CN203210514U - Production system of foamed bricks - Google Patents
Production system of foamed bricks Download PDFInfo
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- CN203210514U CN203210514U CN 201320224661 CN201320224661U CN203210514U CN 203210514 U CN203210514 U CN 203210514U CN 201320224661 CN201320224661 CN 201320224661 CN 201320224661 U CN201320224661 U CN 201320224661U CN 203210514 U CN203210514 U CN 203210514U
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Abstract
The utility model relates to a production system of foamed bricks. The production system comprises a burdening system, a die frame, a burdening rail, a die frame feeding device, a product pre-curing room, a die frame discharging device, an overturning mechanism, a brick scraping device, a side plate brick feeding device, a finished product curing room, a side plate brick discharging device, an unloading rail, an idle rail, a brick splitting machine and a control system for controlling the production system to run. According to the production system of foamed bricks disclosed by the utility model, an entire working flow is controlled circularly in a full-automatic way, the working efficiency is increased greatly, the cost of labor operation is reduced, and the labor intensity of workers is relieved. Secondly, the die frame is utilized circularly automatically, so that the utilization ratio of the die frame is increased effectively. Furthermore, the scraping device is arranged, so that the two uneven sides of pouring blocks can be scraped.
Description
Technical field
The utility model relates to a kind of production system, is specifically related to a kind of production system of foamed bricks.
Background technology
Foamed bricks mainly is to be to produce raw material by cement, slag powders, river sand, mix and stir by pressure air and foam, pressure is admixed air and is mixed type one-tenth in the slurry, the concrete casting mold forming of microbubble structure, through steam pressing operations such as reaction to be made, it is the novel wall material of a kind of environmental protection, energy-conservation, stable material quality.The production system of existing foamed bricks generally is divided into several modules, comprise batching, stirrings, annotate water, floating, maintenance, the demoulding, cutting, buttress sign indicating number, haul is to the stacking field then.Need artificial linking between each module of existing production system, cause production efficiency very low, the cost of labor height.
The utility model content
The utility model purpose provides a kind of production system of foamed bricks, to need artificial linking between each module of production system that overcomes foamed bricks in the prior art, causes the low problem of production efficiency.
The utility model adopts following technical scheme: a kind of production system of foamed bricks, comprise the feed proportioning system that mixes, stirs, pours into a mould for the raw materials for production to foamed bricks, and it is characterized in that this production system comprises:
What be used for collecting this feed proportioning system waters the framed of material feeding, the described framed framed main body and that comprises removably is installed in the side plate on this framed main body, whether this framed this side plate of control that is provided with is by the tumbler that disassembles on this framed main body, described framed main body each side be provided with one group of projection, every group of projection is the diagonal angle and arranges;
The batching rail is equipped with on the described batching rail for the described framed transmission device of transmission, and described feed proportioning system is installed in the top of this batching rail;
Framed feed arrangement comprises framed charging car and framed feed rail, and described framed charging car is assemblied on this framed feed rail, is equipped with described transmission device on the described framed charging car, described framed feed rail and described batching rail vertical butt joint;
Goods precuring room, described goods precuring room is provided with feed side and exit side, be provided with the conveyor track of at least one this feed side of connection and this exit side in this goods precuring room, be equiped with described transmission device on this this conveyor track, described framed feed rail is located at this feed side, described conveyor track and described framed feed rail vertical butt joint;
Framed drawing mechanism, comprise framed discharging car and framed discharging rail, be installed in described exit side on this framed discharging rail, this framed discharging rail and described conveyor track vertical butt joint, described framed discharging car is assemblied on this framed discharging rail, is equipped with described transmission device on the described framed discharging car;
Be used for the switching mechanism of the described framed upset of control, dismounting, assembling, this switching mechanism is installed in an end of framed discharging rail, and docks with an end of batching rail;
Scrape brick device, the vertical cutter sweep that comprises the cutting transfer cart, scrapes rail, is used for the horizontal resection device that castable is cut into small pieces in the horizontal direction and is used for the castable in the vertical direction is cut into small pieces, described cutting transfer cart is assemblied in described scraping on the rail, be equipped with described transmission device on the described cutting transfer cart, described scraping is equipped with described horizontal resection device, described vertical cutter sweep successively on the rail, a described end of scraping rail docks with described switching mechanism, and this scrapes rail and described framed discharging rail is vertical arrangement;
Side plate advances brick device, comprises that side plate advances the brick car and side plate advances the brick rail, and described side plate advances the brick car and is assemblied in this side plate and advances on the brick rail, and described side plate advances to be equipped with described transmission device on the brick car, and described side plate advances brick rail and the described rail vertical butt joint of scraping;
Finished product maintenance room, described finished product maintenance room is provided with into brick side and brick output side, be provided with in this finished product maintenance room at least one connect that this advances brick side and this brick output side send the brick rail, this send the brick rail to be provided with described transmission device, described side plate advances the brick rail to be located at this and to advance the brick side, and described brick rail and the described side plate of sending advances brick rail vertical butt joint;
Side plate goes out brick device, comprise side plate brick output car and side plate brick-bringing out track, be installed in described brick output side on this side plate brick-bringing out track, this side plate brick-bringing out track and the described brick rail vertical butt joint of sending, described side plate brick output car is assemblied on this side plate brick-bringing out track, is equipped with described transmission device on the described side plate brick output car;
The unloading rail is equipped with described transmission device on the described unloading rail, and the two ends of this unloading rail are an end of the described side plate brick-bringing out track of vertical butt joint and the end that described side plate advances the brick rail respectively;
Unloaded rail is equipped with described transmission device on the described unloaded rail, and this zero load rail one end and described side plate advance the other end vertical butt joint of brick rail, and the other end of this zero load rail docks with described switching mechanism;
The control system that is used for this production system running of control, described control system and described feed proportioning system, framed feed arrangement, described transmission device, described goods precuring room, described framed drawing mechanism, described switching mechanism, the described brick device, described side plate scraped advance brick device, described finished product maintenance room, side plate and go out brick device and be connected.
