CN205651498U - Prefabricated staircase production line - Google Patents
Prefabricated staircase production line Download PDFInfo
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- CN205651498U CN205651498U CN201620048827.4U CN201620048827U CN205651498U CN 205651498 U CN205651498 U CN 205651498U CN 201620048827 U CN201620048827 U CN 201620048827U CN 205651498 U CN205651498 U CN 205651498U
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Abstract
The utility model provides a prefabricated staircase production line, characterized by: including mould clearance station for the clearance mould, the rebar installation station for install the reinforcing bar in the mould, the cloth station for deposit concrete in having installed the mould of reinforcing bar, the station vibrates for concrete in the closely knit mould vibrates, the maintenance district for the maintenance of stair in the mould, demoulding station for stair separation after mould and the maintenance. This prefabricated staircase production line adopts pipelined production, mould cyclic utilization, and each production station cooperation, the effectual production efficiency who improves prefabricated staircase, whole production line divides each station into, is favorable to NULL and quality control.
Description
Technical field
This utility model relates to the technical field of stair Prefabrication equipment, particularly a kind of precast stair production line.
Background technology
Current China architecture construction mode uses on-the-spot block (watering) to build mostly, manual work, and industrialized level is low, and systematized complete set technology is integrated and integral level is poor, and labor productivity is low, and house comprehensive quality is low.Along with China's urbanization and the fast development of process of modernization, the highly energy-consuming of traditional construction mode, inefficient problem seriously hinder sustainable economic development.Carrying out building industry industrialization is industry restructuring and the inevitable requirement transformed mode of economic growth.
Using assembled architecture is the industrialized grand strategy of building industry.Prefabricated components major part all completes in plant produced, assembles at the construction field (site).Can effectively improve production efficiency, reduce energy resource consumption, meet China's green building industrial strategy requirement.
Stair are the pith in building element.Precast stair carries out pouring production in factory, is transported to in-site installation.In prior art, precast stair is when factory carries out cast production, and production efficiency is relatively low.Here it is in place of the deficiencies in the prior art.
Utility model content
Technical problem to be solved in the utility model, it is simply that for the deficiency existing for prior art, and a kind of precast stair production line is provided, it is possible to increase the production efficiency of precast stair.
This programme is achieved by the following technical measures:
A kind of precast stair production line, is characterized in that: include
Mold cleaning station, is used for clearing up mould；
Reinforcement installation station, for installing reinforcing bar in a mold；
Cloth station, for pouring into a mould concrete in the mould install reinforcing bar；
Vibrate station, the concrete in vibration compacting mould；
Maintenance district, the maintenance of stair in mould；
Demoulding station, separates with the stair after maintenance for mould.
On the basis of technique scheme, it is also possible to have a further technical scheme:
Preferably, described precast stair production line also includes that the mould matched with mold cleaning station, reinforcement installation station, cloth station, the station that vibrates, maintenance district and demoulding station runs track, and described mould can run track along mould and move.
Preferably, described maintenance district includes precuring district and secondary maintenance district, described demoulding station includes de-side form station and stripping station station, stair in described mould are after precuring district completes precuring, being pulled down by side form in mould at de-side form station, after side form is pulled down, die station and stair enter secondary maintenance district and carry out secondary maintenance, after secondary maintenance, at stripping station station, die station is separated with stair.Using the technical program, add the operation of de-side form after precuring, the stage of secondary maintenance does not contains side form, and side form enters next cyclic production in advance, can greatly reduce the production quantity of side form, greatly reduce production cost.
Preferably, described mould includes die station and is detachably fixed the side form being connected with die station, and described die station forms die cavity with side form, and described die station includes bed die, the interior mould being arranged on bed die, and the interior mould left and right sides is detachably fixed the end mould of connection respectively.Use the technical program, end mould and interior mould, end mould are split-type structural with bed die, when the end construction of stair of Prefabrication or end size change, need not change whole die station, it is only necessary to change end mould, on the one hand, the cost of Prefabrication stair can be reduced, another is convenient, is convenient for changing, time saving and energy saving.
Preferably, described side form is provided with two, and two side forms are separately positioned on both sides before and after interior mould, and described bed die, interior mould, end mould and side form form two die cavitys.Use the technical program, use this mould once can two stair of prefabricated processing, substantially increase production efficiency.
Preferably, described cloth station being provided with material distributing machine, described material distributing machine includes cloth bucket, and described cloth bucket can move on cloth bucket walker, and described cloth bucket is provided with the feed opening corresponding with die cavity.Using the technical program, cloth bucket can move on cloth walker, and cloth bucket can directly carry out concentrating cloth from concrete mixing plant fortune concrete to stairway die, and cloth is convenient, and cloth efficiency is high.
Preferably, vibrate described in and be provided with tamping equipment on station.
