CN104859037B - Step-by-step cutter for aerated concrete - Google Patents
Step-by-step cutter for aerated concrete Download PDFInfo
- Publication number
- CN104859037B CN104859037B CN201510116209.9A CN201510116209A CN104859037B CN 104859037 B CN104859037 B CN 104859037B CN 201510116209 A CN201510116209 A CN 201510116209A CN 104859037 B CN104859037 B CN 104859037B
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- Prior art keywords
- eccentric disc
- steel wire
- frame
- crosscutting
- seat
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
A step-by-step cutter for aerated concrete comprises a traction device for conveying blank bodies, a straight-cut device for longitudinally cutting the blank bodies, and a transfer device, as well as a cross-cut device for completing transverse cutting, wherein under traction of the traction device, the blank bodies loaded on a trolley are cut by the straight-cut device, then transferred at the transfer device and cut by the cross-cut device; the cross-cut device is provided with two swinging frames in opposite moving directions; the transfer device is used for jacking up the blank bodies. The step-by-step cutter for aerated concrete is simple in structure and convenient to operate, enables the production process of aerated concrete to be more automatic to reduce the manual labor as much as possible, and improves the blank body cutting precision and the yield.
Description
Technical field
The present invention relates to building materials cutting equipment field, particularly a kind of multiple step format cutting machine about air entrained concrete.
Background technology
Air entrained concrete as one kind with flyash as raw material, comprehensively utilize industrial residue building material, with lightweight,
The features such as insulation, sound insulation, the preferable materials for wall of solid clay brick is that instead of, as national wall changes the appearance of policy, is flown
The development of speed.
Cutting machine is the nucleus equipment in air entrained concrete equipment production line, different according to production technology, and cutting machine is divided into
Somersault cutting machine and turn over two kinds of cutting machine.Turn over cutting equipment manufacturing process it is relatively easy, but the more difficult grasp of production technology,
Operator need to through training can skilled operation, kettle is entered using planar bilayer, automaticity is low.Ground turning aerated concrete equipment
It is mainly used on less than 50,000 cubes of production line, and current less than 50,000 cubes of air-entraining concrete production line is in superseded rank
Section, country does not encourage to carry out to this little production line, and advocate popularization is more than 150,000 cubes.
Somersault cut and to turn over the cutting technique of cutting be identical, current air entrained concrete is still suffered from cutting process
Many problems：The loosening of cutting steel wire, drift, the swing of crosscutting frame, the removal of crust waste material, the difference that base substrate holds up
Step, cutting positions inaccurate etc..Patent CN102658603A discloses a kind of aerating cut by need not overturning base substrate
Concrete cutting machine, it is to avoid the crackle that upset base substrate is produced, but the cutting machine automaticity is low, and production capacity is not high, in being only suitable for
Minifab；Horizontal resection takes cylinder to be tensioned, and prevents cutting steel wire from loosening and then damages base substrate, but horizontal resection steel wire
It is that base substrate is entered in the mode parallel with green body end face, increases Cutting Drag, easily make steel wire fracture, reduces yield rate；The cutting
Machine compact conformation, it is crosscutting to be interleaved together with rip cutting, reduce floor space, but this can make structure more complicated, to operation, maintenance not
It is convenient；In addition, base substrate is horizontal positioned cutting, the crust of excision also needs to special sucker to remove, and increases operation.
The content of the invention
For the problem for overcoming prior art to exist, a kind of simple structure of present invention offer, easy to operate air entrained concrete
Multiple step format cutting machine so that the automatization of higher degree is realized in the production procedure of air entrained concrete, and hand labor is reduced as far as possible, carries
High base substrate cutting accuracy and yield rate.
A kind of air entrained concrete multiple step format cutting machine, including transport the traction apparatuss of base substrate, by longitudinally split vertical of base substrate
Cutting apparatus, device of changing trains, and the infeed set-up for completing transverse cuts；Shipment base substrate dolly is passed through under the traction of traction apparatuss
The cutting of infeed set-up is changed trains at device of changing trains and completed after the cutting of longitudinal cutting device, and infeed set-up has two directions of motion
Contrary pendulum frame, device of changing trains holds up base substrate.
