CN210820061U

CN210820061U - High-efficient apparatus for producing of PC component

Info

Publication number: CN210820061U
Application number: CN201920974243.3U
Authority: CN
Inventors: 张显光; 张钟元; 梁鹏
Original assignee: JIANGSU YUANDA BUILDING TECHNOLOGY CO LTD
Current assignee: JIANGSU YUANDA BUILDING TECHNOLOGY CO LTD
Priority date: 2019-06-26
Filing date: 2019-06-26
Publication date: 2020-06-23
Anticipated expiration: 2029-06-26

Abstract

The utility model belongs to the apparatus for producing field, especially, a high-efficient apparatus for producing of PC component, to current manual operation, it is inefficient, if vibrate not in place, honeycomb and cavity can appear, the human input is big, the higher problem of cost, now proposes following scheme, and it is including being provided with two driving on being located two layers, the below of two driving all is provided with the one-way lift hacking machine that is located two layers, is provided with two distributing device that are located two layers between two one-way lift hacking machines, is provided with the two-way lift hacking machine that is located two layers between two distributing device. The utility model discloses simple structure, convenient operation carries out the science with former equipment and arranges, changes former equipment original working method in producing, and the concrete on the die table that can be convenient fast carries out automatic vibration, makes the dense equipartition of concrete, and simple structure is with low costs, and upper and lower two-layer working face interlock is integrative, and the science is high-efficient, has improved work efficiency greatly.

Description

High-efficient apparatus for producing of PC component

Technical Field

The utility model relates to a apparatus for producing technical field especially relates to a high-efficient apparatus for producing of PC component.

Background

The PC member is a concrete prefabricated member for short, which means a concrete product produced in a factory through a standardized and mechanized processing mode, and the corresponding traditional cast-in-place concrete needs site moulding, site pouring and site maintenance;

the above method has the following disadvantages: manual operation, inefficiency, if not in place the vibration, can appear honeycomb and cavity, produce the influence to the quality of PC component, the human input is big, and the cost is higher.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving and having manual operation among the prior art, inefficiency, if vibrate not in place, honeycomb and cavity can appear, to the quality production influence of PC component, the human input is big, the higher shortcoming of cost, and the high-efficient apparatus for producing of PC component who proposes.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a high-efficiency production device for PC components comprises two traveling cranes positioned on two layers, wherein one-way lifting stacking machines positioned on the two layers are arranged below the two traveling cranes, two material distribution devices positioned on the two layers are arranged between the two one-way lifting stacking machines, two-way lifting stacking machines positioned on the two layers are arranged between the two material distribution devices, a feeding area positioned on one layer is arranged below the two-way lifting stacking machines, a host machine is arranged on the feeding area, a material storage area is arranged on the feeding area, a material outlet is arranged below the feeding area, two material distribution pipe outlets positioned on one layer are arranged below the material outlet, two steel bar processing areas positioned on one layer are arranged below the feeding area, a first stair and a second stair are respectively arranged on the two steel bar processing areas, a third stair and a fourth stair are respectively arranged below the first stair and the second stair on the two steel bar processing areas, all be provided with a plurality of mould platforms on two reinforcement processing districts, all be provided with a plurality of gyro wheels on two reinforcement processing districts, all be provided with a plurality of driving motor on two reinforcement processing districts, the below of two driving cars all is provided with the track storage battery car that is located the second floor.

Preferably, the equal fixed mounting in top both sides of mould platform has first fixed column and second fixed column, the cam groove has been seted up at the top of mould platform, first cam is installed to the cam groove internal rotation, the top of mould platform is provided with the workstation, the bottom and the first cam of workstation contact, the cam hole has been seted up on the first fixed column, the second cam is installed to the cam hole internal rotation, the shifting chute has been seted up at the top of mould platform, slidable mounting has the movable plate in the shifting chute, and the movable plate meets with the workstation near one side of second fixed column, the rotation hole has been seted up at the top of first fixed column, the dwang has been installed in the rotation hole, the bottom of dwang extends to in the cam hole and with second cam fixed connection, one side fixed mounting that first cam is close to first.

