CN206926070U - A kind of preform production line - Google Patents
A kind of preform production line Download PDFInfo
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- CN206926070U CN206926070U CN201620962486.1U CN201620962486U CN206926070U CN 206926070 U CN206926070 U CN 206926070U CN 201620962486 U CN201620962486 U CN 201620962486U CN 206926070 U CN206926070 U CN 206926070U
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Abstract
The utility model proposes a kind of preform production line, including curing line, the curing line includes precuring kiln and whole curing kilns, and it is arranged at the transfer lines between precuring kiln and whole curing kilns, the precuring kiln includes kiln body and the multiple fog rooms being arranged in kiln body, and the prefabricated component storage position of multiple-layer horizontal shape is set in the fog room;The transit, which is provided with, is used to shipping the storage rack of prefabricated component, in the storage rack can holding multiple pieces prefabricated component, and can move back and forth on transfer lines;Multiple storage rack storage positions are set in the whole curing kilns, and the storage rack storage position is set up in parallel.The preform production line of said structure, compared with the preform production line of existing structure, due to more than one piece prefabricated component can be deposited in each kiln body.Meanwhile multiple storage rack storage positions are set in whole curing kilns, it can once deposit multiple storage racks.Therefore, the prefabricated component quantity that precuring kiln and whole curing kilns are once deposited greatly increases, and maintenance efficiency effectively improves.
Description
Technical field
Building machinery field is the utility model is related to, more particularly to a kind of preform production line.
Background technology
Wallboard prefabricated components mainly include sandwich wallboard at present, are divided into interior page wall, outer page wall and guarantor therebetween
Warm layer.Sandwich wallboard production line includes spaced fast pulley, directive wheel and circulated above fast pulley and directive wheel
Multiple moulds, each platform mould corresponds to different operation positions.What sandwich wallboard production line be arranged in parallel including at least two
Transfer lines between x wire and connection x wire, fast pulley and directive wheel arrange that transfer lines is provided with horizontal stroke along x wire
Dolly is moved, fast pulley and directive wheel are controlled by a set of control system, and cross traveling trolley is controlled by single control system.The sandwich
Wallboard production line is applied to production of the thickness more than 100mm wallboards, but is less than 100mm preform production for thickness, its
Cost is higher, and control system is more complicated.
In addition, also there is precuring kiln and prefabricated component once deposited in whole curing kilns in preform production line used at present
The problem of aspects such as quantity is few, maintenance efficiency is low.
In summary, how to provide a kind of can solve that existing preform production cost is higher, control system is complicated, precuring
One of problem or problem the preform production lines such as prefabricated component quantity is few, maintenance efficiency is low, Cheng Liao are once deposited in kiln and whole curing kilns
The technical problem of those skilled in the art's urgent need to resolve.
Utility model content
The technical problems to be solved in the utility model is:There is provided one kind can solve existing preform production cost it is higher, control
One of the problems or problem such as prefabricated component quantity is few, maintenance efficiency is low are once deposited in system complex, precuring kiln and whole curing kilns processed
Preform production line.
What solution of the present utility model was realized in:The utility model proposes a kind of preform production line, including
Curing line, the curing line include precuring kiln and whole curing kilns, and are arranged between precuring kiln and whole curing kilns and turn
Transport line, the precuring kiln include kiln body and the multiple fog rooms being arranged in kiln body, multiple-layer horizontal are set in the fog room
The prefabricated component storage position of shape;The transfer lines is provided with the storage rack for being used for shipping prefabricated component, can be placed in the storage rack more
Block prefabricated component, and can move back and forth on transfer lines;Multiple storage rack storage positions, the storage rack are set in the whole curing kilns
Storage position is set up in parallel.
Another technical scheme of the present utility model is that on above-mentioned basis each prefabricated component storage position includes phase
To the first bearing and the second bearing of setting, the first bearing and the second bearing interval are fixedly installed in maintenance chamber interior walls.
Another technical scheme of the present utility model be it is above-mentioned basis on, the shape of first bearing and the second bearing
Shape is inverted trapezoidal, and first bearing and the second bearing are spirally connected or are welded in maintenance chamber interior walls.
Another technical scheme of the present utility model is that on above-mentioned basis the precuring kiln also includes the first bottom
Seat, the kiln body are arranged in the first base, are also respectively arranged to transport the track of prefabricated component in each fog room.
Another technical scheme of the present utility model is on above-mentioned basis, and water pipe is additionally provided with each fog room, is steamed
Steam pipe and cistern, one end of the water pipe connect with the cistern, and the steam pipe connects with the water pipe.
Another technical scheme of the present utility model is that on above-mentioned basis the transfer lines includes horizontally disposed fortune
Defeated track, the conveying track are provided with moveable transport vehicle, and the storage rack is by transport vehicle on the conveying track
Move horizontally.
Another technical scheme of the present utility model is that on above-mentioned basis the transfer lines also includes being used for prefabricated
Part lifts the suspender to storage rack, and the suspender is arranged at one end of the conveying track, the other end of the conveying track
The whole curing kilns connection.
Another technical scheme of the present utility model is that on above-mentioned basis the suspender includes pedestal and can be in pedestal
The arm of upper rotation, the arm are provided with telescopic suspension hook.
Another technical scheme of the present utility model is that on above-mentioned basis the whole curing kilns include panel seat and setting
In multiple fog rooms on panel seat, each fog room bottom is equipped with the track for being available for transport vehicle to walk.
Another technical scheme of the present utility model is that on above-mentioned basis the transport vehicle includes pedestal, is arranged at
Actuating unit, support base on pedestal and at least two support components being oppositely arranged being arranged between pedestal and support base,
Each support component comprises at least the first end of the first support member and the second support member, the first support member and the second support member
It is connected respectively with base runner, the second end of the first support member and the second support member is connected with support base, and the actuating unit is used
Walked in driving the roller on conveying track.
The preform production line of said structure, compared with the preform production line of existing structure, set in precuring kiln
Multiple fog rooms, the interior prefabricated component for setting multiple-layer horizontal shape of fog room deposit position, i.e., can deposit more than one piece prefabricated component in each kiln body.
