CN104325552B - A kind of hollow aerated bricks forming production line - Google Patents
A kind of hollow aerated bricks forming production line Download PDFInfo
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- CN104325552B CN104325552B CN201410660375.0A CN201410660375A CN104325552B CN 104325552 B CN104325552 B CN 104325552B CN 201410660375 A CN201410660375 A CN 201410660375A CN 104325552 B CN104325552 B CN 104325552B
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- 239000011449 brick Substances 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 75
- 230000006835 compression Effects 0.000 claims description 32
- 238000007906 compression Methods 0.000 claims description 32
- 238000007493 shaping process Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 description 10
- 239000002002 slurry Substances 0.000 description 10
- 230000003137 locomotive effect Effects 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007569 slipcasting Methods 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011469 building brick Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 230000003806 hair structure Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
A kind of hollow aerated bricks forming production line, including track, transportation vehicle, stripper apparatus and cutter sweep, transportation vehicle place in orbit, and stripper apparatus and cutter sweep are connected by track；Stripper apparatus includes forming supporter, carries mold mechanism and hold-down mechanism, carries mold mechanism installed in the top of forming supporter, and hold-down mechanism is arranged on the bottom of forming supporter；Cutter sweep includes cutting rack, cross cut mechanism and perpendicular cutting mill structure, and cross cut mechanism and perpendicular cutting mill structure are arranged on cutting rack；Cross cut mechanism moves down mechanism, cross cut frame and horizontal hair swing mechanism including horizontal hair, and cross cut silk is provided with cross cut frame, and cross cut frame is connected with horizontal hair swing mechanism；Perpendicular cutting mill structure moves down mechanism, thread guide mechanism and vertical hair swing mechanism including vertical hair, and thread guide mechanism and vertical hair swing mechanism are installed in vertical hair and move down in mechanism, and both connections.The production line realizes whole production process of the hollow aerated bricks production by shaping to cutting, and simple to operate, Forming Quality is high, high degree of automation.
Description
Technical field
The present invention relates to a kind of stripper apparatus for building the hollow aerated bricks of non-bearing wall body in skyscraper by laying bricks or stones, belong to
Building brick or building block technique field.
Background technology
Aerated bricks are the abbreviations of " autoclave aerated concrete building block ", are a kind of light thermal-insulation materials containing a large amount of sealed porositys
Material, with siliceous material（Sand, flyash and containing silicon tailings etc.）And calcareous material（Lime, cement）It is primary raw material, admixture is got angry
Agent（Aluminium powder）, through the stirring that adds water, hole is formed by chemical reaction, by technique mistakes such as moulding by casting, precuring cutting, steam press maintenances
The porous silicate product that journey is made.Specific preparation process is that various components are pulverized and mixed according to proportioning and are made slurry, slurry
About 45 DEG C of technological requirement should be reached before cast, such as temperature not enough, can be in the logical steam heating of slurry measuring tank, before cast
Add aluminium powder suspension within 0.5~1 minute.Slip casting is in framed, and just foster room carries out initial set of getting angry to push-in, and room temperature is 48~68
DEG C, just the foster time is 1.5-2 hours, quiet oxygen foamed solidification；Framed and base substrate is together hung after just supporting puts bottom plate well in advance
Cutting bed on, slough it is framed, cutting machine i.e. to base substrate carry out crosscutting and rip cutting；It is framed to hang that to return to the enterprising pedestrian's work of mould carriage clear
Reason and oil removing, then hang mould car upper group mould and are poured into a mould next time again；Base substrate after cutting is hung on kettle car together with bottom plate,
Still kettle is transported to, is conserved under the vapor action of certain pressure and temperature, pressure is generally 1Mpa-1.3Mpa, temperature one
As be 180-210 degree.
