CN107891519A - A kind of light-weight brick production method - Google Patents

A kind of light-weight brick production method Download PDF

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Publication number
CN107891519A
CN107891519A CN201711209670.4A CN201711209670A CN107891519A CN 107891519 A CN107891519 A CN 107891519A CN 201711209670 A CN201711209670 A CN 201711209670A CN 107891519 A CN107891519 A CN 107891519A
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China
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polystyrene
granules
storehouse
mould
water
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CN201711209670.4A
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Chinese (zh)
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杨朴
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Individual
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Priority to CN201711209670.4A priority Critical patent/CN107891519A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

A kind of light-weight brick production method, including:Stone coal slag storehouse, clinker storehouse, cement bin, granules of polystyrene storehouse, raw material cabin, bulking machine, once volume gauger, expanded storehouse, electronic scale, auger, water pump, die assembly, mixer, mould vehicle, additive storehouse;It is characterized in that:The outlet of each feed bin is respectively arranged with electronic scale and docked with auger, and outlet is connected with mixer;Volume gauger control adds granules of polystyrene and water, manually adds various additives, stirs 10 minutes, water batch mixing, which is poured into die assembly, to be molded;Fill mould and postpone only and start to solidify;Formula includes:Stone coal slag, clinker, cement material composition dry blend;Dry blend per ton is matched somebody with somebody:Granules of polystyrene, water, additive composition wet mixed feed;Stone coal slag and clinker are used as aggregate, have some strength after solidification, fill the mould vehicle after mould transport to it is pre-hardening it is net put place after 24 hours by being manually stripped, fold code, apply water curing, final set is dispatched from the factory after the phase, is pure natural, green, healthy, ecological, environmental protective walling.

