CN105082333A - Cutting device for aerated bricks - Google Patents
Cutting device for aerated bricks Download PDFInfo
- Publication number
- CN105082333A CN105082333A CN201510457637.8A CN201510457637A CN105082333A CN 105082333 A CN105082333 A CN 105082333A CN 201510457637 A CN201510457637 A CN 201510457637A CN 105082333 A CN105082333 A CN 105082333A
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- China
- Prior art keywords
- frame
- cutting
- transverse cuts
- steel wire
- aerated bricks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses a cutting device for aerated bricks. The cutting device comprises a machine base, a transverse cutting frame and a vertical cutting frame. The transverse cutting frame and the vertical cutting frame are arranged above the machine base and are each a hollow cuboid frame. The vertical cutting frame is sleeved with the transverse cutting frame. A door-frame-shaped mobile rack is arranged on the transverse cutting frame. Stand columns are arranged on the two sides of the door-frame-shaped mobile rack. A first cutting steel wire set is arranged between the stand columns. Sliding blocks are arranged on the outer side faces of the stand columns on the two sides of the door-frame-shaped mobile frame. The transverse cutting frame is provided with sliding grooves where the sliding blocks are installed. A second cutting steel wire set arranged vertically and transversely is arranged on the bottom face of the vertical cutting frame. The problems that an existing aerated brick cutting machine is low in production efficiency, and because adhesion is likely to occur when the aerated brick maintenance time is too short, products are not qualified are solved.
Description
Technical field
The present invention relates to aerated bricks manufacturing technology field, be specifically related to a kind of aerated bricks cutter sweep.
Background technology
Aerated bricks is the abbreviation of " autoclave aerated concrete building block ", it is a kind of light heat insulation material containing a large amount of sealed porosity, with siliceous material (sand, flyash and containing silicon tailings etc.) and calcareous material (lime, cement) for primary raw material, admixture foaming agent (aluminium powder), through the stirring that adds water, hole is formed, the porous silicate goods made by technical process such as moulding by casting, precuring cutting, steam press maintenances by chemical reaction.
In the prior art, the making of aerated bricks and cutting process are: 1) raw-material preparation; 2) raw material prepared burden, stir and pour into a mould; 3) raw material is carried out thermostatic curing, form idiosome; 4) idiosome is cut, be blocked into semi-finished product; 5) finally semi-finished product steam pressure is shaped.When cutting idiosome, carried out longitudinal cutting to idiosome before this, then carry out transverse cuts, whole cutting process is all by having been come by the cutting steel wire of cylinder tensioning.Problems existing is in the prior art, because curing time is difficult to control, if curing time is too short, idiosome does not also reach cutting intensity, cutting can be caused uneven, easily bind between semi-finished product, once there is pinning phenomenon, then just cannot be separated after steam pressure is shaped, monoblock aerated bricks just can only have been scrapped; If curing time is oversize, idiosome is too hard, and cutting difficulty and cutting steel wire can be caused again easily to break the problems such as damage.
So according to above-mentioned problems of the prior art, in the cutting process of aerated bricks, in order to avoid aerated bricks idiosome generation pinning phenomenon, need the cutting action completing aerated bricks fast, and current cutting machine operationally, or first can only carry out transverse cuts, again or first can only carry out longitudinal cutting, the cutting to aerated bricks cannot be completed on a station, not only production efficiency is low, and when aerated bricks curing time is too short, easily there is pinning phenomenon, cause the underproof problem of product quality.
Summary of the invention
The object of the present invention is to provide a kind of aerated bricks cutter sweep, low with the cutting machine production efficiency solving existing aerated bricks, and when aerated bricks curing time is too short, easily there is pinning phenomenon, cause the underproof problem of product quality.
For achieving the above object, base case of the present invention is as follows: a kind of aerated bricks cutter sweep, comprise support, transverse cuts frame cuts frame with longitudinal, described transverse cuts frame and longitudinally cutting frame are all arranged on the top of support, described transverse cuts frame and longitudinally cutting frame are cube framework of hollow, transverse cuts frame is set in the outside of longitudinally cutting frame, described transverse cuts frame is provided with doorframe shape movable stand, the both sides of doorframe shape movable stand are respectively equipped with column, the first cutting steel wire group is provided with between column, the lateral surface of two heel posts of described doorframe shape movable stand is provided with slide block, described transverse cuts frame is provided with chute, slide block is arranged in chute, the bottom surface of described longitudinally cutting frame is provided with the second cutting steel wire group in arranging in length and breadth, the steel wire end of described second cutting steel wire group is fixed on the lower limb of longitudinally cutting frame, described longitudinally cutting frame is connected with vertical-lift mechanism, this vertical-lift mechanism comprises motor and link, link comprises and is fixed on longitudinally that cutting frame is upper left, first connecting plate at right two ends and the second connecting plate, connected by horizontal cross bar between first connecting plate and the second connecting plate, the middle part of horizontal cross bar connects the output of motor, described doorframe shape movable stand is connected with push pedal, described support is provided with cylinder, described push pedal is connected with the output of cylinder.