By aerated bricks be made it is hollow can further mitigate weight, Chinese patent literature CN103741859A discloses one kind
《Hollow air-added brick and forming method and forming device thereof》, the hollow aerated bricks are to set hole in the brick body of aerated bricks, in material
Slurry be cast in it is framed in before, the first vertical forming blocks inserted with hole cross sectional shape and position consistency, Ran Hou in framed
Framed middle cast slurry, slurry initial set extracts forming blocks after terminating, and finally the brick body progress to shaping is steam-cured, is made with hole
The hollow aerated bricks in hole；Stripper apparatus includes support, crane and elevating mechanism, and elevating mechanism is rack-mount, crane
It is connected with elevating mechanism, the bottom surface of crane is provided with forming blocks.Hollow aerated bricks unit weight is low, in the preparation process of aerated bricks
Generate hole, it is easy to be molded, without processing hole on solid aerated bricks, easy to operate, process is simple.
But, the stripper apparatus of above-mentioned aerated bricks is the bottom surface that forming blocks are arranged on crane, when being lifted up, slightly
Deflection, will result in hole sidewalls and collapses, and influence the quality of hollow aerated bricks.Additionally, in the hollow aerated bricks stripper apparatus,
There is no cutter sweep, it is impossible to be divided into the building block of compound size requirement.
The content of the invention
A kind of deficiency that the present invention exists for existing hollow aerated bricks forming technique, there is provided simple to operate, Forming Quality
Hollow aerated bricks forming production line high.
Hollow aerated bricks forming production line of the invention, using following technical scheme：
The production line, including track, transportation vehicle, stripper apparatus and cutter sweep, transportation vehicle place in orbit, demoulding dress
Put and connected by track with cutter sweep；Stripper apparatus includes forming supporter, carries mold mechanism and hold-down mechanism, carries mold mechanism and is arranged on
The top of forming supporter, hold-down mechanism is arranged on the bottom of forming supporter；Cutter sweep includes cutting rack, cross cut mechanism and perpendicular cutting mill
Structure, cross cut mechanism and perpendicular cutting mill structure are arranged on cutting rack；Cross cut mechanism moves down mechanism, cross cut frame and horizontal hair pendulum including horizontal hair
Motivation structure, horizontal hair moves down mechanism on cutting rack, and cross cut frame is hinged on horizontal hair and moved down in mechanism, and horizontal stroke is provided with cross cut frame
Cutting wire, cross cut frame is connected with horizontal hair swing mechanism；Perpendicular cutting mill structure moves down mechanism, thread guide mechanism and vertical hair oscillating machine including vertical hair
Structure, thread guide mechanism and vertical hair swing mechanism are installed in vertical hair and moved down in mechanism, and thread guide mechanism is connected with vertical hair swing mechanism.
Motor is installed on transportation vehicle, gear is installed on the motor, gear is engaged with along the tooth bar of track laying.Pass through
Pinion and rack is realized automatically moving.
Carrying mold mechanism includes hoisting frame and lifting cylinder, and lifting cylinder is arranged on forming supporter, and hoisting frame is connected to lifting
It is provided with cylinder, on hoisting frame and carries mould hook.
Hold-down mechanism includes compression axis, compact heap and compression cylinder, and compression axis and compression cylinder are installed on forming supporter,
Compression axis is connected with compression cylinder, and compact heap is fixed on compression axis.
Horizontal hair moves down mechanism to be included moving down cylinder and moves down frame, moves down cylinder on cutting rack, is moved down frame and is moved down
Cylinder is connected.
Horizontal hair swing mechanism, including cross cut motor, cross cut crank and cross cut connecting rod, cross cut motor are arranged on telephone-moving under horizontal hair
Moving down on frame in structure, cross cut crank one end is arranged on cross cut motor, and one end and one end of cross cut connecting rod are hinged, cross cut connecting rod
The other end be hinged with cross cut frame.
Vertical hair move down mechanism include it is perpendicular cut cylinder and it is perpendicular cut frame, on cutting rack, the perpendicular frame that cuts cuts the perpendicular cylinder that cuts with perpendicular
Cylinder is connected.
