CN220681123U

CN220681123U - Precast concrete pouring device

Info

Publication number: CN220681123U
Application number: CN202322249292.XU
Authority: CN
Inventors: 赵守田; 赵振宇; 宋玉孝; 苏宇; 秦磊
Original assignee: Anhui Haifu New Material Technology Co ltd
Current assignee: Anhui Haifu New Material Technology Co ltd
Priority date: 2023-08-22
Filing date: 2023-08-22
Publication date: 2024-03-29
Anticipated expiration: 2033-08-22

Abstract

The utility model discloses a precast concrete pouring device which comprises a pouring die, wherein a moving mechanism is arranged on the pouring die, a mounting plate is arranged on the moving mechanism through a moving block, a pouring mechanism is arranged on one side of the top end of the mounting plate, a vibrating mechanism is arranged on one side of the mounting plate, the vibrating mechanism is positioned on one side of the pouring mechanism, a leveling mechanism is arranged on one side, away from the pouring mechanism, of the bottom end of the mounting plate, and the pouring mechanism, the vibrating mechanism and the leveling mechanism are matched with the pouring die. According to the utility model, through the mutual coordination of the mechanisms, the quick pouring operation can be performed, the vibration is performed during pouring, so that the mixing is more fully and uniformly performed, the air bubbles are discharged, the processing quality is ensured, the subsequent automatic leveling operation can be performed, the processing quality of the prefabricated member is ensured, the superfluous concrete on the surface can be pushed into the collecting hopper for uniform collecting treatment, the waste of the concrete is avoided, and the processing cost is reduced.

Description

Precast concrete pouring device

Technical Field

The utility model relates to the technical field of concrete prefabricated member processing, in particular to a prefabricated concrete pouring device.

Background

The precast concrete is concrete for manufacturing concrete products at a non-final design position of a factory or a construction site, the precast concrete is cast elsewhere instead of at a final construction site, and the precast concrete with different sizes and shapes can be reinforced by adopting fibers to improve the reliability and toughness after cracking. The concrete prefabricated member has low cost and excellent performance, and becomes a new pet in the construction industry. And in the concrete prefabricated member processing process, a pouring device is required to be used for pouring, so that subsequent forming processing is completed.

The searched Chinese patent publication No. CN216465291U discloses a concrete prefabricated member pouring device, and a concrete conveying mechanism of the device comprises a diagonal hopper, a horizontal hopper, a screw conveyor, an inclined sliding rail and a transverse sliding rail; a vibration exciter is arranged on the vibration platform; the vibration platform is arranged below one side of the transverse sliding rail, and the inclined sliding rail is arranged on the other side of the transverse sliding rail; the inclined-pulling hopper is arranged on the inclined sliding rail; the support frame is provided with a first driving mechanism which is connected with the inclined-pulling hopper; the horizontal hopper is arranged on the transverse slide rail; the support frame is provided with a second driving mechanism which is connected with the horizontal hopper; the feed inlet of the screw conveyor is communicated with the discharge outlet of the horizontal hopper. The concrete prefabricated member production device solves the problems of low construction efficiency, high breakage rate and high production cost existing in the prior art when concrete prefabricated members are produced.

However, the pouring device has certain defects in actual use, and can vibrate the poured concrete to ensure sufficient mixing, but can not ensure the flatness of the surface of the pouring die, so that the processing quality is affected, and the redundant concrete is easy to spill in the vibration process, so that the concrete is wasted.

Disclosure of Invention

The utility model aims to provide a precast concrete pouring device which is used for solving the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a precast concrete pouring device, includes pouring die, is equipped with moving mechanism on the pouring die, moving mechanism is equipped with the mounting panel through the movable block, and mounting panel top one side is equipped with pouring mechanism, and one side of mounting panel is equipped with vibration mechanism, and vibration mechanism is located one side of pouring mechanism, and one side of pouring mechanism is kept away from to the mounting panel bottom is equipped with leveling mechanism, and pouring mechanism, vibration mechanism and leveling mechanism all match with pouring die.