Meanwhile multiple storage racks storage positions are set in whole curing kilns, it can once deposit multiple storage racks, and can one in each storage rack
Secondary holding multiple pieces prefabricated component.Therefore, the prefabricated component quantity that precuring kiln and whole curing kilns are once deposited greatly increases, and conserves efficiency
Effectively improve.
Brief description of the drawings
Form a part of accompanying drawing of the present utility model to be used for providing further understanding to of the present utility model, this practicality is new
The schematic description and description of type is used to explain the utility model, does not form to improper restriction of the present utility model.
Fig. 1 is a kind of overall structure diagram of preform production line of the utility model;
Fig. 2 is a kind of part-structure schematic diagram of preform production line of the utility model;
Fig. 3 is the structural representation of another stirring apparatus for distributing in Fig. 1;
Fig. 4 is a kind of structural representation of precuring kiln in Fig. 1;
Fig. 5 is the enlarged diagram in A portions in Fig. 4;
Fig. 6 is a kind of structural representation of transport vehicle in Fig. 1;
Fig. 7 is another working state schematic representation of transport vehicle in Fig. 6;
Fig. 8 is a kind of structural representation of nursing frame in Fig. 1;
Fig. 9 is the structural representation of the first cutting machine in Fig. 1;
Figure 10 is Fig. 9 top view;
Figure 11 is the structural representation of the second cutting machine in Fig. 1;
Figure 12 is Figure 11 top view;
Figure 13 is a kind of structural representation of pipeline of the utility model;
Figure 14 is Figure 13 top view;
Figure 15 is the structural representation of the utility model another kind pipeline;
Figure 16 is Figure 15 left view.
Reference corresponding relation is:
The vibrator of 1 lapping machine, 2 casting machine 3
The ingot stripper of 4 pipeline, 5 precuring kiln 6
The flush coater 9 of 7 first cleaning machine 8 first pours stamper
The shot-blasting machine of 10 first 11 second loop wheel machine of loop wheel machine 12
The line of cut of 13 turntable, 14 first line of cut 15 second
The flush coater of 16 second cleaning machine, 17 air-dry machine 18 second
The 19 whole lifts of 20 positioner of curing kilns 21
The conveying track of 22 thermoplastic machine 23
101 cement plaster blender, 102 cement mortar material distributing machine, 103 moulds
The frame of 104 first hopper, 105 second hopper 106 first
The storage tank of 107 operating room, 108 mixing drum 109
The steel fiber reinforced concrete mixer of 110 first helical axis 111
The helical axis of 112 steel fiber reinforced concrete material distributing machine 113 second
The bearing of 201 side plate, 202 prefabricated component 203
The fog room of 204 first base, 205 top plate 206
207 water pipes
The roller of 301 first 302 second bearing pin of bearing pin 303
The support member of the 3rd bearing pin of 304 pedestal 305 306 first
The support member of the 4th bearing pin of 307 support base 308 309 second
The vertical rod of 310 the 3rd the 4th support member of support member 311 312
The oblique pull plate of 313 the 5th the 6th support member of support member 314 315
The pull bar of 316 chassis 317
The crossbeam of 401 first crossbeam, 402 second cross beam 403 the 3rd
The cutter head of 404 first 405 second cutter head 406 of cutter head the 3rd
The second base of 407 first column, 408 guide rail 409
The column of 410 first 411 second column 412 of motor the 3rd
The motor of the 4th cutter head of 414 the 4th crossbeam 415 416 second
417 the 3rd motors
The conveyer belt of 501 roller, 502 leg 503
Embodiment
The utility model is described in detail below in conjunction with the accompanying drawings, the description of this part be only it is exemplary and explanatory,
There should not be any restriction effect to the scope of protection of the utility model.In addition, those skilled in the art's retouching according to this document
State, respective combination can be carried out to the feature in embodiment in this document and in different embodiments.
The utility model embodiment is as follows, preform production line shown in Figure 1, and specific station cleans including platform mould
Station, releasing agent spray station, first, which are poured, smashes station, mesh sheet laying station, second pours and smash the pre-buried station of station, prefabricated component, pre-
Conserve station, demoulding station, maintenance station, handling station, ball blast station, rotation modified line station, cutting work station, prefabricated component are clear eventually
Wash station, dry tack free station, prefabricated component displacement station, gluing station, XPS (warming plate) installations station, thermoplastic protection station
And lifting station etc..It should be noted that the various stations of above-mentioned preform production line, simply one of which specific embodiment
Enumerate, In remaining embodiment can be according to the needs of production, selective addition which part station composition production line;In addition,
Above-mentioned station is simply named according to function action, and the station position with reality does not correspond, it is understood that there may be two
Above station action situation about being completed on a station position, depending on beat specifically is set with production line.Specific equipment is main
Including horizontally disposed pipeline 4, the platform mould 103 that can be moved on pipeline 4, the first cleaning machine 7, the first flush coater 8, pour stamper
9th, lapping machine 1, casting machine 2, vibrator 3, ingot stripper 6, transport vehicle, precuring kiln 5, the first loop wheel machine 10, whole curing kilns 19, second
Loop wheel machine 11, shot-blasting machine 12, turntable 13, line of cut, the second cleaning machine 16, air-dry machine 17, the second flush coater 18, positioner 20,
Lift 21, thermoplastic machine 22 and conveying track 23 etc..
As shown in Fig. 2 platform mould 103 is positioned on pipeline 4 first, pipeline 4 is provided with multiple rotatable power
Unit, power unit includes motor and the transfer roller with the output axis connection of motor, when motor rotates, drives transfer roller rotation, enters one
Step drives the platform mould 103 on pipeline 4 to move horizontally.Platform mould 103 is cleaned by the first cleaning machine 7, in platform mould 103
Spot and impurity remove it is clean, then by the first flush coater 8 on the inwall of platform mould 103 even application releasing agent, during this,
Platform mould 103 moves on pipeline 4 always, then pour for the first time by pouring stamper 9 in platform mould 103 and smash, then passes through lapping
Machine 1 carries out grid cloth laying in platform mould 103, and platform mould 103 is poured for the second time by casting machine 2 again afterwards, and passes through
Vibrator 3 is further vibrated, and after the completion of vibrating, the built-in fittings such as reinforcing bar can be embedded in the prefabricated component 202 for pouring completion
It is interior, prefabricated component 202 is delivered in precuring kiln 5 by transport vehicle conserved afterwards.
