CN105922448A - Production method of cinder sandwich type wall panel - Google Patents
Production method of cinder sandwich type wall panel Download PDFInfo
- Publication number
- CN105922448A CN105922448A CN201610322382.9A CN201610322382A CN105922448A CN 105922448 A CN105922448 A CN 105922448A CN 201610322382 A CN201610322382 A CN 201610322382A CN 105922448 A CN105922448 A CN 105922448A
- Authority
- CN
- China
- Prior art keywords
- cinder
- hopper
- water
- polystyrene
- production method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
- B28C7/068—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors having means to elevate or hoist a charging-bin or container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention provides a production method of a cinder sandwich type wall panel. Materials comprise cinder ash, iron-ore slag, siltstone sand, perlite particles and cement which constitute a dry blend; polystyrene particles, water and various additives are added into the dry blend, and the additives comprise methylcellulose, latex powder, an early strength agent, a water reducer and an air entraining agent; a production system comprises a cinder hopper, an iron-ore slag hopper, a siltstone sand hopper, a perlite particles hopper, a cement bin, a polystyrene particles bin, a raw material bin, a primary expansion bin, a steam pipe, a blender, assembling dies, an expansion unit, die cars, a light rail, a belt conveyor, an electronic scale, a counter, a skip, an additive library and a water pump. The production method is characterized in that a computer controls the electronic scale to weigh the materials of all the hoppers according to the quantities required by 30 plates, fed to the belt conveyor, added to the lifting skip and conveyed to the blender; the polystyrene raw material is subjected to twice expansion, then enters the polystyrene particles bin, and is added into the blender by the volume counter; water and the additives are added, and then stirring is fully performed; the water blend is poured into the prepared assembling dies for molding; and the production method can change waste into treasure, and the cinder sandwich type wall panel produced by the production method is a purely natural, green, healthy, ecological and environment-friendly wall material.
Description
Technical field
The present invention relates to a kind of cinder sandwich type wall panel production method, belong to building material technical field.
Background technology
The materials such as Rhizoma Begoniae Willsonii, cement brick, lighter foamed bricks all used by the exterior wall of the skyscraper of existing most domestic, partition wall
Building by laying bricks or stones by hand and form, then through plaster leveling several times, take a lot of work very much laborious, cost is high, long in time limit, masonry unit volume weight, design
Costly, rolled steel dosage is big for Architectural Mechanics stress, the wet construction shortcoming such as not environmentally.
Summary of the invention
For overcoming the defect of old-fashioned brick body partition wall, first problem to be solved by this invention is to provide a kind of shortening work
Phase, reduce artificial and equipment investment, the cinder sandwich type wall panel production method of construction environmental protection.
Second Problem to be solved by this invention is to provide a kind of cinder sandwich type wall panel production system.
In order to solve above-mentioned first technical problem, a kind of cinder sandwich type wall panel production method, formula for raw stock includes: coal
Slag ash 5-10%, iron blast furnace slag 20-25%, powder rock sand 5-10%, perlite particle 10-20%, cement 45-50% composition are dry mixed
Material.
Dry blend per ton is joined granules of polystyrene 2.3-2.4m3。
Add water in dry blend per ton 230-250kg.
Dry blend per ton adds multiple additives 1.5-1.8%.
The multiple additives of 1.5-1.8% includes: hydroxypropyl methyl cellulose 1.6-2.0kg, polymer dispersion powder 0.5-
0.7kg, early strength agent 10.5-12kg, water reducer 500-700ml, air entraining agent 1200-1400ml.
A kind of cinder sandwich type wall panel production system includes: cinder ash hopper, iron blast furnace slag hopper, powder rock sand hopper, perlite
Particle hopper, cement silo, granules of polystyrene feed bin, polystyrene raw material storehouse, the most expanded feed bin, high temperature and high pressure steam
The expanded unit of pipe, blender, assembling die, granules of polystyrene, mould vehicle, light rail, belt feeder, electronic scale, volume gauger,
Promote skip bucket, additive storehouse, water pump；It is characterized in that: cinder ash hopper, iron blast furnace slag hopper, powder rock sand hopper, perlite particle material
Bucket, the material of cement silo are controlled electronic scale by computer and are fed in belt feeder by the consumption in formula needed for 30 blocks of plates, belt
Machine is fed to promote in skip bucket, promotes skip bucket and is sent in blender.
Cinder ash hopper, iron blast furnace slag hopper, powder rock sand hopper, perlite particle hopper are by forklift feeding.
The outlet in polystyrene raw material storehouse is connected with granules of polystyrene bulking machine, and the most expanded described feed bin is with described
Granules of polystyrene bulking machine connect, the outlet of described granules of polystyrene bulking machine and granules of polystyrene feed bin are even
Connecing, the outlet of described granule feed bin controls volume gauger by computer and is connected with described blender.