Preferably, in order to conveniently carry pouring mechanism, vibration mechanism and leveling mechanism to remove, and then can pour the processing, guarantee the quality and the efficiency of processing, moving mechanism is including setting up the hydraulic telescoping rod at pouring mould week side, all fixed the rectangle piece that is equipped with on four hydraulic telescoping rods, is equipped with the movable guide between two rectangle pieces of same end, and the equidistant slip is equipped with the movable block on the movable guide to four movable blocks all with mounting panel fixed connection.

Preferably, in order to ensure the uniformity of discharging, the processing efficiency can also be ensured, the pouring mechanism comprises a storage tank fixedly arranged on the mounting plate, one side of the storage tank is provided with a discharging pipe, discharging grooves are formed in the lower side of the discharging pipe at equal intervals, and two ends of the discharging pipe are fixedly connected with the side wall of the mounting plate through fixing components.

Preferably, in order to ensure the stability of the discharging pipe and further ensure the casting uniformity, the fixing assembly comprises lantern rings symmetrically and fixedly arranged at two ends of the discharging pipe, one side of each lantern ring is fixedly provided with a supporting rod, and the supporting rods are fixedly connected with the mounting plate.

Preferably, in order to vibrate the concrete after pouring, the exhaust bubbles let the mixture more even, and vibration mechanism is equipped with the lifter plate including seting up the empty slot on the mounting panel on the empty slot, and electric putter and mounting panel fixed connection are passed through at the both ends of lifter plate to the lifter plate wears out the empty slot through coupling assembling and is equipped with the concrete vibrator.

Preferably, in order to ensure the stability in processing, the connecting component comprises a fixing ring fixedly sleeved at one end of the concrete vibrator, fixing rods are equidistantly arranged on the fixing ring, the fixing rods penetrate through the empty grooves and are fixedly connected with the lifting plate, and the other end of the concrete vibrator is fixedly connected with the lifting plate through a connecting rope.

Preferably, in order to carry out leveling operation on the surface, the quality of processing is guaranteed, and the leveling mechanism comprises a leveling plate arranged below the mounting plate, wherein the leveling plate is fixedly connected with the mounting plate through a connecting rod, and collecting assemblies are arranged at two ends of the leveling plate.

Preferably, in order to collect unnecessary concrete, avoid extravagant, recoverable recycle reduces the cost of processing, collect the subassembly including the symmetry setting at the connecting block at screed both ends, the fixed collection fill that is equipped with under the connecting block, collect fill and pour mould assorted.

Compared with the prior art, the utility model has the beneficial effects that:

(1) After pouring vibration is finished, the leveling mechanism can move on the pouring die by the moving mechanism, leveling operation can be carried out on the surface, the processing quality of the prefabricated member is guaranteed, excessive concrete on the surface can be pushed into the collecting hopper for uniform collecting treatment, the waste of the concrete is avoided, and the processing cost is reduced;

(2) And through the mechanism cooperation mobile mechanism that pours that is equipped with, can pour the unloading to pouring the mould fast even, guarantee the efficiency of processing, and can vibrate the concrete after pouring through the vibration mechanism that is equipped with, can guarantee the even of mixing, also can discharge inside a small amount of bubbles, guarantee the quality of processing, and vibration mechanism's liftable formula can rise after the vibration finishes, makes things convenient for leveling mechanism to carry out leveling operation, and processing is more convenient.

Drawings

Fig. 1 is a schematic structural view of a precast concrete pouring device according to the present utility model;

fig. 2 is a schematic structural view of a mounting plate in a precast concrete pouring device according to the present utility model;

fig. 3 is a schematic structural view of a casting mechanism in a precast concrete casting device according to the present utility model;

fig. 4 is a schematic structural view of a vibration mechanism in a precast concrete pouring device according to the present utility model;

fig. 5 is a schematic structural view of a leveling mechanism in a precast concrete pouring device according to the present utility model;

fig. 6 is a schematic structural view of a precast composite slab casting mold in a precast concrete casting device according to the present utility model;

fig. 7 is a schematic structural diagram of a precast wall casting mold in a precast concrete casting device according to the present utility model.

