CN110303571B - Efficient production device for PC (polycarbonate) components - Google Patents

Efficient production device for PC (polycarbonate) components Download PDF

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Publication number
CN110303571B
CN110303571B CN201910561519.XA CN201910561519A CN110303571B CN 110303571 B CN110303571 B CN 110303571B CN 201910561519 A CN201910561519 A CN 201910561519A CN 110303571 B CN110303571 B CN 110303571B
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China
Prior art keywords
fixed column
rod
cam
mounting
stair
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CN110303571A (en
Inventor
张显光
张钟元
梁鹏
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JIANGSU YUANDA BUILDING TECHNOLOGY CO LTD
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JIANGSU YUANDA BUILDING TECHNOLOGY CO LTD
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/04Producing shaped prefabricated articles from the material by tamping or ramming
    • B28B1/045Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention belongs to the field of production devices, in particular to a high-efficiency production device for PC components, which aims at the problems that the existing manual operation is low in efficiency, honeycomb and holes can be formed if vibration is not in place, the labor investment is large and the cost is high. The invention has simple structure and convenient operation, scientifically arranges the original equipment, changes the original working mode of the original equipment in production, can quickly and conveniently automatically vibrate the concrete on the die table, ensures that the concrete is compact and uniformly distributed, has simple structure and low cost, is integrally connected with the upper and lower working surfaces, is scientific and efficient, and greatly improves the working efficiency.

Description

Efficient production device for PC (polycarbonate) components
Technical Field
The invention relates to the technical field of production devices, in particular to a high-efficiency production device for PC components.
Background
PC component is short for concrete prefabrication, refer to the concrete products produced through standardized, mechanized processing mode in the mill, the corresponding traditional cast-in-place concrete needs site molding, site pouring and site maintenance, compared with cast-in-place concrete, PC component of factory production is widely applied to the fields of construction, traffic, water conservancy, etc. because of the advantages of convenient use and maintenance, low cost, good safety performance, etc., plays an important role in national economy, in the production process of PC component, first need to pour concrete into the fixedly mounted mould table, then use the vibrating bar to shake concrete through the manual mode, make it compactly, pack in the mould table evenly;
the above-mentioned practice has the following disadvantages: manual operation is low in efficiency, if vibration is not in place, honeycomb and holes can appear, the quality of PC components is influenced, the manpower investment is large, and the cost is high.
Disclosure of Invention
The invention aims to solve the defects of manual operation, low efficiency, honeycomb and cavity occurrence, influence on the quality of PC components, large manpower input and high cost existing in the prior art, and provides a high-efficiency production device for PC components.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a PC component high-efficient apparatus for producing, is including being provided with two driving that are located the bilayer, the below of two driving all is provided with the unidirectional lift hacking machine that is located the bilayer, be provided with two distributing device that are located the bilayer between two unidirectional lift hacking machines, be provided with the bidirectional lift hacking machine that is located the bilayer between two distributing device, the below of bidirectional lift hacking machine is provided with the material loading district that is located the one deck, be provided with the host computer on the material loading district, be provided with the storage area on the material loading district, the below of material loading district is provided with the discharge gate, the below of discharge gate is provided with two cloth pipe export that are located the one deck, the below of material loading district is provided with two reinforcing bar processing district that are located the one deck, be provided with first stair and second stair respectively on two reinforcing bar processing district, be provided with the third stair and the fourth stair that are located first stair and second stair below respectively on two reinforcing bar processing district, all be provided with a plurality of mould platforms on two processing district, all be provided with the motor, all be provided with a plurality of driving trolley on two reinforcing bar processing district, all be provided with two reinforcing bar processing district below two reinforcing bar processing district.
Preferably, the top both sides of mould platform all fixed mounting have first fixed column and second fixed column, the cam groove has been seted up at the top of mould platform, cam groove internal rotation installs first cam, the top of mould platform is provided with the workstation, the bottom and the first cam of workstation contact, the cam hole has been seted up on the first fixed column, the second cam of internally rotating installation has, the travel groove has been seted up at the top of mould platform, sliding mounting has the movable plate in the travel groove, and the movable plate is close to one side of second fixed column and meets with the workstation, the rotation hole has been seted up at the top of first fixed column, the rotation downthehole swivelling joint of dwang that rotates, the bottom of dwang extends to in the cam hole and with second cam fixed connection, one side fixed mounting that the first cam is close to first fixed column has the dead lever.