Further, preform production line as described in Figure 1, including curing line, curing line include precuring kiln 5 and supported eventually
Kiln 19 is protected, for convenience of prefabricated component 202 is transported to whole curing kilns 19 from precuring kiln 5, between precuring kiln 5 and whole curing kilns 19
Transfer lines is additionally provided with, precuring kiln 5, which includes precuring kiln 5, includes kiln body and the multiple fog rooms being arranged in kiln body, fog room
The interior prefabricated component storage position that multiple-layer horizontal shape is set;Transfer lines, which is provided with, is used to shipping the storage rack of prefabricated component 202, in storage rack
Can holding multiple pieces prefabricated component 202, and can move back and forth on transfer lines;Multiple storage rack storage positions are set in whole curing kilns 19,
Storage rack storage position is set up in parallel.
Further, each prefabricated component storage position includes the first bearing and the second bearing being oppositely arranged, first
Seat and the second bearing interval are fixedly installed in maintenance chamber interior walls.The shape of first bearing and the second bearing is inverted trapezoidal, the
One bearing and the second bearing are spirally connected or are welded in maintenance chamber interior walls.
Further, precuring kiln 5 also includes first base 204, and kiln body is arranged in first base 204, each maintenance
Interior is also respectively arranged to transport the rail of prefabricated component 202.Water pipe 207, steam pipe and water storage are additionally provided with each fog room
Pond, one end of water pipe 207 connect with cistern, and steam pipe connects with water pipe.
Further, transfer lines includes horizontally disposed conveying track 23, and conveying track 23 is provided with moveable transport
Car, storage rack are moved horizontally by transport vehicle on conveying track 23.Transfer lines also includes being used to prefabricated component 202 lift to depositing
The suspender in frame is stored up, suspender is arranged at one end of the conveying track 23, and the other end end curing kilns 19 of conveying track 23 connect.
For suspender, pedestal and the arm that can be rotated on pedestal are specifically included, arm is provided with telescopic suspension hook.
Further, whole curing kilns 19 include horizontally disposed panel seat and the multiple fog rooms being arranged on panel seat, each
Fog room bottom is equipped with the rail for being available for transport vehicle to walk.
As shown in figure 3, in one embodiment, cement mortar is stirred by stirring apparatus for distributing and cloth, stirred
Mix pipeline 4, cement plaster blender 101 and and cement plaster blender that apparatus for distributing includes being horizontally placed on ground
The 101 cement mortar material distributing machines 102 being used cooperatively, pipeline 4 are used for transport platform mould 103, platform mould 103 can on pipeline 4 water
Translation is dynamic.Cement plaster blender 101 includes the mixing drum 108 for being stirred to mortar and is arranged at mixing drum 108
The discharging opening of bottom, and cement mortar material distributing machine 102 is then arranged at the lower section of discharging opening.Cement mortar material distributing machine 102 includes cloth
Material mouth, pipeline 4 are arranged at the lower section of cloth material mouth, when mortar flows out from cloth material mouth, the platform mould that can flow on pipeline 4
In 103, so as to complete pouring for prefabricated component 202.The apparatus for distributing of said structure, first by cement plaster blender 101 to sand
Slurry is stirred, and mortar is flowed into cement mortar material distributing machine 102 below after stirring, then by cement mortar material distributing machine 102
Mortar is delivered in the platform mould 103 on pipeline 4 below, so as to complete the cloth of prefabricated component 202.Cement plaster blender
101 the first frames 106 including being arranged on horizontal plane, and the first hopper 104 being arranged in the first frame 106 and stirring
Cylinder 108, the first hopper 104 include the charging aperture for being arranged on portion and the discharging opening for being arranged at its underpart, and the first hopper
104 from top to bottom its barrel dliameter taper into, discharging opening is located at the top of mixing drum 108.The discharge outlet of first hopper 104 is additionally provided with
Feeding device, feeding device are horizontally or diagonally set, and the import of feeding device connects with discharging opening, and the outlet of feeding device is placed in
Above the charging aperture of mixing drum 108.In another embodiment, the outlet of feeding device and the charging aperture of mixing drum 108 are direct
Connection, feeding device are directly delivered to the material in hopper in mixing drum 108.Feeding device is specially screw conveying device,
Including feeding tube and the first helical axis 110 being arranged in feeding tube, the first helical axis 110 can in feeding tube internal rotation, and
The conveying to material is realized during rotation.Storage tank 109 is additionally provided with first frame 106, specifically, storage tank 109
The top of mixing drum 108 is placed in, storage tank 109 can connect by pipeline or directly with mixing drum 108, and it is used to store various need
The additive being added in material.The second hopper 105 is additionally provided with cement mortar material distributing machine 102, the second hopper 105 is arranged at
The lower section of mixing drum 108.Discharging portion is additionally provided with mixing drum 108, discharging portion is specifically arranged at the bottom of mixing drum 108, juxtaposition
In the top of the second hopper 105, mortar can flow out from discharging portion, and flow directly into the second hopper 105.Need what is illustrated
It is that discharging portion can be oppositely arranged with the second hopper 105, can also directly contacts setting or setting is connected by pipeline, herein not
Make specific limit.Discharging unit is additionally provided with cement mortar material distributing machine 102, discharging unit connects with the second hopper 105, goes out material list
Member is fixedly connected with the second hopper 105, can also be detachable be fixedly connected between the two for convenience of cleaning.More specifically,
Discharging unit includes the bottom plate of fixed setting, and the retractable cover plate being arranged on bottom plate, the discharge outlet of discharging unit
The shrouding of discharging opening can be opened or close by being additionally provided with.The first oil cylinder and the second oil cylinder are additionally provided with cement mortar material distributing machine 102, the
The upper end of one oil cylinder is flexibly connected with the second hopper 105, and the lower end of the first oil cylinder is flexibly connected with discharging unit, and the first oil cylinder is stretched
During contracting, the cover plate of discharging unit can be driven to move, or be rotated around bottom plate.One end of second oil cylinder is flexibly connected with discharging unit,
The other end is flexibly connected with the shrouding of discharging unit, when the second oil cylinder stretches, can drive shrouding realize to the opening of discharging opening or
Closing.In addition, the side of stirring apparatus for distributing is additionally provided with operating room 107.
