing steel fibre,
The mixing of one or more in vinal, basalt fibre or alkali-resistant glass fibre.
It is preferred that, the weight of the structure sheaf raw material is:600 parts of cement, 100 parts of flyash, 120 parts of silicon ash, grain
1000 parts of 20~40 mesh sand of footpath, 300 parts of 40~70 mesh sand of particle diameter, 100 parts of 325 mesh sand of particle diameter, 80 parts of water reducer, 130 parts of water, plating
7 parts of copper steel fiber, 0.13 part of vinal.
It is preferred that, the weight of the structure sheaf raw material is:650 parts of cement, 150 parts of flyash, 100 parts of silicon ash, grain
900 parts of 20~40 mesh sand of footpath, 280 parts of 40~70 mesh sand of particle diameter, 140 parts of 325 mesh sand of particle diameter, 90 parts of water reducer, 125 parts of water, plating
7 parts of copper steel fiber, 0.27 part of basalt fibre.
It is preferred that, the dispensing of structure sheaf first should stir the siccatives such as cement, sand, pigment, hydrophober input in the operation (2)
Mix 60s in machine, be subsequently adding water, additive stirs 300s~600s;Steel fibre is added, fashionable should using is added net is vibrated
Sieve is uniformly sprinkled into, and to avoid steel fibre conglomeration, continues to stir 300s~420s;In agitating procedure, the UHPC viscosity for being stirred
Larger, required mixing plant requirement is higher, should use planetary pan mixer.Should on the steel fibre blanking device of mixer
There is vibration screen to prevent steel fibre conglomeration.
The heat insulating decorative board of production technology production of the present invention replaces conventional calcium silicate board as substrate using UHPC materials,
The excellent properties such as the high bending resistance energy of UHPC materials, high fracture resistance and low water absorption, the present invention is fabricated to UHPC after 1-2cm
Thin plate, be applied to insulation and decoration integrated plate substrate.Meanwhile, structure sheaf and architectural surface all adopt cement-based material, its heat
Expansion coefficient similar, is not easily susceptible to cracking between layers.
It is preferred that, gypsum is included in the decorative layer raw material and/or structure sheaf raw material, the gypsum is preferably high-strength stone
Cream, it produces substantial amounts of heat in hardening process, is conducive to maintaining the temperature in maintenance space.
Further, in the operation (6) back of the body bolt self-heat conserving plate is inserted in decorative layer by grippers, the grippers
Handgrip is electromagnet, and the back of the body bolt is prepared by the metal material that can be magnetically attracted.Thus, by electromagnet carry out be powered and
The crawl and relieving of back of the body bolt, easy to operate and control are realized in power-off.
Further, back of the body bolt is unclamped in control handgrip after the completion of vibrating in the step of back of the body bolt is set.Thus, can be prevented effectively from shaking
Back of the body bolt displacement, floating or inclination during dynamic.
It is preferred that, when back of the body bolt setting is multiple, first it can be distributed arrangement by back of the body bolt sorting arrangement.
Further, concretely comprising the following steps for back of the body bolt is set:Arranged distribution, grippers are carried out to back of the body bolt using back of the body bolt sorting arrangement
Handgrip be powered and produce magnetic force and draw back of the body bolt, the back of the body bolt of absorption stretches into the dress by handgrip movement along the preformed hole that warming plate is opened up
In decorations layer, the Stroke Control back of the body bolt moved down by controlling handgrip stretches into the thickness of decorative layer, opens vibrating device, vibrates mould
Tool causes the slurries of decorative layer and structure sheaf tightly to wrap back of the body bolt, and after the completion of vibration operation, handgrip is removed in handgrip power-off.
It is preferred that, the handgrip is provided with distance-sensor and controller, and the distance-sensor is used to detect handgrip with insulation
Distance signal is simultaneously passed to controller by relative distance between plate, the controller by the distance signal for receiving with it is default away from
It is compared from value, the controller controls the stroke that the handgrip places downwards the back of the body bolt.Thus, when handgrip captures back of the body bolt
When moving downward placement back of the body bolt, distance-sensor transmits the distance signal of relative distance between the handgrip for detecting and warming plate
To controller, control is compared the distance signal of reception with default distance value, when the distance value of the distance signal for receiving
During equal to default distance value, controller control handgrip stops moving downward.
Further, the back of the body bolt includes connecting rod and is arranged on the built-in fitting of described connecting rod one end, the built-in fitting
Anchorage portion and multiple blade tooths are provided with away from one end of connecting rod, the blade tooth is connected on anchorage portion, at least described blade tooth is stretched into
In the decorative layer.So, built-in fitting can be embedded in structure sheaf, and connection bar part stretches out structure sheaf, so as to convenient and wall
Plate connects.Cracking resistance articulamentum and architectural surface can be easily inserted by the blade tooth for arranging, and form reliable grip, can
Efficiency of construction and component quality are effectively improved, and reduces stress concentration, do not interfere with the globality and intensity of wallboard.
Further, warming plate is compounded in into the upper of structure sheaf in the operation (5).Present invention difference is conventional to be conserved
The form for using adhesive to bond structure sheaf and warming plate during post-processing operation is carried out into after, when structure sheaf is poured
Afterwards, using the caking property of structure layer concrete, directly by warming plate composite construction layer, technique is simpler, and composite effect
More preferably.Simultaneously warming plate is compounded in after structure sheaf the maintenance method for carrying out being adopted in the present invention again carries out maintenance process, utilizes
The heat insulating ability of warming plate, reduces the loss of the heat in maintenance space, improves heat utilization rate, makes full use of heat insulating decorative board
The heat of hydration maintains heat insulating decorative board in the maintenance space of certain constant temperature, improves maintenance effect.Simultaneously because warming plate is logical
Frequently with warming plates such as XPS, extruded sheets, high temperature steam curing is not suitable for.
Further, the step of also including vibration roll-in after warming plate is arranged on structure sheaf in the operation (5):Pass through
Pressure roller vibration roll-in makes warming plate combine closely with structure sheaf.Thus, increasing the adhesion between warming plate and structure sheaf, it is combined
Effect more preferably, is unlikely to peel off using process.
It is preferred that, sucker structure formula feeder can be adopted in concrete operation step to realize the placement of warming plate.