The present invention further realizes goal of the invention using following technological means：
Control two pendulum frames make reverse motions device include rotating shaft, eccentric disc seat, square base bearing, the first eccentric disc,
Second eccentric disc, two identical swing arms；Eccentric disc seat is fixed on crosscutting frame, and eccentric disc seat is provided with the recessed of storage eccentric disc
Groove；Rotating shaft is bonded with the first eccentric disc and the second eccentric disc, and eccentric disc seat is fixed in rotating shaft two ends by square base bearing
On；Rotating shaft through the first eccentric disc projection of the through hole on the second eccentric disc and rotating shaft through the second eccentric disc through hole with regard to
Second eccentric disc center of circle point symmetry；First eccentric disc, the second eccentric disc are circumferentially arranged with eccentric disc bearing；Each swing arm is provided with puts
The through hole of eccentric disc and eccentric disc bearing is put, each swing arm is connected respectively with a pendulum frame.
Used as a modification of the present invention, each pendulum frame two ends is provided with equidistant crosscutting fixation with steel wire seat, and each steel wire is consolidated
Reservation is provided with the steel wire trough of more than 5, the steel of crosscutting steel wire same position on two fixation with steel wire seats for putting frame
Silk groove.
Another kind of as the present invention is improved, and pendulum frame both sides are fixed with tensioning cylinder, and the two ends of crosscutting steel wire are fixed on two
On the piston rod of side tensioning cylinder.
Another kind of as the present invention is improved, and device of changing trains includes cylinder support, support bar, axle, cylinder support quantity with
The quantity of the frame of cutting apparatus is consistent, and each cylinder support is fixed on the bottom of the frame of infeed set-up, and cylinder support is located at
Sustained height；Support bar middle part is connected by axle with cylinder support, and support bar one end connection oil cylinder, the other end earthward bends；
Two support bars of homonymy are connected by Hooks coupling universal coupling；During work, support bar earthward bends one end and injects idiosome lower end,
In the presence of oil cylinder, support bar synchronously holds up idiosome.
The present invention compared with prior art, with advantages below：(1) the edge-on cutting of base substrate, cutting steel wire is short, not easy-to-draw
It is disconnected, drift is difficult, cutting accuracy is high；(2) infeed set-up adopts the vertical incision of steel wire Dragsaw type, strengthens steel wire toughness, lowers steel
Silk working strength；(3) with several functions such as automatic longitudinally cutting, horizontal resection, transverse cuts, groove milling chamfering, clear away wastes,
It is easy to regulation cut lengths to meet different product requirement；(4) base substrate realizes synchronous picking-up, prevents base substrate from damaging because of unbalance stress
It is bad, improve yield rate；(5) equipment operation is simple and convenient, high degree of automation, alleviates the labor intensity of operator.
The present invention is described further with reference to Figure of description.
Description of the drawings
Fig. 1 is the general structure schematic diagram of the present invention；
Fig. 2 is the crosscutting modular construction schematic diagram of the present invention；
Fig. 3 is the apparatus structure schematic diagram of changing trains of the present invention；Fig. 3 (a) is device side view of changing trains, and Fig. 3 (b) is dress of changing trains
Put front view；
Fig. 4 is the base substrate trailer wagon of the present invention；
Fig. 5 is base substrate trailer wagon telecontrol equipment partial enlarged drawing of the present invention；
Fig. 6 is the traction apparatuss partial enlarged drawing of the present invention；
Fig. 7 is the swing mechanism structural representation of the present invention；Fig. 7 (a) is swing mechanism front view, and Fig. 7 (b) is Fig. 7 (a)
C-C profiles；
Fig. 8 is the longitudinal cutting device structural representation of the present invention；
Fig. 9 is upward view of the present invention；
Figure 10 is fixation with steel wire holder structure schematic diagram of the present invention.