Preferably, one side fixed mounting that the second fixed column was kept away from to first fixed column has the installation piece, and fixed mounting has the rotating electrical machines on the mounting panel, and the one end that the second fixed column was kept away from to the dead lever runs through movable plate and first fixed column and extends to the outside of first fixed column and with rotating electrical machines's output shaft fixed connection, the outside fixed cover of dead lever is equipped with first bevel gear, one side fixed mounting that the second fixed column was kept away from to first fixed column has the mounting panel.
Preferably, the mounting plate is provided with a mounting hole, a mounting rod is rotatably mounted in the mounting hole, the bottom end of the mounting rod extends to the lower side of the mounting plate and is fixedly provided with a second bevel gear, the second bevel gear is meshed with the first bevel gear, a chain is wound on the outer side of the mounting rod, and the mounting rod is in transmission connection with the rotating rod through the chain.
Preferably, an embedded groove is formed in one side, close to the first fixed column, of the second fixed column, sliding grooves are formed in the inner wall of the top and the inner wall of the bottom in the embedded groove, the same sliding rod is slidably mounted in the two sliding grooves, and two positioning blocks are fixedly mounted on one side of the sliding rod.
Preferably, one end of each of the two positioning blocks extends to the outer side of the second fixing column and is fixedly provided with the same positioning plate, one side, close to the first fixing column, of the positioning plate is in contact with the workbench, one side, far away from the positioning block, of the sliding rod is fixedly provided with a plurality of reset springs, and one side, far away from the sliding rod, of each of the plurality of reset springs is fixedly connected with the inner wall of one side of the embedded groove.
Preferably, the movable plate is provided with a reset hole, a reset rod is slidably arranged in the reset hole, and two ends of the reset rod are fixedly connected with one side inner wall of the corresponding movable groove respectively.
According to the efficient PC component production device, concrete on a die table can be automatically vibrated rapidly and conveniently, so that the concrete is compact and uniformly distributed, the structure is simple, the cost is low, the working efficiency is greatly improved, in use, a rotating motor is started, the rotating motor is controlled by a control switch, an output shaft of the rotating motor drives a fixed rod to rotate, the fixed rod drives a first cam to drive the workbench to move upwards, meanwhile, a mounting rod drives a rotating rod to rotate, the rotating rod drives a second cam to rotate, the second cam drives a moving plate to move, the moving plate drives the workbench to move, the workbench drives a positioning plate to move, the positioning plate drives a positioning block to move, the positioning block drives a slide rod to move, a return spring is compressed by the slide rod, and the return spring absorbs energy; the invention scientifically arranges the original equipment, changes the original working mode of the original equipment in production, the working mode of the double-end stacker in production is unidirectional operation, after the finished product component is lifted, the double-end stacker can lift the empty die table to the two layers of working surfaces at the same time to carry out next working procedure work, the middle stacker is a bidirectional stacker, the die tables of which the two layers of working surfaces have completed related working procedures can carry out one layer, concrete pouring and automatic vibrating, so that concrete is compact and uniformly distributed, the upper layer of working surface and the lower layer of working surface are linked integrally, and the invention is scientific and efficient; the automatic vibrating machine has the advantages that the workbench is driven to move up and down and left and right continuously through continuous rotation of the rotating motor, the automatic vibrating machine is simple in structure and convenient to operate, original equipment is scientifically arranged, an original working mode of the original equipment in production is changed, concrete on the die bench can be automatically vibrated quickly and conveniently, the concrete is compact and uniformly distributed, the structure is simple, the cost is low, the upper working surface and the lower working surface are integrally linked, the scientific efficiency is realized, and the working efficiency is greatly improved.
Drawings
FIG. 1 is a schematic diagram of a front view of a device for efficiently producing PC components according to the present invention;
FIG. 2 is a schematic structural diagram of part A of a device for efficiently producing PC components according to the present invention;
fig. 3 is a schematic diagram of a B-part structure of a device for efficient production of PC components according to the present invention.