Further, also include carrying out at plucking and/or fluting the composite surface of warming plate and structure sheaf in the operation (4)
Reason, the groove is crisscross in " well " font.Thus, the composite surface of the embedded warming plate of slurries in structure sheaf or the groove for opening up
In, increase the bonding force of warming plate and structure sheaf.
Further, the material of articulamentum includes the one kind in basalt grid cloth, steel wire, alkali-proof glass fiber mesh
Or it is several, the articulamentum can lay one or more layers.The setting of articulamentum improves its anti-cracking resistance, while can effectively keep away
The stripping of decorative layer and structure sheaf is exempted from.
It is preferred that, the articulamentum is arranged by articulamentum unwinding device, and fixed press strip is provided with the mould, described solid
The one end of level pressure bar pressure located at articulamentum on mould, the articulamentum laying apparatus include cutting knife, and the cutting knife is used to cut
Cut the articulamentum stretched between the mould and the articulamentum laying apparatus.More preferred scheme is by control
The stroke of cutting knife, cutting knife incomplete cut-off stretches in the articulamentum between the mould and the articulamentum laying apparatus, so, mould
Tool breaks the part of cutting knife incomplete cut-off in running, so, is conducive to being layed in the articulamentum on decorative layer top
Complete spread apart.
It is preferred that, laying articulamentum during by articulamentum laying with decorative layer on after, by fixture stretch articulamentum after
Articulamentum is pushed down into the two ends on mould, and the severing at pressure roller using cutting knife with pressure roller, by fixture after structure sheaf to be cast
And pressure roller unclamps.
Further, cloth is carried out by distribution device in the operation (3), the distribution device is included for laying decoration
First extrusion mechanism and the second extrusion mechanism for laying structure layer of layer.Because structure sheaf and decorative layer are very thin, typically tie
Structure layer is 5~10mm, and decorative layer is 5mm, and mixing and stirring for UHPC expects thicker, in order to improve cloth effect, especially avoids decoration
There is air pocket in the decorative cover of layer, and not only cloth is uniform and is conducive to being vented to carry out cloth using extrusion mechanism.It is preferred that extrusion mechanism
Outlet be flat, width is be slightly narrower than die width.It is preferred that extrusion mechanism is to use single screw extrusion machine.
Further, first extrusion mechanism and the second extrusion mechanism are provided with Weight metering device, the first extrusion mechanism or
The Weight metering device is measured in the first extrusion mechanism or the second extrusion mechanism during second extrusion mechanism extruded material
The weight difference of material, and the weight signal of metering is passed into control unit, described control unit by the weight signal for receiving with
Default gravimetric value is compared and controls the folding of the first extrusion mechanism or the second extrusion mechanism.
Further, it is sequentially provided with to be stirred for the first of mix decorative layer along mould moving direction in the operation (2) and sets
Standby and for the second mixing plant of mix structure sheaf, the first extrusion mechanism and the second extrusion mechanism are distinguished in the operation (3)
It is connected with the first mixing plant and the second mixing plant;The operation (3) includes the supply line parallel with one another of more than two,
First extrusion mechanism and the second extrusion mechanism the mould on the supply line parallel with one another is carried out respectively decorative layer and
Structure sheaf is poured.For the technological process of production of whole heat insulating decorative board, due to including UHPC decorations in operation (3)
The laying of layer, articulamentum and UHPC structure sheafs, is the most slow link of rhythm, in order to adapt to the beat of whole technique, realizes insulation
The streamline industrialized production of decorative panel, arranges a plurality of supply line parallel with one another and realizes pouring respectively, while can have herein
Effect improves production capacity.
Further, first extrusion mechanism and the second extrusion mechanism include respectively multiple extrusion devices, the plurality of to squeeze
Go out device carries out cloth to the mould on the supply line parallel with one another respectively.
Further, guide rail is equipped with the supply line parallel with one another, the mould is led by transmission device along described
Rail is moved, the mould dislocation operation on supply line parallel with one another;First extrusion mechanism and/or the second extrusion mechanism are in phase
Mutually moving back and forth between supply line in parallel carries out cloth.Described herein shifting to install is referred at least two adjacent supply lines
Mould have that a certain distance is poor, the range difference and extrusion mechanism are moved back and forth between supply line parallel with one another and carry out cloth
The beat of material is consistent, in the case of such as including A supply lines and B supply lines, when extrusion mechanism gives cloth system on A supply lines
After the mould cloth of system bottom, when extrusion mechanism moves to B supply lines, the mould on B supply lines is just run to cloth system
Bottom, extrusion mechanism just carries out cloth to it, and so on.Certainly, the distance that the mould on two adjacent supply lines is present
Depending on the beat that difference occurrence is arranged with production line.Herein the reciprocating direction of extrusion mechanism is referred to perpendicular to mould advance side
To.
Further, metrology is equipped with the guide rail of the first extrusion mechanism and the bottom of the second extrusion mechanism, it is described
Metrology is used to sensing and measuring the weight of the material into the mould and mould of the metrology, and the weight that will be measured
To control unit, the weight signal of reception is compared and is controlled amount signal transmission by described control unit with default gravimetric value
The folding of the first extrusion mechanism or the second extrusion mechanism.Thus, the starting and stopping of control cloth, and controllable cloth material
The thickness of Weight control decorative layer and structure sheaf.It is preferred that a kind of embodiment, when mould entrance metering mould is fast, metering mould senses soon
Weight, weight is reset and by signal transmission to control unit, and control unit control extrusion mechanism cloth, metrology is metered into
By signal transmission to control unit after setting weight, control unit stops extrusion mechanism work, stops discharging.
Further, the side of mould touches, relatively independent, closed supporting is formed between bed die and warming plate in the operation (7)
Shield space, using warming plate heat-proof quality and concrete hydrating when the heat of hydration that produces heat and moisture preserving carried out to concrete layer support
Shield.Independent carrying out conserves in the maintenance space that heat insulating decorative board is constituted between the bed die and warming plate of mould, conserves space
Moisture is lost in closed controllable concrete, the moisture system of a relative equilibrium in maintenance space is maintained, while using guarantor
The heat of hydration produced when the heat-insulating property and concrete hydrating of warm plate carries out " teaming up to overcome difficulties " formula heat and moisture preserving, reduces maintenance institute
The thermal source of needs, thus, the present invention is conserving link without using curing kilns or other fog rooms, reduces the same of production cost
When improve production efficiency, simultaneously because reducing cost without using curing kilns etc., reduce energy consumption, the maintenance of the facility of reduction
Cost.In addition, it is necessary to explanation, because warming plate is generally using warming plates such as XPS, extruded sheets, is not suitable for high-temperature steam
Maintenance.