Preferably, described tamping equipment includes frame, vertically movable driving means and the vertically movable frame driven by vertically movable driving means it is provided with in described frame, connect on described vertically movable frame and have multiple concrete vibrating mechanism, described concrete vibrating mechanism includes vibrating motor and by the motor-driven vibrating spear that vibrates, described in vibrate that motor is fixing with vertically movable frame to be connected.
Preferably, described frame is provided with transverse shifting driving means and the transverse shifting frame driven by transverse shifting driving means, described vertically movable driving means and the vertically movable frame driven by vertically movable driving means to be arranged on transverse shifting frame.Use the technical program, described concrete vibrating mechanism can be laterally with vertically movable in die cavity, and then the concrete in whole die cavity preferably can be vibrated, this tamping equipment can replace manually, substantially increasing vibration efficiency and quality of vibrating, described transverse shifting refers to the movement along stair length direction.
Preferably, described mould runs and is provided with conveyer device on track.
Preferably, described conveyer device includes vehicle frame, it is provided with pusher on described vehicle frame, described pusher includes the propelling movement pipe driven by power set, the upper end of described propelling movement pipe is provided with at least one through hole, the propelling movement block mated with through hole it is provided with in described propelling movement pipe, described propelling movement block is rotatably connected with pushing pipe, in its natural state, the top of described propelling movement block passes through hole and exceeds the propelling movement face pushing pipe, under external force, when described propelling movement block only rotates to the direction pushing material, just make the top pushing block less than or equal to the propelling movement face pushing pipe.
Preferably, described conveyer device includes the first conveyer device being arranged between reinforcement installation station and cloth station, and vibrate the second conveyer device between station and precuring district, and the 3rd conveyer device between secondary maintenance district and stripping station station.
Preferably, described de-side form station, stripping station station and reinforcement installation station are equipped with driving crane.
Preferably, described de-side form station and clear up and be provided with side form transport vehicle between die-filling station, it is provided with stair transporter at described stripping station station.
The beneficial effects of the utility model are appreciated that from above-mentioned technical scheme: a kind of precast stair production line, it is characterized in that: include mold cleaning station, are used for clearing up mould；Reinforcement installation station, for installing reinforcing bar in a mold；Cloth station, for pouring into a mould concrete in the mould install reinforcing bar；Vibrate station, the concrete in vibration compacting mould；Maintenance district, the maintenance of stair in mould；Demoulding station, separates with the stair after maintenance for mould.This precast stair production line uses pipeline system to produce, and mould recycles, and each produces station and coordinates, and effectively raises the production efficiency of precast stair, and whole production line is divided into each station, beneficially production management and quality control.
As can be seen here, this utility model compared with prior art, has substantive distinguishing features and progress, and its beneficial effect implemented also is apparent from.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical solution of the utility model, the accompanying drawing used required in describing will be briefly described below, apparently, accompanying drawing in describing below is only embodiments more of the present utility model, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of precast stair production line；
Fig. 2 is the plan structure schematic diagram of precast stair mould；
Fig. 3 is the main TV structure schematic diagram of precast stair mould；
Fig. 4 is the main TV structure schematic diagram of material distributing machine；
Fig. 5 is the side-looking structural representation of material distributing machine；
Fig. 6 is the plan structure schematic diagram of cloth bucket in Fig. 4；
Fig. 7 is the side-looking structural representation of cloth bucket in Fig. 4；
Fig. 8 is the main TV structure schematic diagram of tamping equipment；
Fig. 9 is the side-looking structural representation of tamping equipment；
Figure 10 is the plan structure schematic diagram of tamping equipment；
Figure 11 is the plan structure schematic diagram of the first conveyer device；
Figure 12 is the structural representation of pusher；
Figure 13 is the side view of Figure 12.
nullIn figure: 1-reinforcement installation station，2-cloth station，3-vibrates station，4-precuring district，5-takes off side form station，Bis-maintenance districts of 6-，7-stripping station station，8-mold cleaning station，9-material distributing machine，9.1-walking beam column，9.2-walking beam，9.3-cloth bucket body，9.4-electric pushrod，9.5-ribs，9.6-groove，9.7-active roller，9.8-return idler，9.9-feed opening，9.10-power set，9.11-striker plate，9.12-connecting rod，9.13-active rotating shaft，10-tamping equipment，10.1-frame，10.2-transverse shifting frame，10.3-guide rail，10.4-transverse shifting driving means，The 10.5-axis of guide，The motor 10.6-vibrate，10.7-vibrating spear，The motor mounting rack 10.8-vibrate，10.9-vertically movable frame，10.10-vertically movable driving means，10.11-foundation bolt，11-the first conveyer device，11.1-vehicle frame，11.2-push pipe，11.3-through hole，11.4-propelling movement block，11.5-gathering sill，11.6-guide rail，11.7-power set，11.8-connecting shaft，11.9-push wheel，12-the second conveyer device，13-the 3rd conveyer device，14-side form transport vehicle，15-stair transporter，16-mould，16.1-bed die，16.2-interior mould，16.3-side form，16.4-end mould，16.5-connecting plate，16.6-bolt I，16.7-road wheel，16.8-bolt II，17-maintenance district，18-drives a vehicle，19-mould runs track.