Specific embodiment
With reference to Fig. 1, a kind of air entrained concrete multiple step format cutting machine, including the traction apparatuss 3 of base substrate are transported, longitudinal cutting device 4,
Base substrate is delivered to into changing trains for crosscutting station and device 2 and completes the infeed set-up 1 of transverse cuts, wherein longitudinal cutting device includes removing
The side elevation milling attachment of crust, by the longitudinally split horizontal cutting device of base substrate, remove top surface waste material removes glassware.
With reference to Fig. 2, infeed set-up 1 includes frame 11, and elevating mechanism 12 orders about crosscutting frame 13 and lifts along guide post 17, crosscutting
The bottom of frame 13 is connected by I shape guide rail 14 with pendulum frame 15, and pendulum frame 15 is enclosed within base substrate, and both sides are provided with swing mechanism 16, described
The bottom of guide post 17 is connected by support 18 with frame 11.
With reference to Fig. 3, device 2 of changing trains includes cylinder support 21, support bar 22, axle 24；The quantity of cylinder support 21 and cutting apparatus 1
Frame quantity it is consistent, each cylinder support 21 is fixed on the bottom of frame 11 of infeed set-up 1, and cylinder support 21 is located at
Sustained height；The middle part of support bar 22 is connected by axle 24 with cylinder support 21, and the one end of support bar 22 connects oil cylinder 23, the other end to
Ground bends；Two support bars 22 of homonymy are connected by Hooks coupling universal coupling 25；During work, support bar 22 earthward bends one end
Idiosome lower end is injected, in the presence of oil cylinder 23, support bar 22 is synchronous to hold up idiosome.Two of the described one side of device 2 of changing trains
Support bar realizes rigid water hammer by Hooks coupling universal coupling 25, and the support bar of homonymy realizes two-side synchronous by synchronous valve.
With reference to Fig. 4, Fig. 5, Fig. 6, base substrate traction apparatuss 3 drive conduction chain 31, conduction chain 31 to lead to by transmission component
Cross pull bar 32 to be connected with base substrate dolly 33, pull bar 32 is connected by chain rivet 34 with conduction chain 31, the end of chain rivet 34 is provided with and prevents
The split pin that chain slides, the bottom of base substrate dolly 33 rolls equipped with directive wheel 35 and on I shape guide rail 36.
With reference to Fig. 7, control two pendulum frames 15 and make the device of reverse motions including rotating shaft 62, eccentric disc seat 63, square base axle
Hold the 64, first eccentric disc 65-1, the second eccentric disc 65-2, two identical swing arms 66；
Eccentric disc seat 63 is fixed on crosscutting frame 13, and eccentric disc seat 63 is provided with the groove of storage eccentric disc；
Rotating shaft 62 is bonded with the first eccentric disc 65-1 and the second eccentric disc 65-2, and the two ends of rotating shaft 62 pass through square base axle
Hold 64 to be fixed on eccentric disc seat 63；
Rotating shaft 62 is through projection of the through hole on the second eccentric disc 65-2 and the rotating shaft 62 of the first eccentric disc 65-1 through the
The through hole of two eccentric disc 65-2 is with regard to the second eccentric disc 65-2 centers of circle point symmetry；
First eccentric disc 65-1, the second eccentric disc 65-2 are circumferentially arranged with eccentric disc bearing 67；
Each swing arm 66 is provided with the through hole for placing eccentric disc and eccentric disc bearing 67, and each swing arm 66 puts frame with one respectively
15 connections.
With reference to Fig. 8, longitudinal cutting device 4 includes gantry frame 42, and the side for removing crust is fixed in crossbeam 43, the end of crossbeam 43
Cutting rack 46, top be provided with it is adjustable for height remove glassware 41, base substrate both sides are provided with the water of side crops side scraper plate 45 and fixed steel wire
Fixed mount 44 is cut in truncation, two cutting steel wire transversion malpositions on described side cutting rack 46, and that removes glassware 41 is shaped as three
It is angular.
Described horizontal resection fixation with steel wire frame 44 is in arranged askew, and the oblique entrance base substrate of horizontal resection steel wire, reduction is cut
Resistance is cut, outside is fixed with tensioning cylinder 47, and horizontal resection steel wire one end is fixed on the piston rod of tensioning cylinder, and the other end is solid
It is scheduled on the opposite side of horizontal resection fixation with steel wire frame 44.