In the figure: 1. pouring a mold; 2. a hydraulic telescopic rod; 3. rectangular blocks; 4. a moving guide rail; 5. a moving block; 6. a mounting plate; 7. a storage tank; 8. a discharge pipe; 9. a discharge chute; 10. a collar; 11. a support rod; 12. a collection bucket; 13. an electric push rod; 14. a lifting plate; 15. a hollow groove; 16. a fixing ring; 17. a concrete vibrator; 18. a connecting rope; 19. a fixed rod; 20. a connecting block; 21. a flattening plate; 22. and a connecting rod.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Example 1

Referring to fig. 1-5, a precast concrete pouring device includes a pouring mold 1, wherein the pouring mold 1 includes a base and a precast member splicing mold (a mature technology is not described here in detail), so that a concrete precast member can be conveniently processed and clamped and demolded;

the pouring die 1 is provided with a moving mechanism, the moving mechanism is provided with a mounting plate 6 through a moving block 5, one side of the top end of the mounting plate 6 is provided with a pouring mechanism, one side of the mounting plate 6 is provided with a vibrating mechanism, the vibrating mechanism is positioned on one side of the pouring mechanism, one side of the bottom end of the mounting plate 6, which is far away from the pouring mechanism, is provided with a leveling mechanism, and the pouring mechanism, the vibrating mechanism and the leveling mechanism are matched with the pouring die 1;

the moving mechanism comprises hydraulic telescopic rods 2 arranged on the peripheral side surface of the pouring die 1, the hydraulic telescopic rods 2 are fixedly connected with the pouring die 1 through connecting plates, the overall stability can be ensured, sliding or deviation is avoided, rectangular blocks 3 are fixedly arranged on the four hydraulic telescopic rods 2, a moving guide rail 4 is arranged between the two rectangular blocks 3 at the same end, the moving guide rail 4 can move in a mode of a reciprocating screw rod or a linear motor (a mature technology is omitted here), the reciprocating movement with a mounting plate 6 can be facilitated, the pouring processing can be facilitated, moving blocks 5 are arranged on the moving guide rail 4 in an equidistant sliding mode, and the four moving blocks 5 are fixedly connected with the mounting plate 6;

the leveling mechanism comprises a leveling plate 21 arranged below the mounting plate 6, the leveling plate 21 is V-shaped, the concrete after vibration can be leveled, the processing quality is guaranteed, the redundant concrete can be pushed to two ends and collected through the collecting hopper 12, the leveling plate 21 is fixedly connected with the mounting plate 6 through three or four connecting rods 22, the stability of the leveling plate 21 is guaranteed, the leveling effect is guaranteed, and collecting components are arranged at the two ends of the leveling plate 21;

the collecting assembly comprises connecting blocks 20 symmetrically arranged at two ends of a flattening plate 21, collecting hoppers 12 are fixedly arranged below the connecting blocks 20, the collecting hoppers 12 are attached to the side walls of the pouring die 1, surplus concrete can be conveniently collected, waste is avoided, the collecting hoppers 12 are matched with the pouring die 1, discharge pipes are arranged at the bottom ends of the collecting hoppers 12, collected concrete can be conveniently and uniformly treated, recycling is convenient, waste is avoided, and processing cost is reduced.

Through the mutual cooperation of above-mentioned mechanism, not only can carry out quick pouring operation, vibrate when pouring, make mixing more fully even, the exhaust bubble guarantees the quality of processing to can also carry out subsequent automatic leveling operation, guarantee the quality of prefabrication processing, and can also carry out unified collection processing in pushing the unnecessary concrete of surface to collecting bucket 12, avoid the waste of concrete, reduce the cost of processing.

Example two

Referring to fig. 1-5, the pouring mechanism includes a storage tank 7 fixedly disposed on a mounting plate 6, the storage tank 7 may also be cylindrical in shape, so as to facilitate mixing and stirring of concrete in the storage tank 7, wherein the storage tank 7 is internally provided with a concrete pouring material, a filler port is disposed at the top end, a mixing device (a mature technology is omitted herein), more uniform mixing is ensured, a discharging pipe 8 is disposed at one side of the storage tank 7, the two materials are connected and conveyed by a concrete conveying pump, pouring and discharging are facilitated, a discharging groove 9 is disposed under the discharging pipe 8 at equal intervals, and two ends of the discharging pipe 8 are fixedly connected with the side wall of the mounting plate 6 by a fixing component;

the fixed subassembly includes the fixed lantern ring 10 that sets up at discharging pipe 8 both ends of symmetry, lantern ring 10 and discharging pipe 8 fixed connection, and quantity can be two or four etc. guarantee discharging pipe 8's stability, and the fixed bracing piece 11 that is equipped with in one side of lantern ring 10 to bracing piece 11 and mounting panel 6 fixed connection.