Description

A kind of light-weight brick production method
Technical field
The present invention relates to a kind of light-weight brick production method, category building material technology neck city.
Background technology
Skyscraper partition wall is all built by laying bricks or stones with material handworks such as common brick, cement brick, lighter foamed bricks and formed, then through smearing several times Ash is levelling, takes a lot of work very much laborious, cost is high, and long in time limit, masonry unit volume weight, design building mechanics stress is costly, steel The shortcomings of dosage is big, and wet construction is less environmentally friendly.
The content of the invention
First problem to be solved by this invention is to provide a kind of light-weight brick production system.
Second Problem to be solved by this invention is to provide a kind of light-weight brick production technology.
In order to solve above-mentioned first technical problem, a kind of light-weight brick production system provided by the invention, including:Stone coal slag Storehouse, clinker storehouse, cement bin, granules of polystyrene feed bin, polystyrene raw material storehouse, granules of polystyrene bulking machine, volume metering Device, polystyrene once expanded feed bin, steam pipe, electronic scale, screw conveyor, water pump, die assembly, mixer, mould vehicle, Light rail, methylcellulose storehouse, latex powder storehouse, early strength agent storehouse, water reducer storehouse, air entraining agent storehouse.
It is characterized in that:The outlet in stone coal slag storehouse, clinker storehouse, cement bin is respectively arranged with the electronic scale and defeated with auger of computer control Machine is sent to dock, the outlet of described screw conveyor and the feed end of mixer connect.
The outlet in polystyrene raw material storehouse is connected with granules of polystyrene bulking machine, and once expanded feed bin goes out polystyrene Mouth is connected with described granules of polystyrene bulking machine import, the outlet of described granules of polystyrene bulking machine and polystyrene Once expanded feed bin connects with granules of polystyrene feed bin, and the outlet of described granules of polystyrene feed bin passes through computer control volume Product meter is connected with described mixer.
It is 8-10kg/cm that described granules of polystyrene bulking machine, which is connected with pressure,2High-pressure steam pipe.
The feed end of described mixer is connected with pumping line.
Mould vehicle is before filling mould is entered by artificial combination mould(It is die-filling), four rail wheels are installed under the bottom plate of mould vehicle, It is easy to walk on light rail, the side plate and dividing plate of vertical installation mold on the chassis of mould vehicle, by design number in every mould vehicle Installation mold combination is measured, the mould vehicle combined, which is placed on, fills the standby parking stall of die station.
Light rail is provided with least 1 mould vehicle, and fragment of brick specification difference is pressed in described mould vehicle, is combined provided with N molds, Described die assembly docks with the outlet of described mixer.
Using a kind of light-weight brick production system of above-mentioned technical proposal, production procedure is by a computer whole-process control, by electricity For sub- scale by raw material, the material for controlling every N molds combination requirement in the ratio in formula expects down that auger conveys respectively Mixer is sent into machine, while is controlled by volume gauger and adds granules of polystyrene and artificial addition various additives, and is added Water stirs 10 minutes, and gained water batch mixing will have good mobility, pour into die assembly and be molded.
Fill whole after mould to smash the time and must not exceed 3 seconds, prevent granules of polystyrene from floating.
Stone coal slag, slag and cement are hydraulicity material, and filling mould postpones only to be started to solidify.
Mould vehicle transports initial set to and puts place after 24 hours by being manually stripped only, and folded code is put down from mould vehicle, applies water daily Maintenance, installation of being dispatched from the factory after 30 days final set phases, all round process are carried out at normal temperatures.
Granules of polystyrene material is by computer control volume gauger feed.
Amount of water controls water pump water adding by computer.
Various additives are by manually adding.
In order to solve above-mentioned second technical problem, a kind of light-weight brick production technology provided by the invention, formula for raw stock Including:Stone coal slag 25-35 ﹪, clinker material 20-30 ﹪, cement material 40-45 ﹪ composition dry blends.
Dry blend per ton is matched somebody with somebody:Granules of polystyrene material 2.5m3Plus water 20-25%, additive 2.2% form wet mixed feed.
Additive 2.2% includes:Methylcellulose 1.5-1.8kg, polymer dispersion powder 0.5-0.8kg, early strength agent 10- 12kg, water reducer 400-600ml, air entraining agent 1000-1200ml.
Stone coal slag is the waste residue after burnt lime, and particle diameter is used as aggregate in below 15mm after crushing.
Clinker enters fragmentation in water using Iron Works karst slag, is also grain slag, and maximum particle diameter requirement is in 10 mm after crushing Below.
Both the above waste residue all contains silicate hydraulicity material, has some strength after solidification, so not another in formula Add aggregate and fine sand.
It is required that the particle product of dry blend is matched somebody with somebody:The aggregate of 15mm diameters is that the sand grains material of 20-25 ﹪, 1-15mm diameters is 30- 35 ﹪, cement and fine granules are 45-50 ﹪.
The light-weight brick produced according to above-mentioned provided technology is compared with old-fashioned walling with following progress.
Due to substituting aggregate and fine sand using two kinds of clinker clinkers, so bulk density is light, it is brick wall masonry gross weight 1/6, the 1/2 of air entrained concrete brick.
Detected by relevant departments, there is extraordinary water resistance, coefficient of softing 0.83;Compression strength is high up to 4.3- 4.5mpa。
Crack resistance is good, drying shrinkage value 0.24mm/m;Sound insulation value is more than 35-45/db.
Fire protecting performance is more than 1.5-2h;There are good breathable properties, when indoor environment humidity is larger, wallboard energy moisture absorption, instead It, then and can discharges the moisture of deposit automatically when dry, automatically adjusts indoor humidity, is especially advantageous for human body and is good for Health.
Energy-saving heat preserving is good, and thermal conductivity factor is small(1.7w/m2.k), about concrete product 20%, the 25% of clay brick.
