CN2698557Y

CN2698557Y - Semiautomatic rapid forming machine for hollow concrete building block

Info

Publication number: CN2698557Y
Application number: CN 200420040622
Authority: CN
Inventors: 李玉麟
Original assignee: Individual
Current assignee: Individual
Priority date: 2004-05-16
Filing date: 2004-05-16
Publication date: 2005-05-11
Anticipated expiration: 2014-05-16

Abstract

The utility model relates to a semiautomatic rapid machine for forming concrete hollow blocks, which is characterized in that a light supporting plate which can be used as a mould plate with a movable bottom is arranged at the bottom of a brick mould box, a mould releasing mechanism is composed of a movable support frame which is installed below a machine frame and is provided with a material supporting rod, and a lever for discharging which is installed on the machine frame, and a discharging push rod is movably connected between the movable support frame and a short arm of the lever. When a discharging hand lever at the long arm end of the discharging lever is pulled by hands, the mould release of formed brick blanks can be realized. A lever for compressing and compacting concrete mixture is also movably installed on the machine frame and can make the support frame move upwards for a distance. The utility model has the advantages of manufacturing cost saving, low power consumption which is only one tenth of that of big and medium devices, simple and light structure, small occupation area, easy daily maintenance and repair, high work efficiency of production, simple and direct operation, good product quality, no air pollution and environment protection, and the production capacity of a single circle is equal to that of big and medium devices. Concrete hollow blocks can replace clay bricks, and cultivated land resources can be prevented from destroyed. Without needing to use brick kilns and burn wood and coal, the utility model is suitable for the transformation and the reformation of the existing clay brick factories.

Description

A kind of semi-automatic quick concrete hollow block make-up machine

Technical field

The utility model relates to a kind of concrete hollow block production equipment, particularly a kind of semi-automatic quick concrete hollow block make-up machine that is beneficial to environmental protection.

Technical background

At present, main materials for wall on the domestic building materials market is solid clay brick or structural clay tile, though it is practical that clay brick is produced simply again, but it had not only destroyed land resource but also contaminated environment (need fall trees when firing or put in brickkiln fire with coal), in order to overcome above-mentioned defective, 1999, relevant departments such as nation-building portion, Administration of Quality and Technology Supervision, the State Bureau of Building Materials Industry notice request of dispatching a joint document is super from June 1st, 2000, coastal cities and the rare city of other land resources ban use of solid clay brick and limit the production of other clay brick goods.In view of this, though the non-bearing interior wall material had been developed some aerated-block and many rounds concrete brick or other concrete hollow block new products that use mechanized equipment to produce in recent years, but mechanization is produced used concrete block moulding machine and mostly is large and medium-sized machinery production equipment, be by stirring feeding device, belt conveyor, formation system, intelligence control system, send part such as brick machine to form, there is more shortcoming in complete machine:

One, cost height: large-scale shaping machine cost is all more than 1,000,000 yuan, and the medium size installations price is also wanted more than five, 600,000 yuan, and investment is big, and market is difficult to accept.

Two, it is big to consume electric energy: because of these equipment in process of production raw and auxiliary material all adopt belt to carry, split run production is promoted to 3-4 rice with regard to the material that needs up to a hundred tons of weights of conveying and falls ground machine-shaping highly again after rise, to expend a large amount of electric energy for this reason, need more than the power consumption 100kW as main equipment, medium size installations also needs more than the 40kW, because of electric energy wasteful, though, also do not reach the effect of real environmental protection with the raw material production of environmental protection formulae.

Three, the equipment size volume weight is big: every equipment factory building takes up an area of needs 150-200 square metre, highly wants more than 5 meters, still needs before the installation and builds basic bearing platform.

Four, the supporting plate configuration takes big: the support board structure cumbersome design is unreasonable, and production process need dispose a large amount of supporting plates (being made by the monoblock steel plate), and split run production needs 2000, needs cost more than 130,000 yuan.

Five, above-mentioned big-and-middle-sized brick equipment all is equipped with computation control, and adopt the hydraulic means demoulding more, though do not lack advanced, but, computer works because of being in the more environment of dust, often break down, maintenance is frequent, not only will pay the wholesale maintenance cost, and the stop work and production loss that thereupon brings will cause every cubic metre of concrete brick to expend about about the 40 yuan cost of RMB more.

In sum, cost height, power consumption are big because existing domestic big-and-middle-sized block machine exists, place factory building requirement height, supporting plate support expense height, and investor (unit in charge of construction) overwhelming majority is middle-size and small-size self-employed worker, the difficulty of setting up plants is big, the risk height, make it to be difficult on market, promote, thereby seriously restricted applying of concrete hollow block (brick), make national policy be difficult to carry out and implement.Along with country carries forward vigorously the reform of materials for wall and the increasing of building energy conservation working dynamics, the forbidding solid clay brick, and allowing the large-scale popularization of normal concrete stephanoporate environment protection brick (concrete building block brick) use that the die is cast, people are cheap to developing out early, forming machine equipment that again can production high strength high-quality concrete brick has produced urgent requirement.