Granules of polystyrene bulking machine connects high temperature and high pressure steam pipe.
The feed end of described blender connects pumping line.
Manually added with various additives in described blender dry blend.
Being controlled water pump by computer and add quantitative water, be sufficiently stirred for 5-8 minute, water batch mixing to have good mobility.
Water batch mixing is poured into molding in the assembling die got ready.
Light rail is provided with at least one mould vehicle, is provided with at least 30 set assembling dies in described mould vehicle, described
Assembling die docks with the outlet of described blender.
Fill the mould vehicle after mould from light rail, to be transported to initial set stand in field, initial set at normal temperatures 22～26 hours in solidifying
Phase form removal, it is one yard that the finished product wallboard after depanning stacks ten pieces, and every day executes water curing 3-4 time, and 30 days final set after dates dispatch from the factory installation.
The cinder sandwich type wall panel produced compares with old-fashioned walling to be had following features and enters: bulk density (is gently
The 1/6 of brick wall masonry gross weight, the 1/2 of air entrained concrete brick).
Extraordinary water resistance (coefficient of softing is 0.83).
Intensity is up to 4.3-4.5mpa.
Crack resistance good (drying shrinkage value is 0.24mm/m).
Soundproof effect is more than 35-45/db.
Fire protecting performance is more than 1.5-4h.
There is good breathable properties, when indoor environment humidity is bigger, wallboard energy moisture absorption, otherwise, the most again can time dry
It is automatically releasable the moisture of deposit, is automatically adjusted Indoor Dry humidity, be especially advantageous for human body healthy.
Energy-saving heat preserving is good, and (heat conductivity is less than 1.7w/m2.k, about concrete goods 20%, the 25% of clay brick).
Processability is good, and product can cut when mounted, can follow closely, can bore, can saw, extremely convenient buried underground by pipeline.
Walling installation floor space is little, can increase house usable floor area.
Material source is extensive, utilizes waste material cinder ash and iron blast furnace slag, turns waste into wealth.
Production cost is low, good in economic efficiency, uses comprehensive cost performance high.
Repeat usage is high, dismounts the most simple and efficient.
Formula for a product pollution nontoxic, tasteless, "dead", is pure natural, green, health, ecological, environmental protective walling.
Accompanying drawing explanation
The invention will be further described below in conjunction with the accompanying drawings.
Fig. 1 is the process flow diagram of the present invention.
Fig. 2 is the production system schematic diagram of the present invention.
In accompanying drawing 2: 1. cinder ash hopper, 2. iron blast furnace slag hopper, 3. powder rock sand hopper, 4. perlite particle hopper, 5. water
Pug storehouse, 6. granules of polystyrene feed bin, 7. polystyrene raw material storehouse, the most expanded feed bin, 9. high-pressure steam pipe, 10. stir
Mix machine, 11. assembling dies, the 12. expanded units of granules of polystyrene, 13. mould vehicle, 14. light rails, 15. belt feeders, 16. electronics
Scale, 17. volume gaugers, 18. lifting skip bucket, 19. additive storehouses, 20. water pumps.
Detailed description of the invention
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
Specific embodiment one.
Formula for raw stock includes: cinder ash 10%, iron blast furnace slag 20%, powder rock sand 5%, perlite particle 20%, cement
45% composition dry blend.
Dry blend per ton is joined granules of polystyrene 2.3m3。
Add water in dry blend per ton 230kg.
Dry blend per ton adds the multiple additives of 1.5%.
The multiple additives of 1.5% includes: hydroxypropyl methyl cellulose 1.6kg, polymer dispersion powder 0.5kg, early strength agent
10.5kg, water reducer 500ml, air entraining agent 1200ml form water batch mixing.
Iron blast furnace slag and perlite particle crusher in crushing, granule, within 20mm, is used as aggregate.
Water batch mixing is poured into molding in the assembling die got ready.
Specific embodiment two.
Formula for raw stock includes: cinder ash 5%, iron blast furnace slag 25%, powder rock sand 10%, perlite particle 10%, cement
50% composition dry blend.
Dry blend per ton is joined granules of polystyrene 2.4m3。
Add water in dry blend per ton 250kg.
Dry blend per ton adds the multiple additives of 1.8%.
The multiple additives of 1.8% includes: hydroxypropyl methyl cellulose 2.0kg, polymer dispersion powder 0.7kg, morning are by force
Agent 12kg, water reducer 700ml, air entraining agent 1400ml form water batch mixing.
Iron blast furnace slag and perlite crusher in crushing, granule, within 20mm, is used as aggregate.
Water batch mixing is poured into molding in the assembling die got ready.
