CN203779696U - Hopper/skip bucket batching production system for calcium silicate sandwich insulating wallboard - Google Patents

Abstract

The utility model provides a hopper/skip bucket batching production system for a calcium silicate sandwich insulating wallboard. The production system comprises a gypsum powder hopper, a cinder ash hopper, a slag hopper, a yellow sand hopper, a cement bin, electronic scales, a belt conveyor, a lifting skip bucket, an agitator, a water pump, a polystyrene granule expander, a polystyrene granule bin, die cars and assembling dies. The production system is characterized in that the electronic scales controlled by a computer are installed at the outlets of the gypsum powder hopper, the cinder ash hopper, the slag hopper, the yellow sand hopper and the cement bin and are butt-jointed with the belt conveyor; the belt conveyor is butt-jointed with the lifting skip bucket; the lifting skip bucket is butt-jointed with the feed end of the agitator; the outlet of the polystyrene granule bin is connected with the agitator via a computer controlled volume meter; the die cars are arranged on a ground light rail; at least ten sets of assembling dies are arranged on the die cars; the assembling dies are butt-jointed with the outlet of the agitator. The production system can shorten the construction period, reduce manpower, reduce the labor intensity of workers and avoid the pollution of ecological environments caused by construction.

Description

Calcium silicates sandwich heat preserving wall plate fingerprint bucket batching production system

Technical field

The utility model relates to a kind of calcium silicates sandwich heat preserving wall plate fingerprint bucket batching production system, belongs to building materials technology field.

Background technology

The exterior wall of the skyscraper of existing most domestic, partition wall are all used the material handworks such as common brick, cement brick, light-weight foam brick to build by laying bricks or stones and are formed, again through plaster leveling several times, the effort of taking a lot of work very much, cost is high, long in time limit, masonry unit volume weight, the stressed expense of design building mechanics is high, the shortcomings such as rolled steel dosage is large, not environmental protection of wet construction.

Summary of the invention

Wei the Solution the problems referred to above of determining, the utility model provide a kind of can the reduction of erection time, reduce artificial, to alleviate labor strength and construction environmental protection calcium silicates sandwich heat preserving wall plate fingerprint bucket batching production system.

In order to solve above-mentioned upper technical problem, the calcium silicates sandwich heat preserving wall plate fingerprint bucket batching production system that the utility model is designed, comprising: land plaster hopper, cinder ash hopper, slack bin, yellow ground hopper, cement silo, electronic scale, belt feeder, promote skip bucket, granules of polystyrene bulking machine, granules of polystyrene feed bin, mould vehicle and assembling die, its feature is: 1. at described land plaster hopper, cinder ash hopper, slack bin, the electronic scale of computer control is all housed in the outlet of yellow ground hopper and cement silo and docks with belt feeder, described belt feeder docks with lifting skip bucket, promoting skip bucket docks with the feed end of mixer, the outlet of granules of polystyrene feed bin is connected with described mixer by computer control volume gauger, described light rail is provided with at least one mould vehicle, in described mould vehicle, be provided with at least 10 cover assembling dies, in every cover combination die, be all inserted with two calcium silicates panels, described assembling die docks with the outlet of described mixer, 2. described in, the outlet in polystyrene raw material storehouse is connected with granules of polystyrene bulking machine, described once expanded bin outlet is connected with described granules of polystyrene bulking machine, the outlet of described granules of polystyrene bulking machine and granules of polystyrene feed bin and once expanded feed bin are connected, and the outlet of described granules of polystyrene feed bin is connected with described mixer by computer control volume gauger, 3. the granules of polystyrene bulking machine described in is connected with high temperature and high pressure steam pipe, 4. the feed end of the mixer described in is connected with pumping line.5. in the mixer wet mixed feed described in, be added with additive: hydroxypropyl methylcellulose, polymer dispersion powder, early strength agent, water reducer, air entraining agent.

Because the port of export of each feed bin is all equipped with the electronic scale of computer control and docks with belt feeder, and production mould is complete, therefore can improve calcium silicates sandwich heat preservation wallboard speed of production, alleviate workmen's labour intensity, calcium silicates sandwich heat preservation wallboard and the old-fashioned walling produced relatively have following progress: 1. bulk density light (be brick wall masonry gross weight 1/6, air entrained concrete brick 1/2); 2. the water resistance (its coefficient of softing is 0.83) having had; 3. compression strength is up to 4.1-4.3mpa; 4. crack resistance good (drying shrinkage value is 0.24mm/m); 5. soundproof effect is greater than 35-45/db; 6. fire protecting performance is greater than 2-4h; 7. there is good breathing performance, when indoor environment humidity is larger, the moisture absorption of wallboard energy, otherwise, when dry, can automatically discharge again the moisture of deposit, humidity in conditioning chamber is beneficial to people healthy very much automatically; Energy-saving heat preserving good (thermal conductivity factor is less than 1.7w/m2.k, be only concrete goods 20%, clay brick 25%); 9. processability is good, and product can cut when mounted, can follow closely, can bore, can saw, and pipeline is buried underground very convenient; 10. walling installation floor space is little, can increase house usable floor area; 11. raw material wide material sources, gypsum is self-produced, and the cinder ash of utilization production land plaster and waste material, slag, turn waste into wealth; 12. production costs are low, good in economic efficiency, use comprehensive cost performance high; 13. repeat usages are up to 70-90%, and dismounting is all very simple and efficient; 14. formula for a product are nontoxic, tasteless, no radioactivity pollute, are pure natural, green, health, ecological, environmental protective walling.

Brief description of the drawings

Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:

Fig. 1 is structural representation block diagram of the present utility model.