Through the mechanism cooperation moving mechanism that pours that is equipped with, can pour unloading to pouring mould 1 fast even, guarantee the efficiency of processing, through the multiunit blown down tank 9 that is equipped with, abundant and even when can guaranteeing the unloading can not only improve the efficiency of unloading, can also guarantee the quality of pouring.

Example III

Referring to fig. 1-5, the vibration mechanism comprises a hollow groove 15 formed in the mounting plate 6, a lifting plate 14 is arranged on the hollow groove 15, two ends of the lifting plate 14 are fixedly connected with the mounting plate 6 through an electric push rod 13, and the lifting plate 14 penetrates out of the hollow groove 15 through a connecting component to be provided with a concrete vibrator 17, wherein the area of the hollow groove 15 is larger than that of the concrete vibrator 17, so that the concrete vibrator is convenient to move upwards, and a single three-phase inserted concrete vibrator with the model ZN-90 of the concrete vibrator 17 can conveniently vibrate poured concrete, internal bubbles are removed, the concrete is distributed more uniformly, and the quality of products is ensured;

the fixed ring 16 at one end of the concrete vibrator 17 is fixedly sleeved on the connecting component, the fixed ring 16 is fixedly connected with the driving end of the concrete vibrator 17, the use is stable, the fixed rods 19 are arranged on the fixed ring 16 at equal intervals, the fixed rods 19 penetrate through the empty slots 15 and are fixedly connected with the lifting plate 14, the other end of the concrete vibrator 17 is fixedly connected with the lifting plate 14 through the connecting ropes 18, and the fixed ring is fixedly connected with the output end, so that the fixed ring can be conveniently inserted into the pouring die 1 to perform vibration work.

The concrete after pouring can be vibrated through the vibration mechanism, mixing uniformity can be guaranteed, a small amount of bubbles in the concrete can be discharged, processing quality is guaranteed, the vibration mechanism can be lifted after vibration is finished, leveling operation by the leveling mechanism is facilitated, and processing is more convenient.

Example IV

Referring to fig. 6-7, for the casting mold 1, the prefabricated composite slab can be processed as shown in fig. 6, the prefabricated wall can be processed as shown in fig. 7, and other prefabricated members (such as prefabricated beams, columns, etc.) can be processed, wherein the casting mold 1 is made of aluminum, so that the overall weight is reduced, and the operation is more convenient during the processing and use.