Detailed description of the invention
For making utility model purpose of the present utility model, feature, the advantage can be the most obvious and understandable; specific embodiment and accompanying drawing will be used below; the technical scheme of this utility model protection is clearly and completely described; obviously; the embodiments described below are only a part of embodiment of this utility model, and not all embodiment.Based on the embodiment in this patent, all other embodiments that those of ordinary skill in the art are obtained under not making creative work premise, broadly fall into the scope of this patent protection.
A kind of precast stair production line, including mold cleaning station 8, is used for clearing up die station and side form 16.3, and mould can be cleaned by mold cleaning station, smears form removal agent etc. on mould intracavity wall；
Reinforcement installation station 1, for installing reinforcing bar in mould 16；
Cloth station 2, for pouring into a mould concrete in the mould 16 install reinforcing bar；
Vibrate station 3, the concrete in vibration compacting mould；
Maintenance district 17, the maintenance of stair in mould 16；
Demoulding station, separates with the stair after maintenance for mould 16.Preferably, can first be connected fixing to die station and side form on mold cleaning station, it is also possible to first reinforcing bar is fixed in die station, die station is being fixed with side form.
This precast stair production line uses pipeline system to produce, and mould recycles, and each produces station and coordinates, and effectively raises the production efficiency of precast stair, and whole production line is divided into each station, beneficially production management and quality control.
On the basis of technique scheme, it is also possible to have a further technical scheme:
In this programme, described precast stair production line also includes that the mould matched with mold cleaning station 8, reinforcement installation station 1, cloth station 2, the station 3 that vibrates, maintenance district 17 and demoulding station runs track 19, and described mould 16 runs track 19 along mould and moves.
In this programme, described maintenance district includes precuring district 4 and secondary maintenance district 6, described demoulding station includes de-side form station 5 and stripping station station 7, stair in described mould 16 are after precuring district 4 completes precuring, being pulled down by side form 16.3 in mould at de-side form station 5, after side form 16.3 is pulled down, stair and die station enter secondary maintenance district 6 and carry out secondary maintenance, after secondary maintenance, at stripping station station 7, die station is separated with stair.Adding the operation of de-side form after precuring, the stage of secondary maintenance does not contains side form 16.3, and side form 16.3 enters next cyclic production in advance, can greatly reduce the production quantity of side form 16.3, greatly reduce production cost.
In this programme, described mould 16 includes die station and is detachably fixed the side form 16.3 being connected with die station, described die station and side form 16.3 form die cavity, described die station includes bed die 16.1, the interior mould 16.2 being arranged on bed die 16.1, and interior mould 16.2 left and right sides is detachably fixed the end mould 16.4 of connection respectively.Described end mould 16.4 is split-type structural with interior mould 16.2, end mould 16.4 and bed die 16.1, when the end construction of stair of Prefabrication or end size change, need not change whole die station, have only to change end mould 16.4, on the one hand, can reduce the cost of Prefabrication stair, another is convenient, it is convenient for changing, time saving and energy saving.
In this programme, described side form 16.3 is provided with two, and two side forms are separately positioned on both sides before and after interior mould 16.2, and described bed die 16.1, interior mould 16.2, end mould 16.4 and side form 16.3 form two die cavitys, use this mould once can two stair of prefabricated processing, substantially increase production efficiency.
In this programme, described end mould 16.4 is connected with interior mould 16.2 by connecting plate 16.5.
In this programme, described connecting plate 16.5 is connected by bolt I 16.6 is fixing with interior mould 16.2, it is possible to convenient, fast, fixed with interior mould 16.2 by end mould 16.4 and be connected exactly.
In this programme, described mould 16 also includes that side form closes guider, described side form Guan Bi guider includes guiding mechanism, detent mechanism and bindiny mechanism, described guiding mechanism is arranged on bottom die station, detent mechanism can slide along guiding mechanism, described side form is fixed with detent mechanism through bindiny mechanism, and being provided with side form Guan Bi guider can be accurately positioned side mold.
In this programme, described bed die 16.1 is one-body molded with interior mould 16.2.
In this programme, described side form 16.3 is detachably fixed with bed die 16.1 and is connected.Described side form 16.3 is connected with bed die 16.1 rather than is connected with end mould 16.4, it is possible to be convenient for changing end mould 16.4.
In this programme, described side form 16.3 is connected with bed die 16.1 by bolt II 16.8.
In this programme, the bottom of described die station is provided with road wheel 16.7.
In this programme, the outer wall of described side form 16.3 being disposed with lightening grooves, the bolt II 16.8 connecting side form 16.3 and bed die 16.1 is installed in lightening grooves.
