CN1276284A - Production line of hollow gypsum ribbons - Google Patents
Production line of hollow gypsum ribbons Download PDFInfo
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- CN1276284A CN1276284A CN 99114917 CN99114917A CN1276284A CN 1276284 A CN1276284 A CN 1276284A CN 99114917 CN99114917 CN 99114917 CN 99114917 A CN99114917 A CN 99114917A CN 1276284 A CN1276284 A CN 1276284A
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- shaping mould
- production line
- mould
- rifle body
- mixer
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Abstract
A production line of hollow gypsum ribbons is composed of mixer-stirrer set, shaping moulds, lifter, at least two movable shaping mould carriages and at least one sprayer for spraying out fibres when mixed grout is poured for higher physical performance. Its advantages are continuous automation production, high productivity and efficiency and no environmental pollution.
Description
The present invention relates to a kind of lightweight body of wall is the gypsum hollow lath circulating production line.
Very limited at cultivated area, that land resource is most valuable today, greatly develop novel wall material, replace the power consumption height, ruin the field, take up an area of the top priority that serious solid clay brick has become building trade.Especially in the extremely abundant China of plaster of paris resource, more should develop the gypsum for building hollow lath.
At present, the main production equipments from the gypsum hollow lath of external introduction comprises mixer, the fixed mould in seat ground, sheet material lifting machine.Its course of work is after raw material is fully mixed and making slurry, be poured in the mould, by hydraulic jack the template of mould is opened earlier during cast, and load onto in order to increase the fiber cloth of its intensity at the inwall of two templates, again template is closed up promptly pourablely, treat to open again after slurry solidifies with lifting machine sheet forming to be moved to the template of mould down one drying program and carry out drying, so repeatable operation can be produced a sheet material in every 15-20 minute.
Because above-mentioned mould is that seat ground is fixed, trivial operations not only--promptly to carry out operations such as die sinking, glaze fiber cloth, Guan Mo, cast, time-consuming slowing down--promptly to wait for after slurry solidifies and can the demoulding take out, and then carry out next round and pour into a mould, and waste raw material--promptly whenever pour a batten after, all must water the flushing mixer, wait for after batten in the mould takes out and can pour into a mould next time, both wasted raw material, the time, influence plant environment again.Therefore, greatly restricting the development of gypsum hollow lath, the annual production of every production line of the prior art at present far can not be met the need of market less than 30,000 square metres, if will enlarge output, must go up a production line again, must increase expensive investment like this.
In addition in above-mentioned production line, because when cast only laid fiber cloth at two medial surfaces of shaping mould template, make the product after the moulding only depend on this fiber cloth to play booster action, therefore, the product that existing equipment is produced is the needs that product quality or properties of product all can't satisfy modern high-rise building, must improve.
Can enhance productivity in order to provide a kind of, under the situation that does not increase investment, can greatly improve output, can improve the quality of products again simultaneously, improve the production line of properties of product, the present inventor has invented gypsum hollow lath circulation tinuous production through research for many years and practice.
Production line provided by the invention comprises: the batch mixing that is provided with agitator in it stirs unit, the mould that is used for moulding, be used to take out the lifting unit of shaped article, it is characterized in that: mould comprises at least two portable shaping mould cars, it is to be provided with to move on the shaping mould mould to use wheel, described production line further comprises at least one slurry fiber mixing spray machine, is used for mixing in the whitewashing material spraying into filament again.
Production line provided by the invention specifically comprises: batch mixing stirs unit: its main body is the inner mixer that is provided with agitator, and mixer top is provided with the solid Quantitative dosing
Device is used for solid powder is quantitatively sent in the mixer, and mixer top also is provided with the liquid quantitative feeding container,
Be used for the liquid amount of anticipating is sent in the mixer, the solid, liquid material fully mixed, stir by the stirring of agitator
The machine bottom of mixing is provided with discharging opening, so that compound is sent into next procedure; Mixture spray gun: be connected with glass fibre group with the discharging opening that stirs unit respectively by connecting pipe, comprise and company
Take over rifle body that links to each other and the pressed gas import of being located on the rifle body, and be located at shotcrete pipe and spray in the rifle body
The silk cutter can equably spray into shaping mould in simultaneously mixed slurry and filament by this mixture spray gun; Portable shaping mould car: place the mixture spray gun bottom, it by shaping mould, place in the shaping mould plug be located at
The locomotive of the belt wheel of pattern bottom constitutes, and by mixture spray gun slip and glass fiber is poured into moulding
After in the mould, remove this shaping mould car road curing process extremely down at once, and this station is proceeded down a molding
Cast, treat that batten behind the curing molding takes out from shaping mould after, return the cast station and pour into a mould,
So repeatedly, realize circulation production: the lifting unit: be located on another station, comprise sucker, manipulator that is connected with sucker and waggon are used for
Gypsum hollow lath behind the curing molding is taken out from the shaping mould car, deliver to hothouse by waggon again and carry out
Drying, product.