In figure: 1. land plaster hopper, 2. cinder ash hopper, 3. slack bin, 4. yellow ground hopper, 5. cement silo, 6. granules of polystyrene feed bin, 7. polystyrene raw material storehouse, 8. expanded feed bin once, 9. high temperature and high pressure steam pipe, 10. mixer, 11. assembling dies, 12. granules of polystyrene bulking machines, 13. mould vehicle, 14. railways, 15 belt feeders, 16. electronic scales, 17. volume gaugers, 18. hydroxypropyl methylcellulose storehouses, 19. polymer dispersion powder storehouses, 20. early strength agent storehouses, 21. water reducer storehouses, 22. air entraining agent storehouses, 23. pumping lines.

Detailed description of the invention

Referring to accompanying drawing: the calcium silicates sandwich heat preserving wall plate fingerprint bucket batching production system of designing, at land plaster hopper 1, cinder ash hopper 2, slack bin 3, the port of export of yellow ground hopper 4 and cement silo 5 is all equipped with the electronic scale 16 of computer control and docks with belt feeder 15, belt feeder 15 docks with lifting skip bucket 24, promoting skip bucket is connected with the feed end of mixer 10, the outlet in polystyrene raw material storehouse 7 is connected with granules of polystyrene bulking machine 12, granules of polystyrene bulking machine 12 is connected with high temperature and high pressure steam pipe 9, once expanded feed bin 8 outlets are connected with granules of polystyrene bulking machine 12, the outlet of granules of polystyrene bulking machine 12 and granules of polystyrene feed bin 6 and once expanded feed bin 8 are connected, the outlet of granules of polystyrene feed bin 6 is connected with mixer 10 by computer control volume gauger 17, the feed end of mixer 10 is also connected with hydroxypropyl methylcellulose storehouse 18, polymer dispersion powder storehouse 19, early strength agent storehouse 20, water reducer storehouse 21, air entraining agent storehouse 22 and pumping line 23, railway 14 is installed on ground, and this track 14 is provided with mould vehicle 13, and mould vehicle 13 is provided with assembling die 11, and assembling die 11 docks with the outlet of mixer 10.

Computer control electronic scale 16 when work, the material of land plaster hopper 1, cinder ash hopper 2, slack bin 3, yellow ground hopper 4, cement silo 5 is distinguished to blanking in belt feeder 15 by the part by weight in formula, belt feeder 15 is sent into dry blend to promote in skip bucket 24, promotes skip bucket 24 material is sent into mixer 10, the raw material in polystyrene raw material storehouse 7 enters in granules of polystyrene bulking machine 12 and passes into high temperature and high pressure steam 9, carry out sending into once after expanded for the first time in expanded feed bin 8, continue expanded, while making particle diameter reach Φ 4-5mm, (48 hours) enter secondary puffing in bulking machine 12 again, and swelling granular enters feed bin 6(secondary puffing feed bin) proceed swelling granular diameter and reach Φ 6-8mm, it is good that room temperature is maintained to 25 DEG C of left and right, particulate material in granules of polystyrene feed bin 6 by computer control volume gauger 17 quantitatively by granules of polystyrene and dry blend enters mixer 10 and by computer control water pump 23 simultaneously, add quantitative water, add various additives: hydroxypropyl methylcellulose 18 simultaneously, polymer dispersion powder 19, early strength agent 20, water reducer 21, air entraining agent 22 fully stirs 5-8 minute, water batch mixing is poured into moulding in the assembling die 11 of getting ready, by mould vehicle 13, assembling die being transported to initial set from light rail 14 leaves standstill in field, initial set at normal temperatures 22～26 hours in solidifying phase form removal, it is one yard that finished product wallboard after depanning stacks ten, execute water curing 2-3 every day, the installation of dispatching from the factory of 28 days final set after dates.

The wallboard specification of producing, 2.44 meters of its length, 0.61 meter of width, thickness has the plurality of specifications such as 60,75,90,120,150 millimeters.

The above is an explained hereafter flow process, and second explained hereafter flow process repeats above work, the clearance-type mode of production of going round and beginning again.

Claims (3)

1. a calcium silicates sandwich heat preserving wall plate fingerprint bucket batching production system, comprises land plaster hopper, cinder ash hopper, slack bin, yellow ground hopper, cement silo, electronic scale, belt feeder, promote skip bucket, mixer, water pump, granules of polystyrene bulking machine, granules of polystyrene feed bin, mould vehicle and assembling die, is characterized in that: by forklift material loading, at described land plaster hopper, cinder ash hopper, slack bin, the electronic scale of computer control is all housed in the outlet of yellow ground hopper and cement silo and docks with belt feeder, described belt feeder docks with lifting skip bucket, promoting skip bucket is connected with the feed end of mixer, the outlet of granules of polystyrene feed bin is connected with described mixer by computer control volume gauger, described ground light rail is provided with at least one mould vehicle, in described mould vehicle, be provided with at least 10 cover assembling dies, in every cover assembling die, be all inserted with two calcium silicates panels, described assembling die docks with the outlet of described mixer.

2. a kind of calcium silicates sandwich heat preserving wall plate fingerprint bucket batching production system according to claim 1, it is characterized in that: the outlet in polystyrene raw material storehouse is connected with granules of polystyrene bulking machine, described once expanded bin outlet is connected with described granules of polystyrene bulking machine, the outlet of described granules of polystyrene bulking machine and granules of polystyrene feed bin and once expanded feed bin are connected, and the outlet of described granules of polystyrene feed bin is connected with described mixer by computer control volume gauger.

3. a kind of calcium silicates sandwich heat preserving wall plate fingerprint bucket batching production system according to claim 1 and 2, is characterized in that: described granules of polystyrene bulking machine is connected with high temperature and high pressure steam pipe.