Thread guide mechanism includes being arranged on the perpendicular pendulum wire axle and silk guide frame for cutting frame two bottom sides, and seal wire is provided with silk guide frame
Perpendicular cutting wire is connected with wheel, both sides pendulum wire axle, perpendicular cutting wire bypasses the godet roller in silk guide frame.
Vertical hair swing mechanism, including it is perpendicular cut motor, it is perpendicular cut crank and it is perpendicular cut connecting rod, it is perpendicular cut motor be arranged on it is perpendicular cut on frame,
Perpendicular crank one end of cutting is cut on motor installed in perpendicular, and one end is hinged with perpendicular one end for cutting connecting rod, the perpendicular other end and the side for cutting connecting rod
Pendulum wire axle is hinged.
It is described it is perpendicular cut frame bottom and be additionally provided with conducting wire pole, conducting wire pole be provided with graduated scale.
During above-mentioned production line operation, slip casting got angry in the mould on transportation vehicle is placed in and just support, after first oxygen terminates
Transportation vehicle is set to be moved at stripper apparatus.Start hold-down mechanism, the bed die of mould is pushed down, then start and carry mold mechanism, with energy
Enough make it is framed lift, make it is framed separated with bed die, then be moved to framed at cutter sweep by another locomotive.Beaten framed
Open, start horizontal hair and move down mechanism and horizontal hair swing mechanism, by the mobile completion transverse cuts of transportation vehicle.Then it is framed to be moved to
At perpendicular cutting mill structure, start vertical hair and move down mechanism and vertical hair swing mechanism, vertically cut, be cut to conform to the list of size requirement
Formation of lots brick body.Finally carry out steam-cured to shaping brick body, be made the hollow aerated bricks with hole.
The present invention realizes whole production process of the hollow aerated bricks production by shaping to cutting, simple to operate, shaping matter
Amount is high, high degree of automation.
Brief description of the drawings
Fig. 1 is the general structure schematic diagram of hollow aerated bricks forming production line of the invention.
Fig. 2 is framed structural representation in the present invention.
Fig. 3 is the structural representation of bed die in mould.
Fig. 4 is framed structural representation in mould.
Fig. 5 is the structural representation of stripper apparatus in the present invention.
Fig. 6 is Fig. 5 left view.
Fig. 7 is the structural representation of cutter sweep in the present invention.
Fig. 8 be in Fig. 7 A to schematic diagram.
Fig. 9 be in Fig. 7 B to schematic diagram.
Figure 10 is the structural representation of vertical hair swing mechanism in cutter sweep.
In figure：1st, track, 2, tooth bar, 3, transportation vehicle, 4, mould, 5, stripper apparatus, 6, cross cut device, 7, longitudinal cutting device；
41st, bed die, 42, framed, 43, latch, 44, hinge, 45, base, 46, forming blocks, 47, base plate, 48, forming hole, 49, foreboard,
410th, lift block, 411, right plate, 412, back plate, 413, left plate；51st, forming supporter, 52, hoisting frame, 53, lifting cylinder, 54,
Guide rod, 55, carry mould hook, 56, compression axis, 57, compact heap, 58, compression cylinder；61st, cross cut frame, 62, move down cylinder, 63, guide rod,
64th, frame is moved down, 65, cross cut silk, 66, cross cut motor, 67, cross cut crank, 68, cross cut connecting rod；71st, cutting rack, 72, it is perpendicular cut frame,
73rd, erect and cut cylinder, 74, pendulum wire axle, 75, conducting wire pole, 76, silk guide frame, 77, directive wheel, 78, perpendicular cutting wire, 79, vertical hair oscillating machine
Structure, 710, it is perpendicular cut motor, 711, it is perpendicular cut crank, 712, perpendicular cut connecting rod.