Preferably, one side of the first fixing column far away from the second fixing column is fixedly provided with an installation block, the installation plate is fixedly provided with a rotating motor, one end of the fixed rod far away from the second fixing column penetrates through the movable plate and the first fixing column to extend to the outer side of the first fixing column and is fixedly connected with an output shaft of the rotating motor, a first bevel gear is fixedly arranged on the outer side of the fixed rod in a fixing mode, and one side of the first fixing column far away from the second fixing column is fixedly provided with the installation plate.

Preferably, the mounting hole has been seted up on the mounting panel, and the mounting rod is installed in the mounting hole rotation, and the bottom of mounting rod extends to the below of mounting panel and fixed mounting has second conical gear, and second conical gear meshes with first conical gear mutually, and the outside of mounting rod is around being equipped with the chain, and the mounting rod passes through the chain and is connected with the dwang transmission.

Preferably, one side of the second fixing column, which is close to the first fixing column, is provided with an embedded groove, the inner walls of the top and the bottom in the embedded groove are provided with sliding grooves, the two sliding grooves are internally provided with the same sliding rod in a sliding manner, and one side of the sliding rod is fixedly provided with two positioning blocks.

Preferably, the one end of two locating pieces all extends to the outside of second fixed column and fixed mounting has same locating plate, and the locating plate is close to one side of first fixed column and contacts with the workstation, and one side fixed mounting that the locating piece was kept away from to the slide bar has a plurality of reset spring, and one side that the slide bar was kept away from to a plurality of reset spring all with one side inner wall fixed connection of embedded groove.

Preferably, the moving plate is provided with a reset hole, a reset rod is slidably mounted in the reset hole, and two ends of the reset rod are fixedly connected with the inner wall of one side of the corresponding moving groove respectively.

The utility model discloses in, a PC component high efficiency apparatus for producing, the concrete on the fast convenient mould platform carries out automatic vibration, make the concrete closely real equipartition, moreover, the steam generator is simple in structure, low in cost, and greatly improves work efficiency, in use, the rotating electrical machines is started, the rotating electrical machines are controlled by the control switch, the output shaft of the rotating electrical machines drives the drive dead lever to rotate, the dead lever drives the first cam to drive the workbench to move upwards, simultaneously, the installation rod drives the dwang to rotate, the dwang drives the second cam to rotate, the second cam drives the movable plate to move, the movable plate drives the workbench to move, the workbench drives the locating plate to move, the locating plate drives the locating piece to move, the locating piece drives the slide bar to move, the slide bar compresses the reset spring, the reset spring energy absorption of;

the utility model discloses a with former equipment, carry out the science and arrange, change former equipment original working method in production, the working method of the hacking machine of bi-polar is one-way work in production, after finished product component drawing, the bi-polar hacking machine can rise the empty mould platform to the work surface of two layers simultaneously and carry out next process work, middle hacking machine is two-way hacking machine, can carry out the mould platform that two layers of work surfaces have already accomplished relevant process work to one deck, concrete placement, and carry out automatic vibration, make the compactness equipartition, upper and lower two-layer concrete work surface interlock is integrative, and is scientific and efficient;

through the continuous rotation of rotating electrical machines, drive the removal about with of the continuous top and bottom of workstation, the utility model discloses simple structure, convenient operation carries out the science with former equipment and arranges, changes former equipment original working method in production, and the concrete on the mould bench that can make things convenient for fast carries out automatic vibration, makes the close real equipartition of concrete, and simple structure is with low costs, and upper and lower two-layer working face interlock is integrative, and the science is high-efficient, has improved work efficiency greatly.

Drawings

FIG. 1 is a schematic view of a high-efficiency production apparatus for PC components according to the present invention;

FIG. 2 is a schematic structural view of a reinforcing bar processing area of the high-efficiency production device for PC components of the present invention;

fig. 3 is the utility model provides a mould platform structure sketch map of high-efficient apparatus for producing of PC component.