The utility model content

The purpose of this utility model is to overcome above-mentioned defective, thereby a kind of environmentally friendly small-sized semi-automatic quick concrete hollow block make-up machine is provided, and it has simple in structure, and cost is hanged down health, energy-conserving and environment-protective, fitting operation facility, factory building take up an area of little, and the supporting plate configuration takes characteristics such as few.

Technical solution of the present utility model is: this make-up machine complete machine mainly comprises frame, feed arrangement, (also claim the pattern case by the mould brick moulding box, in be provided with core rod) shaped device formed, vibrating device, stripper apparatus and agitating device, it is characterized in that bottom stock mould case (pattern case), being provided with and can be used as the light supporting plate that movable end template is used, described stripper apparatus is made of with lever a Movable bracket and a rack-mounted discharging that has the retainer bar that is installed on frame below (being positioned at the below of stock mould case), between the galianconism of Movable bracket and lever, flexibly connect (hinged) the discharging push rod is arranged, when pulling back with the discharging hand lever of hand with discharging lever long arm end, the galianconism bar of the lever other end can drive retainer bar that the discharging push rod promotes carriage and top thereof and move upward and realize the demoulding of molded building block blank (being concrete formation fragment of brick blank), on described frame, also be movably installed with one concrete material (concrete mixture) compressed the compacting lever that compacting is used, long arm end at this compacting lever is provided with the compacting pedal, and the galianconism of compacting lever is as the compacting push rod.It slidably roof pressure (pushing) on the zoetrope that is set on the right angle curved boom of carriage bottom, the pressure that tramps with one's feet pedal, by compacting lever short arm this runner of roof pressure that can upwards slide, and can make the carriage segment distance (its displacement is made as 2-5cm) that moves up, thereby upwards push end template (being supporting plate) the concrete material is further compressed compacting.

Operation sequence of the present utility model following (with reference to accompanying drawing):

1) raw materials such as cement, sand, handstone, coal ash powder (raw material that uses with big-and-middle-sized make-up machine is identical) in accordance with regulations proportional quantity put into mixer and stir.2) in the mixed material charge weight hopper (being feed hopper) that stirs, then measuring bin is drawn and be put into stock mould (pattern) case top, compound falls in the moulding box automatically, the Vibration on Start-up motor, by the vibration jolt ramming of vibrating device to the concrete mix material, pass through the downward compacting of manual cover clamp again, the compacting lever long arm end pedal that tramps with one's feet down simultaneously compresses compacting to compound up by the compacting push rod of its galianconism end, shutdown again till reaching moulding adobe (being the concrete building block) and conforming to quality requirements.3) discharging stripping operation: raise cover clamp (allowing cover clamp lean against) after the shutdown by on the frame, moving with pulling (pulling back) discharging hand lever, make Movable bracket and retainer bar thereof the pushing tow that makes progress, be embodied as the demoulding of shaped brick piece (adobe), 4) the adobe semi-finished product of forming are transported to maintenance together with supporting plate (shaped as frame supporting plate) stack (resting 24 hours) and promptly finish a cover operation sequence.

Compared with the prior art, the utlity model has following advantage.

One, cost is economized: complete equipment can be produced and meet the standard-required that national concrete brick is produced, and comprises the exterior wall tile of series of products, partition block, and specification of equipment size, cost only are about 1/10th of domestic existing large and medium-sized production equipments.

Two, power consumptive province: the complete equipment operation only needs in the electricity consumption 10KW, is 1/10th of domestic existing large and medium-sized production equipment.

Three, miniaturization structure, light and handy: this equipment does not have specific (special) requirements to the factory building workplace, only needs 20M2 to get final product, and floor space also is 1/10th of a large and medium-sized equipment, and support board structure is light and handy, and is few with material, and configuration takes few.

Four, quickness and high efficiency: this equipment is simple to operate, split run can be produced 5000 of standard compliant various model concrete bricks more than the left side, high efficiency, the output of quite big-and-middle-sized equipment split run (about 6000).

Five, reasonable in design, drive disk assembly is few, the basic fault-free of running has reduced daily M R, has improved usage ratio of equipment greatly, has saved the maintenance cost spending and the idle cost of wholesale.

In addition, " concrete brick " that the utility model is produced is because of super quality and competitive price, but the use of substitute for clay brick reduces the destruction to valuable field resource, has avoided air pollution (can eliminate brickkiln), the favorable environment protection.Because of production technology is simpler and more direct than clay brick, fire without brickkiln, without fuel, transform the transition that is fit to very much existing clay brick producer.

Description of drawings

Fig. 1 is a kind of overall structure schematic diagram of the present utility model.