Working principle: when the utility model is used, the hydraulic telescopic rod 2 is contracted to move downwards with the mounting plate 6, the discharge chute 9 is positioned above the pouring mould 1, the leveling plate 21 is not contacted with the pouring mould 1, the movable block 5 is moved by the operation of the movable guide rail 4, the mounting plate 6 can be moved in the horizontal direction, the pouring material in the storage tank 7 is uniformly fed into the pouring mould 1 through the discharge chute 9 under the discharge pipe 8, the electric push rod 13 is contracted to move downwards with the lifting plate 14, the output end of the concrete vibrator 17 is inserted into the concrete, the concrete can be vibrated by the operation of the electric push rod, the discharged air bubbles are more fully and uniformly mixed, the electric push rod 13 is extended to move upwards with the lifting plate 14 after the pouring is finished, the concrete vibrator 17 is separated from the concrete, the movable guide rail 4 is used for carrying the mounting plate 6 for resetting, at the moment, the hydraulic telescopic rod 2 is used for shrinking, the flattening plate 21 is attached to the pouring mould 1, the collecting hoppers 12 at the two ends are attached to the side wall of the pouring mould 1, at the moment, the discharging chute 9 and the concrete vibrator 17 are not contacted with the pouring mould 1, the movable guide rail 4 is used for moving the mounting plate 6, the surface of the flattening plate 21 is flattened, under the action of the flattening plate 21, the superfluous concrete can be pushed to the two ends and then flows into the collecting hoppers 12 for uniform collection, the flattening operation can be completed, meanwhile, the superfluous concrete waste can be avoided, the processing cost is reduced, the mutual cooperation of the mechanisms can not only carry out quick pouring operation, the vibration is carried out during pouring, the mixing is more fully and uniformly, the air bubbles are discharged, the processing quality is ensured, but also the subsequent automatic flattening operation can be carried out, the quality of prefabricated member processing is guaranteed, and the superfluous concrete on the surface can be pushed into the collecting hopper 12 for uniform collecting treatment, so that the waste of the concrete is avoided, and the processing cost is reduced.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. Precast concrete pouring device, including pouring mould (1), its characterized in that: the pouring die is characterized in that a moving mechanism is arranged on the pouring die (1), a mounting plate (6) is arranged on the moving mechanism through a moving block (5), a pouring mechanism is arranged on one side of the top end of the mounting plate (6), a vibrating mechanism is arranged on one side of the mounting plate (6), the vibrating mechanism is located on one side of the pouring mechanism, a leveling mechanism is arranged on one side, away from the pouring mechanism, of the bottom end of the mounting plate (6), and the pouring mechanism, the vibrating mechanism and the leveling mechanism are all matched with the pouring die (1).

2. A precast concrete pouring apparatus as recited in claim 1, wherein: the moving mechanism comprises hydraulic telescopic rods (2) arranged on the peripheral side face of a pouring die (1), rectangular blocks (3) are fixedly arranged on the four hydraulic telescopic rods (2), moving guide rails (4) are arranged between the two rectangular blocks (3) at the same end, moving blocks (5) are arranged on the moving guide rails (4) in an equidistant sliding mode, and the four moving blocks (5) are fixedly connected with the mounting plate (6).

3. A precast concrete pouring apparatus as recited in claim 2, wherein: pouring mechanism is including fixed storage tank (7) that sets up on mounting panel (6), one side of storage tank (7) is equipped with discharging pipe (8), the equidistance is equipped with blown down tank (9) under discharging pipe (8), and the both ends of discharging pipe (8) pass through fixed subassembly with mounting panel (6) lateral wall fixed connection.

4. A precast concrete pouring apparatus as recited in claim 3, wherein: the fixing assembly comprises lantern rings (10) symmetrically and fixedly arranged at two ends of the discharging pipe (8), a supporting rod (11) is fixedly arranged on one side of the lantern ring (10), and the supporting rod (11) is fixedly connected with the mounting plate (6).

5. A precast concrete pouring apparatus as recited in claim 4, wherein: the vibration mechanism comprises an empty groove (15) formed in the mounting plate (6), a lifting plate (14) is arranged on the empty groove (15), two ends of the lifting plate (14) are fixedly connected with the mounting plate (6) through an electric push rod (13), and the lifting plate (14) penetrates out of the empty groove (15) through a connecting component to be provided with a concrete vibrator (17).

6. A precast concrete pouring apparatus as recited in claim 5, wherein: the connecting assembly comprises a fixing ring (16) fixedly sleeved at one end of the concrete vibrator (17), fixing rods (19) are arranged on the fixing ring (16) at equal intervals, the fixing rods (19) penetrate through the empty grooves (15) and are fixedly connected with the lifting plate (14), and the other end of the concrete vibrator (17) is fixedly connected with the lifting plate (14) through a connecting rope (18).

7. The precast concrete pouring apparatus of claim 6, wherein: the leveling mechanism comprises a leveling plate (21) arranged below the mounting plate (6), the leveling plate (21) is fixedly connected with the mounting plate (6) through a connecting rod (22), and collecting assemblies are arranged at two ends of the leveling plate (21).

8. A precast concrete pouring apparatus as recited in claim 7, wherein: the collecting assembly comprises connecting blocks (20) symmetrically arranged at two ends of the flattening plate (21), collecting hoppers (12) are fixedly arranged below the connecting blocks (20), and the collecting hoppers (12) are matched with the pouring die (1).