Described elevating mechanism 12 is fixed on the top of frame 11, including a motor, and three reductors, motor drives and slows down
Machine, the output shaft of left and right two is transferred to respectively the reductor 51 of frame both sides, the output shaft of reductor 51 by Hooks coupling universal coupling
Drive sprocket 52 is connected by Hooks coupling universal coupling, driven sprocket 53 is fixed on the downside of frame 11, and chain 54 passes through drive sprocket 52
About 13 both sides to be separately fixed at crosscutting frame with driven sprocket 53, realize lifting.
With the lifting of crosscutting frame 13 1, motor 61 is fixed on the side of crosscutting frame 13, two output shaft difference to swing mechanism 16
By Hooks coupling universal coupling connecting shaft 62.Axle 62 is arranged on eccentric disc seat 63, and both sides are fastened by band square base bearing 64, axle 62
By bonded two eccentric discs 65, bearing is housed on eccentric disc 65, bearing is mounted in swing arm 66, swing arm 66 is welded on pendulum frame 15
On.
Rule is housed on described horizontal resection fixation with steel wire frame 43, is easy to adjust cut lengths.
The eccentric direction of two described eccentric discs 62 is conversely, be respectively welded on inside and outside pendulum frame, the eccentric disc of both sides is equal
Driven by motor 61, realize that Dragsaw type swings, put the cut direction of crosscutting steel wire 73 adjacent on frame conversely, base substrate uniform force.
With reference to Fig. 9,10, described pendulum frame 15 is provided with equidistant crosscutting fixation with steel wire seat along the both sides of the pendulum frame direction of motion
71, each fixation with steel wire seat is provided with more than 5 steel wire troughs, and crosscutting steel wire realizes various sizes of cutting through different steel wire troughs
Cut.Pendulum frame 15 both sides are fixed with tensioning cylinder 72, and the two ends of crosscutting steel wire 73 are fixed on the piston rod of both sides tensioning cylinder 72,
Realize tensioning.
Claims (3)
1. a kind of air entrained concrete multiple step format cutting machine, including transport the traction apparatuss (3) of base substrate, by longitudinally split vertical of base substrate
Cutting apparatus (4), device of changing trains (2), and complete the infeed set-up (1) of transverse cuts, it is characterised in that
The infeed set-up (1) is provided with crosscutting steel wire (73) with the contrary pendulum frame (15) of two direction of motion, pendulum frame (15)；
The device of changing trains (2) is provided with the support bar (22) for being configured in base substrate bottom, and said support bar (22) drives base substrate to exist
Move in the vertical direction；
Control two pendulum frame (15) make reverse motions device include rotating shaft (62), eccentric disc seat (63), square base bearing (64),
First eccentric disc (65-1), the second eccentric disc (65-2), two identical swing arms (66)；
Eccentric disc seat (63) is fixed on crosscutting frame (13), and eccentric disc seat (63) is provided with the groove of storage eccentric disc；
Rotating shaft (62) is bonded with the first eccentric disc (65-1) and the second eccentric disc (65-2), and rotating shaft (62) two ends are by square
Seat bearing (64) is fixed on eccentric disc seat (63)；
Rotating shaft (62) is worn through the projection of the through hole on the second eccentric disc (65-2) of the first eccentric disc (65-1) with rotating shaft (62)
The through hole of the second eccentric disc (65-2) is crossed with regard to the second eccentric disc (65-2) center of circle point symmetry；
First eccentric disc (65-1), the second eccentric disc (65-2) are circumferentially arranged with eccentric disc bearing (67)；
Each swing arm (66) is provided with the through hole for placing eccentric disc and eccentric disc bearing (67), and each swing arm (66) is put respectively with one
Frame (15) connects.
2. air entrained concrete multiple step format cutting machine according to claim 1, it is characterised in that each pendulum frame (15) two ends sets
There is the crosscutting fixation with steel wire seat (71) of structure identical, each fixation with steel wire seat (71) is provided with the steel wire trough (71-1) of more than 5,
The steel wire trough (71-1) of crosscutting steel wire (73) same position on two fixation with steel wire seats (71) for putting frame (15)；Pendulum frame
(15) both sides are fixed with tensioning cylinder (72), and the two ends of crosscutting steel wire (73) are fixed on the piston rod of both sides tensioning cylinder (72)
On.