In this programme, described cloth station 2 being provided with material distributing machine, described material distributing machine 9 includes cloth bucket, and described cloth bucket can move on cloth bucket walker, and described cloth bucket is provided with the feed opening 9.9 corresponding with die cavity.Cloth bucket can move on cloth walker, and cloth bucket can directly carry out concentrating cloth from concrete mixing plant fortune concrete to stairway die, and cloth is convenient, and cloth efficiency is high.
In this programme, described cloth bucket includes cloth bucket body 9.3 and for controlling the striker plate 9.11 of feed opening 9.9 opening and closing.
In this programme, described striker plate 9.11 is provided with two, and two striker plates 9.11 control the opening and closing of two feed openings 9.9 respectively.
In this programme, one end of described striker plate 9.11 is hinged with cloth bucket body 9.3, described striker plate 9.11 is promoted rotation, one end of described electric pushrod 9.4 to be hinged with connecting rod 9.12 by the electric pushrod 9.4 being arranged on cloth bucket, and described connecting rod 9.12 is fixing with striker plate 9.9 to be connected.
In this programme, described striker plate 9.9 is the pull plate driven by power set.
In this programme, described cloth bucket connects the active rotating shaft 9.13 driven by power set, being provided with at least one active roller 9.7 coordinated with cloth bucket walker on described active rotating shaft 9.13, described cloth bucket is also associated with at least one return idler 9.8 coordinated with active roller 9.7.
In this programme, the two ends of described active rotating shaft 9.13 are respectively arranged with active roller 9.7.
In this programme, described cloth bucket connects has driven spindle, the two ends of described driven spindle to be respectively arranged with return idler 9.8.
In this programme, described cloth bucket walker includes walking beam column 9.1 and the walking beam 9.2 being fixedly installed on walking beam column 9.1.
In this programme, described walking beam 9.2 is provided with groove 9.6.Described active roller 9.7 and return idler 9.8 roll in groove 9.6, add the stability that cloth bucket moves.
In this programme, described cloth bucket moves on cloth bucket walker and the opening and closing of feed opening 9.9 is Remote control, it is possible to control manually.
In this programme, described tamping equipment includes frame 10.1, vertically movable driving means 10.10 and the vertically movable frame 10.9 driven by vertically movable driving means 10.10 it is provided with in described frame 10.1, connect on described vertically movable frame 10.9 and have multiple concrete vibrating mechanism, described concrete vibrating mechanism includes vibrating motor 10.6 and the vibrating spear 10.7 that driven by the motor 10.6 that vibrates, described in vibrate that motor 10.6 is fixing with vertically movable frame 10.9 to be connected.
In this programme, it is provided with transverse shifting driving means 10.4 and the transverse shifting frame 10.2 driven by transverse shifting driving means 10.4, described vertically movable driving means 10.10 and the vertically movable frame 10.9 driven by vertically movable driving means 10.10 in described frame 10.1 to be arranged on transverse shifting frame 10.2.Described concrete vibrating mechanism can be laterally with vertically movable in die cavity, and then the concrete in whole die cavity preferably can be vibrated, this tamping equipment can replace manually, substantially increases vibration efficiency and quality of vibrating, and described transverse shifting refers to the movement along stair length direction.
In this programme, described in the motor 10.6 that vibrates be fixedly mounted on and vibrate on motor mounting rack 10.8, described in the motor mounting rack 10.8 that vibrates be fixed on vertically movable frame 10.9.
In this programme, described transverse shifting frame 10.2 is provided with the guider I coordinated with vertically movable frame 10.9, the stability that guider I ensure that vertically movable frame 10.9 runs is set.
In this programme, described guider I is the multiple axis of guides 10.5 being vertically arranged.
In this programme, described frame 10.1 is provided with the guider II coordinated with transverse shifting frame 10.2, the stability that guider II ensure that transverse shifting frame 10.2 runs is set.
In this programme, described guider II is the guide rail 10.3 coordinated with transverse shifting frame.
In this programme, the plurality of concrete vibrating mechanism is divided into two groups, and respectively two die cavitys on corresponding mould so that this tamping equipment can vibrate two die cavitys simultaneously, improves vibration efficiency.
In this programme, the plurality of concrete vibrating mechanism is divided into two groups be arranged in parallel.
In this programme, described frame 10.1 is fixed on ground by foundation bolt 10.11.
In this programme, described transverse shifting driving means 10.4 is cylinder or hydraulic cylinder, and described vertically movable driving means 10.10 is cylinder or hydraulic cylinder.
In this programme, described frame 10.1 being provided with alarm device, described alarm device and concrete vibrating mechanism one_to_one corresponding, described alarm device electrically connects with controlling device.When some concrete vibrating mechanism breaks down, corresponding alarm device is reported to the police, it is possible to the warning timely repair and replacement of staff, it is to avoid concrete vibrating mechanism repair and replacement impact on effect of vibrating not in time.
In this programme, described mould runs and is provided with conveyer device on track.