Processability is good, product is cleavable when mounted, can follow closely, can bore, can saw, pipeline bury it is extremely convenient.
Walling installation floor space is small, can increase house usable floor area;Dismounting is very simple and efficient, and repeat usage is high Up to 70-90%.
Material source is extensive, using solid waste stone coal slag, clinker, turns waste into wealth;Production cost is low, good in economic efficiency, It is cost-effective using synthesis.
In summary, the present invention is a kind of weight that can reduce skyscraper wall unit volume, reduces skyscraper Gross weight and reduce total cost and can improve decoration speed, shorten the duration, reduce workmen labor intensity, construct it is environmentally friendly light Matter brick production method, it produces simple and fast;Nontoxic, tasteless, the first radioactive pollution of product formula, is pure natural, green, strong Health, ecological, environmental protective walling.
Brief description of the drawings
The invention will be further described below in conjunction with the accompanying drawings.
Accompanying drawing 1 is the process chart of the present invention.
Accompanying drawing 2 is the production system figure of the present invention.
In the Fig. 2 of accompanying drawing 1:1. stone coal slag storehouse, 2. clinker feed bins, 3. cement silos, 4. granules of polystyrene feed bins, 5. Polystyrene raw material storehouse, 6. granules of polystyrene bulking machines, 7. volume gaugers, 8. polystyrene once expanded feed bin, 9. Steam pipe, 10. electronic scales, 11. screw conveyors, 12. water pumps, 13. die assemblies, 14. mixers, 15. mould vehicles, 16. light rail, 17. methylcellulose storehouses, 18. latex powder storehouses, 19. early strength agent storehouses .20. water reducers storehouse, 21. air entraining agent storehouses.
Embodiment
The invention will be further described with reference to the accompanying drawings and detailed description.
Referring to accompanying drawing, stone coal slag storehouse 1, clinker feed bin 2, the port of export of cement silo 3 are respectively arranged with the electronic scale that computer controls 10 and docked with screw conveyor 11, screw conveyor 11 is connected with the feed end of mixer 14.
The outlet in polystyrene raw material storehouse 5 is connected with the import of granules of polystyrene bulking machine 6, and granules of polystyrene is expanded Machine 6 is connected with high-pressure steam pipe 9, and once the outlet of expanded feed bin 8 connects polystyrene with the import of granules of polystyrene bulking machine 6 Connect, the outlet of granules of polystyrene bulking machine 6 and the import of granules of polystyrene feed bin 4 and polystyrene once expanded feed bin 8 Import connection, the outlet of granules of polystyrene feed bin 4 controls volume gauger 7 to be connected with mixer 14 by computer.
The feed end of mixer 14 is connected with the outlet pipe of water pump 12, while by manually adding various additives.
Light rail 16 is provided with mould vehicle 15, and mould vehicle 15 is provided with die assembly 13, die assembly 13 and mixer 14 Outlet docking.
During work, computer control electronic scale 10, by the material of stone coal slag storehouse 1, clinker feed bin 2, cement silo 3 by formula Part by weight distinguish blanking in screw conveyor 11, screw conveyor 11 by dry blend be sent into mixer 14.
The raw material in polystyrene raw material storehouse 5 enters in granules of polystyrene bulking machine 6 and is passed through high temperature and high pressure steam 9, enters Be sent into after row is expanded for the first time polystyrene once carry out in expanded feed bin 8 continuing it is expanded, when the particle diameter is reached Φ 4-5mm (48 hours)It is again introduced into bulking machine 6 after secondary puffing, swelling granular is sent into granules of polystyrene feed bin 4(Secondary puffing material Storehouse)Continue swelling granular diameter and reach Φ 6-8mm, room temperature maintains to be preferred to 25 DEG C or so.
Mould vehicle 15 is before filling mould is entered by artificial combination mould(It is die-filling), four tracks are installed under the bottom plate of mould vehicle 15 Wheel, is easy to walk on light rail 16, the side plate and dividing plate of vertical installation mold combination 13, every mould on the chassis of mould vehicle 15 By design quantity installation mold combination 13 on car, the mould vehicle 15 combined, which is placed on, fills the standby parking stall of die station.
Particulate material in granules of polystyrene feed bin 4 by computer control volume gauger 7 it is quantitative by granules of polystyrene with Dry blend and cement control water pump 12 into mixer 14 and by computer simultaneously, add quantitative water, while manually add various Additive:Methylcellulose 17, latex powder 18, early strength agent 19, water reducer 20, air entraining agent 21, be sufficiently stirred 10 minutes, will Water batch mixing is poured into the die assembly 13 got ready and is molded, and is filled whole after mould and is smash the time and must not exceed 3 seconds, prevents granules of polystyrene Float.
Die assembly 13 is transported into initial set from light rail 16 by mould vehicle 15 to stand in field, at normal temperatures initial set 24 hours Phase form removal is coagulated into, the finished light brick after depanning folds code, applies water curing daily, installation of being dispatched from the factory after 30 days final set phases.
Formula for raw stock includes:Stone coal slag 25-35 ﹪, clinker material 20-30 ﹪, cement material 40-45 ﹪ composition dry blends.
Dry blend per ton is matched somebody with somebody:Granules of polystyrene material 2.5m3Plus water 20-25%, additive 2.2% form wet mixed feed.
Additive 2.2% includes:Hydroxypropyl methyl cellulose 1.5-1.8kg, polymer dispersion powder 0.5-0.8kg, morning are strong Agent 10-12kg, water reducer 400-600ml, air entraining agent 1000-1200ml.
Stone coal slag is the waste residue after burnt lime, and particle diameter is used as aggregate in below 15mm after crushing.
Clinker is entered in water after fragmentation using Iron Works karst slag, is also grain slag, and maximum particle diameter requirement is 10 after crushing Below mm.
Both the above waste residue all contains silicate hydraulicity material, has some strength after solidification, so not another in formula Add aggregate and fine sand.
It is required that the particle product of dry blend is matched somebody with somebody:The aggregate of 15mm diameters is that the sand grains material of 20-25 ﹪, 1-15mm diameters is 30- 35 ﹪, cement and fine granules are 45-50 ﹪.
The general mm of length 390,290,190 of building block specification, highly has 190,90mm, width has 190,90mm, waits a variety of Specification.
Described above is a technique productions flow, and second technique productions flow repeats to work above, gone round and begun again The clearance-type mode of production.