3. air entrained concrete multiple step format cutting machine according to claim 1, it is characterised in that device of changing trains (2) is including oil
Cylinder bearing (21), support bar (22), axle (24)；
Cylinder support (21) quantity is consistent with the quantity of the frame of infeed set-up (1), and each cylinder support (21) is fixed on horizontal stroke
Frame (11) bottom of cutting apparatus (1), and cylinder support (21) is positioned at sustained height；
Support bar (22) middle part is connected by axle (24) with cylinder support (21), support bar (22) one end connection oil cylinder (23), separately
One end earthward bends；Two support bars (22) of homonymy are connected by Hooks coupling universal coupling (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510116209.9A CN104859037B (en) | 2015-03-17 | 2015-03-17 | Step-by-step cutter for aerated concrete |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510116209.9A CN104859037B (en) | 2015-03-17 | 2015-03-17 | Step-by-step cutter for aerated concrete |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104859037A CN104859037A (en) | 2015-08-26 |
| CN104859037B true CN104859037B (en) | 2017-05-17 |
Family
ID=53905415
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510116209.9A Expired - Fee Related CN104859037B (en) | 2015-03-17 | 2015-03-17 | Step-by-step cutter for aerated concrete |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104859037B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105150369B (en) * | 2015-08-27 | 2017-05-10 | 广元市远通汽车配件制造有限公司 | Automatic brick cutter for non-steamed bricks |
| CN105751362A (en) * | 2016-03-08 | 2016-07-13 | 山东高唐天齐液压机械有限公司 | Horizontal cutting technology and cutting equipment for aerated concrete block |
| CN106363784A (en) * | 2016-11-11 | 2017-02-01 | 江苏天元智能装备股份有限公司 | Cutting system |
| CN107234717B (en) * | 2017-08-02 | 2019-09-03 | 芜湖富创新型建材有限公司 | A kind of dual cutter device of aerated blocks |
| CN110883846A (en) * | 2019-11-21 | 2020-03-17 | 泗县金皖泵业有限公司 | Cutting plate device of fireproof insulation board |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4403228C1 (en) * | 1994-02-03 | 1995-05-11 | Hebel Ag | Method and apparatus for moving apart rows of cuboid-shaped plastic aerated concrete bodies |
| CN2267143Y (en) * | 1996-08-28 | 1997-11-12 | 中国新型建筑材料公司常州建筑材料研究设计所 | Machine for cutting aero-concrete |
| DE102007034777A1 (en) * | 2007-07-25 | 2009-01-29 | Xella Baustoffe Gmbh | Method and device for cross-cutting an aerated concrete block |
| CN201645671U (en) * | 2010-04-22 | 2010-11-24 | 潍坊恒远建材设备有限公司 | Swinging-frame type transverse cutting machine |
| CN102241059B (en) * | 2011-06-30 | 2013-03-27 | 常州力顿机械科技有限公司 | Aerated concrete cutting machine |
| CN102390080B (en) * | 2011-10-18 | 2013-07-24 | 黄炳福 | Foam concrete block cutting production line |
| CN102658603B (en) * | 2012-05-05 | 2014-08-13 | 黄远辉 | Aerated concrete cutting machine |
| CN203045959U (en) * | 2013-01-31 | 2013-07-10 | 武汉半岛重工股份有限公司 | Aerated concrete external mounted type cutting unit |
| CN204123531U (en) * | 2014-08-06 | 2015-01-28 | 厦门银华建材机械设备有限公司 | Digital control two-way cutting machine |
| CN104325552B (en) * | 2014-11-18 | 2017-07-11 | 高唐县成宇机械制造有限公司 | A kind of hollow aerated bricks forming production line |
-
2015
- 2015-03-17 CN CN201510116209.9A patent/CN104859037B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN104859037A (en) | 2015-08-26 |
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