In the figure: the device comprises a travelling crane 1, a unidirectional lifting stacker crane 2, a material distribution device 3, a bidirectional lifting stacker crane 4, a material loading area 5, a host computer 6, a material storage area 7, a material outlet 8, a material distribution pipe outlet 9, a reinforced bar processing area 10, a first stair 11, a second stair 12, a third stair 13, a fourth stair 14, a die table 15, a roller 16, a driving motor 17, a rail battery truck 18, a first fixed column 19, a second fixed column 20, a first cam 21, a workbench 22, a cam hole 23, a second cam 24, a moving groove 25, a moving plate 26, a rotating hole 27, a rotating rod 28 and a cam groove 29.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-3, a PC component high-efficiency production device, including being provided with two driving 1 on the second floor, the below of two driving 1 all is provided with the unidirectional lift stacker 2 that is located on the second floor, be provided with two distributing device 3 that are located on the second floor between two unidirectional lift stacker 2, be provided with the bidirectional lift stacker 4 that is located on the second floor between two distributing device 3, the below of bidirectional lift stacker 4 is provided with the material loading district 5 that is located on the first floor, be provided with host computer 6 on the material loading district 5, be provided with storage area 7 on the material loading district 5, the below of material loading district 5 is provided with discharge gate 8, the below of discharge gate 8 is provided with two cloth pipe export 9 that are located on the first floor, the below of material loading district 5 is provided with two bar processing district 10 that are located on the first floor, be provided with first stair 11 and second stair 12 respectively on two bar processing district 10, be provided with the third stair 11 and two stairs 12 below two stairs 13 and two more than two driving die 10 are provided with on two battery cars 10, two battery cars 10 are all provided with a plurality of roller carriers 16 on two levels of bar processing district 17.
In the invention, a first fixed column 19 and a second fixed column 20 are fixedly arranged on two sides of the top of a die table 15, a cam groove 29 is arranged on the top of the die table 15, a first cam 21 is rotatably arranged in the cam groove 29, a workbench 22 is arranged above the die table 15, the bottom end of the workbench 22 is contacted with the first cam 21, a cam hole 23 is arranged on the first fixed column 19, a second cam 24 is rotatably arranged in the cam hole 23, a movable groove 25 is arranged on the top of the die table 15, a movable plate 26 is arranged in the movable groove 25 in a sliding manner, one side of the movable plate 26 close to the second fixed column 20 is connected with the workbench 22, a rotary hole 27 is arranged on the top of the first fixed column 19, a rotary rod 28 is rotatably arranged in the rotary hole 27, the bottom end of the rotary rod 28 extends into the cam hole 23 and is fixedly connected with the second cam 24, and a fixed rod is fixedly arranged on one side of the first cam 21 close to the first fixed column 19.
In the invention, a mounting block is fixedly mounted on one side of a first fixed column 19 far away from a second fixed column 20, a rotating motor is fixedly mounted on a mounting plate, one end of a fixed rod far away from the second fixed column 20 penetrates through a moving plate 26 and the first fixed column 19 to extend to the outer side of the first fixed column 19 and is fixedly connected with an output shaft of the rotating motor, a first conical gear is fixedly sleeved on the outer side of the fixed rod, and the mounting plate is fixedly mounted on one side of the first fixed column 19 far away from the second fixed column 20.
In the invention, a mounting hole is formed on a mounting plate, a mounting rod is rotatably mounted in the mounting hole, the bottom end of the mounting rod extends to the lower part of the mounting plate and is fixedly provided with a second bevel gear, the second bevel gear is meshed with the first bevel gear, a chain is wound on the outer side of the mounting rod, and the mounting rod is in transmission connection with a rotating rod 28 through the chain.
In the invention, an embedded groove is formed on one side of the second fixed column 20 close to the first fixed column 19, sliding grooves are formed on the inner wall of the top and the inner wall of the bottom in the embedded groove, the same sliding rod is arranged in the two sliding grooves in a sliding manner, and two positioning blocks are fixedly arranged on one side of the sliding rod.
In the invention, one end of each of the two positioning blocks extends to the outer side of the second fixing column 20 and is fixedly provided with the same positioning plate, one side of the positioning plate, which is close to the first fixing column 19, is contacted with the workbench 22, one side of the sliding rod, which is far away from the positioning blocks, is fixedly provided with a plurality of return springs, and one side of the plurality of return springs, which is far away from the sliding rod, is fixedly connected with the inner wall of one side of the embedded groove.
In the invention, a reset hole is formed on a moving plate 26, a reset rod is slidably arranged in the reset hole, and two ends of the reset rod are fixedly connected with one side inner wall of a corresponding moving groove 25 respectively.