Claims (5)

1. a kind of light-weight brick production method, including:Stone coal slag storehouse, clinker storehouse, cement bin, granules of polystyrene feed bin, polyphenyl second Alkene raw material cabin, granules of polystyrene bulking machine, volume gauger, polystyrene once expanded feed bin, steam pipe, electronic scale, strand Imperial conveyer, water pump, die assembly, mixer, mould vehicle, light rail, methylcellulose storehouse, latex powder storehouse, early strength agent storehouse, diminishing Agent storehouse, air entraining agent storehouse;It is characterized in that:The outlet in stone coal slag storehouse, clinker storehouse, cement bin be respectively arranged with computer control electronic scale and with Screw conveyor docks, and the outlet of described screw conveyor and the feed end of mixer connect;Polystyrene raw material storehouse goes out Mouthful be connected with granules of polystyrene bulking machine, polystyrene once expanded feed bin export it is expanded with described granules of polystyrene Machine import connects, the outlet of described granules of polystyrene bulking machine and polystyrene once expanded feed bin and granules of polystyrene Feed bin connects, and the outlet of described granules of polystyrene feed bin controls volume gauger to connect with described mixer by computer Connect;It is 8-10kg/cm that described granules of polystyrene bulking machine, which is connected with pressure,2High-pressure steam pipe;Described mixer Feed end is connected with pumping line;Mould vehicle is filled before mould by artificial combination mould entering, and four are installed under the bottom plate of mould vehicle Individual rail wheel, it is easy to walk on light rail, the side plate and dividing plate of vertical installation mold on the chassis of mould vehicle, in every mould vehicle The combination of N molds is installed, the mould vehicle combined, which is placed on, fills the standby parking stall of die station;Described die assembly and described mixer Outlet docking;Production system by electronic scale by various raw material, is controlled in the ratio in formula by a computer whole-process control Expect down respectively per the material of N molds combination requirement and mixer is sent into screw conveyor, while by volume gauger Control adds granules of polystyrene and artificial addition various additives, and adds water to stir 10 minutes, and gained water batch mixing will have very well Mobility, pour into die assembly and be molded;Fill whole after mould to smash the time and must not exceed 3 seconds, forbid granules of polystyrene to float; Stone coal slag, slag and cement are hydraulicity material, and filling mould postpones only to be started to solidify;Formula for raw stock includes:Stone coal slag, stove Slag, cement material composition dry blend;Dry blend per ton is matched somebody with somebody:Granules of polystyrene material, water, additive composition wet mixed feed;Various additions Agent includes:Methylcellulose, polymer dispersion powder, early strength agent, water reducer, air entraining agent;Stone coal slag is the waste residue after burnt lime, Particle diameter is used as aggregate in below 15mm after broken;Clinker enters fragmentation in water using Iron Works karst slag, is also grain slag, breaks Maximum particle diameter requirement is in 10 below mm after broken;Both the above waste residue all contains silicate hydraulicity material, has after solidification certain Intensity, so without adding aggregate and fine sand in formula;And require the particle product of dry blend with reasonable;The mould vehicle after mould is filled to transport to Initial set puts place after 24 hours by being manually stripped only, and folded code is put down from mould vehicle, water curing is applied daily, goes out after 30 days final set phases Factory is installed, and all round process is carried out at normal temperatures.
2. a kind of light-weight brick production method according to claim 1, it is characterized in that:Formula for raw stock:Stone coal slag 25- 35 ﹪, clinker material 20-30 ﹪, cement material 40-45 ﹪ composition dry blends.
3. a kind of light-weight brick production method according to claim 1, it is characterized in that:Dry blend per ton is matched somebody with somebody:Polystyrene Pellet 2.5m3Plus water 20-25%, additive 2.2% form wet mixed feed.
4. a kind of light-weight brick production method according to claim 1, it is characterized in that:Various additives 2.2% include:Methyl Cellulose 1.5-1.8kg, polymer dispersion powder 0.5-0.8kg, early strength agent 10-12kg, water reducer 400-600ml, air entraining agent 1000-1200ml。
5. a kind of light-weight brick production method according to claim 1, it is characterized in that:It is required that the particle product of dry blend is matched somebody with somebody: The aggregate of 15mm diameters is that the sand grains material of 20-25 ﹪, 1-15mm diameters is 30-35 ﹪, and cement and fine granules are 45-50 ﹪.
CN201711209670.4A 2017-11-28 2017-11-28 A kind of light-weight brick production method Pending CN107891519A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110370449A (en) * 2019-08-02 2019-10-25 宇创环保产业有限公司 A kind of domestic garbage burning electricity generation clinker regenerated aggregate production light wall board system