Specific embodiment
As shown in figure 1, the hollow aerated bricks forming production line of the present invention includes track 1, transportation vehicle 3, stripper apparatus 5 and cut
Device is cut, track 1 is arranged on the bottom of stripper apparatus 5 and cutter sweep, and stripper apparatus 5 and cutter sweep are connected by track 1.
Transportation vehicle 3 is placed on path 1, can back and forth be run along track 1.Motor can be installed on transportation vehicle 3, be provided with the motor
Gear, gear is engaged with the tooth bar 2 laid along track 1, realizes automatically moving by pinion and rack.Placed on transportation vehicle 3
Mould 4.Cutter device includes cross cut mechanism 6 and perpendicular cutting mill structure 7, and cross cut mechanism 6 and perpendicular cutting mill structure 7 are installed together.
The structure of mould 4 including bed die 41 and framed 42, framed 42 as shown in Fig. 2 be arranged on bed die 41.Such as Fig. 3 institutes
Show, bed die 41 includes base 45 and forming blocks 46；Hole in the cross sectional shape of forming blocks 46 and size and hollow aerated bricks
Cross sectional shape is consistent with size, and forming blocks 46 are arranged according to the position in cavity in hollow aerated bricks, and are fixed on base 45；Such as
Really one piece of hollow aerated bricks has multiple holes, correspondingly there is multiple forming blocks, constitutes one piece of each shaping of hollow aerated bricks hole
Multiple shaping module units can be set, the height of forming blocks 46 can be the hollow aerating of polylith as a unit in block on base 45
The thickness sum of brick, once to produce some hollow aerated bricks simultaneously, then by cross cut device 6 and perpendicular cut device 7 and cuts into list
Block brick.As shown in figure 4, framed 42 are included on base plate 47, foreboard 49, right plate 411, back plate 412 and left plate 413, base plate 47
The forming hole 48 consistent with size with the cross sectional shape of forming blocks 46 is distributed with, framed 42 when being placed on bed die 41, on bed die 41
Forming blocks 46 passed by these forming holes；Foreboard 49 and back plate 414 are separately fixed at the two ends of base plate 47, the He of right plate 411
Left plate 413 is connected to the both sides of back plate 412 by hinge 44 respectively, before right plate 411 and the around hinge of left plate 413 are turned to
After plate 49, it is connected by latch 43 with foreboard 49；Lift block 410 is provided with foreboard 49 and back plate 412, so as to carry mould hook 55
（Referring to Fig. 5 and Fig. 6）Framed 42 can be lifted.
According to the raw material proportioning of existing aerated bricks, slurry is made（Slurry process is made as existing process）, by slurry
It is cast in mould 4（Now, mould 4 is on transportation vehicle 3）, slurry is carried out just by the existing technique for preparing aerated bricks
Oxygen, makes it get angry just and supports, transportation vehicle is moved at stripper apparatus 5 after just oxygen terminates.
The structure of stripper apparatus 5 as shown in Figure 5 and Figure 6, including forming supporter 51, carries mold mechanism and hold-down mechanism, carries mould machine
Structure is arranged on the top of forming supporter 51, and hold-down mechanism is arranged on the bottom of forming supporter 51.Mold mechanism is carried including hoisting frame 52 and is carried
Rise cylinder 53（Referring to Fig. 6）, lifting cylinder 53 is on forming supporter 51, and hoisting frame 52 is connected to the piston rod of lifting cylinder 53
On, guide rod 54 is provided with hoisting frame 52.The both sides of hoisting frame 52 are provided with and carry mould hook 55, can have multiple to carry mould hook per side,
To ensure to put forward mould stabilization.Hold-down mechanism includes compression axis 56, compact heap 57 and compression cylinder 58, compression axis 56 and compression cylinder 58
It is installed on forming supporter 51, compression axis 56 is connected with compression cylinder 58, compact heap 57 is fixed on compression axis 56, compression cylinder
58 drive compression axises 56 are rotated, and the compact heap 57 on compression axis 56 is compressed the bed die 41 of the mold 4 of transportation vehicle 3.Can be in shaping
The bottom two of frame 51 respectively sets a set of hold-down mechanism, is compressed with equilibrium, it is ensured that put forward mould stabilization.