See accompanying drawing 2: a kind of cinder sandwich type wall panel production system, including: cinder ash hopper 1, iron blast furnace slag hopper 2, powder
Rock sand hopper 3, perlite particle hopper 4, the material of cement silo 5 are controlled by electronic scale 16 respectively by the part by weight in formula
To expect in belt feeder 15 under the consumption in formula needed for 30 blocks of plates, belt feeder 15 be fed to promote in skip bucket 18, promotes skip bucket
18 are sent in blender 10.
Cinder ash hopper 1, iron blast furnace slag hopper 2, powder rock sand hopper 3, perlite particle hopper 4 are by forklift feeding.
The outlet in polystyrene raw material storehouse 7 is connected with granules of polystyrene bulking machine 12, granules of polystyrene bulking machine 12
Connecting has high-pressure steam pipe 9, the outlet of the most expanded feed bin 8 to be connected with granules of polystyrene bulking machine 12, granules of polystyrene
Bulking machine 12 outlet be connected with granules of polystyrene feed bin 6 and the most expanded feed bin 8, the outlet of granules of polystyrene feed bin 6 by
Electronic control volume gauger 17 is connected with blender 10.
The feed end of blender 10 is also associated with the outlet pipe of water pump 20.
By manually adding various additive 19.
Being provided with light rail 14 on ground, this light rail 14 is provided with at least one mould vehicle 13, in described mould vehicle 13
Being provided with at least 30 set assembling dies 11, assembling die 11 docks with the outlet of blender 10.
During work, cinder ash hopper 1, iron blast furnace slag hopper 2, powder rock sand hopper 3, perlite particle hopper 4, cement silo 5
Material controlled the consumption in formula needed for 30 blocks of plates is fed to belt by electronic scale 16 respectively by the part by weight in formula
In machine 15, belt feeder 15 is fed to promote in skip bucket 18, promotes skip bucket 18 and is sent in blender 10.
The raw material in polystyrene raw material storehouse 7 enters in granules of polystyrene bulking machine 12 and is passed through high temperature and high pressure steam 9, enters
Sending into after row is for the first time expanded and proceed expanded in the most expanded feed bin 8, when making particle diameter reach Φ 4-5mm, (48 hours) again
Secondary puffing in secondary entrance bulking machine 12, swelling granular enters granules of polystyrene feed bin 6(secondary puffing feed bin) proceed
Expanded, particle diameter reaches Φ 6-8mm, and room temperature maintains about 25 DEG C.
Particulate material in granules of polystyrene feed bin 6 by computer control volume gauger 17 quantitatively by granules of polystyrene with
Dry blend is simultaneously introduced in blender 10.
Controlled water pump 20 by computer, add quantitative water.
Simultaneously by manually adding various additive 19.
Water batch mixing is sufficiently stirred for 5-8 minute, and water batch mixing pours into molding in the assembling die 11 got ready.
By mould vehicle 13, assembling die 11 is transported to initial set from light rail 14 and stands in field, initial set at normal temperatures 22～26
Hour in solidifying phase form removal, it is one yard that the finished product wallboard after depanning stacks ten pieces, and every day executes water curing 3-4 time, 30 days final set phases
After dispatch from the factory installation.
The general length of wallboard specification 2.44 meters produced, wide 0.61 meter, its thickness has 60,75,90,120,150 millimeters etc.
Plurality of specifications.
The above is a technique production procedure, and second technique production procedure repeats above work, goes round and begins again
Clearance-type producer.
Claims (6)
1. a cinder sandwich type wall panel production method, raw material includes: cinder ash, iron blast furnace slag, powder rock sand, perlite particle, water
Mud composition dry blend；Dry blend is joined granules of polystyrene, adds water and multiple additives；Additive includes: hydroxypropyl methyl is fine
Dimension element, polymer dispersion powder, early strength agent, water reducer, air entraining agent；Production system includes: cinder ash hopper, iron blast furnace slag hopper, powder
Rock sand hopper, perlite particle hopper, cement silo, granules of polystyrene feed bin, polystyrene raw material storehouse, a puffing material
Storehouse, high-pressure steam pipe, blender, assembling die, the expanded unit of granules of polystyrene, mould vehicle, light rail, belt feeder, electronic scale,
Volume gauger, lifting skip bucket, additive storehouse, water pump;It is characterized in that: cinder ash hopper, iron blast furnace slag hopper, powder rock sand hopper,
Perlite particle hopper, the material of cement silo are controlled electronic scale by computer and the consumption in formula needed for 30 blocks of plates are fed to skin
In band machine, belt feeder is fed to promote in skip bucket, promotes skip bucket and is sent in blender；The raw material in polystyrene raw material storehouse enters poly-
Styrene pellets bulking machine, twice expanded rear entrance granules of polystyrene feed bin, the outlet of granule feed bin is by computer control volume
Long-pending quantifier is connected with described blender；The feed end of described blender connects pumping line；Computer controls water pump
Add quantitative water and various additive, be sufficiently stirred for；Water batch mixing is poured into molding in the assembling die got ready；Fill the mould after mould
Tool car is transported to initial set from light rail and stands in field, solidifying phase form removal in initial set at normal temperatures extremely, and code folded by the finished product wallboard after depanning,
Executing water curing every day, final set after date is put in storage.