As shown in figure 3, in one embodiment, steel fiber reinforced concrete is stirred by stirring apparatus for distributing and cloth
Material, stirring apparatus for distributing specifically include the pipeline 4 being horizontally placed on ground, steel fiber reinforced concrete mixer 111 and with
The steel fiber reinforced concrete material distributing machine 112 that steel fiber reinforced concrete mixer 111 is used cooperatively, pipeline 4 are used for transport platform mould 103,
Platform mould 103 can move horizontally on pipeline 4.Fiber transporting device is arranged on the top of steel fiber reinforced concrete mixer 111, uses
In fiber concrete is delivered in steel fiber reinforced concrete mixer 111, steel fiber reinforced concrete mixer 111 includes being used for fibre
The mixing drum 108 that is stirred of dimension concrete and the discharging opening for being arranged at the bottom of mixing drum 108, and steel fiber reinforced concrete cloth
Machine 112 is then arranged at the lower section of discharging opening.Steel fiber reinforced concrete material distributing machine 112 includes cloth material mouth, and pipeline 4 is arranged at cloth material mouth
Lower section, when mortar flows out from cloth material mouth, can flow into the platform mould 103 on pipeline 4, so as to complete prefabricated component 202
Pour.The apparatus for distributing of said structure, mortar is stirred by steel fiber reinforced concrete mixer 111 first, mortar after stirring
Flow into steel fiber reinforced concrete material distributing machine 112 below, then mortar is delivered to it by steel fiber reinforced concrete material distributing machine 112
In platform mould 103 on the pipeline 4 of lower section, so as to complete the cloth of prefabricated component 202.Steel fiber reinforced concrete mixer 111 includes setting
The frame being placed on horizontal plane, and the first hopper 104 and mixing drum 108 being arranged in frame, the first hopper 104 include setting
The charging aperture in portion placed on it and the discharging opening for being arranged at its underpart, and its barrel dliameter gradually becomes the first hopper 104 from top to bottom
Small, discharging opening is located at the top of mixing drum 108.Fiber transporting device is arranged at the discharge outlet of the first hopper 104, fiber conveying dress
Put and horizontally or diagonally set, the import of fiber transporting device connects with discharging opening, and the outlet of fiber transporting device is placed in mixing drum
Above 108 charging aperture.In another embodiment, the outlet of the fiber transporting device and the charging aperture of mixing drum 108 are straight
Connect in succession, fiber transporting device can directly be delivered to the material in hopper in mixing drum 108.Feeding device is specially spiral transferring
Expect device, including feeding tube and the second helical axis 113 for being arranged in feeding tube, the second helical axis 113 can be in feeding tube
Rotation, and conveying of the realization to material during rotation.Storage tank 109 is additionally provided with frame, specifically, storage tank 109
The top of mixing drum 108 is placed in, storage tank 109 can connect by pipeline or directly with mixing drum 108, and it is used to store various need
The additive being added in material.The second hopper 105 is additionally provided with steel fiber reinforced concrete material distributing machine 112, the second hopper 105 is set
It is placed in the lower section of mixing drum 108.Discharging portion is additionally provided with mixing drum 108, discharging portion is specifically arranged at the bottom of mixing drum 108,
The top of the second hopper 105 is placed in, mortar can flow out from discharging portion, and flow directly into the second hopper 105.Need to illustrate
, discharging portion can be oppositely arranged with the second hopper 105, can also directly contact setting or be connected by pipeline and set, herein
It is not especially limited.Discharging unit is additionally provided with steel fiber reinforced concrete material distributing machine 112, discharging unit connects with the second hopper 105,
Discharging unit is fixedly connected with the second hopper 105, can also be detachable be fixedly connected between the two for convenience of cleaning.More
Specifically, discharging unit includes the bottom plate of fixed setting, and the retractable cover plate being arranged on bottom plate, discharging unit go out
The shrouding of discharging opening can be opened or close by being additionally provided with material mouth.Fiber transporting device includes multiple horizontally disposed feeding tubes, and
Multiple feeding tubes be arranged in parallel, are provided with rotatable second helical axis 113 in each transport tube, the second helical axis 113 revolves
When turning, the material for conveying barrel moves, so as to drive material to realize cloth through discharging unit.In addition, stirring apparatus for distributing
Side be additionally provided with operating room 107.
Precuring kiln as shown in Figures 4 and 5, specifically include horizontally disposed first base 204 and be arranged at first
Kiln body on base 204, kiln body include mutually isolated multiple fog rooms 206, and multiple fog rooms 206 are set up in parallel, Mei Geyang
The prefabricated component storage position of the vertically arranged multiple-layer horizontal state of the interior edge of room 206 is protected, more specifically, as illustrated, every layer of prefabricated component
202 storage positions are made up of multiple bearings 203, and bearing 203 specifically includes the first bearing and the second bearing being oppositely arranged, first
Seat and the second bearing are set on the inwall of the left and right sides of fog room 206 respectively, also, the first base of each fog room 206
204 are additionally provided with for prefabricated component 202 to be transported into fog room 206 or the rail transported from fog room 206, it is necessary to illustrate,
Rail may be disposed on horizontal plane, may also set up in first base 204.One or more is equipped with each fog room 206
Water pipe 207, meanwhile, more steam pipes are additionally provided with each fog room 206, steam pipe connects with water pipe 207, it is heated after steaming
Steam in steam pipe can enter in oral siphon 207, and in the presence of vapor, water and vapour with predetermined temperature can be from being opened in water
Emerged in venthole on pipe 207, the prefabricated component 202 in fog room 206 is conserved.The bottom of fog room 206 is additionally provided with
Cistern, one end of water pipe 207 connect with cistern, and cistern is used to supply water for water pipe 207, and water can be specifically set in pond
Pump, guarantee water pipe 207 is in all the time water state.The heating dress for being heated for water or vapor is additionally provided with cistern
Put, silencer is additionally provided with heater, silencer is used for the noise for reducing heater, and heater is arranged at water pipe 207
One end, and connected with water pipe 207.At least one temperature sensor is additionally provided with fog room 206, temperature sensor is used to perceive
Temperature in fog room 206, also, temperature sensor is arranged on the inwall of fog room 206, can be in the side wall of both sides,
The top of fog room 206 can be arranged at.At least one humidity sensor is additionally provided with fog room 206, humidity sensor is used for
The humidity in fog room 206 is perceived, also, humidity sensor is arranged on the inwall of fog room 206, can be the side wall of both sides
On, the top of fog room 206 can also be arranged at.The porch of each fog room 206 is additionally provided with door, in first base 204
Provided with chute, the lower end of door is placed in chute, and can be slidably reciprocated in chute.Setting for door, another real
Apply in example, door can be also arranged in the side wall of fog room 206 by hinge, or be arranged at fog room 206 top, it is necessary to
Illustrate, when door is arranged at the top of fog room 206 by hinge, can also be set simultaneously at the top of fog room 206
The extensible members such as oil cylinder, for driving door to be placed around the top of fog room 206.Curing kilns also include two pieces of phases for being arranged at periphery
To the side plate 201 of setting, two blocks of side plates 201 are vertically arranged, and its lower end is arranged in first base 204, two blocks of side plates 201 it is upper
End is additionally provided with top plate 205, is fixedly connected between the both ends of top plate 205 and the top of two blocks of side plates 201.It should be noted that with
The relative side of door, i.e., the rear portion shown in figure, also be provided with shrouding.Travel control device, row kind control are additionally provided with rail
Device is used to control parking spot of the transport vehicle on rail, strictly according to the facts when control transport vehicle to put part position, pickup position etc..It is right
In the first bearing and the second bearing that are oppositely arranged, it is shaped as inverted trapezoidal, more specifically, the shape after its installation on inwall
Shape is that chamfer is trapezoidal, the first bearing and the second bearing is bolted or welding manner is fixed on the inwall of fog room 206.
