CN201712068U - Automatic air-entraining concrete production line - Google Patents
Automatic air-entraining concrete production line Download PDFInfo
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- CN201712068U CN201712068U CN201020231804XU CN201020231804U CN201712068U CN 201712068 U CN201712068 U CN 201712068U CN 201020231804X U CN201020231804X U CN 201020231804XU CN 201020231804 U CN201020231804 U CN 201020231804U CN 201712068 U CN201712068 U CN 201712068U
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Abstract
The utility model relates to an automatic production line, in particular to an automatic air-entraining concrete production line, which comprises a storage hopper, a pulper, a ball mill, a slurry storage tank, a pouring building, a pouring agitator tank, a cement/lime/plaster weighing device, a slurry weighing device, a screw conveyor, a cement bin, a lime bin, a plaster bin, a pouring ferry push car, a molding box, a rest chamber, a molding box transmission module, a running rail, a hydraulic overturning hanger, a cutting ferry push car, a waste recovery stirring tank, a horizontal cutting machine, a vertical cutting machine, a billet dragging hanger, a semi-finished product marshalling area, a steam kettle, a finished product kettle outlet area, a finished product conveying hanger and a finished product packing hanger. The automatic air-entraining concrete production line adopts automatic control, and the labor intensity of operators is reduced; and the automatic air-entraining concrete production line is arranged by adopting an integrated process, so that the construction cost is reduced effectively, and the automatic level and the production safety of the production line are improved.
Description
Technical field
The utility model relates to a kind of automatic production line, is specifically related to a kind of automation air entrained concrete production line.
Background technology
Air entrained concrete is a kind of novel wall material, and its unique distinction is that it is a kind of novel building walling of very light-duty insulation.Its sharpest edges economizes the land resource exactly, need not waste a large amount of arable lands, and the source of its raw material very extensively, dust and sand, slag, flyash and gangue or the like all are the raw material of doing air entrained concrete, and very superior of the performance characteristics of air entrained concrete, but extraordinary working ability and heat insulation and insulating power are arranged, and very strong of plasticity, but Bao can be sawed, and extraordinary processing characteristics is arranged.Gradually, air entrained concrete has become the leading showpiece of building material industry, and country stops production to clay solid brick now.What replace gradually is exactly air-entrained concrete building block, and so steam-pressing brisk is very wide of the development prospect of air entrained concrete industry.
The type selecting of air entrained concrete equipment and quantity are determined according to the technological design scheme, according to technological design, cast is divided into fixed and portable two kinds of cast, and cutting mode is at present domestic to be cut into the master with upset, and equipment such as other feed proportioning system, steam press maintenance are all similar.But present air entrained concrete equipment is scattered distribution, construction cost height, and security performance is lower, runs into than atrocious weather to produce, and existing equipment needs a large amount of manpowers by Artificial Control, and labour intensity is big.
Summary of the invention
The purpose of this utility model provides a kind of automation air entrained concrete production line, it adopts automation control, reduces operator's labour intensity, saves manpower, equipment adopts the integrated form technology arrangement, can effectively reduce construction cost, improve the security of production line automation level and production, marshalling, steam press maintenance and go out still and adopt whole workshop, to reduce the production year consumption, make things convenient for bad weather production, how much its specification, quantity increase and decrease according to annual production, and the product of producing meets the requirements.