In this programme, described conveyer device includes the first conveyer device 11 being arranged between reinforcement installation station 1 and cloth station 2, vibrate the second conveyer device 12 between station 3 and precuring district 4, and the 3rd conveyer device 13 between secondary maintenance district 6 and stripping station station 7.
nullPreferably，Described first conveyer device includes vehicle frame 11.1，It is provided with pusher on described vehicle frame 11.1，Described pusher includes the propelling movement pipe 11.2 driven by power set 11.7，The upper end of described propelling movement pipe 11.2 is provided with at least one through hole 11.3，The propelling movement block 11.4 mated with through hole 11.3 it is provided with in described propelling movement pipe 11.2，Described propelling movement block 11.4 is rotatably connected with pushing pipe 11.2，(described naturalness only refers to by action of gravity in its natural state，And not by other active forces)，The top of described propelling movement block 11.4 passes through hole 11.3 and exceeds the propelling movement face pushing pipe 11.2，Under external force，When described propelling movement block 11.4 only rotates to the direction pushing material，Just make the top pushing block 11.4 less than or equal to the propelling movement face pushing pipe 11.2.The simple in construction of this conveyer device, easy to use.When power set 11.7 promote propelling movement pipe 11.2 to advance, pushed material promotes advance by pushing block 11.4, power set 11.7 drive when pushing pipe 11.2 rollback, the propelling movement block 11.4 pushing material retreats, the block 11.4 that pushes above can be to the direction rotation that material advances under the effect of material, make the top pushing block 11.4 above less than or equal to the propelling movement face pushing pipe 11.2, when propelling movement block 11.4 above runs the rear to propelling movement material, above push block 11.4 and reply naturalness, its top passes through hole 11.3 and exceeds the propelling movement face pushing pipe 11.2, propelling movement block 11.4 above continues to push material, and propelling movement block 11.4 below can push next material.
In this programme, described propelling movement pipe 11.2 connects propelling movement wheel 11.9.Push pipe 11.2 and connect the movements having propelling movement wheel 11.9 conveniently to push pipe 11.2.
In this programme, described pusher also includes and pushes the gathering sill 11.5 that pipe 11.2 coordinates, and described gathering sill 11.5 is fixed on vehicle frame 11.1.Gathering sill 11.5 is set and can play guide effect to pushing pipe 11.2.
In this programme, the both sides of described propelling movement pipe 11.2 are provided with gathering sill 11.5, and the described wheel 11.9 that pushes is arranged in gathering sill 11.5.
In this programme, described propelling movement block 11.4 is connected with pushing pipe 11.2 by connecting shaft 11.8.
In this programme, described vehicle frame 11.1 is additionally provided with the guide rail 11.6 coordinated with the material pushed.It is provided with guide rail 11.6 and the material pushed can be played the effect of guiding.
In this programme, the lower end of described vehicle frame 11.1 connects movable pulley.The lower section of vehicle frame 11.1 arranges movable pulley and facilitates the movement of conveyer device.
In this programme, the moving direction of described conveyer device is vertical with the propelling movement direction of pusher.
In this programme, described vehicle frame 11.1 being additionally provided with stopping means, when pusher is return, the material pushed is carried out spacing by described stopping means, prevents the material pushed from returning along with pusher.
In this programme, described power set 11.7 are cylinder or hydraulic cylinder or electric pushrod.
Second conveyer device and the 3rd conveyer device and the first conveyer device are consistent.
In this programme, described de-side form station, stripping station station and reinforcement installation station are equipped with driving crane.
In this programme, described de-side form station and clear up and be provided with side form transport vehicle between die-filling station, it is provided with stair transporter at described stripping station station.
The production method of a kind of precast stair, it comprises the steps:
(1) at mold cleaning station 8, die station and side form 16.3 are cleaned out, enter reinforcement installation station 1；
(2) prefabricated reinforcing bar put in mould 16 and fix, and die station and side form 16.3 are fixed, entering cloth station 2；
(3) at cloth station 2 by material distributing machine cloth in mould, the station 3 that vibrates is entered；
(4) at the station 3 that vibrates by tamping equipment vibration compacting, maintenance district 17 is entered；
(5.1) stair are after precuring district 4 maintenance, stair initial set, enter de-side form station 5；
(5.2) at de-side form station 5, being pulled down by side form 16.3, and side form 16.3 is transported to mold cleaning station 1, side form 16.3 and the collocation of other die station use；
(5.3) die station and stair after pulling down side form 16.3 are transported to secondary maintenance district 6 and carry out maintenance, and stair are transported to stripping station station 7 and die station are separated with stair after reaching collapsible die intensity.
(5.4) at stripping station station 7, stair being transported to stair storage space, die station is transported to mold cleaning station 8 and clears up.
In this specification, each embodiment uses the mode gone forward one by one to describe, and what each embodiment stressed is the difference with other embodiments, identical similar portion reference mutually between each embodiment.
Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or uses this utility model.Multiple amendment to these embodiments will be apparent from for those skilled in the art, and generic principles defined herein can realize in the case of without departing from spirit or scope of the present utility model in other embodiments.Therefore, this utility model is not intended to be limited to the embodiments shown herein, and is to fit to the widest scope consistent with the feature of principles disclosed herein and features of novelty, creativeness.
Claims (45)
1. a precast stair production line, is characterized in that: include
Mold cleaning station, is used for clearing up mould；
Reinforcement installation station, for installing reinforcing bar in a mold；
Cloth station, for pouring into a mould concrete in the mould install reinforcing bar；
Vibrate station, the concrete in vibration compacting mould；
Maintenance district, the maintenance of stair in mould；
Demoulding station, separates with the stair after maintenance for mould.
Precast stair production line the most according to claim 1, it is characterized in that: also include that the mould matched with mold cleaning station, reinforcement installation station, cloth station, the station that vibrates, maintenance district and demoulding station runs track, described mould can run track along mould and move.
Precast stair production line the most according to claim 1, is characterized in that: described maintenance district includes precuring district and secondary maintenance district.
Precast stair production line the most according to claim 2, is characterized in that: described maintenance district includes precuring district and secondary maintenance district.
Precast stair production line the most according to claim 3, it is characterized in that: described demoulding station includes de-side form station and stripping station station, stair in described mould are after precuring district completes precuring, at de-side form station, the side form in mould is pulled down, after side form is pulled down, die station and stair enter secondary maintenance district and carry out secondary maintenance, after secondary maintenance, die station are separated with stair at stripping station station.
Precast stair production line the most according to claim 4, it is characterized in that: described demoulding station includes de-side form station and stripping station station, stair in described mould are after precuring district completes precuring, at de-side form station, the side form in mould is pulled down, after side form is pulled down, die station and stair enter secondary maintenance district and carry out secondary maintenance, after secondary maintenance, die station are separated with stair at stripping station station.
Precast stair production line the most according to claim 1, it is characterized in that: described mould includes die station and is detachably fixed the side form being connected with die station, described die station forms die cavity with side form, described die station includes bed die, the interior mould being arranged on bed die, and the interior mould left and right sides is detachably fixed the end mould of connection respectively.
Precast stair production line the most according to claim 2, it is characterized in that: described mould includes die station and is detachably fixed the side form being connected with die station, described die station forms die cavity with side form, described die station includes bed die, the interior mould being arranged on bed die, and the interior mould left and right sides is detachably fixed the end mould of connection respectively.
Precast stair production line the most according to claim 3, it is characterized in that: described mould includes die station and is detachably fixed the side form being connected with die station, described die station forms die cavity with side form, described die station includes bed die, the interior mould being arranged on bed die, and the interior mould left and right sides is detachably fixed the end mould of connection respectively.
Precast stair production line the most according to claim 4, it is characterized in that: described mould includes die station and is detachably fixed the side form being connected with die station, described die station forms die cavity with side form, described die station includes bed die, the interior mould being arranged on bed die, and the interior mould left and right sides is detachably fixed the end mould of connection respectively.
11. precast stair production lines according to claim 5, it is characterized in that: described mould includes die station and is detachably fixed the side form being connected with die station, described die station forms die cavity with side form, described die station includes bed die, the interior mould being arranged on bed die, and the interior mould left and right sides is detachably fixed the end mould of connection respectively.
12. precast stair production lines according to claim 6, it is characterized in that: described mould includes die station and is detachably fixed the side form being connected with die station, described die station forms die cavity with side form, described die station includes bed die, the interior mould being arranged on bed die, and the interior mould left and right sides is detachably fixed the end mould of connection respectively.
13. precast stair production lines according to claim 7, is characterized in that: described side form is provided with two, and two side forms are separately positioned on both sides before and after interior mould, and described bed die, interior mould, end mould and side form form two die cavitys.
14. precast stair production lines according to claim 8, is characterized in that: described side form is provided with two, and two side forms are separately positioned on both sides before and after interior mould, and described bed die, interior mould, end mould and side form form two die cavitys.
15. precast stair production lines according to claim 10, is characterized in that: described side form is provided with two, and two side forms are separately positioned on both sides before and after interior mould, and described bed die, interior mould, end mould and side form form two die cavitys.
16. precast stair production lines according to claim 11, is characterized in that: described side form is provided with two, and two side forms are separately positioned on both sides before and after interior mould, and described bed die, interior mould, end mould and side form form two die cavitys.
17. precast stair production lines according to claim 12, is characterized in that: described side form is provided with two, and two side forms are separately positioned on both sides before and after interior mould, and described bed die, interior mould, end mould and side form form two die cavitys.
18. precast stair production lines according to claim 7, it is characterized in that: on described cloth station, be provided with material distributing machine, described material distributing machine includes cloth bucket, and described cloth bucket can move on cloth bucket walker, and described cloth bucket is provided with the feed opening corresponding with die cavity.