Before mould 4 is moved at stripper apparatus 5 by transportation vehicle 3, the lifting cylinder 53 carried in mold mechanism drives lifting
Frame 52 declines, and makes to carry lift block 410 lower section of the mould hook 55 positioned at framed 42 top on hoisting frame 52.It is stripped when mould 4 is reached
After at device 5, start hold-down mechanism, compression cylinder 58 drives compression axis 56 to rotate, is pressed in the compact heap 57 on compression axis 56
On the base 45 of mold bottom die 41.Then it is again started up carrying mold mechanism, lifting cylinder 53 drives hoisting frame 52 to rise, makes hoisting frame
The mould hook 55 that carries on 52 holds lift block 410, and makes framed 42 to rise, finally make framed 42 and bed die 41 separate.Then compress
Mechanism return（Compression cylinder 58 drives compression axis 56 to invert, and makes the return of compact heap 57 on compression axis 56）.Locomotive 3 drives bottom
Mould 41 is return.Another locomotive in front is returned at stripper apparatus 5, and lifting cylinder 53 drives hoisting frame 52 to decline again, makes
Framed 42 fall on the locomotive, and the locomotive drives framed 42 to be moved at cutter sweep.The band of shaping is in framed 42
The hollow aerated bricks of hole.
As shown in Figure 7, Figure 8 and Figure 9, including cutting rack 71, cross cut mechanism 6 and perpendicular cutting mill structure 7 are horizontal for the structure of cutter device
Cutting mill structure 6 and perpendicular cutting mill structure 7 are arranged on cutting rack 71, are made the hollow aerated bricks of shaping in framed 42 and are first carried out cross cut, are made
Thickness reaches requirement, then carry out it is perpendicular cut, make length reach requirement, or first carry out perpendicular cut to carry out cross cut again.Such as Fig. 7 and Fig. 8,
Cross cut mechanism 6 moves down mechanism, cross cut frame 61 and horizontal hair swing mechanism including horizontal hair, and horizontal hair moves down mechanism installed in cutting rack 71
On, cross cut frame 61 is hinged on horizontal hair and moves down in mechanism, and cross cut silk 65, cross cut frame 61 and horizontal hair oscillating machine are provided with cross cut frame 61
Structure is connected.Horizontal hair moves down mechanism to be included moving down cylinder 62 and moves down frame 64, moves down cylinder 62 installed in the top one of cutting rack 71
Side, moves down frame 64 and is connected with moving down cylinder 62, move down and guide rod 63 is provided with frame 64.Cross cut frame 61 is arranged on by hinge and moved down
On frame 64, cross cut silk 65 is arranged on the bottom of cutting rack 61.Horizontal hair swing mechanism is arranged on and moves down on frame 64, using crank rocker
Mechanism, as shown in figure 8, including cross cut motor 66, cross cut crank 67 and cross cut connecting rod 68, cross cut motor 66 is arranged on and moves down frame 64
On, the one end of cross cut crank 67 be arranged on cross cut motor 66 on, one end is hinged with one end of cross cut connecting rod 68, cross cut connecting rod 68 it is another
One end is hinged with cross cut frame 61.