In the figure: the device comprises a travelling crane 1, a one-way lifting stacker crane 2, a material distribution device 3, a two-way lifting stacker crane 4, a material loading area 5, a main machine 6, a material storage area 7, a material outlet 8, a material distribution pipe outlet 9, a steel bar processing area 10, a first stair 11, a second stair 12, a third stair 13, a fourth stair 14, a die table 15, a roller 16, a driving motor 17, a rail battery car 18, a first fixing column 19, a second fixing column 20, a first cam 21, a working table 22, a cam hole 23, a second cam 24, a moving groove 25, a moving plate 26, a rotating hole 27, a rotating rod 28 and a cam groove 29.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-3, a high-efficiency production device for PC components comprises two traveling cranes 1 arranged on two layers, one-way lifting stacker cranes 2 arranged on two layers are arranged below the two traveling cranes 1, two material distribution devices 3 arranged on two layers are arranged between the two one-way lifting stacker cranes 2, two-way lifting stacker 4 arranged on two layers is arranged between the two material distribution devices 3, a feeding area 5 arranged on one layer is arranged below the two-way lifting stacker 4, a host machine 6 is arranged on the feeding area 5, a material storage area 7 is arranged on the feeding area 5, a discharge port 8 is arranged below the feeding area 5, two material distribution pipe outlets 9 arranged on one layer are arranged below the discharge port 8, two steel bar processing areas 10 arranged on one layer are arranged below the feeding area 5, a first stair 11 and a second stair 12 are respectively arranged on the two steel bar processing areas 10, be provided with third stair 13 and fourth stair 14 that are located first stair 11 and second stair 12 below on two reinforcement processing districts 10 respectively, all be provided with a plurality of mould platforms 15 on two reinforcement processing districts 10, all be provided with a plurality of gyro wheels 16 on two reinforcement processing districts 10, all be provided with a plurality of driving motor 17 on two reinforcement processing districts 10, the below of two driving cars 1 all is provided with track storage battery car 18 that is located the second floor.

In the utility model, a first fixing column 19 and a second fixing column 20 are fixedly arranged on both sides of the top of a die table 15, a cam groove 29 is arranged on the top of the die table 15, a first cam 21 is rotatably arranged in the cam groove 29, a workbench 22 is arranged above the die table 15, the bottom end of the workbench 22 is contacted with the first cam 21, a cam hole 23 is arranged on the first fixing column 19, a second cam 24 is rotatably arranged in the cam hole 23, a moving groove 25 is arranged on the top of the die table 15, a moving plate 26 is slidably arranged in the moving groove 25, and one side of the moving plate 26 close to the second fixed column 20 is connected with the workbench 22, the top of the first fixed column 19 is provided with a rotating hole 27, a rotating rod 28 is rotatably mounted in the rotating hole 27, the bottom end of the rotating rod 28 extends into the cam hole 23 and is fixedly connected with the second cam 24, and one side of the first cam 21 close to the first fixed column 19 is fixedly provided with a fixed rod.

The utility model discloses in, one side fixed mounting that second fixed column 20 was kept away from to first fixed column 19 has the installation piece, and fixed mounting has rotating electrical machines on the mounting panel, and the dead lever keep away from second fixed column 20 one end run through movable plate 26 and first fixed column 19 extend to first fixed column 19 the outside and with rotating electrical machines's output shaft fixed connection, the fixed cover in the outside of dead lever is equipped with first conical gear, one side fixed mounting that second fixed column 20 was kept away from to first fixed column 19 has the mounting panel.

The utility model discloses in, seted up the mounting hole on the mounting panel, the installation pole is installed to the mounting hole internal rotation, and the bottom of installation pole extends to the below of mounting panel and fixed mounting has second conical gear, and second conical gear meshes with first conical gear mutually, and the outside of installation pole is around being equipped with the chain, and the installation pole passes through the chain and is connected with 28 transmissions of dwang.