It should be noted that maintenance space described herein it is closed be it is relative, be not necessarily absolute closed, and
Exchanging for maintenance space and extraneous noenergy completely or material is not indicated that, that is, is not indicated that and do not have completely in the maintenance space vapor
Gain and loss, in actual mechanical process, due to the error for operating, usual warming plate contacts not tight with the side mould of mould, in coagulation
Can there is scattering and disappearing for vapor in the edge of soil layer, have no effect on the maintenance effect of the present invention, it will be understood that its maintenance for constituting is empty
Between remain closed, it is, of course, preferable to it is absolute closed to conserve space.In addition, insulation described herein does not represent maintenance sky
Interior is constant temperature, less represents thermal insulation, it should be understood that as long as it is exactly in protection scope of the present invention to play certain heat insulation effect
It is interior.
Further, mould is stacked into combination in the operation (7) carries out the maintenance of insulation and decoration.Thus, the present invention is being supported
Retaining ring section is without using piling frame or other supports, improve production efficiency while reduction production cost, the dimension of the facility of reduction
Shield cost, the floor space of whole production line also greatly reduces.Simultaneously using the heat-insulating property and concrete of heat-insulation layer
The heat of hydration produced during aquation carries out " teaming up to overcome difficulties " formula heat and moisture preserving.
Further, the mould includes base plate, Bian Mo and bed die, and the base plate is connected with side mould, the bottom surface of the base plate
Sucker is provided with, the base plate to be arranged and be provided with connecting hole at sucker, and the bed die is covered on base plate and with base plate by the suction
Disk is connected.Thus, the die bottom plate with certain rigidity is detachably connected with the bed die as the gripper shoe of bed die by suction,
It is easy to the replacing of bed die and unpicks and washes, then bed die can select and not require PP plates, PVC board or polyurethane sheet of rigidity etc., not by line
The limitation of reason complexity, while cost is relatively low, the base plate is detachably connected by sucker with chassis, is so conducive to taking off
Mould, can avoid in the lump being removed from the molds heat insulating decorative board with bed die during the heat insulating decorative board demoulding.
Further, the bed die and side mould interference fit.It should be appreciated that described herein is with the side mould interference fit
Refer to that side mould is close at bed die edge, so, it is ensured that the flush edge in the lines face after heat insulating decorative board shaping.
Further, the base plate is detachably connected with side mould.Thus, being easy to the cleaning of mould and changing bed die and bottom
Plate.
Further, the mould is provided with the support bar of more than two, and the two ends of the support bar are relative with two pieces respectively to be set
The side mould connection put, the base plate is arranged on support bar.
Further, flexible material has been wrapped outside the support bar.Thus, support bar and base plate flexible contact, on the one hand
Therebetween there is certain cushion space, the regulation of position when being easy to base plate to install, the opposing party can improve the use longevity of the two
Life.
Further, the edge of the base plate is provided with elastic sealing element, and the base plate is fitted close with side mould, and the elasticity is close
Sealing is in close contact with the side mould.Thus, can prevent heat insulating decorative board from pouring occur in forming process spillage, at the same base plate with
Side mould flexible contact, it is to avoid loss is produced to base plate and Bian Mo in disassembly process.It is preferred that, the side mould is provided with groove, the bottom
The periphery of plate is embedded in the groove.Further, the base plate is prepared by insulation material.It is preferred that the base plate is hollow tempering
Glass, the hollow space of the safety glass is filled with insulation aeroge.
Further, the base plate is hollow safety glass, and the hollow space of the safety glass is filled with insulation airsetting
Glue.Thus, base plate heat insulation effect is projected, while ensureing the rigidity of base plate, heat insulating decorative board will not be deformed.
Further, the mould upstream is provided with piling pin, and the mold bottom is provided with piling hole, operation (7) middle mold
Tool is stacked in the piling hole of piling pin insertion upper die of rear lower mould;It is described or the mould upstream is provided with piling hole
Mold bottom is provided with piling pin;Mould stacks the piling of the piling pin insertion lower mould of upper back mould in the operation (7)
In hole.Thus, in insulation and decoration board assembly line, mould is stacked, piling pin is inserted carries out spacing and positioning in the piling hole,
The setting in piling pin and piling hole can cause mould to stack during stacking neatly, while playing position-limiting action, prevent shaping mould
Stack after certain altitude or topple in transport process.It is preferred that the piling pin and piling hole arrange the corner of the shaping mould
Portion, such position-limiting action becomes apparent from.Certainly, mould can arrange the connection that other connectors realize upper/lower die, such as clamping
Part etc..It should be noted that upper die described herein and lower mould are relative concepts, and when multiple moulds stack combination, two
Individual to be mutually combined mould above between mould for upper die, underlying mould is lower mould.
Further, to stack and form closed space between mould setting up and down after combination.Ibid, space described herein
It is closed be it is relative, be not necessarily absolute closed.Thus, the heat and moisture preserving effect in maintenance space can be improved.
Further, the top surface of the warming plate in lower mold is close in the bottom surface of upper mold described in the operation (7).Such as
This, prevents maintenance processes heat insulating decorative board maintenance processes from warpage occurring, while increasing the heat and moisture preserving effect in maintenance space.
Further, the side mould top of the mould or the bottom of the mould are provided with sealing strip, mould in the operation (7)
The sealing between upper/lower die is realized by sealing strip after stacking.Maintenance space is realized in the setting of sealing strip after mould is stacked
It is further closed, improve maintenance space heat and moisture preserving effect, while playing certain cushioning effect, it is to avoid mould stacks
Mould directly contact mold damage during position.It is preferred that, sealing strip has certain thickness and flexibility.
Further, the bed die of at least described mould is prepared by insulation material.It is preferred that whole mould is insulation material preparation,
The loss for stacking the heat in the maintenance space formed between upper/lower die after piling is so reduced as far as possible, improves heat energy profit
With rate, heat insulating decorative board is maintained in the maintenance space of certain constant temperature by the heat of hydration of heat insulating decorative board, improve maintenance
Effect.