The described transmission device of above-mentioned transmission device comprises the active roller bearing of at least one and the driven roller bearing of at least one, and this active roller bearing transmission is equipped with motor, and this active roller bearing and this driven roller bearing alternately arrange with arranging.
Above-mentioned tumbler comprises two adjusting device, this adjusting device comprises the rotating shaft of the bottom of running through described framed main body, the end that described framed main body is extended in this rotating shaft is connected with catch bar, and the end that described side plate is extended in this rotating shaft is connected with the snap part that can fasten described side plate.
Also be equiped with the brick machine of breaking off with the fingers and thumb that the levels of finished bricks can be separated on the above-mentioned unloading rail.
Two bracing frames and the main body of overturning about above-mentioned switching mechanism comprises, each fixedly is equiped with a sliding rail frame on top of two bracing frames about this, described upset main body comprises and moves horizontally frame and vertical movable stand, this moves horizontally on the left and right sides on the frame and respectively is provided with two first pulleys, about this moves horizontally first pulley on frame left side and right side correspondence is installed in respectively on two sliding rail frames, this first pulley that moves horizontally the frame left side is connected by a driving shaft with corresponding first pulley that moves horizontally the frame right side, described moving horizontally is equiped with drive motors on the frame, this drive motors and described driving shaft are in transmission connection; The described frame that moves horizontally is provided with first oil cylinder, and the promote-side of this first oil cylinder is fixedly connected with cross bar, and the described frame that moves horizontally is provided with the linkage that the described vertical movable stand of drive moves up and down.Described linkage comprises six sprocket wheels, four chains, first rotating shaft and second rotating shafts, described moving horizontally on the frame is located in this first rotating shaft and second rotating shaft respectively, be arranged with two described sprocket wheels in this first rotating shaft, be arranged with four described sprocket wheels in this second rotating shaft, described four chains are walked around four sprocket wheels of described second rotating shaft respectively, wherein two chains are walked around two sprocket wheels in first rotating shaft respectively, one end of described four chains is connected with described cross bar respectively, and the other end of described four chains is connected with vertical movable stand respectively; Be equiped with two second oil cylinder on the described vertical movable stand, the promote-side of these two second oil cylinders is connected with a pushing block respectively, this pushing block comprises socket piece and moving block, this socket piece is fixedlyed connected with moving block, this socket piece and moving block form certain angle and arrange with opening, the socket piece is provided with arc-shaped through-hole, and the junction of this socket piece and this moving block is provided with first through hole, and described vertical movable stand is provided with the fixed axis that runs through this first through hole; The left and right sides of described vertical movable stand is respectively equipped with one the 3rd oil cylinder, and the promote-side of each the 3rd oil cylinder is connected with a snapping piece, and the middle part of this snapping piece can pivotally be installed in described vertical movable stand.
The both ends of above-mentioned snapping piece offer a shrinkage pool respectively, and the left and right sides of described vertical movable stand is connected with one group of second pulley separately, and the described left and right sides that moves horizontally frame is fixedly connected with a retaining rail respectively.
The above-mentioned brick device of scraping also comprises doctor blade device, doctor blade device is installed in described scraping on the rail, this doctor blade device is installed in the front end of described horizontal resection device, this doctor blade device comprises two scrapers that are used for striking off the castable both sides, these two scrapers are installed in described both sides of scraping rail respectively, and each scraper is installed on a connecting seat.
Each described scraper is setting with being inclined upwardly, and these two scrapers are abreast arranges.