As shown in figures 7 and 9, including vertical hair moves down mechanism, thread guide mechanism and vertical hair swing mechanism to the structure of perpendicular cutting mill structure
79, thread guide mechanism and vertical hair swing mechanism are installed in vertical hair and move down in mechanism, and thread guide mechanism is connected with vertical hair swing mechanism.It is perpendicular
Silk move down mechanism include it is perpendicular cut cylinder 73 and it is perpendicular cut frame 72, the perpendicular cylinder 73 that cuts installed in the top of cutting rack 71, it is perpendicular cut frame 72 with
Perpendicular to cut cylinder 73 and connect, perpendicular cutting is provided with directive wheel 77 between frame 72 and cutting rack 71.Thread guide mechanism cuts frame including being arranged on to erect
The 72 bottom left and right sides（With A to seeing）Pendulum wire axle 74, conducting wire pole 75 and silk guide frame 76, the settable multiple silk guide frames per side
76, the bottom of silk guide frame 76 is provided with godet roller, and the spacing of silk guide frame 76 is consistent with the hollow aerated bricks length of the monolithic to be cut.
Silk guide frame 76 is movably installed to erect and cuts on frame 72, to adjust the height of the bottom godet roller of silk guide frame 76.Set on conducting wire pole 75
Graduated scale is equipped with, to facilitate the spacing of the perpendicular cutting wire 78 of adjustment.Perpendicular cutting wire 78 is connected with both sides pendulum wires axle 74, between erecting cutting wire 78
Away from consistent with the hollow aerated bricks length of the monolithic to be cut, erect cutting wire 78 and bypass leading on the conducting wire pole 75 and silk guide frame 76 of both sides
Silk wheel.It is tensioned for the ease of perpendicular cutting wire 78, the two ends of perpendicular cutting wire 78 are bolted with both sides pendulum wires axle 74.Vertical hair swings
Mechanism 79 also uses crank and rocker mechanism, as shown in Figure 10, including it is perpendicular cut motor 710, it is perpendicular cut crank 711 and it is perpendicular cut connecting rod 712,
It is perpendicular cut motor 710 be arranged on it is perpendicular cut on frame 72, it is perpendicular cut the one end of crank 711 be arranged on it is perpendicular cut on motor 710, connecting rod is cut in one end with perpendicular
712 one end is hinged, and the perpendicular other end for cutting connecting rod 712 is hinged with side pendulum wire axle 74.Cross cut crank 67 cuts crank 711 with perpendicular
Eccentric wheel can be used.
When transportation vehicle drives framed 42 to be moved at cutter sweep, by framed 42 right plate 411 and left plate 415 dozens
Open, make the hollow aerated bricks exposure of bulk just foster in framed 42 outside, to be cut.Cross cut is first carried out, is started first horizontal
Mechanism is moved down in cutting mill structure 6, cylinder 62 is moved down and is driven and move down frame 64 and move down, the cutting wire 65 on cross cut frame 61 is reached framed
42 inwall of foreboard 49 top；Restart horizontal hair swing mechanism, cross cut motor 66 drives cutting rack 61 to put by cross cut crank 67
It is dynamic, move back and forth the cutting wire 65 on cutting rack 61, under the drive for moving down cylinder 62, cutting wire 61 along framed 42 foreboard
49 inwalls cut downwards, when cutting wire 61 reaches set depth（There is a thickness for hollow aerated bricks with a distance from framed 42 base plate
Degree）When, move down cylinder 62 out of service；Then the hollow aerated bricks of shaping for driving bulk by transportation vehicle 3 are moved horizontally, and are cut
The relative motion of cutting wire 65, completes first time transverse cuts；First time transverse cuts to the end after, transportation vehicle 3 is returned, and moves down cylinder 62
Drive cutting wire 65 to rise the thickness of a hollow aerated bricks again, transportation vehicle 3 advances again, carry out second of transverse cuts, such as
This is repeated, until completing the transverse cuts of full depth.
The both sides of cutting tool 73 are provided with out cutter mechanism, and going out cutter mechanism includes knife cylinder 72, cutter bod 77 and cutter
76, go out knife cylinder 72 on cutting tool 73, cutter bod 77 is connected with knife cylinder 72 is gone out, and cutter 76 is arranged on cutter bod side by side
On 77, the spacing of cutter 76 is consistent with the width or length of hollow aerated bricks.