19. precast stair production lines according to claim 8, it is characterized in that: on described cloth station, be provided with material distributing machine, described material distributing machine includes cloth bucket, and described cloth bucket can move on cloth bucket walker, and described cloth bucket is provided with the feed opening corresponding with die cavity.
20. precast stair production lines according to claim 9, it is characterized in that: on described cloth station, be provided with material distributing machine, described material distributing machine includes cloth bucket, and described cloth bucket can move on cloth bucket walker, and described cloth bucket is provided with the feed opening corresponding with die cavity.
21. precast stair production lines according to claim 10, it is characterized in that: on described cloth station, be provided with material distributing machine, described material distributing machine includes cloth bucket, and described cloth bucket can move on cloth bucket walker, and described cloth bucket is provided with the feed opening corresponding with die cavity.
22. precast stair production lines according to claim 11, it is characterized in that: on described cloth station, be provided with material distributing machine, described material distributing machine includes cloth bucket, and described cloth bucket can move on cloth bucket walker, and described cloth bucket is provided with the feed opening corresponding with die cavity.
23. precast stair production lines according to claim 12, it is characterized in that: on described cloth station, be provided with material distributing machine, described material distributing machine includes cloth bucket, and described cloth bucket can move on cloth bucket walker, and described cloth bucket is provided with the feed opening corresponding with die cavity.
24. precast stair production lines according to claim 13, it is characterized in that: on described cloth station, be provided with material distributing machine, described material distributing machine includes cloth bucket, and described cloth bucket can move on cloth bucket walker, and described cloth bucket is provided with the feed opening corresponding with die cavity.
25. precast stair production lines according to claim 14, it is characterized in that: on described cloth station, be provided with material distributing machine, described material distributing machine includes cloth bucket, and described cloth bucket can move on cloth bucket walker, and described cloth bucket is provided with the feed opening corresponding with die cavity.
26. precast stair production lines according to claim 15, it is characterized in that: on described cloth station, be provided with material distributing machine, described material distributing machine includes cloth bucket, and described cloth bucket can move on cloth bucket walker, and described cloth bucket is provided with the feed opening corresponding with die cavity.
27. precast stair production lines according to claim 16, it is characterized in that: on described cloth station, be provided with material distributing machine, described material distributing machine includes cloth bucket, and described cloth bucket can move on cloth bucket walker, and described cloth bucket is provided with the feed opening corresponding with die cavity.
28. precast stair production lines according to claim 17, it is characterized in that: on described cloth station, be provided with material distributing machine, described material distributing machine includes cloth bucket, and described cloth bucket can move on cloth bucket walker, and described cloth bucket is provided with the feed opening corresponding with die cavity.
29., according to the precast stair production line described in claim 1-28 any claim, is characterized in that: be provided with tamping equipment on station vibrating.
30. precast stair production lines according to claim 29, it is characterized in that: described tamping equipment includes frame, vertically movable driving means and the vertically movable frame driven by vertically movable driving means it is provided with in described frame, connect on described vertically movable frame and have multiple concrete vibrating mechanism, described concrete vibrating mechanism includes vibrating motor and by the motor-driven vibrating spear that vibrates, described in vibrate that motor is fixing with vertically movable frame to be connected.
31. precast stair production lines according to claim 30, it is characterized in that: be provided with transverse shifting driving means and the transverse shifting frame driven by transverse shifting driving means, described vertically movable driving means and the vertically movable frame driven by vertically movable driving means in described frame and be arranged on transverse shifting frame.
32., according to the precast stair production line described in claim 2-28 any claim, is characterized in that: described mould runs and is provided with conveyer device on track.
33. precast stair production lines according to claim 30, is characterized in that: described mould runs and is provided with conveyer device on track.
34. precast stair production lines according to claim 31, is characterized in that: described mould runs and is provided with conveyer device on track.
35. precast stair production lines according to claim 32, it is characterized in that: described conveyer device includes vehicle frame, it is provided with pusher on described vehicle frame, described pusher includes the propelling movement pipe driven by power set, the upper end of described propelling movement pipe is provided with at least one through hole, the propelling movement block mated with through hole it is provided with in described propelling movement pipe, described propelling movement block is rotatably connected with pushing pipe, in its natural state, the top of described propelling movement block passes through hole and exceeds the propelling movement face pushing pipe, under external force, when described propelling movement block only rotates to the direction pushing material, just make the top pushing block less than or equal to the propelling movement face pushing pipe.
36. precast stair production lines according to claim 33, it is characterized in that: described conveyer device includes vehicle frame, it is provided with pusher on described vehicle frame, described pusher includes the propelling movement pipe driven by power set, the upper end of described propelling movement pipe is provided with at least one through hole, the propelling movement block mated with through hole it is provided with in described propelling movement pipe, described propelling movement block is rotatably connected with pushing pipe, in its natural state, the top of described propelling movement block passes through hole and exceeds the propelling movement face pushing pipe, under external force, when described propelling movement block only rotates to the direction pushing material, just make the top pushing block less than or equal to the propelling movement face pushing pipe.