A kind of production method of foamed bricks, this production method may further comprise the steps successively carries out:
A. raw material is mixed, stirs;
B. with the raw material moulding by casting that stirs;
C. the maintenance first time is carried out in the material feeding of watering of moulding by casting, made and water material feeding and be solidified into castable;
D. the demoulding of castable being overturn;
E. the dual-side with castable strikes off;
F. castable is cut into small pieces along X direction;
G. castable is cut into fritter along y direction;
H. the castable with well cutting carries out the maintenance second time, and castable is cured as finished bricks;
I. break into two with one's hands between finished bricks adjacent up and down two-layer.
Above-mentioned description to the utility model structure and method as can be known, compare with prior art, the utlity model has following advantage: the production system of foamed bricks of the present utility model, realized the whole workflow of full-automatic loop control, improved the efficient of work greatly, reduce the cost of manual work, alleviated working strength of workers.Secondly, of the present utility model framed be recycling automatically, effectively improved framed utilization rate.Secondly, the utility model is provided with doctor blade device and can strikes off the rough both sides of castable.
Description of drawings
The structural representation of the production system of a kind of foamed bricks of Fig. 1.
Fig. 2 is the structural representation of switching mechanism.
Fig. 3 is the side-looking structural representation of switching mechanism.
Fig. 4 is the part-structure schematic diagram of overlooking of switching mechanism.
Fig. 5 is framed structural representation.
Fig. 6 is framed side-looking structural representation.
Fig. 7 is framed plan structure schematic diagram.
Fig. 8 is the structure for amplifying schematic diagram of A among Fig. 1.
The structural representation of Fig. 9 scraper and Connection Block.
The specific embodiment
The specific embodiment of the present utility model is described with reference to the accompanying drawings.
As Fig. 1, Fig. 4, Fig. 5 and shown in Figure 6, a kind of production system of foamed bricks comprises feed proportioning system 1, framed 2, batching rail 3, framed feed arrangement 4, goods precuring room 5, framed drawing mechanism 6, switching mechanism 7, scrapes brick device 8, side plate advances brick device 9, finished product maintenance room 10, side plate go out brick device 11, unloading rail 13, unloaded rail 14, the control system (not shown) of breaking brick machine 15 off with the fingers and thumb and being used for this production system running of control.
As shown in Figure 1, feed proportioning system 1 is used for the raw materials for production of foamed bricks are mixed, stir, pour into a mould, and this feed proportioning system is prior art, does not just do detailed description at this.
As Fig. 1, Fig. 5, Fig. 6 and shown in Figure 7, framed 2 comprise that framed main body 21 and removably is installed in the side plate 22 on this framed main body 21, this framed 2 be provided with control this side plate 22 whether by the tumbler 23 that disassembles on this framed main body 21, tumbler 23 comprises two adjusting device 231, this adjusting device 231 comprises the rotating shaft 2311 of the bottom of running through described framed main body 21, the end that described framed main body 21 is extended in this rotating shaft 2311 is connected with catch bar 2312, and the end that side plate 22 is extended in this rotating shaft 2311 is connected with the snap part 2313 that can fasten side plate 22.Rotate this catch bar 2312 and can control the rotation of snap part 2313, snap part 2313 is the level of state and just no longer fastens side plate 22, and snap part 2313 is vertical state and just fastens side plate 22.Framed main body 21 each side be provided with two projectioies 24, be the diagonal angle between two projectioies 24 of the same side and arrange.
As Fig. 1 and shown in Figure 8, feed proportioning system 1 is installed in the top of batching rail 3, be equipped with for the framed transmission device 16 of transmission on the batching rail 3, this transmission device 16 comprises that described transmission device comprises several active roller bearing 161 and several driven roller bearing 162, these active roller bearing 161 transmissions are equipped with motor, and this active roller bearing 161 and this driven roller bearing 162 alternately arrange with arranging.On a roller bearing, just be equipped with a motor, needn't set motor on each roller bearing, thereby save the quantity that motor uses, save cost.
As Fig. 1, Fig. 5, Fig. 6 and shown in Figure 7, framed feed arrangement 4 comprises framed charging car 41 and framed feed rail 42, framed charging car 41 is assemblied on this framed feed rail 42, is equipped with transmission device 16 on the framed charging car 42, framed feed rail 42 and batching rail 3 vertical butt joint.This framed charging car 41 can be run under the control of control system back and forth.
As Fig. 1 and shown in Figure 8, goods precuring room 5 is provided with feed side 51 and exit side 52, be provided with eight conveyor tracks 53 that connect this feed side 51 and this exit side 52 in this goods precuring room, be equiped with transmission device 16 on every conveyor track 53, framed feed rail 42 is located at this feed side 51, every conveyor track 53 and framed feed rail 42 vertical butt joint.