In order to solve the existing problem of background technology, the utility model is by the following technical solutions: it is by feed bin, pulper, ball mill, the slip storage tank, the cast building, the casting agitator tank, cement/lime/gypsum claims, slip claims, conveying worm, cement bin, lime silo, the gypsum storehouse, the casting ferry bus, moulding box, the chamber of resting, the moulding box transmission module, vehicle-driving rail, the hydraulic overturn suspender, the cutting ferry bus, the waste recovery agitator tank, the horizontal resection machine, the perpendicular cuts machine, drag the base suspender, semi-finished product marshalling zone, still kettle, finished product goes out the still zone, finished product carrying suspender and finished product packing suspender are formed, feed bin is connected with the upper end of ball mill, ball mill is connected with pulper, pulper is connected with the slip storage tank, the cast building is arranged on slip storage tank rear side, cement bin, lime silo and gypsum storehouse are arranged on the top in cast building, cement/lime/gypsum claims, slip claims to be arranged on conveying worm the 3rd buildings in cast building, the casting agitator tank is arranged on the second floor in cast building, the moulding box that the lower end in cast building is provided with the casting ferry bus and cooperates with the moulding box transmission module, several chambers of resting are arranged on the moulding box transmission module, moulding box transmission module end is provided with the waste recovery agitator tank, the hydraulic overturn suspender is installed on the vehicle-driving rail, chamber one side of resting is provided with several cutting ferry buses, cutting ferry bus rear side is equipped with horizontal resection machine and perpendicular cuts machine, drag the base suspender to be arranged on second group of vehicle-driving rail, semi-finished product marshalling zone is arranged on second group of vehicle-driving rail lower end, semi-finished product are organized into groups regional rear end and are provided with still kettle, the still kettle rear side is provided with finished product and goes out the still zone, finished product goes out upper end, still zone the 3rd group of vehicle-driving rail that finished product carrying suspender is installed is set, and the finished product packing suspender is installed near finished product and carries on the 4th group of vehicle-driving rail of suspender.
The raw material of handling are carried out stirring cast after the weighing, cut marshalling after stopping resting with the mould of casting complete is quiet, cutting back mould is back to batching cast operation after being cleared up assembling, semi-finished product become finished product through behind the steam press maintenance, the base plate of product is cleared up the back carriage return to cutting action, finished product is carried to the finished product district, packs then.
The utility model adopts automation control, reduce operator's labour intensity, save manpower, equipment adopts the integrated form technology arrangement, can effectively reduce construction cost, improve the security of production line automation level and production, marshalling, steam press maintenance and go out still and adopt whole workshop to reduce the production year consumption, make things convenient for bad weather production, how much its specification, quantity increase and decrease according to annual production, and the product of producing meets the requirements.
Description of drawings
Accompanying drawing 1 is a structural representation of the present utility model.
The specific embodiment
Explain below with reference to Figure of description the utility model being done.
This specific embodiment is by the following technical solutions: it is by feed bin 1, pulper 2, ball mill 3, slip storage tank 4, cast building 5, casting agitator tank 6, cement/lime/gypsum claims 7, slip claims 8, conveying worm 9, cement bin 10, lime silo 11, gypsum storehouse 12, casting ferry bus 13, moulding box 14, the chamber 15 of resting, moulding box transmission module 16, vehicle-driving rail 17, hydraulic overturn suspender 18, cutting ferry bus 19, waste recovery agitator tank 20, horizontal resection machine 21, perpendicular cuts machine 22, drag base suspender 23, semi-finished product marshalling zone 24, still kettle 25, finished product goes out still zone 26, finished product carrying suspender 27 and finished product packing suspender 28 are formed, feed bin 1 is connected with the upper end of ball mill 3, ball mill 3 is connected with pulper 2, pulper 2 is connected with slip storage tank 4, cast building 5 is arranged on slip storage tank 4 rear sides, cement bin 10, lime silo 11 and gypsum storehouse 12 are arranged on the top in cast building 5, cement/lime/gypsum claims 7, slip claim 8 and conveying worm 9 be arranged on the cast building 5 the 3rd buildings, casting agitator tank 6 is arranged on the second floor in cast building 5, the moulding box 14 that the lower end in cast building 5 is provided with casting ferry bus 13 and cooperates with moulding box transmission module 16, several chambers 15 of resting are arranged on the moulding box transmission module 16, moulding box transmission module 16 ends are provided with waste recovery agitator tank 20, hydraulic overturn suspender 18 is installed on the vehicle-driving rail 17, chamber 15 1 sides of resting are provided with several cutting ferry buses 19, cutting ferry bus 19 rear sides are equipped with horizontal resection machine 21 and perpendicular cuts machine 22, drag base suspender 23 to be arranged on second group of vehicle-driving rail, semi-finished product marshalling zone 24 is arranged on second group of vehicle-driving rail 17 lower end, semi-finished product are organized into groups regional 24 rear ends and are provided with still kettle 25, still kettle 25 rear sides are provided with finished product and go out still zone 26, finished product goes out 26 upper ends, still zone the 3rd group of vehicle-driving rail that finished product carrying suspender 27 is installed is set, and finished product packing suspender 28 is installed near finished product and carries on the 4th group of vehicle-driving rail of suspender 27.