In the invention, in use, the rotating motor is started, the rotating motor is powered by commercial power, the rotating motor is controlled by the control switch, the output shaft of the rotating motor drives the fixed rod to rotate, the fixed rod drives the first cam 21 to drive the workbench 22 to move upwards, meanwhile, the fixed rod drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the mounting rod to rotate, the mounting rod drives the rotating rod 28 to rotate, the rotating rod 28 drives the second cam 24 to rotate, the second cam 24 drives the moving plate 26 to move, the moving plate 26 drives the workbench 22 to move, the workbench 22 drives the positioning plate to move, the positioning plate drives the positioning block to move, the sliding rod drives the sliding rod to move, the sliding rod compresses the reset spring to absorb energy, the rotating motor continuously rotates, the working mode of the bidirectional lifting stacker 4 is one-way operation, after the finished product component is lifted, the bidirectional lifting stacker 4 can lift the empty die table to the two-layer working surface to perform next working procedure operation, the middle stacker 4 is the bidirectional lifting stacker 4, the die table with the two-layer working surface completing relevant working procedure operation can perform one-layer casting, concrete pouring and automatic vibrating, so that concrete is densely and uniformly distributed, the upper working surface and the lower working surface are linked integrally, the operation of the upper working surface and the operation of the lower working surface are orderly combined and interacted up and down, the generated operation surface is more, the reinforcement processing, the pre-embedded part installation, the special fixture and the special side die installation can be simultaneously performed, the production efficiency is greatly improved, the two-layer template is moved to the lower layer to enter a distribution area through a bidirectional numerical control stacker 4, concrete is conveyed to a working position of a distributing machine by a numerical control concrete tank on an erection fixed track, the concrete is poured into the distributing machine, the distributing machine is started to distribute the template of the prefabricated component which reaches the pouring standard, then vibration tamping is carried out through a workbench 22, the template is moved to a maintenance area to be heated through a roller 16, the mould of the production line is divided into two areas, when the template pouring of one area is completed, the maintenance condition is provided, the area can be heated by starting a heating program, the heating mode of the production line is a water circulation heating mode, the component template after the heating maintenance is respectively moved to a lifting area to be lifted and rotated, the component is conveyed out of a production workshop through a ground track carrier, and is sent to an area to be delivered to a delivery area to wait for loading and delivery, the production line consists of 134 steel mould tables, is designed into two layers, wherein one layer is designed with 100 mould tables/stations, the other layer is designed with 34 mould tables/stations, the two layers are provided with work such as mould distribution, steel bar binding, embedded part fixing and the like, an upper layer mould table is moved to a lower layer by using a bidirectional numerical control movable palletizer 4 to perform pouring vibration, the upper layer mould table is sent into a region to be cured for heating and curing, a heating region designed in the production line is divided into 10 regions, when a certain region reaches a heating condition, the heating program can be entered for heating, the heating of each region is independent, the energy-saving effect is achieved, 8-10 hours of heating members can be moved to a region to be sent out by a ground rail car, and the empty mould plates after mould lifting are put back to the upper layer mould distribution region by using a bidirectional lifting palletizer 4, so that the upper layer mould plates flow up and down, the production line is simple, reliable, convenient to operate, and the production line has the advantages of being simple and convenient and easy and convenient to operate, the upper working surface and the lower working surface are linked integrally, and the method has the advantages of science, high efficiency and the like.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (1)

1. The utility model provides a PC component high-efficient apparatus for producing, including being provided with two driving (1) that are located on the second floor, its characterized in that, the below of two driving (1) all is provided with unidirectional lift hacking machine (2) that are located on the second floor, be provided with two distributing device (3) that are located on the second floor between two unidirectional lift hacking machine (2), be provided with bi-directional lift hacking machine (4) that are located on the second floor between two distributing device (3), the below of bi-directional lift hacking machine (4) is provided with material loading district (5) that are located on the first floor, be provided with host computer (6) on material loading district (5), be provided with storage district (7) on material loading district (5), the below of material loading district (5) is provided with discharge gate (8), the below of discharge gate (8) is provided with two cloth pipe export (9) that are located on the first floor, the below of material loading district (5) is provided with two steel bar processing district (10) that are located on the first floor, be provided with first stair (11) and second stair (12) and second stair (10) and second stair (14) and third stair (14) are located on the second stair district (10) respectively, a plurality of rollers (16) are arranged on the two steel bar processing areas (10), a plurality of driving motors (17) are arranged on the two steel bar processing areas (10), a track battery car (18) positioned on the two layers is arranged below the two travelling cranes (1),