Further, the operation (9) at least includes ball blast or surface treatment, overlay film, cutting, fluting and packaging step.Throw
Ball step:It is surface-treated using shot-blasting machine ball blast;Surface treatment step:It is surface-treated using polishing machine;Overlay film is walked
Suddenly:Automatic film covering;Cutting step:Cut into the integrated board of any specification;Grooving step:In insulation if as do not used back of the body bolt structure
Decorative integrated plate groove at side surface is used to be connected with body of wall when installing;Packaging step:Integrated board is packed, stacked automatically.
It is preferred that, overturning step is also included before ball blast step:It is so favourable using roll-over table by heat insulating decorative board automatic turning
In post-processing to decorative layer;Also include palletization step:By heat insulating decorative board by manipulator stacking, caching is set after piling
Area, operation interruption, buffer area can deposit the heat insulating decorative board yield of 1 day, be conducive to producing line to adjust, buffer;
It is preferred that, purge step is also included after ball blast or surface treatment step:Using compressed air purging, it is dried insulation and decoration
Plate surface.
Further, the overlay film step is located at before the cutting step.Thus, it is dirty difficult clear to solve integrated board surface
Reason problem, such cutting step will not be made dirty heat insulating decorative board, can be dirty outside flushing membrane easily.
Further, the operation (1) is additionally included on the mould and coats releasing agent and/or spray on mold bottom die color
The step of smalt is starched.
Further, manipulator sucker realizes the demoulding used in the operation (8), and the sucker holds the heat insulating decorative board
And be removed from the molds, the mould after the demoulding is flowed back into operation (1).
Description of the drawings
The accompanying drawing for constituting the part of the present invention is used for providing a further understanding of the present invention, the schematic reality of the present invention
Apply example and its illustrate, for explaining the present invention, not constituting inappropriate limitation of the present invention.
Fig. 1 is the flow chart of the insulation and decoration board production technology involved by one embodiment of the present invention;
Fig. 2 is the top view for preparing the mould of heat insulating decorative board involved by one embodiment of the present invention;
Fig. 3 is the upward view for preparing the mould of heat insulating decorative board involved by one embodiment of the present invention;
Fig. 4 is profile of the mould along A-A faces for preparing heat insulating decorative board involved in Fig. 2;
Fig. 5 is profile of the mould along B-B faces for preparing heat insulating decorative board involved in Fig. 2;
Fig. 6 is that the involved combination that stacks for preparing the mould of heat insulating decorative board of one embodiment of the present invention is illustrated
Figure;
Fig. 7 is the enlarged diagram in C portions in Fig. 4;
Fig. 8 is the enlarged diagram in E portions in Fig. 4;
Fig. 9 is the enlarged diagram in D portions in Fig. 5;
Figure 10 is the structural representation of the back of the body bolt involved by one embodiment of the present invention;
Figure 11 is the schematic layout pattern of the insulation and decoration board assembly line involved by one embodiment of the present invention.
In figure:
The piling hole of 1 base plate, 2 side mould, 3 piling pin 4
The sucker of 57 flexible material of maintenance space 6 support bar 8
The cloth station of 9 bed die, 10 connecting hole, 11 mould preprocessing station 12
13 moulds stack the combination maintenance extrusion mechanism of 15 demoulding station of area 16 first of station 14
The arrangement warming plate of 17 second extrusion mechanism 18 station 19 arranges the tipping arrangement of back of the body bolt station 20
The connecting rod of 21 shot-blast apparatus, 22 purger, 23 equipment for coating film 41
The blade tooth of 42 built-in fitting, 43 anchorage portion 44
Specific embodiment
Describe the present invention below in conjunction with the accompanying drawings, the description of this part is only exemplary and explanatory, should not
There is any restriction effect to protection scope of the present invention.Additionally, description of the those skilled in the art according to presents, can be right
Feature in presents in embodiment and in different embodiments carries out respective combination.
The embodiment of the present invention is as follows, with reference to Fig. 1 and Figure 11, a kind of production technology of heat insulating decorative board, the insulation and decoration
Plate includes decorative layer, structure sheaf and warming plate, and the production technology includes following operation:(1) pretreatment of mould:At least include
The step of carrying out mold cleaning;(2) dispensing mixing:By each component in each component in decorative layer raw material and structure sheaf raw material point
It is mixed evenly after not weighing in proportion, and the decorative layer raw material and structure sheaf raw material is stirred respectively with water cooperation;(3)
Cloth:The mixture of decorative layer raw material in operation (2) and water is cast in the mould Jing after operation (1) process, vibration is uniform,
Arrangement articulamentum, then the mixture of decorative layer raw material and water in operation (2), vibration moulding are poured into mould;(4) warming plate
Pretreatment:Preformed hole is opened up on warming plate;(5) setting of warming plate:The warming plate of Jing operations (4) process is positioned over into cloth
In mould after material;(6) setting of back of the body bolt:Back of the body bolt is stretched into the decorative layer, by shaking through the preformed hole on warming plate
Dynamic device vibrates and causes decorative layer and structure sheaf tightly to wrap back of the body bolt;(7) conserve;(8) demoulding;(9) the rear place of heat insulating decorative board
Reason.Thus, back of the body bolt is firmly arranged in decorative layer and structure sheaf, reliably it is connected with the two formation after the completion of maintenance, not only
Can play a part of to connect decorative layer and structure sheaf, meanwhile, by arranging the realizing heat insulating decorative board and wall connecting of back of the body bolt
Be not in the situation of surface layer or structure sheaf peeling after the installation of heat insulating decorative board, improve security.Meanwhile, change traditional elder generation
The method that back of the body bolt arranges again warming plate is set, after warming plate is first arranged, during back of the body bolt is arranged, especially in vibration processes
In good position-limiting action is played to back of the body bolt, prevent back of the body bolt skew, incline, it is to avoid the later stage install inconvenience problem produce.Meanwhile,
Warming plate can play certain positioning action, and handgrip at most can only prevent that handgrip stroke is excessive to cause the back of the body downwardly against warming plate
Bolt passes through decorative layer.
It should be appreciated that back of the body bolt should not pass through the decorative layer, the stroke that can pass through control grippers realizes positioning, also can lead to
Cross warming plate and realize positioning.