Then framed 42 continuously move at perpendicular cutting mill structure 7, start vertical hair and move down mechanism and vertical hair swing mechanism 79, it is perpendicular to cut
Cylinder 73 drive it is perpendicular cut frame 72 and move down, the perpendicular motor 710 that cuts cuts crank 711 and the perpendicular connecting rod 712 that cuts drives pendulum wire axle 74 to put by perpendicular
It is dynamic, move back and forth perpendicular cutting wire 78.The both bilateral reciprocations of cutting wire 78 are so erected, are moved downward again, are completed to hollow aerated bricks
Vertical cutting, be cut to conform to size requirement monolithic shaping brick body.
Finally monolithic shaping brick body is carried out steam-cured（Steam-cured process is as existing process）, it is made with the hollow of hole
Aerated bricks.
Claims (4)
1. a kind of hollow aerated bricks forming production line, including track, transportation vehicle, stripper apparatus and cutter device, it is characterized in that, move
Fortune car places in orbit, and stripper apparatus and cutter sweep are connected by track；Stripper apparatus include forming supporter, carry mold mechanism and
Hold-down mechanism, carries mold mechanism installed in the top of forming supporter, and hold-down mechanism is arranged on the bottom of forming supporter；Cutter device includes cutting
Frame, cross cut mechanism and perpendicular cutting mill structure are cut, cross cut mechanism and perpendicular cutting mill structure are arranged on cutting rack；Cross cut mechanism is included under horizontal hair
Telephone-moving structure, cross cut frame and horizontal hair swing mechanism, horizontal hair move down mechanism on cutting rack, and cross cut frame is hinged on telephone-moving under horizontal hair
On structure, cross cut silk is provided with cross cut frame, cross cut frame is connected with horizontal hair swing mechanism；Perpendicular cutting mill structure including vertical hair move down mechanism,
Thread guide mechanism and vertical hair swing mechanism, thread guide mechanism and vertical hair swing mechanism are installed in vertical hair and move down in mechanism, thread guide mechanism
It is connected with vertical hair swing mechanism.
2. hollow aerated bricks forming production line according to claim 1, it is characterized in that：It is described carry mold mechanism including hoisting frame and
Lifting cylinder, lifting cylinder is arranged on forming supporter, and hoisting frame is connected on lifting cylinder, is provided with hoisting frame and is carried mould hook.
3. hollow aerated bricks forming production line according to claim 1, it is characterized in that：The hold-down mechanism include compression axis,
Compact heap and compression cylinder, compression axis and compression cylinder are installed on forming supporter, and compression axis is connected with compression cylinder, compact heap
It is fixed on compression axis.
4. hollow aerated bricks forming production line according to claim 1, it is characterized in that：The thread guide mechanism is perpendicular including being arranged on
The pendulum wire axle and silk guide frame of frame two bottom sides are cut, godet roller is provided with silk guide frame, perpendicular cutting wire is connected with the pendulum wire axle of both sides, erected
Cutting wire bypasses the godet roller in silk guide frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410660375.0A CN104325552B (en) | 2014-11-18 | 2014-11-18 | A kind of hollow aerated bricks forming production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410660375.0A CN104325552B (en) | 2014-11-18 | 2014-11-18 | A kind of hollow aerated bricks forming production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104325552A CN104325552A (en) | 2015-02-04 |
| CN104325552B true CN104325552B (en) | 2017-07-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410660375.0A Active CN104325552B (en) | 2014-11-18 | 2014-11-18 | A kind of hollow aerated bricks forming production line |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104859037B (en) * | 2015-03-17 | 2017-05-17 | 南京理工大学 | Step-by-step cutter for aerated concrete |
| CN106217657B (en) * | 2016-08-05 | 2018-01-26 | 徐州工程学院 | An air-entrained concrete cutting device and its working method |
| CN108527635B (en) * | 2018-06-21 | 2024-09-20 | 河南省众邦伟业科技有限公司 | Concrete foaming brick processing production line |
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