wherein, the first fixed column (19) and the second fixed column (20) are fixedly arranged on the two sides of the top of the die table (15), the cam groove (29) is arranged on the top of the die table (15), the first cam (21) is rotationally arranged on the cam groove (29), the working table (22) is arranged above the die table (15), the bottom end of the working table (22) is contacted with the first cam (21), the cam hole (23) is arranged on the first fixed column (19), the second cam (24) is rotationally arranged in the cam hole (23), the moving groove (25) is arranged on the top of the die table (15), the moving plate (26) is slidingly arranged in the moving groove (25), one side of the moving plate (26) close to the second fixed column (20) is connected with the working table (22), the top of the first fixed column (19) is provided with a rotating hole (27), the bottom end of the rotating rod (28) extends into the cam hole (23) and is fixedly connected with the second cam (24), one side of the first fixed column (21) is close to the first fixed column (19),
wherein, one side of the first fixed column (19) far away from the second fixed column (20) is fixedly provided with a mounting block, a rotating motor is fixedly arranged on the mounting plate, one end of the fixed rod far away from the second fixed column (20) penetrates through the moving plate (26) and the first fixed column (19) to extend to the outer side of the first fixed column (19) and is fixedly connected with an output shaft of the rotating motor, a first conical gear is fixedly sleeved on the outer side of the fixed rod, one side of the first fixed column (19) far away from the second fixed column (20) is fixedly provided with the mounting plate,
wherein the mounting plate is provided with a mounting hole, a mounting rod is rotatably mounted in the mounting hole, the bottom end of the mounting rod extends to the lower part of the mounting plate and is fixedly provided with a second bevel gear, the second bevel gear is meshed with the first bevel gear, the outer side of the mounting rod is wound with a chain, the mounting rod is in transmission connection with a rotating rod (28) through the chain,
wherein, an embedded groove is arranged on one side of the second fixed column (20) close to the first fixed column (19), sliding grooves are arranged on the inner wall of the top part and the inner wall of the bottom part in the embedded groove, the same sliding rod is arranged in the two sliding grooves in a sliding way, two positioning blocks are fixedly arranged on one side of the sliding rod,
wherein one end of each of the two positioning blocks extends to the outer side of the second fixed column (20) and is fixedly provided with the same positioning plate, one side of the positioning plate, which is close to the first fixed column (19), is contacted with the workbench (22), one side of the sliding rod, which is far away from the positioning blocks, is fixedly provided with a plurality of return springs, one side of the plurality of return springs, which is far away from the sliding rod, is fixedly connected with the inner wall of one side of the embedded groove,
wherein, reset holes are arranged on the moving plate (26), reset rods are slidably arranged in the reset holes, and two ends of the reset rods are fixedly connected with one side inner wall of the corresponding moving groove (25) respectively.
CN201910561519.XA 2019-06-26 2019-06-26 Efficient production device for PC (polycarbonate) components Active CN110303571B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111941590B (en) * 2020-08-14 2022-01-11 浙江宝业建筑设计研究院有限公司 Forming and manufacturing method of assembled composite floor slab

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Publication number Priority date Publication date Assignee Title
JPH1110626A (en) * 1997-06-19 1999-01-19 Izukon:Kk Production system for pc plate
CN105459258A (en) * 2016-01-11 2016-04-06 河北榆构建材有限公司 Pc component production line
CN105569385A (en) * 2015-12-28 2016-05-11 成都市工业设备安装公司 Building industrialization PC component production line mounting and debugging process
CN205651498U (en) * 2016-01-19 2016-10-19 山东中新绿色建筑科技有限公司 Prefabricated staircase production line
CN206796165U (en) * 2017-04-06 2017-12-26 湖南东方红住宅工业有限公司 A kind of PC components production system
CN108890850A (en) * 2018-06-22 2018-11-27 美好建筑装配科技有限公司 A kind of intelligent production line and production technology producing multi items standard PC component
CN208290175U (en) * 2018-04-04 2018-12-28 山东中新绿色建筑科技有限公司 A kind of precast concrete overlapping board assembly line
CN210820061U (en) * 2019-06-26 2020-06-23 江苏元大建筑科技有限公司 High-efficient apparatus for producing of PC component

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1110626A (en) * 1997-06-19 1999-01-19 Izukon:Kk Production system for pc plate
CN105569385A (en) * 2015-12-28 2016-05-11 成都市工业设备安装公司 Building industrialization PC component production line mounting and debugging process
CN105459258A (en) * 2016-01-11 2016-04-06 河北榆构建材有限公司 Pc component production line
CN205651498U (en) * 2016-01-19 2016-10-19 山东中新绿色建筑科技有限公司 Prefabricated staircase production line
CN206796165U (en) * 2017-04-06 2017-12-26 湖南东方红住宅工业有限公司 A kind of PC components production system
CN208290175U (en) * 2018-04-04 2018-12-28 山东中新绿色建筑科技有限公司 A kind of precast concrete overlapping board assembly line
CN108890850A (en) * 2018-06-22 2018-11-27 美好建筑装配科技有限公司 A kind of intelligent production line and production technology producing multi items standard PC component
CN210820061U (en) * 2019-06-26 2020-06-23 江苏元大建筑科技有限公司 High-efficient apparatus for producing of PC component

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