Principle and the advantage of this base case are: aerated bricks can form directly adopting the longitudinally space of cutting in frame, after shaping, by starting vertical-lift mechanism, be specially, starter motor, the output of motor drives horizontal cross bar vertically movement, thus drive the first connecting plate and the vertical movement of the second connecting plate that are fixed on and longitudinally cut left and right two ends on frame, the most longitudinally cutting frame is vertically mentioned, in the process, the second cutting steel wire group being positioned at longitudinally cutting frame bottom will be cut the longitudinal direction of aerated bricks; And then start cylinder operation, the initial position of doorframe shape movable stand is positioned on the side elevation on transverse cuts frame, the output of cylinder drives push pedal to produce horizontal displacement, thus driven by push pedal and the doorframe shape movable stand of mobile transverse cuts frame, until doorframe shape movable stand arrives on the facade of opposite side on transverse cuts frame, in the process, the first cutting steel wire group be positioned on doorframe shape movable stand will be cut the transverse direction of aerated bricks; So far the vertical transverse cuts to aerated bricks is completed, without the need to changing the station of aerated bricks during cutting, make cutting speed in the process of the cutting forming to aerated bricks rapid, even if when aerated bricks curing time is too short, also pinning phenomenon can not occur, guarantee the up-to-standard of product, and this equipment operating is convenient, cutting efficiency is high, and accurate positioning.
Preferred version 1 on base case is, two heel posts of described doorframe shape movable stand are provided with the pull bar through transverse cuts frame, described transverse cuts frame is provided with the holding tank for holding pull bar, the setting of pull bar can be used as the impetus that power set opposite house shaped as frame movable stand carries out pulling/promoting, thus drives the first cutting steel wire group on doorframe shape movable stand to cut aerated bricks.
On base case preferred version 2 be, described first cutting steel wire group comprises horizontal homogeneous and is distributed in some steel wires between column, some steel wires in first cutting steel wire group are with in the doorframe shape movable stand moving process of transverse cuts frame, can cut in aerated bricks horizontal direction, make it finally can obtain meeting the product of dimensional requirement.
Preferred version 3 on preferred version 1 is that the bottom of described support is provided with moving runner, and moving runner facilitates movement and the transport of equipment.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of aerated bricks cutter sweep of the present invention embodiment 1.
Fig. 2 is the schematic diagram of transverse cuts frame in a kind of aerated bricks cutter sweep of the present invention embodiment 1.
Fig. 3 is the schematic diagram of longitudinally cutting frame in a kind of aerated bricks cutter sweep of the present invention embodiment 1.
Fig. 4 is the schematic diagram of transverse cuts frame in a kind of aerated bricks cutter sweep of the present invention embodiment 2.
Detailed description of the invention
Below by detailed description of the invention, the present invention is further detailed explanation:
Reference numeral in Figure of description comprises: support 1, transverse cuts frame 2, longitudinally cutting frame 3, doorframe shape movable stand 4, column 5, the first cutting steel wire group 6, slide block 7, chute 8, the second cutting steel wire group 9, motor 10, link 11, the first connecting plate 12, second connecting plate 13, horizontal cross bar 14, push pedal 15, cylinder 16, moving runner 17, pull bar 18, holding tank 19.
Embodiment 1
Embodiment 1 is basic as accompanying drawing 1, shown in Fig. 2: a kind of aerated bricks cutter sweep, comprise support 1, transverse cuts frame 2 and longitudinally cutting frame 3, transverse cuts frame 2 and longitudinally cutting frame 3 are all arranged on the top of support 1, transverse cuts frame 2 and longitudinally cutting frame 3 are cube framework of hollow, transverse cuts frame 2 is set in the outside of longitudinally cutting frame 3, transverse cuts frame 2 is provided with doorframe shape movable stand 4, the both sides of doorframe shape movable stand 4 are respectively equipped with column 5, the first cutting steel wire group 6 is provided with between column 5, first cutting steel wire group 6 comprises horizontal homogeneous and is distributed in some steel wires between column 5, the lateral surface of two heel posts 5 of doorframe shape movable stand 4 is provided with slide block 7, transverse cuts frame 2 is provided with chute 8, slide block 7 is arranged in chute 8, by reference to the accompanying drawings shown in 3, longitudinally the bottom surface of cutting frame 3 is provided with the second cutting steel wire group 9 in arranging in length and breadth, the steel wire end of the second cutting steel wire group 9 is fixed on the lower limb of longitudinally cutting frame 3, longitudinally cutting frame 3 is connected with vertical-lift mechanism, this vertical-lift mechanism comprises motor 10 and link 11, link 11 comprises and is fixed on longitudinally that cutting frame 3 is upper left, first connecting plate 12 and second connecting plate 13 at right two ends, connected by horizontal cross bar 14 between first connecting plate 12 and the second connecting plate 13, the middle part of horizontal cross bar 14 connects the output of motor 10, doorframe shape movable stand 4 is connected with push pedal 15, support 1 is provided with cylinder 16, push pedal 15 is connected with the output of cylinder 16, the bottom of support 1 is provided with moving runner 17.