It is preferred that, the weight of the decorative layer raw material is:400~900 parts of cement, the mesh sand 700 of particle diameter 10~40~
1000 parts, 150~300 parts of 70~140 mesh sand of particle diameter, 80~300 parts of 325 mesh sand of particle diameter, 40~120 parts of water reducer, water 120~
175 parts, 0~4 part of pigment, color sand 20-150 parts, 0~10 part of hydrophober.Wherein, cement is white cement, whiteness more than 75;10~
40 mesh sand and 40~140 mesh sand are one or more in subhead river sand, the broken quartz sand of subhead or subhead breaking, regenerating sand
Mixing;325 mesh sand are the mixing of one or more in grinding quartz sand, grinding lime stone;Water reducer be polycarboxylate water-reducer,
The mixing of one or more in melamine water reducing agent, naphthalene water reducer;Water is running water;Color sand is particle diameter 10-40 purposes
The mixing of one or more in natural colour sand or color recycled aggregate;Hydrophober is fatty acid, silicone or compound
Hydrophober.
It is preferred that, the weight of the decorative layer raw material is:600 parts of white cement, the mesh quartz sand 820 of particle diameter 20~40
Part, 230 parts of 70~140 mesh river sand of particle diameter, 310 parts of 325 mesh river sand of particle diameter, 50 parts of water reducer, 150 parts of water, silane hydrophober 6
Part, 1.8 parts of pigment iron oxide red.
It is preferred that:The weight of the decorative layer raw material is:720 parts of white cement, the mesh quartz sand 800 of particle diameter 20~40
Part, 230 parts of 70~140 mesh river sand of particle diameter, 250 parts of 325 mesh river sand of particle diameter, 40 parts of black crystal sand, 60 parts of water reducer, 140 parts of water, silicon
7.2 parts of alkane hydrophober, pigment is iron black 0.7 part.
It is preferred that, the siccatives such as cement, sand, pigment, hydrophober are first put into mixer and are mixed by the dispensing of decorative layer in operation (2)
Stirring 60s is closed, water and additive is then slowly added into, 300s~600s is stirred, it is larger to mix interior decorative coat its viscosity, to carry
High stirring efficiency, selected mixing plant should have stronger shearing force, should use planetary pan mixer.
It is preferred that, the weight of the structure sheaf raw material is:400~800 parts of cement, flyash 80-200 parts, silicon ash
80~150 parts, 700~1000 parts of 10~40 mesh sand of particle diameter, 150~300 parts of 40~140 mesh sand of particle diameter, the mesh sand 80 of particle diameter 325~
240 parts, 40~120 parts of water reducer, 120~175 parts of water, 5~20 parts of fiber.Wherein, cement is Portland cement, fast hard
The mixing of one or more in sulphur aluminium cement, flyash is fly ash in electric power plant, more than II grade, silicon ash be 920U and more than, 10
~40 mesh sand and 40~140 mesh sand are one or more in subhead river sand, the broken quartz sand of subhead or subhead breaking, regenerating sand
Mixing, 325 mesh sand be grinding quartz sand, grinding lime stone in the mixing of one or more, water reducer be polycarboxylic acids diminishing
The mixing of one or more in agent, melamine water reducing agent, naphthalene water reducer, water is running water, fiber be copper facing steel fibre,
The mixing of one or more in vinal, basalt fibre or alkali-resistant glass fibre.
It is preferred that, the weight of the structure sheaf raw material is:600 parts of cement, 100 parts of flyash, 120 parts of silicon ash, grain
1000 parts of 20~40 mesh sand of footpath, 300 parts of 40~70 mesh sand of particle diameter, 100 parts of 325 mesh sand of particle diameter, 80 parts of water reducer, 130 parts of water, plating
7 parts of copper steel fiber, 0.13 part of vinal.
It is preferred that, the weight of the structure sheaf raw material is:650 parts of cement, 150 parts of flyash, 100 parts of silicon ash, grain
900 parts of 20~40 mesh sand of footpath, 280 parts of 40~70 mesh sand of particle diameter, 140 parts of 325 mesh sand of particle diameter, 90 parts of water reducer, 125 parts of water, plating
7 parts of copper steel fiber, 0.27 part of basalt fibre.
It is preferred that, the dispensing of structure sheaf first should stir the siccatives such as cement, sand, pigment, hydrophober input in the operation (2)
Mix 60s in machine, be subsequently adding water, additive stirs 300s~600s;Steel fibre is added, fashionable should using is added net is vibrated
Sieve is uniformly sprinkled into, and to avoid steel fibre conglomeration, continues to stir 300s~420s;In agitating procedure, the UHPC viscosity for being stirred
Larger, required mixing plant requirement is higher, should use planetary pan mixer.Should on the steel fibre blanking device of mixer
There is vibration screen to prevent steel fibre conglomeration.
The heat insulating decorative board of production technology production of the present invention replaces conventional calcium silicate board as substrate using UHPC materials,
The excellent properties such as the high bending resistance energy of UHPC materials, high fracture resistance and low water absorption, the present invention is fabricated to UHPC after 1-2cm
Thin plate, be applied to insulation and decoration integrated plate substrate.Meanwhile, structure sheaf and architectural surface all adopt cement-based material, its heat
Expansion coefficient similar, is not easily susceptible to cracking between layers.
It is preferred that, gypsum is included in the decorative layer raw material and/or structure sheaf raw material, the gypsum is preferably high-strength stone
Cream, it produces substantial amounts of heat in hardening process, is conducive to maintaining the temperature in maintenance space 5.
On the basis of above-described embodiment, in another embodiment of the present invention, in the operation (6) by grippers by back of the body bolt from
In warming plate insertion decorative layer, the handgrip of the grippers is electromagnet, and the back of the body bolt is by the metal material that can be magnetically attracted
Prepare.Thus, by being powered to electromagnet and the crawl and relieving of back of the body bolt, easy to operate and control are realized in power-off.
On the basis of above-described embodiment, in another embodiment of the present invention, arrange back of the body bolt the step of in vibrate after the completion of control
Handgrip processed unclamps back of the body bolt.Thus, back of the body bolt displacement in vibration processes can be prevented effectively from, floated or inclined.
On the basis of above-described embodiment, in another embodiment of the present invention, when back of the body bolt setting is multiple, can be sorted by back of the body bolt
Equipment first arrangement is distributed it.