Transport vehicle as shown in Figure 6 and Figure 7, specifically includes moveable pedestal 304, support base 307 and is arranged at base
At least two support components being oppositely arranged between seat 304 and support base 307, each support component comprise at least the first support
The first end of the support member 309 of part 306 and second, the first support member 306 and the second support member 309, i.e., the lower end point shown in figure
It is not flexibly connected with pedestal 304, the second end of the first support member 306 and the second support member 309, i.e., upper end and branch shown in figure
Support seat 307 connects.The prefabricated component transport vehicle of this structure, the first support member 306 and the second support member 309 can be extensible member, the
One support member 306 and the second support member 309 extend simultaneously when, you can realize the jacking to prefabricated component 202.Certainly, the first support
The support member 309 of part 306 and second can also be strut, and when the lower end of two struts moves closer to, its height gradually uprises, and realize
Jacking to prefabricated component 202, on the contrary, when the lower end of two struts is gradually disengaged, its height gradually reduces.Support component is specially
Scissor type telescopic frame, the upper surface of pedestal 304 further respectively have the first bearing pin 301 and the second bearing pin 302, the first support member 306
Lower end be flexibly connected by the first bearing pin 301 with pedestal 304, the lower end of the second support member 309 passes through the second bearing pin 302 and base
Seat 304 is flexibly connected, and is flexibly connected between the both ends of the second support member 309 between the both ends of the first support member 306, specifically may be used
Connected by bearing pin.And the distance between the first bearing pin 301 and second bearing pin 302 can be adjusted in real time.For convenience of installation
And dismounting, between the connection, the second support member 309 and the second bearing pin 302 between the first support member 306 and the first bearing pin 301
The optional detachable connection of connection.First support member 306 and the second support member 309 are preferably oil cylinder or cylinder.When first
When the support member 309 of support member 306 and second extends, the whole height of prefabricated component transport vehicle is higher, on the contrary, then step-down.Need to illustrate
, in this embodiment, the jointed shaft between the first support member 306 and the second support member 309 can keep the first support member
306 and the second stability between support member 309.It is further preferable that jointed shaft can be fixedly installed on the first support member 306,
Second support member 309 is provided with the chute coordinated with jointed shaft.Drive device is additionally provided with pedestal 304, in a kind of technical scheme
In, drive device is horizontally placed on pedestal 304, its one end and the first end of the first support member 306 or the second support member 309,
Lower end i.e. shown in figure is flexibly connected, and when drive device acts, is driven under the first support member 306 or the second support member 309
End moves horizontally on pedestal 304.Or the both ends of drive device respectively with the first support member 306 and the second support member 309
Lower end is flexibly connected, and when drive device extends, the lower end of the first support member 306 and the second support member 309 is located remotely from each other, now,
The height reduction of prefabricated component transport vehicle.And when drive device shortens, the lower end of the first support member 306 and the second support member 309
Close to each other, now, the height of prefabricated component transport vehicle uprises.Can be oil cylinder for drive device, or cylinder, also
Can be other extensible members.Support member also includes the 3rd support member 310 and the 4th support member 311, one end of the 3rd support member 310
With the second end of the first support member 306, i.e., upper end shown in figure is flexibly connected, one end of the 4th support member 311 with second
Second end of support member 309, i.e., upper end shown in figure are flexibly connected, also, between the both ends of the 3rd support member 310 and the 4th
It is flexibly connected between the both ends of support member 311 by jointed shaft.The upper end of first support member 306 is provided with the 3rd bearing pin 305, and the 3rd
Support member 310 is flexibly connected by the 3rd bearing pin 305 with the first support member 306, and the upper end of the second support member 309 is provided with the 4th pin
Axle 308, the 4th support member 311 are flexibly connected by the 4th bearing pin 308 with the second support member 309.Support member also includes the 5th
The support member 314 of support member 313 and the 6th, specially one end of the 5th support member 313, lower end and the upper end of the 3rd support member 310 are lived
Dynamic connection, and upper end of the lower end of the 6th support member 314 then with the 4th support member 311 is flexibly connected, equally, the 5th support member
It is flexibly connected between 313 both ends between the both ends of the 6th support member 314 by jointed shaft.It should be noted that except the 5th
Beyond the support member 309 of support member 313 and second, more support members can also be arranged as required to, it is prefabricated further to increase
The height of part transport vehicle.Multiple rollers 303 for being used to move with moving base 304, the quantity of roller 303 are additionally provided with pedestal 304
Preferably four, it is respectively arranged on four angles of pedestal 304, conveying track 23 can be laid on ground, roller 303 can transporting
Walked on track 23.It should be noted that actuating unit can also be set on pedestal 304, actuating unit can be motor,
Can be other power units.