Fig. 2 is the side view (left view) of Fig. 1.

Fig. 3 is the part drawing of supporting plate.

Wherein: 1～measuring bin (being equivalent to feed hopper), 2～vibrating motor, 3～frame, 4～movable holder (material) frame, 5～retainer bar, 6～guide rail pole, 7～pilot sleeve (being socketed on the guide rail pole), 8～cover clamp by frame, 9～cover clamp, 10～discharging lever, 11～discharging hand lever (for the long arm end of discharging lever), 12～stock mould case (pattern case, in core rod is housed), 13～discharging lever short arm (bar), 14～discharging push rod (also claims the retainer push rod, the demoulding with), 15～compress compacting lever, 16～compacting (pin) pedal (being positioned at compacting lever long arm end), 17～gland handle, 18～vibrationproof pad, 19～compacting lever length arm fixed connection shaft (being positioned at the fulcrum place), 20～compacting lever short arm, the right angle curved boom (also claiming 90 ° of curved bars) of 21～carriage bottom, 22～zoetrope (being actively socketed on the right angle curved boom), 23～shaped as frame supporting plate (also claiming the supporting plate frame), 24～core rod.

The specific embodiment

With reference to accompanying drawing as can be known, the utility model also has following several technical characterictic at its concrete structure design aspect when implementing.

One, also is fixed with two guide rail poles (6) that play guiding usefulness in the both sides of frame (3), movable sleeve is connected to pilot sleeve (7) on this guide rail pole, the described Movable bracket (4) that has retainer bar (5) is directly to be fixedly connected on the pilot sleeve top, and Movable bracket also is fixedly connected on the pilot sleeve below by its two right angle curved booms in bottom (also claiming 90 ° of curved bars).

Two, also be movably hinged with a binder in described frame (3) top with cover clamp (9, can play the cope match-plate pattern effect), frame (3) top (side of hinged closures) also be provided be used for cover clamp (9) and upwards raise after when its backrest use by frame (8).

Three, described feed arrangement is meant the frame shape measuring bin (also claiming first base plate measuring frame) of a movable passing that is placed on the frame top platform, and the bottom opening of measuring bin (1) can connect with the charging aperture of moulding with stock mould case (12).

Four, the described light supporting plate of using as movable end template be make offer can with the frame-shaped structure of several openings (as three openings) of core rod (24) socket, constitute portable shaped as frame supporting plate (23) with this.

Claims

1, a kind of semi-automatic quick concrete hollow block make-up machine that is beneficial to environmental protection, complete machine mainly comprises frame (3), feed arrangement, the shaped device of forming by the mould brick moulding box, vibrating device, stripper apparatus and agitating device, it is characterized in that bottom stock mould case (12), being provided with and can be used as the light supporting plate that movable end template is used, described stripper apparatus is made of with lever (10) one that is installed on frame below discharging that has the Movable bracket (4) of retainer bar (5) and be installed on the frame (3), between the galianconism (13) of Movable bracket (4) and lever, be connected with discharging push rod (14), when using the discharging hand lever (11) that pulls moving discharging lever (10) long arm end, the galianconism bar (13) of the lever other end can drive retainer bar (5) that discharging push rod (14) promotes carriage (4) and top thereof and move upward and realize the demoulding of molded fragment of brick blank, on described frame (3), also be movably installed with one concrete mixture compressed the lever (15) that compacting is used, long arm end at compacting lever (15) is provided with compacting pedal (16), the galianconism of compacting lever (20) is as the compacting push rod, it slidably roof pressure on the zoetrope (22) that is set on the right angle curved boom (21) of carriage bottom, tramp with one's feet and press pedal (16), by compacting lever short arm (20) this runner of roof pressure that can upwards slide, and make carriage (4) segment distance that moves up.

2, building-block make-up machine according to claim 1, it is characterized in that being fixed with the guide rail pole (6) of two guiding usefulness in the both sides of frame (3), movable sleeve is connected to pilot sleeve (7) on this guide rail pole, the described Movable bracket (4) that has retainer bar (5) is directly to be fixedly connected on the pilot sleeve top, and Movable bracket also is fixedly connected on the below of pilot sleeve (7) by its two right angle curved booms in bottom (21).

3, building-block make-up machine according to claim 1 is characterized in that frame (3) top also is movably hinged with a binder with cover clamp (9), above frame, also be provided be used for cover clamp by frame (8).

4, building-block make-up machine according to claim 1, it is characterized in that described feed arrangement is meant the frame shape measuring bin (1) of a movable passing that is placed on the frame top platform, the bottom opening of measuring bin (1) can connect with the charging aperture of moulding with stock mould case (12).

5, building-block make-up machine according to claim 1 is characterized in that the described light supporting plate of using as movable end template is a supporting plate (23) of making the frame-shaped structure that offers several openings that can socket-connect with core rod (24).