Mixture spray gun in the above-mentioned production line also can by two independently pulp shooting machine become with thread spraying structure, pulp shooting machine comprises the rifle body and is located at shotcrete pipe in the rifle body; Spray silk machine comprises the rifle body and is located at interior cutter of rifle body and the pressed gas inlet of being located on the rifle body.
In the above-mentioned production line, also the mobile alignment that is made of trapped orbit and sliding rail platform can be set under portable shaping mould car, wherein trapped orbit is provided with one at least, the sliding rail platform is provided with two at least, and be arranged at the cast station respectively and get on the plate station highway section, portable shaping mould car is hocketed pour into a mould or the demoulding, realize circulation production.
The present invention compared with prior art has following advantage and good effect:
1, set whitewashing, spray silk machine can spray into glass fiber in the material spray slurry, the one, can accelerate poring rate, the 2nd, the even distribution of glass fiber in slip can be played the effect of reinforcement, therefore, can greatly improve physical property and other technical indicator of product, and keep clean working environment.
2, set portable shaping mould car, automatic continuous production such as realized continuous stirring, continuous pouring, work continuously, production efficiency and operating efficiency have been improved greatly, investing under the constant situation, can significantly improve output, thereby satisfy market demand, this production line is produced per year and is reached 1,000,000 square metres, is 30 times of existing production line.
3, this production line has small investment, the automaticity height, and floor space is few, production capacity height, characteristics such as equipment is advanced reliable, economizes on resources and the energy, and production cost is low.
Quality, the performance of the gypsum hollow lath of producing with production line provided by the invention are as follows:
Interventions Requested measurement unit technical indicator assay conclusion
It is qualified that the presentation quality GB does not have truncation arrisdefect, crackle pore etc.
Surface density kg/m2 40 ± 5 39.5 are qualified
Mm between minimum aperture and the hole 〉=10 21.3 are qualified
Mm between wall thickness hole and the plate 〉=10 11.4 are qualified
Bending resistance failing load N 〉=800 1315 are qualified
It is qualified that through check does not appear in the shock resistance GB
It is qualified that through check does not appear in single-point hanging force GB
Fig. 1 is a production line flow chart of the present invention;
Fig. 2 is the shaping mould car sectional drawing in the production line of the present invention;
Fig. 3 produces tape rail partial structurtes figure for the present invention;
Fig. 4 is the plane of Fig. 3.
Among the figure, 1 for batch mixing stirs unit, and wherein 11 is mixer, and 12 for being located at the agitator in the mixer, and 13 is solid Quantitative dosing chute, and 14 is the liquid quantitative dispenser, and 15 is the liquid material conveying tube, and 16 is compound (slip) discharging opening; 2 is mixture spray gun, and wherein 21 is the rifle body, and 22 for being located at the shotcrete pipe in the rifle body, and 23 for being located at the shredding knife in the rifle body, and 24 for being located at the pressed gas inlet on the rifle body, and 25 is glass fibre group, and 26 is filament; 3 is portable shaping mould car, and wherein 31 is template, and 32 for being located at the plug in the template, and 33 is the wheel on the mould car, and 34 are the batten after the moulding; 4 are the lifting unit, and wherein 41 is sucker, and 42 has been suspension rod, and 5 is trapped orbit, and 6 is the sliding rail platform, which is provided with the track 61 of carrying a load on the back.