Prefabricated component storage rack as shown in Figure 8, including horizontally disposed chassis 316, one end and/or both ends of chassis 316
Provided with more vertical rods 312, vertical rod 312 is vertically arranged, and its lower end is fixedly connected with chassis 316.In addition, it is the strong of increase storage rack
Spend, oblique pull plate 315 is also set up in storage rack, oblique pull plate 315 is shaped as right angled triangle, one bar right-angle side and chassis 316
It is fixedly connected, another right-angle side is fixedly connected with vertical rod 312.Certainly, as other alternatives, brace can also reach identical
Technique effect, one end of brace is fixedly connected with chassis 316, and the other end of brace is fixedly connected with vertical rod 312.It is in addition, vertical
More pull bars 317 can also be set between bar 312, and the both ends of pull bar 317 are fixedly connected with vertical rod 312 respectively.This structure is deposited
Store up frame, the prefabricated component 202 that polylith is placed vertically can be stored simultaneously, have it is compact-sized, the advantages of occupying little space.Need to illustrate
, to prevent adjacent prefabricated component 202 from sticking together, polylith dividing plate, i.e., adjacent prefabricated component can also be set on pull bar 317
202 are separated by dividing plate.
The first line of cut 14 as shown in FIG. 9 and 10, including pipeline 4 and cutting mechanism, cutting mechanism are arranged at defeated
The top of line sending 4, specifically include horizontally disposed second base 409, and can be moved left and right in second base 409 first
Frame and the second frame, also, the first cutter device that can be moved in the first frame, the second frame are additionally provided with the first frame
On also equally be provided with the second cutter device that can be moved in the second frame.Prefabricated component 202 on pipeline 4 need to be cut
When, the first frame and the second frame can be cut to prefabricated component 202 simultaneously, also, the first cutter device and the second cutting dress
Putting can not only move left and right with the first frame and the second frame respectively, can also respectively in the first frame and the second frame on back and forth
It is mobile, therefore, prefabricated component 202 can be cut from any angle.First frame includes being vertically arranged in second base 409
The first column 407 and be fixedly installed on the first crossbeam 401 at the top of the first column 407, it is preferable that the first column 407
Quantity is two, and two first columns 407 are oppositely arranged, and first crossbeam 401 is horizontally disposed, and its both ends is vertical with two first respectively
The top of post 407 is fixedly connected, and the first cutter device can move back and forth along first crossbeam 401.Likewise, the second frame includes erecting
Straight the second column 411 being arranged in second base 409 and the second cross beam 402 for being fixedly installed on the top of the second column 411,
Preferably, the quantity of the second column 411 is two, and two second columns 411 are oppositely arranged, and second cross beam 402 is horizontally disposed, its
Top of the both ends respectively with two second columns 411 is fixedly connected, and the second cutter device can move back and forth along second cross beam 402.
Cutter device also includes the 3rd frame that can be moved left and right in second base 409, and the 3rd frame is provided with can be in the 3rd frame
3rd cutter device of upper movement.As shown in Figure 10, when using the second frame as benchmark, the second frame is fixed, the
One frame and the 3rd frame can be according to being sized moving left and right along second base 409, and now, the second cutter device can be realized
Front and rear cutting, and the first cutter device and the 3rd cutter device then can both realize front and rear cutting, can also realize left and right cutting.With
As the second frame, the 3rd frame includes the 3rd column 412 being vertically arranged in second base 409 and consolidated first frame
Surely it is arranged at the 3rd crossbeam 403 at the top of the 3rd column 412, it is preferable that the quantity of the 3rd column 412 is two, two the 3rd
Column 412 is oppositely arranged, and the 3rd crossbeam 403 is horizontally disposed, and its both ends is fixed with the top of two the 3rd columns 412 respectively to be connected
Connect, the 3rd cutter device can move back and forth along the 3rd crossbeam 403.It is vertical for convenience of the first column 407, the second column 411 and the 3rd
Post 412 moves, and in one embodiment, the upper surface of second base 409 sets two chutes, and two chutes be arranged in parallel,
The lower end of first column 407, the second column 411 and the 3rd column 412 is arranged in chute respectively, also, the first column 407,
Second column 411 and the 3rd column 412 can slidably reciprocate along neck.In another embodiment, two are set in second base 409
Bar guide rail 408, two guide rails 408 be arranged in parallel, the lower end difference of the first column 407, the second column 411 and the 3rd column 412
Provided with the rail wheel coordinated with guide rail 408, i.e. the first column 407, the second column 411 and the 3rd column 412 are by rail wheel in guide rail
Moved left and right on 408.First cutter device includes the first extensible member and the first cutter head 404, the upper end of the first extensible member are arranged at
On first crossbeam 401, the first cutter head 404 is arranged at the lower end of the first extensible member, when the first extensible member stretches, drives the first cutter head
404 move up and down.It can be oil cylinder for the first extensible member, can be cylinder, can also be other any possible flexible
Part.First extensible member is preferably oil cylinder, and the lower end of oil cylinder is provided with the first mounting seat for being used for installing the first cutter head 404, the first knife
First 404 are arranged in the first mounting seat, and position of first cutter head 404 in the first mounting seat is adjustable, with the first cutter head 404
The change of position in the first mounting seat, the first cutter head 404 also change therewith to the cut direction of prefabricated component 202.Need
It is noted that the second cutter device, the 3rd cutter device are consistent with the structure of the first cutter device, i.e. the second cutter device
Second cutter head 405, the 3rd cutter head 406 of the 3rd cutter device is scalable, the installation of the second cutter head 405 and the 3rd cutter head 406
Position is adjustable.It is at least one to be provided with turning machine in first cutter device, the second cutter device and the 3rd cutter device
Structure, steering mechanism are used for band dynamic cutter head and turned to, i.e., when setting steering mechanism on the first cutter device, steering mechanism can drive the
Lower end degree of doing steering of one cutter head 404 around the first extensible member.To prevent the sideslip because of stress in cutting process of prefabricated component 202,
So as to influence cutting accuracy, it is additionally provided with pipeline 4, in the first frame, in the second frame or in the 3rd frame for be prefabricated
The guider that part 202 is oriented to.Or on pipeline 4, in the first frame, it is settable in the second frame and in the 3rd frame
Guider.The structure of guider can be able to be guide plate with varied, can also be guide groove, can also be other
Any possible guide frame.Further to fix prefabricated component 202, in addition to guider, on pipeline 4, in the first frame,
The pressing device for pushing down prefabricated component 202 is additionally provided with second frame or in the 3rd frame.Or on pipeline 4, first
Pressing device is equipped with frame, in the second frame and in the 3rd frame, prefabricated component 202 is compressed from multiple angles, prevents prefabricated
Part 202 is beated in cutting process because of stress.The side of pipeline 4 is additionally provided with the motor for driving prefabricated component 202 to move,
The quantity of motor is preferably several, drives prefabricated component 202 to move from multiple directions.