As Fig. 1 and shown in Figure 8, framed drawing mechanism 6 comprises framed discharging car 61 and framed discharging rail 62, be installed in exit side 52 on this framed discharging rail 62, framed discharging rail 62 and conveyor track 53 vertical butt joint, framed discharging car 61 is assemblied on this framed discharging rail 62, be equipped with transmission device 16 on the framed discharging car 61, framed discharging car 61 can be run on this framed discharging rail 62 back and forth.
As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and shown in Figure 8, switching mechanism 7 is installed in an end of framed discharging rail 62, and docks with an end of batching rail 3.Two bracing frames 71 and upset main body 72 about switching mechanism 7 comprises, each fixedly is equiped with a sliding rail frame 73 on top of two bracing frames 71 about this, and upset main body 72 comprises and moves horizontally frame 721 and vertical movable stand 722.Move horizontally and respectively be provided with two first pulleys 7211 on the left and right sides on the frame 721, about this moves horizontally first pulley 7211 on frame 721 left sides and right side correspondence is installed in respectively on two sliding rail frames 73, this first pulley 7211 that moves horizontally frame 721 left side front ends is connected by a driving shaft 7212 with first pulley 7211 that moves horizontally frame 721 right side front ends, move horizontally and be equiped with drive motors 7213 on the frame 721, this drive motors 7213 and driving shaft 7212 are connected by chain drive, this drive motors 7213 drives driving shaft 7212 and rotates, driving shaft 7212 drives two coupled first pulleys 7211 and rotates, move horizontally at two sliding rail frames 73 thereby drive the whole frame 721 that moves horizontally, thereby this switching mechanism 7 can be realized driving framed 2 levels and moves around.Move horizontally frame 721 and be provided with first oil cylinder 7214, the promote-side of this first oil cylinder 7214 is fixedly connected with cross bar 7215, moves horizontally frame 721 and is provided with the linkage 7216 that the vertical movable stand 722 of drive moves up and down.Linkage 7216 comprises six sprocket wheels 72161, four chains 72162, first rotating shaft 72163 and second rotating shaft 72164, a left side that moves horizontally on the frame 721 is located in this first rotating shaft 72163 and second rotating shaft 72164 respectively, right both sides, this first rotating shaft 72163 and second rotating shaft 72164 are laid abreast, be arranged with two sprocket wheels 72161 in this first rotating shaft 72163, be arranged with four sprocket wheels 721611 in second rotating shaft 72164, four chains 72162 are walked around four sprocket wheels 72161 of second rotating shaft 72164 respectively, wherein two chains 72162 are walked around two sprocket wheels 72161 in first rotating shaft 72163 more respectively, one end of four chains 72162 is connected with cross bar 7215 respectively, the other end of four chains 72162 is connected with vertical movable stand 722 respectively, can drive four chains 72162 by spurring these first oil cylinder, 7214 drive cross bars 7215, move up and down thereby drive vertical movable stand 722, move up and down thereby can drive framed 2.Vertically 722 be equiped with two second oil cylinder 7221 on the movable stand, the promote-side of these two second oil cylinders 7221 is connected with a pushing block 7222 respectively, this pushing block 7222 comprises socket piece 72221 and moving block 72222, this socket piece 72222 is fixedlyed connected with moving block 72221, this socket piece 72221 and moving block 72222 form certain angle and arrange with opening, socket piece 72221 is provided with arc-shaped through-hole 72223, the junction of this socket piece 72221 and this moving block 72222 is provided with first through hole, vertically movable stand 722 is provided with the fixed axis that runs through this first through hole, and the arc-shaped through-hole 72223 that socket piece 72221 is provided with can be enclosed within on framed 2 the catch bar 2312.Vertically the left and right sides on the movable stand 722 is respectively equipped with one the 3rd oil cylinder 7223, the promote-side of each the 3rd oil cylinder 7223 is connected with a snapping piece 7224, four projectioies 24 in framed 2 both sides are buckled on these two snapping pieces 7224, the 3rd oil cylinder 7223 connects the end of snapping piece 7224, and the middle part of snapping piece 7224 can pivotally be installed on the vertical movable stand 722.The both ends of snapping piece 7224 offer a shrinkage pool 7225 respectively.Two shrinkage pools 7225 of this snapping piece 7224 can fasten two projectioies 24 of framed 2 sidewalls, because two projectioies 24 are the diagonal angle and arrange, after the 3rd oil cylinder 7223 is up carried, snapping piece 7224 will be around this snapping piece 7225 middle parts rotation, 2 rotations of snapping piece 7225 rotating band dynamic model frames, snapping piece 7224 half-twists, framed 2 also just follow half-twist.In the process of framed 2 half-twists, the opening of shrinkage pool 7225 all is up, thereby guarantees can not drop in the process framed 2 of upset.After being moved horizontally to the position that needs to place with framed 2, at this moment, promote first oil cylinder 7214, vertical movable stand 722 past transferring with suspention, behind framed 2 arrival tracks, vertically movable stand 722 continues to move down, and the arc-shaped through-hole 72223 of socket piece 72221 just can entangle framed 2 catch bar 2312, by promoting second oil cylinder 7221, just can control the rotation of this catch bar 2312.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, in order to make moving up and down of vertical movable stand 722 more steady, the left and right sides at vertical movable stand 522 is connected with one group of second pulley 7226 separately, and the both sides that move horizontally frame 721 are fixedly connected with a retaining rail 725 respectively; This second pulley 7226 of two groups can correspondingly slide at these two retaining rails 725.