37. precast stair production lines according to claim 34, it is characterized in that: described conveyer device includes vehicle frame, it is provided with pusher on described vehicle frame, described pusher includes the propelling movement pipe driven by power set, the upper end of described propelling movement pipe is provided with at least one through hole, the propelling movement block mated with through hole it is provided with in described propelling movement pipe, described propelling movement block is rotatably connected with pushing pipe, in its natural state, the top of described propelling movement block passes through hole and exceeds the propelling movement face pushing pipe, under external force, when described propelling movement block only rotates to the direction pushing material, just make the top pushing block less than or equal to the propelling movement face pushing pipe.
38. precast stair production lines according to claim 32, it is characterized in that: described conveyer device includes the first conveyer device being arranged between reinforcement installation station and cloth station, vibrate the second conveyer device between station and precuring district, and the 3rd conveyer device between secondary maintenance district and stripping station station.
39. precast stair production lines according to claim 33, it is characterized in that: described conveyer device includes the first conveyer device being arranged between reinforcement installation station and cloth station, vibrate the second conveyer device between station and precuring district, and the 3rd conveyer device between secondary maintenance district and stripping station station.
40. precast stair production lines according to claim 34, it is characterized in that: described conveyer device includes the first conveyer device being arranged between reinforcement installation station and cloth station, vibrate the second conveyer device between station and precuring district, and the 3rd conveyer device between secondary maintenance district and stripping station station.
41. precast stair production lines according to claim 35, it is characterized in that: described conveyer device includes the first conveyer device being arranged between reinforcement installation station and cloth station, vibrate the second conveyer device between station and precuring district, and the 3rd conveyer device between secondary maintenance district and stripping station station.
42. precast stair production lines according to claim 36, it is characterized in that: described conveyer device includes the first conveyer device being arranged between reinforcement installation station and cloth station, vibrate the second conveyer device between station and precuring district, and the 3rd conveyer device between secondary maintenance district and stripping station station.
43. according to the precast stair production line described in claim 37, it is characterized in that: described conveyer device includes the first conveyer device being arranged between reinforcement installation station and cloth station, vibrate the second conveyer device between station and precuring district, and the 3rd conveyer device between secondary maintenance district and stripping station station.
44., according to the precast stair production line described in claim 5 or 6 or 11 or 12 or 16 or 17 or 22 or 23 or 27 or 28, is characterized in that: described de-side form station, stripping station station and reinforcement installation station are equipped with driving crane.
45. according to the precast stair production line described in claim 5 or 6 or 11 or 12 or 16 or 17 or 22 or 23 or 27 or 28, it is characterized in that: described de-side form station and clear up and be provided with side form transport vehicle between die-filling station, at described stripping station station, be provided with stair transporter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620048827.4U CN205651498U (en) | 2016-01-19 | 2016-01-19 | Prefabricated staircase production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620048827.4U CN205651498U (en) | 2016-01-19 | 2016-01-19 | Prefabricated staircase production line |
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| Publication Number | Publication Date |
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| CN205651498U true CN205651498U (en) | 2016-10-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620048827.4U Expired - Fee Related CN205651498U (en) | 2016-01-19 | 2016-01-19 | Prefabricated staircase production line |
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| CN (1) | CN205651498U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105500518A (en) * | 2016-01-19 | 2016-04-20 | 山东中新绿色建筑科技有限公司 | Prefabricated stair production line and production method |
| CN110303571A (en) * | 2019-06-26 | 2019-10-08 | 江苏元大建筑科技有限公司 | A kind of efficient process units of PC component |
| CN112192724A (en) * | 2020-09-28 | 2021-01-08 | 威海玉全新型建筑材料股份有限公司 | Mold for prefabricated staircase and processing technology of prefabricated staircase |
| CN113787604A (en) * | 2021-09-29 | 2021-12-14 | 筑友智造智能科技有限公司 | Prefabricated staircase continuous-flow type production line |
-
2016
- 2016-01-19 CN CN201620048827.4U patent/CN205651498U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105500518A (en) * | 2016-01-19 | 2016-04-20 | 山东中新绿色建筑科技有限公司 | Prefabricated stair production line and production method |
| CN110303571A (en) * | 2019-06-26 | 2019-10-08 | 江苏元大建筑科技有限公司 | A kind of efficient process units of PC component |
| CN110303571B (en) * | 2019-06-26 | 2023-12-22 | 江苏元大建筑科技有限公司 | Efficient production device for PC (polycarbonate) components |
| CN112192724A (en) * | 2020-09-28 | 2021-01-08 | 威海玉全新型建筑材料股份有限公司 | Mold for prefabricated staircase and processing technology of prefabricated staircase |
| CN113787604A (en) * | 2021-09-29 | 2021-12-14 | 筑友智造智能科技有限公司 | Prefabricated staircase continuous-flow type production line |
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