Embodiment 1
The main body that batch mixing stirs unit 1 is the inner mixer 11 that is provided with agitator 12, mixer 11 tops are provided with solid Quantitative dosing chute 13, by conveyer belt or elevator solid powder is quantitatively sent in the mixer 11, mixer 11 tops also are provided with liquid quantitative dispenser 14, dispenser top is provided with liquid material conveying tube 15, after being used for the liquid material sent into dispenser 14, quantitatively send in the mixer 11 again, stirring by agitator 12 fully mixes the solid, liquid material, in the discharging opening 16 of mixer 11 bottoms enters shotcrete pipe 22 in the mixture spray gun.
Shotcrete pipe 22 on the mixture spray gun is connected with the discharge nozzle 16 of mixer 11 bottoms, shredding knife 23 on the mixture spray gun will cut off from the filament 26 of coma 25, the inlet 24 of compressed air on mixture spray gun enters in the rifle body, under this compressed air effect, filament after cutting off is evenly sprayed in the shaping mould, realize that solid-liquid slip and filament mix the purpose that sprays in the shaping mould.
Portable shaping mould car 3 places the bottom of mixture spray gun 2, comprise shaping mould template 31, place plug 32 and the wheel 33 of being located at shaping mould car bottom in the shaping mould, solid-liquid mixed slurry and filament are when mixture spray gun 3 ejections, be moved into pattern car 3, after making compound and filament be poured in the shaping mould equably, remove this shaping mould car 3, make another shaping mould car proceed cast at this station, after batten 34 in the mould car 3 to be formed solidifies, after holding batten 34 with sucker 41, by the lifting machine that plays suspension rod 42 and be attached thereto take out batten to after drying process carries out drying down product, and shaping mould car 3 be back to again the cast station pour into a mould, so repeatedly, realize circulation production.
Portable shaping mould car 3 is walked being provided with on the shiftable haulage line that is made of trapped orbit 5 and sliding rail platform 6, wherein trapped orbit 5 is provided with two, sliding rail platform 6 is provided with two, be arranged at the cast station respectively and get on the plate station highway section, each sliding rail platform 6 is provided with two carry a load on the back track 61 and 62, move this sliding rail platform 6, after the track 61 of carrying a load on the back on it is integrated with trapped orbit 5, can make the operation on two trapped orbits 5 on request of portable shaping mould car 3, the cast or the demoulding so that hocket realize circulation production.In addition, all the other are all identical with embodiment 1.
Claims (4)
1, a kind of production line of hollow gypsum ribbons, comprise that the batch mixing that is provided with agitator in it stirs unit, the mould that is used for moulding, be used to take out the lifting machine of shaped article, it is characterized in that: described production line comprises at least two portable shaping mould cars, it is to be provided with to move on the shaping mould mould to use wheel, moving this movable type shaping mould car carries out stirring, casting process continuously, described production line further comprises at least one slurry fiber mixing spray machine, is used for mixing in the whitewashing material spraying into filament again.
2, production line according to claim 1 is characterized in that described production line specifically comprises: batch mixing stirs unit: its main body is the inner mixer that is provided with agitator, and mixer top is provided with the solid Quantitative dosing
Device is used for solid powder is quantitatively sent in the mixer, and mixer top also is provided with the liquid quantitative feeding container,
Be used for the liquid amount of anticipating is sent in the mixer, the solid, liquid material fully mixed, stir by the stirring of agitator
The machine bottom of mixing is provided with discharging opening, so that compound is sent into next procedure; Mixture spray gun: be connected with glass fibre group with the discharging opening that stirs unit respectively by connecting pipe, comprise and company
Take over rifle body that links to each other and the pressed gas import of being located on the rifle body, and be located at shotcrete pipe and spray in the rifle body
The silk cutter can equably spray into shaping mould in simultaneously mixed slurry and filament by this mixture spray gun; Portable shaping mould car: place the mixture spray gun bottom, it by shaping mould, place in the shaping mould plug be located at
The locomotive of the belt wheel of pattern bottom constitutes, and by mixture spray gun slip and glass fiber is poured into moulding
After in the mould, remove this shaping mould car road curing process extremely down at once, and this station is proceeded down a molding
Cast, treat that batten behind the curing molding takes out from shaping mould after, return the cast station and pour into a mould,
So repeatedly, realize circulation production: the lifting unit: be located on another station, comprise sucker, manipulator that is connected with sucker and waggon are used for
Gypsum hollow lath behind the curing molding is taken out from the shaping mould car, deliver to hothouse by waggon again and carry out
Drying, product.