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Publication number Priority date Publication date Assignee Title
US5145692A (en) * 1991-01-02 1992-09-08 Hereford Judson A Brick making apparatus
CN105859316A (en) * 2016-05-19 2016-08-17 陆玉如 Air-added brick with high compression strength
CN106042144A (en) * 2016-06-18 2016-10-26 澧县方石坪镇杨朴矿山机械厂 Coal ash foam building block production method
CN106393416A (en) * 2016-06-18 2017-02-15 澧县方石坪镇杨朴矿山机械厂 Production method for iron furnace slag light building block

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5145692A (en) * 1991-01-02 1992-09-08 Hereford Judson A Brick making apparatus
CN105859316A (en) * 2016-05-19 2016-08-17 陆玉如 Air-added brick with high compression strength
CN106042144A (en) * 2016-06-18 2016-10-26 澧县方石坪镇杨朴矿山机械厂 Coal ash foam building block production method
CN106393416A (en) * 2016-06-18 2017-02-15 澧县方石坪镇杨朴矿山机械厂 Production method for iron furnace slag light building block

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何水清: "《农房建筑材料》", 28 February 1986 *
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110370449A (en) * 2019-08-02 2019-10-25 宇创环保产业有限公司 A kind of domestic garbage burning electricity generation clinker regenerated aggregate production light wall board system

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Application publication date: 20180410