The second line of cut 15 as shown in FIG. 11 and 12, including cutting mechanism and pipeline 4, cutting mechanism is arranged at defeated
The top of line sending 4, cutting mechanism include the frame of fixed setting, and the lower end of frame is fixedly installed on horizontal plane, or passes through seat
Son is arranged on horizontal plane, multiple cutter devices is set in frame, and multiple cutter devices can move horizontally in frame.This knot
The prefabricated component cutting production line of structure, frame fixed setting, multiple cutter devices are arranged in frame, and can be moved down along in frame
Move, it is necessary to when being cut to prefabricated component 202, pipeline 4 drives prefabricated component 202 to move at a predetermined velocity, multiple cutter devices
It can act on simultaneously on prefabricated component 202, so as to complete the cutting to prefabricated component 202 from different perspectives.Frame includes being vertically arranged
In the column of horizontal plane, the quantity of column is preferably two, and two root posts be arranged in parallel, and the top of two root posts is provided with the 4th horizontal stroke
Beam 414, multiple cutter devices are arranged on the 4th crossbeam 414, and can be moved back and forth on the 4th crossbeam 414.Cutter device has
Body includes the first cutter device and the second cutter device, the rectangular cross-section of the 4th crossbeam 414, including two sides, lower surface and
Lower surface, the two sides or lower surface of the 4th crossbeam 414 are provided with chute, and the upper end of the first cutter device and the second cutter device is set
It is placed in chute, more specifically, roller 303 can be set in the upper end of the first cutter device and the second cutter device, and passes through rolling
Wheel 303 moves back and forth in chute.It should be noted that the first cutter device and the second cutter device and the 4th crossbeam 414 it
Between fit system can be with varied, this is no longer going to repeat them.First cutter device includes the first extensible member and first
Cutter head 404, the upper end of the first extensible member are connected with the 4th crossbeam 414, and the first cutter head 404 is arranged at the lower end of the first extensible member,
When first extensible member stretches, the first cutter head 404 can be driven to move up and down.First extensible member is preferably oil cylinder, and the lower end of oil cylinder is set
There is the first mounting seat for installing the first cutter head 404, the first cutter head 404 is arranged in the first mounting seat, and the first cutter head 404
Position in the first mounting seat is adjustable, with the change of position of first cutter head 404 in the first mounting seat, the first cutter head
The cut direction of 404 pairs of prefabricated components 202 also changes therewith.It should be noted that the second cutter device and the first cutting fill
The structure put is consistent, i.e., the second cutter head 405 on the second cutter device is scalable, and the installation site of the second cutter head 405 is also adjustable
Section.Cutter device also includes the 3rd cutter device, also, the 3rd cutter device and the first cutter device and the second cutter device
Structure is the same, i.e., the 3rd cutter head 406 on the 3rd cutter device is scalable, and the installation site of the 3rd cutter head 406 also can adjust.Need
It is noted that the 4th cutter head 415 can also be set on the 4th crossbeam 414 and more have cutter head.First cutter device, second cut
Cut in device and the 3rd cutter device, at least one to be provided with steering mechanism, steering mechanism is used for band dynamic cutter head and turned to, i.e., when the
When steering mechanism is set on one cutter device, steering mechanism can drive the first cutter head 404 to turn around the lower end degree of doing of the first extensible member
To.To prevent the sideslip because of stress in cutting process of prefabricated component 202, so as to influence cutting accuracy, use is additionally provided with pipeline 4
In the guider being oriented to for prefabricated component 202, either be can be set in frame in guider or pipeline 4 and frame
It is respectively provided with guider.The structure of guider can be able to be guide plate with varied, can also be guide groove, can be with
For other any possible guide frames.Further to fix prefabricated component 202, in addition to guider, it is additionally provided with pipeline 4
For pushing down the pressing device of prefabricated component 202, pressing device is either set in frame or on pipeline 4 and in frame
Pressing device is equipped with, prefabricated component 202 is compressed from multiple angles, prevents prefabricated component 202 from being beated in cutting process because of stress.
For guider, including at least one piece of guide plate, guide plate is fixedly installed on by extensible member on pipeline 4 and/or frame
On.For pressing device, including an at least block pressur plate, pressing plate is fixedly installed on by extensible member on pipeline 4 and/or frame
On.In addition to multiple second motors 416 set on pipeline 4, one end of the 4th crossbeam 414 can also set multiple 3rd motors
417, the 3rd motor 417 is used to drive cutter device to move on the 4th crossbeam 414.