Electronic weighing balance is adopted in slip, powder metering, and the 5 metering cast of cast building are by the master control room centralized Control.Horizontal resection machine 21, perpendicular cuts machine 22 adopt the distributed cutting machine of JQC3.8 of new generation, and effectively cut lengths 3.8 * 1.2 * 0.6m cuts output and can reach annual output 180000 m
3, cut quality reaches the advanced level of the equal scale in the current world, has adopted last adsorption technology simultaneously, has avoided the upper strata finished product damaged phenomenon to occur, and the side tool technology, prevents to cut ferry bus 19 phenomenon that the base substrate that causes collapses of braking in motion process.
Still kettle 25 adopts the upward-acting door of both-end still, to reduce the turnover still time and to help saving construction area.Proportioning process adopts the staggered floor technology, can effectively reduce the production power consumption, makes things convenient for the I﹠M of equipment and reduces construction cost.
This specific embodiment adopts the integrated form technology arrangement, can effectively reduce construction cost, improves the security of production line automation level and production, owing to do not adopt bridge crane, can remove annual annual test from.Marshalling, steam press maintenance and go out still and adopt whole workshop to reduce the production year consumption, make things convenient for bad weather production.
Every mould small product size is 3.024m
3, the about 1.8m of every mould cast slip volume
3, select dischargeable capacity 3.4m for use
3Casting agitator tank 6 (water conservancy diversion letter type), its slip capacity enough satisfies production requirement.
The main shop whole production line adopts branch workshop section centralized Control to operate for leading and being aided with the machine side.Relevant device is adopted interlocked control, fully loaded shut down (except the filler bin).
Coal ash pulp in the feed proportioning system, powdered lime, cement by cement/lime/gypsum claim 7, slip claims 8 to realize the autofeed and the blanking of three kinds of materials respectively.Every kind of material is intermittent dosing, can set the weight of every kind of material on electronic scale, and the conversion of the order of three kinds of materials can be automatically or semi-automatic operation.
This specific embodiment adopts automation control, reduce operator's labour intensity, save manpower, equipment adopts the integrated form technology arrangement, can effectively reduce construction cost, improve the security of production line automation level and production, marshalling, steam press maintenance and go out still and adopt whole workshop to reduce the production year consumption, make things convenient for bad weather production, how much its specification, quantity increase and decrease according to annual production, and the product of producing meets the requirements.
Claims (3)
1. automation air entrained concrete production line, it is characterized in that it is by feed bin (1), pulper (2), ball mill (3), slip storage tank (4), cast building (5), casting agitator tank (6), cement/lime/gypsum claims (7), slip claims (8), conveying worm (9), cement bin (10), lime silo (11), gypsum storehouse (12), casting ferry bus (13), moulding box (14), the chamber (15) of resting, moulding box transmission module (16), vehicle-driving rail (17), hydraulic overturn suspender (18), cutting ferry bus (19), waste recovery agitator tank (20), horizontal resection machine (21), perpendicular cuts machine (22), drag base suspender (23), semi-finished product marshalling zones (24), still kettle (25), finished product goes out still zone (26), finished product carrying suspender (27) and finished product packing suspender (28) are formed, feed bin (1) is connected with the upper end of ball mill (3), ball mill (3) is connected with pulper (2), pulper (2) is connected with slip storage tank (4), cast building (5) is arranged on slip storage tank (4) rear side, cement bin (10), lime silo (11) and gypsum storehouse (12) are arranged on the top in cast building (5), cement/lime/gypsum claims (7), slip claims (8) and conveying worm (9) to be arranged on the 3rd buildings in cast building (5), casting agitator tank (6) is arranged on the second floor in cast building (5), the moulding box (14) that the lower end in cast building (5) is provided with casting ferry bus (13) and cooperates with moulding box transmission module (16), several chambers of resting (15) are arranged on the moulding box transmission module (16), moulding box transmission module (16) end is provided with waste recovery agitator tank (20), hydraulic overturn suspender (18) is installed on the vehicle-driving rail (17), chamber (15) one sides of resting are provided with several cutting ferry buses (19), cutting ferry bus (19) rear side is equipped with horizontal resection machine (21) and perpendicular cuts machine (22), drag base suspender (23) to be arranged on second group of vehicle-driving rail, semi-finished product marshalling zones (24) are arranged on second group of vehicle-driving rail (17) lower end, (24) rear end, semi-finished product marshalling zone is provided with still kettle (25), still kettle (25) rear side is provided with finished product and goes out still zone (26), finished product goes out upper end, still zone (26) the 3rd group of vehicle-driving rail that finished product carrying suspender (27) is installed is set, and finished product packing suspender (28) is installed near finished product and carries on the 4th group of vehicle-driving rail of suspender (27).