As Fig. 1, Fig. 8 and shown in Figure 9, scrape the vertical cutter sweep 85 that brick device 8 comprises cutting transfer cart 81, scrapes rail 82, doctor blade device 83, is used for the horizontal resection device 84 that castable is cut into small pieces in the horizontal direction and is used for the castable in the vertical direction is cut into small pieces.Cutting transfer cart 81 is assemblied in to be scraped on the rail 82, be equipped with transmission device 16 on the cutting transfer cart 81, scrape and be equipped with doctor blade device 83, horizontal resection device 84, vertical cutter sweep 85 on the rail 82 successively, an end of scraping rail 82 docks with switching mechanism 7, scrapes rail 82 and is vertical arrangement with framed discharging rail 62.Cutting transfer cart 81 can be run back and forth scraping on the rail 82.Doctor blade device 83 comprises two scrapers 831 that are used for striking off the castable both sides, and these two scrapers 831 are installed in the both sides of scraping rail 82 respectively, and each scraper 831 is installed on a connecting seat 832.Each scraper 831 is setting with being inclined upwardly, and two scrapers 831 are abreast arranges.Horizontal resection device 84 and vertical cutter sweep 85 are prior art, just seldom do detailed description at this.
As Fig. 1, Fig. 8 and shown in Figure 9, side plate advances brick device 9 and comprises that side plate advances brick car 91 and side plate advances brick rail 92, side plate advances brick car 91 and is assemblied in this side plate and advances on the brick rail 92, and side plate advances to be equipped with transmission device 16 on the brick car 91, and side plate advances brick rail 92 and scrapes rail 82 vertical butt joint; This side plate advances brick car 91 and can advance on the brick rail 92 at side plate and run back and forth.
As shown in Figure 1, finished product maintenance room 10 is provided with into brick side 101 and brick output side 102, in this finished product maintenance room 10 parallel be laid with 20 connect that this advances brick side 101 and this brick output side 102 send brick rail 103, these 20 are sent and all are provided with transmission device 16 on the brick rail 103, side plate advances brick rail 92 to be located at this and to advance brick side 101, send brick rail 103 and side plate to advance brick rail 92 vertical butt joint.
As shown in Figure 1, side plate goes out brick device 11 and comprises side plate brick output car 111 and side plate brick-bringing out track 113, be installed in brick output side 102 on this side plate brick-bringing out track 113, this side plate brick-bringing out track 113 with send the brick rail 103 vertical butt joint, side plate brick output car 111 is assemblied on this side plate brick-bringing out track 113, is equipped with transmission device 16 on the side plate brick output car 111.
As shown in Figure 1, be equipped with transmission device 16 on the unloading rail 13, be equiped with the brick machine 15 of breaking off with the fingers and thumb that the levels of finished bricks can be separated on the unloading rail 13.This is broken brick machine 15 off with the fingers and thumb and is not just done detailed description for prior art at this.The two ends of unloading rail 13 are an end of vertical butt joint side plate brick-bringing out track 113 and the end that side plate advances brick rail 92 respectively; Be equipped with transmission device 16 on the unloaded rail 14, these zero load rail 14 1 ends and side plate advance the other end vertical butt joint of brick rail 92, and the other end of this zero load rail 14 docks with switching mechanism 7.
As shown in Figure 1, control system and feed proportioning system 1, framed feed arrangement 4, all transmission devices 16, goods precuring room 5, framed drawing mechanism 6, switching mechanism 7, scrape brick device 8, side plate and advance brick device 9, finished product maintenance room 10, side plate and go out brick device 11, break brick machine 15 off with the fingers and thumb and be connected.This control system control whole production system running.