On the basis of above-described embodiment, in another embodiment of the present invention, concretely comprising the following steps for back of the body bolt is set:Using back of the body bolt point
Picking equipment carries out arranged distribution to back of the body bolt, and the handgrip of grippers is powered and produces magnetic force absorption back of the body bolt, the back of the body that handgrip movement will draw
Bolt is stretched into the decorative layer along the preformed hole that warming plate is opened up, and the Stroke Control back of the body bolt moved down by controlling handgrip is stretched into
The thickness of decorative layer, opens vibrating device, and swing die causes the slurries of decorative layer and structure sheaf tightly to wrap back of the body bolt, vibration behaviour
After the completion of work, handgrip is removed in handgrip power-off.
On the basis of above-described embodiment, in another embodiment of the present invention, the handgrip is provided with distance-sensor and controller,
The distance-sensor is used to detect the relative distance between handgrip and warming plate and distance signal is passed into controller, described
Controller is compared the distance signal of reception with default distance value, and the controller controls the handgrip and places institute downwards
State the stroke of back of the body bolt.Thus, when handgrip crawl back of the body bolt move downward placement back of the body bolt when, distance-sensor by the handgrip for detecting with
The distance signal of relative distance passes to controller between warming plate, and control enters the distance signal of reception with default distance value
Row compares, and when the distance value of the distance signal for receiving is equal to default distance value, controller control handgrip stops moving downward.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Figure 10, the back of the body bolt include connecting rod 41 and
The built-in fitting 42 of the one end of the connecting rod 41 is arranged on, the built-in fitting 42 is provided with the He of anchorage portion 43 away from one end of connecting rod 41
Multiple blade tooths 44, the blade tooth 44 is connected on anchorage portion 43, and at least described blade tooth 44 is stretched into the decorative layer.So, in advance
Embedded part 42 can be embedded in structure sheaf, and structure sheaf or warming plate are stretched out in the part of connecting rod 41, be connected with wallboard so as to convenient.It is logical
Crossing the blade tooth 44 for arranging can easily insert cracking resistance articulamentum and architectural surface, and form reliable grip, can effectively carry
High efficiency of construction and component quality, and reduce stress concentration, do not interfere with the globality and intensity of wallboard.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Fig. 1 and Figure 11 will insulation in the operation (5)
Plate is compounded in the upper of structure sheaf.Present invention difference it is conventional post-processing operation is carried out after the completion of maintenance during use it is gluing
The form that agent bonds structure sheaf and warming plate, after structure sheaf is poured, using the caking property of structure layer concrete, directly will protect
On warm plate composite construction layer, technique is simpler, and composite effect is more preferable.Warming plate is compounded in after structure sheaf simultaneously carried out again
The maintenance method adopted in the present invention carries out maintenance process, using the heat insulating ability of warming plate, reduces the heat conserved in space 5
Loss, improves heat utilization rate, and heat insulating decorative board is maintained certain constant temperature by the heat of hydration for making full use of heat insulating decorative board
In maintenance space 5, maintenance effect is improved.Simultaneously because warming plate is not suitable for height generally using warming plates such as XPS, extruded sheets
Warm steam curing.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Fig. 1 is arranged warming plate in the operation (5)
The step of also including vibration roll-in after on the structure sheaf:Vibrating roll-in by pressure roller makes warming plate combine closely with structure sheaf.Such as
This, increases the adhesion between warming plate and structure sheaf, and composite effect more preferably, is unlikely to peel off using process.
On the basis of above-described embodiment, in another embodiment of the present invention, sucker structure formula can be adopted in concrete operation step
Feeder realizes the placement of warming plate.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Fig. 1 is also included to insulation in the operation (4)
Plate carries out plucking and/or slot treatment with the composite surface of structure sheaf, and the groove is crisscross in " well " font.Thus, structure sheaf
In the embedded warming plate of slurries composite surface or the groove that opens up in, increase the bonding force of warming plate and structure sheaf.
On the basis of above-described embodiment, in another embodiment of the present invention, the material of articulamentum includes basalt grid cloth, steel
One or more in silk screen, alkali-proof glass fiber mesh, the articulamentum can lay one or more layers.The setting of articulamentum
Its anti-cracking resistance is improve, while the stripping of decorative layer and structure sheaf can effectively prevent.
It is preferred that, the articulamentum is arranged by articulamentum unwinding device, and fixed press strip is provided with the mould, described solid
The one end of level pressure bar pressure located at articulamentum on mould, the articulamentum laying apparatus include cutting knife, and the cutting knife is used to cut
Cut the articulamentum stretched between the mould and the articulamentum laying apparatus.More preferred scheme is by control
The stroke of cutting knife, cutting knife incomplete cut-off stretches in the articulamentum between the mould and the articulamentum laying apparatus, so, mould
Tool breaks the part of cutting knife incomplete cut-off in running, so, is conducive to being layed in the articulamentum on decorative layer top
Complete spread apart.
It is preferred that, laying articulamentum during by articulamentum laying with decorative layer on after, by fixture stretch articulamentum after
Articulamentum is pushed down into the two ends on mould, and the severing at pressure roller using cutting knife with pressure roller, by fixture after structure sheaf to be cast
And pressure roller unclamps.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Fig. 1 and Figure 11 passes through cloth in the operation (3)
Material device carries out cloth, and the distribution device includes the first extrusion mechanism 16 for laying decorative layer and for laying structure layer
The second extrusion mechanism 17.Because structure sheaf and decorative layer are very thin, general structure layer is 5~10mm, and decorative layer is 5mm, and
Mixing and stirring for UHPC expects thicker, and in order to improve cloth effect, air pocket occurs in the decorative cover for especially avoiding decorative layer, using extruder
Structure carries out cloth, and not only cloth is uniform and is conducive to being vented.It is preferred that the outlet of extrusion mechanism is flat, width is be slightly narrower than mould
Width.It is preferred that extrusion mechanism is to use single screw extrusion machine.