During work, aerated bricks can form directly adopting the longitudinally space of cutting in frame 3, after shaping, by starting vertical-lift mechanism, be specially, starter motor 10, the output of motor 10 drives horizontal cross bar 14 vertically movement, thus drive the first connecting plate 12 and the vertical movement of the second connecting plate 13 that are fixed on and longitudinally cut left and right two ends on frame 3, the most longitudinally cutting frame 3 is vertically mentioned, in the process, be positioned at the longitudinally second cutting steel wire group 9 of cutting bottom frame 3 to cut the longitudinal direction of aerated bricks; And then start cylinder 16 and work, the initial position of doorframe shape movable stand 4 is positioned on the side elevation on transverse cuts frame 2, the output of cylinder 16 drives push pedal 15 to produce horizontal displacement, thus driven by push pedal 15 and the doorframe shape movable stand 4 of mobile transverse cuts frame 2, until doorframe shape movable stand 4 arrives on the facade of opposite side on transverse cuts frame 2, in the process, the first cutting steel wire group 6 be positioned on doorframe shape movable stand 4 will be cut the transverse direction of aerated bricks; So far the vertical transverse cuts to aerated bricks is completed, without the need to changing the station of aerated bricks during cutting, make cutting speed in the process of the cutting forming to aerated bricks rapid, even if when aerated bricks curing time is too short, also pinning phenomenon can not occur, guarantee the up-to-standard of product, and this equipment operating is convenient, cutting efficiency is high, and accurate positioning.
First cutting steel wire group 6 comprises horizontal homogeneous and is distributed in some steel wires between column 5, some steel wires in first cutting steel wire group 6 are with in doorframe shape movable stand 4 moving process of transverse cuts frame 2, can cut in aerated bricks horizontal direction, make it finally can obtain meeting the product of dimensional requirement; The bottom of support 1 is provided with moving runner 17, and moving runner 17 facilitates movement and the transport of equipment.
Embodiment 2
As shown in Figure 4, the structure of the present embodiment is substantially identical with embodiment 1 with principle, its difference is: two heel posts 5 of doorframe shape movable stand 4 are provided with the pull bar 18 through transverse cuts frame 2, transverse cuts frame 2 is provided with the holding tank 19 for holding pull bar 18, pull bar 18 connects cylinder equal power device, the setting of pull bar 18 can be used as the impetus that cylinder opposite house shaped as frame movable stand 4 carries out pulling/promoting, thus drives the first cutting steel wire group 6 pairs of aerated bricks on doorframe shape movable stand 4 to cut.And, pull bar 18 can be multiple along the vertical direction of column 5 is installed, and each pull bar 18 is connected with cylinder, so just can guarantee that the pulling force of cylinder opposite house shaped as frame movable stand 4 in cutting process is comparatively even, if otherwise the words of pulling force inequality may damage doorframe shape movable stand 4, make it produce distortion.
Above-described is only embodiments of the invention, and in scheme, the general knowledge such as known concrete structure and characteristic does not do too much description at this.Should be understood that; for a person skilled in the art, under the prerequisite not departing from structure of the present invention, some distortion and improvement can also be made; these also should be considered as protection scope of the present invention, and these all can not affect effect of the invention process and practical applicability.The protection domain that this application claims should be as the criterion with the content of its claim, and the detailed description of the invention in description etc. record the content that may be used for explaining claim.
Claims (4)
1. an aerated bricks cutter sweep, comprise support, transverse cuts frame cuts frame with longitudinal, it is characterized in that, described transverse cuts frame and longitudinally cutting frame are all arranged on the top of support, described transverse cuts frame and longitudinally cutting frame are cube framework of hollow, transverse cuts frame is set in the outside of longitudinally cutting frame, described transverse cuts frame is provided with doorframe shape movable stand, the both sides of doorframe shape movable stand are respectively equipped with column, the first cutting steel wire group is provided with between column, the lateral surface of two heel posts of described doorframe shape movable stand is provided with slide block, described transverse cuts frame is provided with chute, slide block is arranged in chute, the bottom surface of described longitudinally cutting frame is provided with the second cutting steel wire group in arranging in length and breadth, the steel wire end of described second cutting steel wire group is fixed on the lower limb of longitudinally cutting frame, described longitudinally cutting frame is connected with vertical-lift mechanism, this vertical-lift mechanism comprises motor and link, link comprises and is fixed on longitudinally that cutting frame is upper left, first connecting plate at right two ends and the second connecting plate, connected by horizontal cross bar between first connecting plate and the second connecting plate, the middle part of horizontal cross bar connects the output of motor, described doorframe shape movable stand is connected with push pedal, described support is provided with cylinder, described push pedal is connected with the output of cylinder.