Such as Fig. 2,13 and Figure 14 preform production line, more specifically, preform production line includes pipeline 4 and set
In multiple moulds 103 on pipeline 4, pipeline 4 includes at least two horizontal production lines 26 be arrangeding in parallel, and two laterally raw
The both ends of producing line 26 also set first longitudinal direction production line 24 and second longitudinal direction production line 25 respectively, and horizontal production line 26 includes two
Horizontally disposed crossbeam, multiple rotatable rollers 501 are set between crossbeam, platform mould 103 can be by roller 501 in pipeline 4
On move horizontally.More specifically, roller 501 includes the first roller, and the both ends of the first roller are respectively arranged on two crossbeams,
And the one or both ends of the first roller are additionally provided with the power set for driving roller 501 to rotate.Preferably, power set are
Motor, motor include output shaft, and output shaft is fixedly connected with the end of roller 501, when motor rotates, drive output shaft rotation,
Roller 501 is further driven to rotate.In addition to the first roller, roller 501 also includes second tin roller, and the both ends of second tin roller are rotatable
Ground is arranged on two crossbeams, and the first roller and second tin roller are arranged at intervals, and second tin roller is arranged at adjacent two pieces the
Between one roller.Be additionally provided with frictional layer on first roller and second tin roller, frictional layer be used to increasing platform mould 103 and roller 501 it
Between frictional force, be specifically as follows rubber layer, it is sheathed on or be embedded on the first roller and second tin roller.Need what is illustrated
It is that the power set for driving roller 501 to rotate can be will not enumerate herein with varied.This set-up mode, pipeline
4 can realize stepless speed regulation, and the movement of prefabricated component 202 or platform mould 103 is more steady.
As shown in Figure 15 and Figure 16, for pipeline 4, in another embodiment, pipeline 4 includes two parallel horizontal strokes
Beam and the leg 502 for support beam, multiple rollers 501 are set between two crossbeams, and the periphery of roller 501 sets conveyer belt
503, i.e., roller 501 is wrapped up by conveyer belt 503, the both ends of roller 501 equally set motor, when motor rotates, rolling
Cylinder 501 rotates, and is further driven to conveyer belt 503 and rotates, so as to which the platform mould 103 on driving conveying belt 503 or prefabricated component 202 revolve
Turn.Ibid, this set-up mode, pipeline 4 equally can be achieved stepless speed regulation, realize the steady fortune to platform mould 103 or prefabricated component 202
It is defeated.
Described above is only preferred embodiment of the present utility model, it is noted that for the common skill of the art
For art personnel, on the premise of the utility model principle is not departed from, some improvements and modifications can also be made, these improve and
Retouching also should be regarded as the scope of protection of the utility model.
Claims (10)
1. a kind of preform production line, it is characterised in that including curing line, the curing line includes precuring kiln and conserved eventually
Kiln, and the transfer lines being arranged between precuring kiln and whole curing kilns, the precuring kiln include kiln body and are arranged at kiln body
Interior multiple fog rooms, the interior prefabricated component storage position that multiple-layer horizontal shape is set of the fog room;The transfer lines, which is provided with, to be used for
Ship the storage rack of prefabricated component, in the storage rack can holding multiple pieces prefabricated component, and can move back and forth on transfer lines;The end
Multiple storage rack storage positions are set in curing kilns, and the storage rack storage position is set up in parallel.
2. preform production line according to claim 1, it is characterised in that each prefabricated component storage position includes relative
The first bearing and the second bearing set, the first bearing and the second bearing interval are fixedly installed in maintenance chamber interior walls.
3. preform production line according to claim 2, it is characterised in that the shape of first bearing and the second bearing
It is inverted trapezoidal, first bearing and the second bearing are spirally connected or are welded in maintenance chamber interior walls.
4. preform production line according to claim 3, it is characterised in that the precuring kiln also includes first base,
The kiln body is arranged in the first base, is also respectively arranged to transport the rail of prefabricated component in each fog room.
5. preform production line according to claim 4, it is characterised in that be additionally provided with water pipe, steam in each fog room
Pipe and cistern, one end of the water pipe connect with the cistern, and the steam pipe connects with the water pipe.
6. preform production line according to claim 1, it is characterised in that the transfer lines includes horizontally disposed transport
Track, the conveying track are provided with moveable transport vehicle, storage rack water on the conveying track by transport vehicle
Translation is dynamic.
7. preform production line according to claim 6, it is characterised in that the transfer lines also includes being used for prefabricated component
To the suspender in storage rack, the suspender is arranged at one end of the conveying track, the other end institute of the conveying track for lifting
State whole curing kilns connection.
8. preform production line according to claim 7, it is characterised in that the suspender includes pedestal and can be on pedestal
The arm of rotation, the arm are provided with telescopic suspension hook.
9. preform production line according to claim 7, it is characterised in that the whole curing kilns include panel seat and are arranged at
Multiple fog rooms on panel seat, each fog room bottom are equipped with the track for being available for transport vehicle to walk.
10. preform production line according to claim 7, it is characterised in that the transport vehicle includes pedestal, is arranged at base
Actuating unit, support base on seat and at least two support components being oppositely arranged being arranged between pedestal and support base, often
The individual support component comprises at least the first end point of the first support member and the second support member, the first support member and the second support member
It is not connected with base runner, the second end of the first support member and the second support member is connected with support base, and the actuating unit is used for
Roller is driven to be walked on conveying track.
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CN201620962486.1U CN206926070U (en) | 2016-08-26 | 2016-08-26 | A kind of preform production line |
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CN201620962486.1U CN206926070U (en) | 2016-08-26 | 2016-08-26 | A kind of preform production line |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108858714A (en) * | 2018-08-06 | 2018-11-23 | 中原建港建筑科技有限公司 | A kind of curing kilns and component conservation method with heat-proof device |
CN109821691A (en) * | 2018-12-25 | 2019-05-31 | 山东艾弗森特智能设备制造有限公司 | Steel construction intelligence spray-painting production line |
CN113043449A (en) * | 2021-04-29 | 2021-06-29 | 中铁二局集团有限公司 | Subway track plate prefabrication production line and construction method |
-
2016
- 2016-08-26 CN CN201620962486.1U patent/CN206926070U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108858714A (en) * | 2018-08-06 | 2018-11-23 | 中原建港建筑科技有限公司 | A kind of curing kilns and component conservation method with heat-proof device |
CN108858714B (en) * | 2018-08-06 | 2024-03-15 | 中原建港建筑科技有限公司 | Curing kiln with heat insulation device and component curing method |
CN109821691A (en) * | 2018-12-25 | 2019-05-31 | 山东艾弗森特智能设备制造有限公司 | Steel construction intelligence spray-painting production line |
CN113043449A (en) * | 2021-04-29 | 2021-06-29 | 中铁二局集团有限公司 | Subway track plate prefabrication production line and construction method |
CN113043449B (en) * | 2021-04-29 | 2023-01-20 | 中铁二局集团有限公司 | Subway track plate prefabrication production line and construction method |
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