3, production line according to claim 1 and 2 is characterized in that described mixture spray gun is become with thread spraying structure by pulp shooting machine independently respectively, and pulp shooting machine comprises the rifle body and is located at shotcrete pipe in the rifle body; Spray silk machine comprises the rifle body and is located at interior cutter of rifle body and the pressed gas inlet of being located on the rifle body.
4, production line according to claim 1, it is characterized in that under portable shaping mould car, being provided with the mobile alignment that constitutes by trapped orbit and sliding rail platform, wherein trapped orbit is provided with one at least, the sliding rail platform is provided with two at least, and be arranged at the cast station respectively and get on the plate station highway section, portable shaping mould car is hocketed pour into a mould or the demoulding, realize circulating and produce.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99114917 CN1103268C (en) | 1999-06-04 | 1999-06-04 | Production line of hollow gypsum ribbons |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99114917 CN1103268C (en) | 1999-06-04 | 1999-06-04 | Production line of hollow gypsum ribbons |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1276284A true CN1276284A (en) | 2000-12-13 |
| CN1103268C CN1103268C (en) | 2003-03-19 |
Family
ID=5277948
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 99114917 Expired - Fee Related CN1103268C (en) | 1999-06-04 | 1999-06-04 | Production line of hollow gypsum ribbons |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1103268C (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100556638C (en) * | 2006-12-25 | 2009-11-04 | 山东大学 | Mechanization production line of cement sand wich light wall board |
| CN1852795B (en) * | 2003-09-18 | 2010-04-14 | 美国石膏公司 | Embedment device for fiber-enhanced slurry |
| CN102699994A (en) * | 2012-06-05 | 2012-10-03 | 刘恒水 | Production line for fireproof heat-insulating wall plates, and method for on-site processing of fireproof heat-insulating wall plates by utilizing production line |
| CN102848450A (en) * | 2010-08-21 | 2013-01-02 | 杨锟 | Processing equipment for inner and outer wall bricks |
| CN104924444A (en) * | 2014-03-17 | 2015-09-23 | 张永清 | Wet and dry pressing production process and production line |
| CN110980169A (en) * | 2019-12-31 | 2020-04-10 | 浙江清湖建材股份有限公司 | Material conveying device for building engineering cement manufacturing plant |
| CN114770749A (en) * | 2022-03-07 | 2022-07-22 | 中国电建集团贵阳勘测设计研究院有限公司 | Preparation process of ultra-high ductility concrete |
-
1999
- 1999-06-04 CN CN 99114917 patent/CN1103268C/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1852795B (en) * | 2003-09-18 | 2010-04-14 | 美国石膏公司 | Embedment device for fiber-enhanced slurry |
| CN100556638C (en) * | 2006-12-25 | 2009-11-04 | 山东大学 | Mechanization production line of cement sand wich light wall board |
| CN102848450A (en) * | 2010-08-21 | 2013-01-02 | 杨锟 | Processing equipment for inner and outer wall bricks |
| CN102699994A (en) * | 2012-06-05 | 2012-10-03 | 刘恒水 | Production line for fireproof heat-insulating wall plates, and method for on-site processing of fireproof heat-insulating wall plates by utilizing production line |
| CN102699994B (en) * | 2012-06-05 | 2014-09-24 | 山东信发环保科技有限责任公司 | Production line for fireproof heat-insulating wall plates, and method for on-site processing of fireproof heat-insulating wall plates by utilizing production line |
| CN104924444A (en) * | 2014-03-17 | 2015-09-23 | 张永清 | Wet and dry pressing production process and production line |
| CN110980169A (en) * | 2019-12-31 | 2020-04-10 | 浙江清湖建材股份有限公司 | Material conveying device for building engineering cement manufacturing plant |
| CN114770749A (en) * | 2022-03-07 | 2022-07-22 | 中国电建集团贵阳勘测设计研究院有限公司 | Preparation process of ultra-high ductility concrete |
| CN114770749B (en) * | 2022-03-07 | 2023-11-28 | 中国电建集团贵阳勘测设计研究院有限公司 | Preparation process of ultra-high-ductility concrete |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1103268C (en) | 2003-03-19 |
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Granted publication date: 20030319 Termination date: 20180604 |