2. aerated bricks cutter sweep according to claim 1, is characterized in that, two heel posts of described doorframe shape movable stand are provided with the pull bar through transverse cuts frame, and described transverse cuts frame is provided with the holding tank for holding pull bar.
3. aerated bricks cutter sweep according to claim 1, is characterized in that, described first cutting steel wire group comprises horizontal homogeneous and is distributed in some steel wires between column.
4. aerated bricks cutter sweep according to claim 2, is characterized in that, the bottom of described support is provided with moving runner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510457637.8A CN105082333A (en) | 2015-07-30 | 2015-07-30 | Cutting device for aerated bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510457637.8A CN105082333A (en) | 2015-07-30 | 2015-07-30 | Cutting device for aerated bricks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105082333A true CN105082333A (en) | 2015-11-25 |
Family
ID=54564092
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510457637.8A Pending CN105082333A (en) | 2015-07-30 | 2015-07-30 | Cutting device for aerated bricks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105082333A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106696064A (en) * | 2016-12-19 | 2017-05-24 | 哈尔滨天顺化工科技开发有限公司 | Longitudinal cutting device for light building material processing |
| CN109605558A (en) * | 2018-12-28 | 2019-04-12 | 荣成市固废综合处理与应用产业园有限公司 | A kind of steam pressurized brick diced system |
| CN111716504A (en) * | 2020-07-01 | 2020-09-29 | 孙明生 | Method and device for forming building blocks by single body |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0119283A1 (en) * | 1983-03-15 | 1984-09-26 | Hebel Gasbetonwerk GmbH | Method and device for the cutting of a still plastic porous concrete block by means of a tensioned cutting wire |
| DE19511746A1 (en) * | 1995-03-30 | 1996-10-10 | Ytong Ag | Cutter for porous concrete block, with fixed cutting bed of grid bars |
| CN102806596A (en) * | 2011-05-29 | 2012-12-05 | 王进录 | New method for autoclaved aerated concrete block cutting technology |
| CN203460301U (en) * | 2013-08-19 | 2014-03-05 | 任聪 | Vertical and horizontal bidirectional band saw cutter for slag-cement cystosepiment lath or building block |
| CN203994180U (en) * | 2014-06-13 | 2014-12-10 | 福建省邵武市远通新建材有限公司 | Aerated block cutting device |
| CN204278201U (en) * | 2014-11-18 | 2015-04-22 | 高唐县成宇机械制造有限公司 | A kind of aerated bricks is one cutting machine anyhow |
-
2015
- 2015-07-30 CN CN201510457637.8A patent/CN105082333A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0119283A1 (en) * | 1983-03-15 | 1984-09-26 | Hebel Gasbetonwerk GmbH | Method and device for the cutting of a still plastic porous concrete block by means of a tensioned cutting wire |
| DE19511746A1 (en) * | 1995-03-30 | 1996-10-10 | Ytong Ag | Cutter for porous concrete block, with fixed cutting bed of grid bars |
| CN102806596A (en) * | 2011-05-29 | 2012-12-05 | 王进录 | New method for autoclaved aerated concrete block cutting technology |
| CN203460301U (en) * | 2013-08-19 | 2014-03-05 | 任聪 | Vertical and horizontal bidirectional band saw cutter for slag-cement cystosepiment lath or building block |
| CN203994180U (en) * | 2014-06-13 | 2014-12-10 | 福建省邵武市远通新建材有限公司 | Aerated block cutting device |
| CN204278201U (en) * | 2014-11-18 | 2015-04-22 | 高唐县成宇机械制造有限公司 | A kind of aerated bricks is one cutting machine anyhow |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106696064A (en) * | 2016-12-19 | 2017-05-24 | 哈尔滨天顺化工科技开发有限公司 | Longitudinal cutting device for light building material processing |
| CN109605558A (en) * | 2018-12-28 | 2019-04-12 | 荣成市固废综合处理与应用产业园有限公司 | A kind of steam pressurized brick diced system |
| CN109605558B (en) * | 2018-12-28 | 2024-03-01 | 荣成市固废综合处理与应用产业园有限公司 | Autoclaved aerated brick cutting system |
| CN111716504A (en) * | 2020-07-01 | 2020-09-29 | 孙明生 | Method and device for forming building blocks by single body |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20151125 |