As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and shown in Figure 9, the concrete course of work of the present utility model is as follows: feed proportioning system 1 mixes raw material, stir and with in the raw material that the stirs cast progressive die frame 2, and the transmission device 16 on the batching rail 3 is with framed 2 ends that are sent to pattern frame feed rail 42.The framed charging car 41 that rests on the framed feed rail 42 docks with this batching rail 3, transmission device 16 on the framed charging car 41 starts, framed 2 just are transferred on the framed charging car 41 on the rail 3 by batching, framed 2 enter framed charging car 41 fully after, the transmission device 16 on framed 2 cuts out.Framed charging car 41 is under the control of control system, framed charging car 41 is run along framed feed rail 42, when framed charging car 41 with after a conveyor track 53 docks, framed charging car 41 starts the transmission device 16 of self, be transported on this conveyor track 53 framed 2, transmission device 16 on the conveyor track 53 sends it to certain location in the goods precuring room, framed charging car 41 is transported to after conveyor track 53 finishes framed 2, framed charging car 41 is walked for 42 times and is docked again with batching rail 3 along framed feed rail, and framed charging car 41 will framed 2 be delivered in the conveyor track 53 one by one.The controlled deckel 2 of control system is discharging in sequence in conveyor track 53, be transferred to the motor that ad-hoc location namely stops this part transmission device 16 and rotate when framed 2, make framed 2 to be parked in this position, control system also can be controlled the time that this part motor stops, after the dwell time that reaches setting, start this part motor again, make framed 2 spread out of this goods precuring room 5.These conveyor tracks 53 of framed discharging car 61 butt joint of the exit side 52 in goods precuring room 5, and receive send out framed 2, framed discharging car 61 is transported on the switching mechanism 7 framed 2.7 pairs framed 2 of switching mechanisms sling and overturn framed 2, make framed 2 half-twists, framed 2 side plates down, after switching mechanism 7 winched to framed 2 levels on the cutting transfer cart of scraping on the rail 82 81, two catch bars 2312 that switching mechanism 7 drives on framed 2 rotated, thereby snap part 2313 is the level of state, then, switching mechanism 7 promotes this framed main body 21, and framed main body 21 is just separated with side plate 22, thereby finishes demoulding work.Cutting transfer cart 81 is cut the both sides of castable flat through the doctor blade device of scraping on the rail 82 83; Pass through horizontal resection device 84 again, the castable level is cut into small pieces; Pass through vertical cutter sweep 85 again, castable is vertically cut into fritter.Cutting transfer cart 81 at last sends the castable of side plate 22 and well cutting and scrape the side plate that rail 82 docks and advance brick car 91 to, this side plate advances brick car 91 with the castable of this side plate 22 and well cutting, what be transported to finished product maintenance room 10 advances brick side 101, this side plate advance brick car 91 with wherein one send brick rail 103 to dock.This side plate advances the mode that castable that brick car 91 transports side plate 22 and well cutting enters finished product maintenance room 10, and transporting framed 2 with framed charging car 41, to enter the mode in goods precuring room 5 the same, just no longer describes in detail herein.After reaching service time, castable becomes finished bricks, send the transmission device on the brick rail 103 that side plate 22 and finished bricks are sent, the side plate brick output car 111 of brick output side 102 docks with sending brick rail 103, this side plate brick output car 111 receives side plate 22 and finished bricks, this side plate brick output car 111 is transported to side plate 22 and finished bricks on the unloading rail 13, this side plate brick output car 111 docks with unloading rail 13, and this side plate 22 and finished bricks be transferred on the unloading rail 12, the brick machine of breaking off with the fingers and thumb on the unloading rail 12, to separating between the finished bricks levels, unload this finished bricks at last.After unloading is finished, side plate 22 just advances on the brick car 91 along with the transmission device 16 of unloading on the rail 13 is transferred to the side plate that side plate advances on the brick rail 92, side plate advances brick car 91 this side plate is transported on the unloaded rail 14, this side plate advances brick car 91 and docks with this zero load rail 14, this side plate advances brick car 91 this side plate is sent on the unloaded rail 14, transmission device 16 on the unloaded rail 14 sends this side plate to switching mechanism 7, switching mechanism 7 hangs onto framed main body 23 on this side plate, switching mechanism 7 rotates catch bar 2312, fasten side plate 22, it is framed 2 that side plate 22 and this framed main body 23 are combined into, and this is framed 2 in upset then, makes it to be opening and makes progress.Switching mechanism 7 should framed 2 winches on the batching rail 3, and this is framed 2 for the transmission device transmission on the batching rail 3, makes this framed 2 be transferred to feed proportioning system 1 below and collect the raw material that stirs.So far, finish the whole circulation course of work.
Above-mentioned only is the specific embodiment of the present utility model, but design concept of the present utility model is not limited thereto, and allly utilizes this design that the utility model is carried out the change of unsubstantiality, all should belong to the behavior of invading the utility model protection domain.