On the basis of above-described embodiment, in another embodiment of the present invention, the extruder of first extrusion mechanism 16 and second
Structure 17 is provided with the weight meter during Weight metering device, the first extrusion mechanism 16 or the extruded material of the second extrusion mechanism 17
Amount device measures the weight difference of material in the first extrusion mechanism 16 or the second extrusion mechanism 17, and the weight signal of metering is transmitted
To control unit, the weight signal of reception is compared and is controlled the first extruder by described control unit with default gravimetric value
The folding of the extrusion mechanism 17 of structure 16 or second.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Fig. 1 and Figure 11, along mould in the operation (2)
Moving direction is sequentially provided with the first mixing plant for mix decorative layer and the second mixing plant for mix structure sheaf, institute
State in operation (3) the first extrusion mechanism 16 and the second extrusion mechanism 17 respectively with the first mixing plant and the second mixing plant phase
Even;The operation (3) includes the supply line parallel with one another of more than two, the extruder of first extrusion mechanism 16 and second
Structure 17 carries out respectively pouring for decorative layer and structure sheaf to the mould on the supply line parallel with one another.For whole insulation dress
For the technological process of production of plaque, due to including the paving of UHPC decorative layers, articulamentum and UHPC structure sheafs in operation (3)
If being the most slow link of rhythm, in order to adapt to the beat of whole technique, the streamline industrialized production of heat insulating decorative board is realized,
A plurality of supply line parallel with one another is set herein and realizes pouring respectively, while production capacity can be effectively improved.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Figure 11, first extrusion mechanism 16 and second
Extrusion mechanism 17 includes respectively multiple extrusion devices, and the plurality of extrusion device is respectively on the supply line parallel with one another
Mould carries out cloth.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Figure 11, on the supply line parallel with one another
Guide rail is provided with, the mould is moved by transmission device along the guide rail, the mould dislocation operation on supply line parallel with one another;
The extrusion mechanism 17 of first extrusion mechanism 16 and/or second is moved back and forth between supply line parallel with one another and carries out cloth.
It is described herein to shift to install the mould referred at least two adjacent supply lines to there is a certain distance poor, the range difference with squeeze
Going out mechanism and moving back and forth between supply line parallel with one another carries out the beat of cloth and is consistent, and such as includes that A supply lines and B are transported
In the case of defeated line, after extrusion mechanism gives the mould cloth of cloth system bottom on A supply lines, extrusion mechanism moves to B
During supply line, the mould on B supply lines is just run to cloth system bottom, and extrusion mechanism just carries out cloth to it, so
Back and forth.Certainly, depending on the beat that the range difference occurrence that mould on two adjacent supply lines is present is arranged with production line.Herein
The reciprocating direction of extrusion mechanism is referred to perpendicular to mould direction of advance.
On the basis of above-described embodiment, in another embodiment of the present invention, in the first extrusion mechanism 16 and the second extrusion mechanism
Metrology is equipped with the guide rail of 17 bottom, the metrology is used to sensing and measuring the mould into the metrology
The weight of material in tool and mould, and the weight signal of metering passed into control unit, described control unit will be received
Weight signal is compared and controls the folding of the first extrusion mechanism 16 or the second extrusion mechanism 17 with default gravimetric value.Such as
This, controls the starting of cloth and stops, and the Weight control decorative layer and the thickness of structure sheaf of controllable cloth material.It is preferred that one
Kind of embodiment, mould enter metering mould it is fast when, metering mould senses soon weight, weight is reset and signal transmission is single to control
Unit, control unit control extrusion mechanism cloth, metrology is metered into signal transmission after setting weight to control unit, control
Unit stops extrusion mechanism work, stops discharging.
On the basis of above-described embodiment, in another embodiment of the present invention, 2, bed die 9 is touched on the side of mould in the operation (7)
Relatively independent, closed maintenance space 5 is formed between warming plate, using warming plate heat-proof quality and concrete hydrating when produce
The raw heat of hydration carries out heat and moisture preserving maintenance to concrete layer.Heat insulating decorative board is constituted between the bed die 9 and warming plate of mould
Maintenance space 5 in independent carrying out conserve, conserve scattering and disappearing for moisture in the closed controllable concrete in space 5, maintain maintenance empty
Between in 5 a relative equilibrium moisture system, while using warming plate heat-insulating property and concrete hydrating when the water that produces
Changing heat carries out " teaming up to overcome difficulties " formula heat and moisture preserving, reduces the thermal source required for maintenance, thus, the present invention need not make in maintenance link
With curing kilns or other fog rooms, improve production efficiency while reducing production cost, simultaneously because without using curing kilns
Etc. cost is reduced, energy consumption, the maintenance cost of the facility of reduction are reduced.In addition, it is necessary to explanation, due to warming plate it is usual
Using warming plates such as XPS, extruded sheets, high temperature steam curing is not suitable for.
It should be noted that maintenance space 5 described herein it is closed be it is relative, be not necessarily it is absolute closed,
It is not offered as conserving exchanging for space 5 and extraneous noenergy completely or material, that is, does not indicate that completely no water in the maintenance space 5
The gain and loss of steam, in actual mechanical process, due to the error for operating, usual warming plate is contacted not closely with the side mould 2 of mould,
Can there is scattering and disappearing for vapor in the edge of concrete layer, have no effect on the maintenance effect of the present invention, it will be understood that its composition is foster
Shield space 5 remains closed, it is, of course, preferable to it is absolute closed to conserve space 5.In addition, insulation described herein is not represented
Maintenance is constant temperature in space 5, less represents thermal insulation, it should be understood that as long as it is exactly the guarantor in the present invention to play certain heat insulation effect
In the range of shield.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Fig. 1 and Figure 11, by mould in the operation (7)
Stacking combination carries out the maintenance of heat insulating decorative board.Thus, the present invention is conserving link without using piling frame or other supports, subtract
Improve production efficiency while few production cost, the maintenance cost of the facility of reduction, the floor space of whole production line
Greatly reduce.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Fig. 2~4 and Fig. 8, the mould includes base plate
1st, side mould 2 and bed die 9, the base plate 1 is connected with side mould 2, and the bottom surface of the base plate 1 is provided with sucker 8, and the base plate 1 is arranged to be inhaled
Pan8Chu is provided with connecting hole 10, and the bed die 9 is covered on base plate 1 and is connected by the sucker 8 with base plate 1.It is arranged such,
Die bottom plate 1 with certain rigidity is detachably connected with the bed die 9 as the gripper shoe of bed die 9 by suction, is easy to bed die 9
Replacing and unpick and wash, then bed die 9 can select does not require PP plates, PVC board or polyurethane sheet of rigidity etc., not by texture complexity journey
The limitation of degree, while cost is relatively low, the base plate 1 is detachably connected by sucker 8 with chassis, is so conducive to the demoulding, can be kept away
Exempt from the lump to be removed from the molds heat insulating decorative board with bed die 9 during the heat insulating decorative board demoulding.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Fig. 2, the bed die 9 and the interference fit of side mould 2.
It should be appreciated that it is described herein with the mould 2 when the interference fit of mould 2 refers to that the edge of bed die 9 is close to, so, it is ensured that insulation dress
The flush edge in the lines face after plaque shaping.