The utility model discloses in, the embedded groove has been seted up to one side that second fixed column 20 is close to first fixed column 19, has all seted up the spout on top inner wall and the bottom inner wall in the embedded groove, and slidable mounting has same slide bar in two spouts, and one side fixed mounting of slide bar has two locating pieces.

The utility model discloses in, the one end of two locating pieces all extends to the outside of second fixed column 20 and fixed mounting has same locating plate, and one side that the locating plate is close to first fixed column 19 contacts with workstation 22, and one side fixed mounting that the locating piece was kept away from to the slide bar has a plurality of reset spring, and one side that slide bar was kept away from to a plurality of reset spring all with one side inner wall fixed connection of embedded groove.

The utility model discloses in, seted up the reset bore on the movable plate 26, slidable mounting has the release link in the reset bore, and the both ends of release link respectively with one side inner wall fixed connection of corresponding shifting chute 25.

In the utility model, in use, the rotating motor is started, the rotating motor is powered by commercial power, the rotating motor is controlled by the control switch, the output shaft of the rotating motor drives the fixed rod to rotate, the fixed rod drives the first cam 21 to drive the workbench 22 to move upwards, meanwhile, the fixed rod drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the installation rod to rotate, the installation rod drives the rotating rod 28 to rotate, the rotating rod 28 drives the second cam 24 to rotate, the second cam 24 drives the movable plate 26 to move, the movable plate 26 drives the workbench 22 to move, the workbench 22 drives the positioning plate to move, the positioning plate drives the positioning block to move, the positioning block drives the sliding rod to move, the sliding rod compresses the reset spring, the reset spring absorbs energy, and the energy is absorbed by the continuous rotation of the rotating motor, the worktable 22 is driven to continuously move up and down and move left and right, the working mode of the bidirectional lifting stacker crane 4 is one-way working, after a finished product component is stripped, the bidirectional lifting stacker crane 4 can simultaneously lift an empty mould platform to a two-layer working surface for next working procedure work, the middle stacker crane is the bidirectional lifting stacker crane 4, the mould platforms of which the two-layer working surface finishes related working procedure work can be placed on one layer, concrete is poured and automatically vibrated, so that the concrete is densely and uniformly distributed, the upper working surface and the lower working surface are linked into a whole, the operation of the upper working surface and the working of the lower working surface are orderly combined and interacted up and down, a plurality of operation surfaces can be produced, wherein the processing of reinforcing steel bars, the installation of reserved embedded parts, the installation of special fixtures and the installation of special side moulds can be simultaneously carried out, the production efficiency is greatly improved, the two-layer templates are moved to the lower layer by the bidirectional numerical control stacker crane 4 to enter a material distribution area, the method comprises the steps of conveying concrete to a distributing machine working position by a numerical control concrete tank on a fixed rail, pouring the concrete into the distributing machine, starting the distributing machine to distribute the templates of prefabricated components which reach a pouring standard, then vibrating and tamping the prefabricated components by a workbench 22, then moving the prefabricated components to a maintenance area to be heated by rollers 16, dividing the production line into two areas, conveying the components out of a production workshop by a ground rail transport vehicle, conveying the components to an outsite area to be delivered, waiting for loading and delivering, wherein the production line consists of 134 steel die platforms, is designed into two layers, one layer is designed with 100 die platforms/stations, the two-layer design has 34 mould platforms/stations, set up the cloth mould at the two-layer platform, the reinforcement, work such as built-in fitting is fixed, utilize two-way numerical control to remove hacking machine 4 and move upper strata mould platform to the lower floor and pour the vibration, send into and wait to maintain the region and heat the maintenance, the zone of heating of production line design is divided into 10 regions, when a certain region has reached the heating condition, can get into the heating program and heat, the heating of every region is independent, energy-conserving effect has been reached, 8-10 hours heating member accessible ground rail cars move to the place of leaving and wait to deliver goods the region, utilize two-way lift pile up neatly 4 to put the empty template after drawing the mould back to upper cloth mould region, thereby realize that the template flows from top to bottom back and forth, this production line possesses the simple reliable operation of being convenient for, upper and lower two-layer working face.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. A high-efficiency production device for PC components comprises two travelling cranes (1) positioned on two layers, and is characterized in that one-way lifting stacking machines (2) positioned on the two layers are arranged below the two travelling cranes (1), two material distribution devices (3) positioned on the two layers are arranged between the two one-way lifting stacking machines (2), two-way lifting stacking machines (4) positioned on the two layers are arranged between the two material distribution devices (3), a feeding area (5) positioned on one layer is arranged below the two-way lifting stacking machines (4), a host machine (6) is arranged on the feeding area (5), a material storage area (7) is arranged on the feeding area (5), a discharge hole (8) is arranged below the material loading area (5), two material distribution pipe outlets (9) positioned on one layer are arranged below the discharge hole (8), two reinforcing steel bar processing areas (10) positioned on one layer are arranged below the feeding area (5), be provided with first stair (11) and second stair (12) on two reinforcing bar processing districts (10) respectively, be provided with third stair (13) and fourth stair (14) that are located first stair (11) and second stair (12) below on two reinforcing bar processing districts (10) respectively, all be provided with a plurality of mould platforms (15) on two reinforcing bar processing districts (10), all be provided with a plurality of gyro wheels (16) on two reinforcing bar processing districts (10), all be provided with a plurality of driving motor (17) on two reinforcing bar processing districts (10), the below of two driving a vehicle (1) all is provided with track storage battery car (18) that are located two layers.