Claims (8)
1. the production system of a foamed bricks comprises the feed proportioning system that mixes, stirs, pours into a mould for the raw materials for production to foamed bricks, it is characterized in that, this production system comprises:
What be used for collecting this feed proportioning system waters the framed of material feeding, the described framed framed main body and that comprises removably is installed in the side plate on this framed main body, whether this framed this side plate of control that is provided with is by the tumbler that disassembles on this framed main body, described framed main body each side be provided with one group of projection, every group of projection is the diagonal angle and arranges;
The batching rail is equipped with on the described batching rail for the described framed transmission device of transmission, and described feed proportioning system is installed in the top of this batching rail;
Framed feed arrangement comprises framed charging car and framed feed rail, and described framed charging car is assemblied on this framed feed rail, is equipped with described transmission device on the described framed charging car, described framed feed rail and described batching rail vertical butt joint;
Goods precuring room, described goods precuring room is provided with feed side and exit side, be provided with the conveyor track of at least one this feed side of connection and this exit side in this goods precuring room, be equiped with described transmission device on this this conveyor track, described framed feed rail is located at this feed side, described conveyor track and described framed feed rail vertical butt joint;
Framed drawing mechanism, comprise framed discharging car and framed discharging rail, be installed in described exit side on this framed discharging rail, this framed discharging rail and described conveyor track vertical butt joint, described framed discharging car is assemblied on this framed discharging rail, is equipped with described transmission device on the described framed discharging car;
Be used for the switching mechanism of the described framed upset of control, dismounting, assembling, this switching mechanism is installed in an end of framed discharging rail, and docks with an end of batching rail;
Scrape brick device, the vertical cutter sweep that comprises the cutting transfer cart, scrapes rail, is used for the horizontal resection device that castable is cut into small pieces in the horizontal direction and is used for the castable in the vertical direction is cut into small pieces, described cutting transfer cart is assemblied in described scraping on the rail, be equipped with described transmission device on the described cutting transfer cart, described scraping is equipped with described horizontal resection device, described vertical cutter sweep successively on the rail, a described end of scraping rail docks with described switching mechanism, and this scrapes rail and described framed discharging rail is vertical arrangement;
Side plate advances brick device, comprises that side plate advances the brick car and side plate advances the brick rail, and described side plate advances the brick car and is assemblied in this side plate and advances on the brick rail, and described side plate advances to be equipped with described transmission device on the brick car, and described side plate advances brick rail and the described rail vertical butt joint of scraping;
Finished product maintenance room, described finished product maintenance room is provided with into brick side and brick output side, be provided with in this finished product maintenance room at least one connect that this advances brick side and this brick output side send the brick rail, this send the brick rail to be provided with described transmission device, described side plate advances the brick rail to be located at this and to advance the brick side, and described brick rail and the described side plate of sending advances brick rail vertical butt joint;
Side plate goes out brick device, comprise side plate brick output car and side plate brick-bringing out track, be installed in described brick output side on this side plate brick-bringing out track, this side plate brick-bringing out track and the described brick rail vertical butt joint of sending, described side plate brick output car is assemblied on this side plate brick-bringing out track, is equipped with described transmission device on the described side plate brick output car;
The unloading rail is equipped with described transmission device on the described unloading rail, and the two ends of this unloading rail are an end of the described side plate brick-bringing out track of vertical butt joint and the end that described side plate advances the brick rail respectively;
Unloaded rail is equipped with described transmission device on the described unloaded rail, and this zero load rail one end and described side plate advance the other end vertical butt joint of brick rail, and the other end of this zero load rail docks with described switching mechanism;
The control system that is used for this production system running of control, described control system and described feed proportioning system, framed feed arrangement, described transmission device, described goods precuring room, described framed drawing mechanism, described switching mechanism, the described brick device, described side plate scraped advance brick device, described finished product maintenance room, side plate and go out brick device and be connected.
2. according to the production system of the described a kind of foamed bricks of claim 1, it is characterized in that: described transmission device comprises the active roller bearing of at least one and the driven roller bearing of at least one, this active roller bearing transmission is equipped with motor, and this active roller bearing and this driven roller bearing alternately arrange with arranging.
3. according to the production system of the described a kind of foamed bricks of claim 1, it is characterized in that: described tumbler comprises two adjusting device, this adjusting device comprises the rotating shaft of the bottom of running through described framed main body, the end that described framed main body is extended in this rotating shaft is connected with catch bar, and the end that described side plate is extended in this rotating shaft is connected with the snap part that can fasten described side plate.
4. according to the production system of the described a kind of foamed bricks of claim 1, it is characterized in that: also be equiped with the brick machine of breaking off with the fingers and thumb that the levels of finished bricks can be separated on the described unloading rail.