2. automation air entrained concrete production line according to claim 1 is characterized in that described cast building (5) metering cast is by the master control room centralized Control.
3. automation air entrained concrete production line according to claim 1 is characterized in that described still kettle (25) adopts the upward-acting door of both-end still.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020231804XU CN201712068U (en) | 2010-06-22 | 2010-06-22 | Automatic air-entraining concrete production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020231804XU CN201712068U (en) | 2010-06-22 | 2010-06-22 | Automatic air-entraining concrete production line |
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| Publication Number | Publication Date |
|---|---|
| CN201712068U true CN201712068U (en) | 2011-01-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201020231804XU Expired - Fee Related CN201712068U (en) | 2010-06-22 | 2010-06-22 | Automatic air-entraining concrete production line |
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| CN (1) | CN201712068U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103112706A (en) * | 2012-12-25 | 2013-05-22 | 张家港保税区多元机械设备制造有限公司 | Concrete conveyer |
| CN107283615A (en) * | 2017-08-23 | 2017-10-24 | 山东阳光众泰机械工程有限公司 | A kind of air entrained concrete plugs process streamline with drill rod |
| CN111231094A (en) * | 2020-03-12 | 2020-06-05 | 芜湖誉路智能装备有限公司 | Autoclaved aerated concrete product production line system and control method thereof |
| CN111591705A (en) * | 2020-06-13 | 2020-08-28 | 山东润山机械有限公司 | Efficient three-dimensional mix factory |
| CN113199615A (en) * | 2021-05-06 | 2021-08-03 | 优博络客新型建材(长兴)有限公司 | Automatic production system for building turning plate |
| CN113199610A (en) * | 2021-05-06 | 2021-08-03 | 优博络客新型建材(长兴)有限公司 | Automatic sorting and outputting device for aerated plates |
-
2010
- 2010-06-22 CN CN201020231804XU patent/CN201712068U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103112706A (en) * | 2012-12-25 | 2013-05-22 | 张家港保税区多元机械设备制造有限公司 | Concrete conveyer |
| CN103112706B (en) * | 2012-12-25 | 2016-08-17 | 江苏多元机械有限公司 | A kind of mixed soil conveyor |
| CN107283615A (en) * | 2017-08-23 | 2017-10-24 | 山东阳光众泰机械工程有限公司 | A kind of air entrained concrete plugs process streamline with drill rod |
| CN107283615B (en) * | 2017-08-23 | 2023-11-10 | 山东阳光众泰机械工程有限公司 | Steel drill plug process line for aerated concrete |
| CN111231094A (en) * | 2020-03-12 | 2020-06-05 | 芜湖誉路智能装备有限公司 | Autoclaved aerated concrete product production line system and control method thereof |
| CN111231094B (en) * | 2020-03-12 | 2024-04-26 | 芜湖誉路智能装备有限公司 | Autoclaved aerated concrete product production line system and control method thereof |
| CN111591705A (en) * | 2020-06-13 | 2020-08-28 | 山东润山机械有限公司 | Efficient three-dimensional mix factory |
| CN113199615A (en) * | 2021-05-06 | 2021-08-03 | 优博络客新型建材(长兴)有限公司 | Automatic production system for building turning plate |
| CN113199610A (en) * | 2021-05-06 | 2021-08-03 | 优博络客新型建材(长兴)有限公司 | Automatic sorting and outputting device for aerated plates |
| CN113199615B (en) * | 2021-05-06 | 2022-07-08 | 优博络客新型建材(长兴)有限公司 | Automatic production system for building turning plate |
| CN113199610B (en) * | 2021-05-06 | 2022-07-19 | 优博络客新型建材(长兴)有限公司 | Automatic sorting and outputting device for aerated plates |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110119 Termination date: 20150622 |
|
| EXPY | Termination of patent right or utility model |