A kind of cinder sandwich type wall panel production method the most according to claim 1, is characterized in that: formula for raw stock includes: coal
Slag ash 5-10%, iron blast furnace slag 20-25%, powder rock sand 5-10%, perlite particle 10-20%, cement 45-50% composition are dry mixed
Material.
A kind of cinder sandwich type wall panel production method the most according to claim 1 and 2, is characterized in that: join in dry blend per ton
Granules of polystyrene 2.3-2.4m3。
A kind of cinder sandwich type wall panel production method the most according to claim 1 and 2, is characterized in that: add in dry blend per ton
The multiple additives of water 230-250kg and 1.5-1.8%.
5., according to a kind of cinder sandwich type wall panel production method described in claim 1 or 4, it is characterized in that: 1.5-1.8%'s is multiple
Additive includes: hydroxypropyl methyl cellulose 1.6-2.0kg, polymer dispersion powder 0.5-0.7kg, early strength agent 10.5-12kg,
Water reducer 500-700ml, air entraining agent 1200-1400ml.
A kind of cinder sandwich type wall panel production method the most according to claim 1, is characterized in that: fill at the beginning of the assembling die after mould
Solidifying form removal in 22～26 hours, stacking ten pieces is one yard, and every day executes water curing 3-4 time, installation of dispatching from the factory after 30 days.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610322382.9A CN105922448A (en) | 2016-05-16 | 2016-05-16 | Production method of cinder sandwich type wall panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610322382.9A CN105922448A (en) | 2016-05-16 | 2016-05-16 | Production method of cinder sandwich type wall panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105922448A true CN105922448A (en) | 2016-09-07 |
Family
ID=56834827
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610322382.9A Pending CN105922448A (en) | 2016-05-16 | 2016-05-16 | Production method of cinder sandwich type wall panel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105922448A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109081668A (en) * | 2018-09-15 | 2018-12-25 | 杨朴 | A kind of iron blast furnace slag and cinder ash steam-pressing brisk production method |
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| CN1207441A (en) * | 1998-08-27 | 1999-02-10 | 马建平 | Machine-made compound light partition batten |
| DE20317608U1 (en) * | 2003-11-11 | 2004-03-04 | Yerihemzon-Logvynskyi, Leonid, Dr. | Ash recovery system for removing, preparing and reusing fly ash from electrostatic filters in power stations, has separation chamber associated with fluidized bed conveyor and injector |
| CN1702254A (en) * | 2005-06-21 | 2005-11-30 | 张小强 | Iron slag concrete hollow partition lath |
| CN203636993U (en) * | 2013-12-15 | 2014-06-11 | 澧县金辉石膏制品有限责任公司 | Burdening production system of lifting skip bucket of calcium silicate sandwich thermal insulation wallboard |
| CN203779696U (en) * | 2013-12-15 | 2014-08-20 | 澧县金辉石膏制品有限责任公司 | Hopper/skip bucket batching production system for calcium silicate sandwich insulating wallboard |
-
2016
- 2016-05-16 CN CN201610322382.9A patent/CN105922448A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1207441A (en) * | 1998-08-27 | 1999-02-10 | 马建平 | Machine-made compound light partition batten |
| DE20317608U1 (en) * | 2003-11-11 | 2004-03-04 | Yerihemzon-Logvynskyi, Leonid, Dr. | Ash recovery system for removing, preparing and reusing fly ash from electrostatic filters in power stations, has separation chamber associated with fluidized bed conveyor and injector |
| CN1702254A (en) * | 2005-06-21 | 2005-11-30 | 张小强 | Iron slag concrete hollow partition lath |
| CN203636993U (en) * | 2013-12-15 | 2014-06-11 | 澧县金辉石膏制品有限责任公司 | Burdening production system of lifting skip bucket of calcium silicate sandwich thermal insulation wallboard |
| CN203779696U (en) * | 2013-12-15 | 2014-08-20 | 澧县金辉石膏制品有限责任公司 | Hopper/skip bucket batching production system for calcium silicate sandwich insulating wallboard |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109081668A (en) * | 2018-09-15 | 2018-12-25 | 杨朴 | A kind of iron blast furnace slag and cinder ash steam-pressing brisk production method |
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| PB01 | Publication | ||
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Application publication date: 20160907 |