5. according to the production system of the described a kind of foamed bricks of claim 1, it is characterized in that: two bracing frames and the main body of overturning about described switching mechanism comprises, each fixedly is equiped with a sliding rail frame on top of two bracing frames about this, described upset main body comprises and moves horizontally frame and vertical movable stand, this moves horizontally on the left and right sides on the frame and respectively is provided with two first pulleys, about this moves horizontally first pulley on the left side of frame and right side correspondence is installed in respectively on two sliding rail frames, this first pulley that moves horizontally the frame left side is connected by a driving shaft with corresponding first pulley that moves horizontally the frame right side, described moving horizontally is equiped with drive motors on the frame, this drive motors and described driving shaft are in transmission connection; The described frame that moves horizontally is provided with first oil cylinder, the promote-side of this first oil cylinder is fixedly connected with cross bar, the described frame that moves horizontally is provided with the linkage that the described vertical movable stand of drive moves up and down, described linkage comprises six sprocket wheels, four chains, first rotating shaft and second rotating shaft, described moving horizontally on the frame is located in this first rotating shaft and second rotating shaft respectively, be arranged with two described sprocket wheels in this first rotating shaft, be arranged with four described sprocket wheels in this second rotating shaft, described four chains are walked around four sprocket wheels of described second rotating shaft respectively, wherein two chains are walked around two sprocket wheels in first rotating shaft respectively, one end of described four chains is connected with described cross bar respectively, and the other end of described four chains is connected with vertical movable stand respectively; Be equiped with two second oil cylinder on the described vertical movable stand, the promote-side of these two second oil cylinders is connected with a pushing block respectively, this pushing block comprises socket piece and moving block, this socket piece is fixedlyed connected with moving block, this socket piece and moving block form certain angle and arrange with opening, the socket piece is provided with arc-shaped through-hole, and the junction of this socket piece and this moving block is provided with first through hole, and described vertical movable stand is provided with the fixed axis that runs through this first through hole; The left and right sides of described vertical movable stand is respectively equipped with one the 3rd oil cylinder, and the promote-side of each the 3rd oil cylinder is connected with a snapping piece, and the middle part of this snapping piece can pivotally be installed in described vertical movable stand.
6. according to the production system of the described a kind of foamed bricks of claim 5, it is characterized in that: the both ends of described snapping piece offer a shrinkage pool respectively, the left and right sides of described vertical movable stand is connected with one group of second pulley separately, and the described left and right sides that moves horizontally frame is fixedly connected with a retaining rail respectively.
7. according to the production system of the described a kind of foamed bricks of claim 1, it is characterized in that: the described brick device of scraping also comprises doctor blade device, doctor blade device is installed in described scraping on the rail, this doctor blade device is installed in the front end of described horizontal resection device, this doctor blade device comprises two scrapers that are used for striking off the castable both sides, these two scrapers are installed in described both sides of scraping rail respectively, and each scraper is installed on a connecting seat.
8. according to the production system of the described a kind of foamed bricks of claim 7, it is characterized in that: each described scraper is setting with being inclined upwardly, and these two scrapers are abreast arranges.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320224661 CN203210514U (en) | 2013-04-28 | 2013-04-28 | Production system of foamed bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320224661 CN203210514U (en) | 2013-04-28 | 2013-04-28 | Production system of foamed bricks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203210514U true CN203210514U (en) | 2013-09-25 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320224661 Withdrawn - After Issue CN203210514U (en) | 2013-04-28 | 2013-04-28 | Production system of foamed bricks |
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| Country | Link |
|---|---|
| CN (1) | CN203210514U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103213195A (en) * | 2013-04-28 | 2013-07-24 | 泉州市丰泽福帆机械有限公司 | Production system of foaming bricks |
| CN104723458A (en) * | 2015-02-15 | 2015-06-24 | 山东汇星科技开发有限公司 | Device for transferring plates and frames and control method thereof |
| CN111098394A (en) * | 2019-12-24 | 2020-05-05 | 江阴天孚新型墙体材料有限公司 | Ultra-long mold frame and heat-preservation foaming process based on mold frame |
-
2013
- 2013-04-28 CN CN 201320224661 patent/CN203210514U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103213195A (en) * | 2013-04-28 | 2013-07-24 | 泉州市丰泽福帆机械有限公司 | Production system of foaming bricks |
| CN103213195B (en) * | 2013-04-28 | 2015-04-29 | 泉州市丰泽福帆机械有限公司 | Production system of foaming bricks |
| CN104723458A (en) * | 2015-02-15 | 2015-06-24 | 山东汇星科技开发有限公司 | Device for transferring plates and frames and control method thereof |
| CN111098394A (en) * | 2019-12-24 | 2020-05-05 | 江阴天孚新型墙体材料有限公司 | Ultra-long mold frame and heat-preservation foaming process based on mold frame |
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| C14 | Grant of patent or utility model | ||
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Granted publication date: 20130925 Effective date of abandoning: 20150429 |