On the basis of above-described embodiment, in another embodiment of the present invention, the base plate 1 is detachably connected with side mould 2.So
Arrange, be easy to the cleaning of mould and change bed die 9 and base plate 1.
On the basis of above-described embodiment, in another embodiment of the present invention, as described in fig. 3 and fig. 4 mould is provided with more than two
Support bar 6, the two ends of the support bar 6 are connected respectively with the side mould 2 that two pieces are oppositely arranged, and the base plate 1 is arranged on support
On bar 6.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Fig. 7 has been wrapped soft outside the support bar 6
Material 7.It is arranged such, support bar 6 and the flexible contact of base plate 1, on the one hand there is certain cushion space therebetween, is easy to bottom
The regulation of position when plate 1 is installed, the opposing party can improve the service life of the two.
On the basis of above-described embodiment, in another embodiment of the present invention, the edge of the base plate 1 is provided with elastic sealing element,
The base plate 1 is fitted close with side mould 2, and the elastic sealing element is in close contact with the side mould 2.It is arranged such, can prevents from protecting
Warm decorative panel is poured and occur in forming process spillage, while base plate 1 and the flexible contact of side mould 2, it is to avoid to base plate 1 in disassembly process
Loss is produced with side mould 2.It is preferred that, the side mould 2 is provided with groove, and the periphery of the base plate 1 is embedded in the groove.
On the basis of above-described embodiment, in another embodiment of the present invention, the base plate 1 is hollow safety glass, described
The hollow space of safety glass is filled with insulation aeroge.It is arranged such, the heat insulation effect of base plate 1 is projected, while ensureing base plate 1
Rigidity, heat insulating decorative board will not be deformed.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Fig. 9, the mould upstream is provided with piling pin 3,
The mold bottom is provided with piling hole 4, and mould stacks the insertion upper die of piling pin 3 of rear lower mould in the operation (7)
Piling hole 4 in;Or the mould upstream is provided with piling hole 4, the mold bottom is provided with piling pin 3;Operation (7) middle mold
Tool is stacked in the piling hole 4 of the insertion lower mould of piling pin 3 of upper back mould.Thus, in insulation and decoration board assembly line, mould
Tool is stacked, and piling pin 3 is inserted carries out spacing and positioning in the piling hole 4, and the setting in piling pin 3 and piling hole 4 can cause mould
Tool is stacked neatly during stacking, while playing position-limiting action, prevents shaping mould from stacking after certain altitude or in transport process
Topple over.It is preferred that the piling pin 3 and piling hole 4 arrange the corner of the shaping mould, such position-limiting action becomes apparent from.When
So, mould can arrange the connection that other connectors realize upper/lower die, such as shackle member.It should be noted that described herein
Upper die and lower mould are relative concepts, when multiple moulds stack combination, two be mutually combined it is above between mould
Mould be upper die, underlying mould be lower mould.
On the basis of above-described embodiment, in another embodiment of the present invention, form close between mould setting up and down after stacking
The space closed.Ibid, space described herein it is closed be it is relative, be not necessarily absolute closed.Thus, can improve foster
The heat and moisture preserving effect in shield space 5.
On the basis of above-described embodiment, in another embodiment of the present invention, the bottom surface of upper mold described in the operation (7)
The top surface of the warming plate being close in lower mold.Thus, prevent maintenance processes heat insulating decorative board maintenance processes from warpage occurring, while
Increase the heat and moisture preserving effect in maintenance space 5.
On the basis of above-described embodiment, in another embodiment of the present invention, the top of side mould 2 of the mould or the mould
Bottom is provided with sealing strip, the sealing that mould is realized between upper/lower die after stacking by sealing strip in the operation (7).Sealing strip
Setting cause mould stack after realize maintenance space 5 it is further closed, improve maintenance space 5 heat and moisture preserving effect, together
When play certain cushioning effect, it is to avoid mould directly contact mold damage when mould stacks dropping place.It is preferred that, sealing strip has one
Fixed thickness and flexibility.
On the basis of above-described embodiment, in another embodiment of the present invention, the bed die 9 of at least described mould is by insulation material system
It is standby.It is preferred that whole mould is insulation material preparation, so reduce stacking what is formed between upper/lower die after piling as far as possible
The loss of the heat in maintenance space 5, improves heat utilization rate, is maintained heat insulating decorative board by the heat of hydration of heat insulating decorative board
In the maintenance space 5 of certain constant temperature, maintenance effect is improved.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Fig. 1 and Figure 11, the operation (9) at least includes
Ball blast or surface treatment, overlay film, cutting, fluting and packaging step.Ball blast step:It is surface-treated using shot-blasting machine ball blast;
Surface treatment step:It is surface-treated using polishing machine;Overlay film step:Automatic film covering;Cutting step:Cut into any specification
Integrated board;Grooving step:If as do not used back of the body bolt structure heat insulation decoration integrated plate groove at side surface be used for install when and body of wall
It is connected;Packaging step:Integrated board is packed, stacked automatically.
It is preferred that, such as Fig. 1 and Figure 11 also includes overturning step before ball blast step:It is using roll-over table that heat insulating decorative board is automatic
Upset, is so conducive to post-processing decorative layer;Also include palletization step:By heat insulating decorative board by manipulator stacking,
Buffer area is set after piling, and operation interruption, buffer area can deposit the heat insulating decorative board yield of 1 day, be conducive to producing line to adjust, delay
Punching;
It is preferred that, such as Fig. 1 and Figure 11 also includes purge step after ball blast or surface treatment step:Using compressed air purging,
It is dried heat-insulation decorative slab surface.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Fig. 1, the overlay film step is located at the cutting
Before step.Thus, solve the problems, such as the dirty difficult cleaning in integrated board surface, such cutting step will not be made dirty heat insulating decorative board,
Can be dirty outside flushing membrane easily.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Fig. 1, the operation (1) is additionally included in the mould
The step of releasing agent is coated on tool and/or colored mortar is sprayed on mold bottom die 9.
On the basis of above-described embodiment, in another embodiment of the present invention, such as Fig. 1 and Figure 11, machine used in the operation (8)
Tool hand sucker realizes the demoulding, and the sucker holds the heat insulating decorative board and is removed from the molds, and the mould after the demoulding is returned
Stream is entered in operation (1).
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as protection scope of the present invention.