2. The efficient PC component production device according to claim 1, wherein a first fixing column (19) and a second fixing column (20) are fixedly installed on both sides of the top of the die table (15), a cam groove (29) is formed in the top of the die table (15), a first cam (21) is rotatably installed in the cam groove (29), a workbench (22) is arranged above the die table (15), the bottom end of the workbench (22) is in contact with the first cam (21), a cam hole (23) is formed in the first fixing column (19), a second cam (24) is rotatably installed in the cam hole (23), a moving groove (25) is formed in the top of the die table (15), a moving plate (26) is slidably installed in the moving groove (25), one side, close to the second fixing column (20), of the moving plate (26) is connected with the workbench (22), a rotating hole (27) is formed in the top of the first fixing column (19), a rotating rod (28) is rotatably mounted in the rotating hole (27), the bottom end of the rotating rod (28) extends into the cam hole (23) and is fixedly connected with the second cam (24), and a fixing rod is fixedly mounted on one side, close to the first fixing column (19), of the first cam (21).

3. The efficient PC component production device as claimed in claim 2, wherein a mounting block is fixedly mounted on one side of the first fixing column (19) far away from the second fixing column (20), a rotating motor is fixedly mounted on the mounting block, one end of the fixed rod far away from the second fixing column (20) extends to the outer side of the first fixing column (19) through the moving plate (26) and the first fixing column (19) and is fixedly connected with an output shaft of the rotating motor, a first bevel gear is fixedly sleeved on the outer side of the fixed rod, and the mounting block is fixedly mounted on one side of the first fixing column (19) far away from the second fixing column (20).

4. The efficient PC component production device according to claim 3, wherein the mounting plate is provided with a mounting hole, a mounting rod is rotatably mounted in the mounting hole, the bottom end of the mounting rod extends to the lower part of the mounting plate and is fixedly provided with a second bevel gear, the second bevel gear is meshed with the first bevel gear, a chain is wound on the outer side of the mounting rod, and the mounting rod is in transmission connection with the rotating rod (28) through the chain.

5. The efficient PC component production device according to claim 2, wherein an embedded groove is formed in one side of the second fixing column (20) close to the first fixing column (19), sliding grooves are formed in the top inner wall and the bottom inner wall of the embedded groove, the same sliding rod is slidably mounted in the two sliding grooves, and two positioning blocks are fixedly mounted on one side of the sliding rod.

6. The efficient production device for the PC component according to claim 5, wherein one end of each of the two positioning blocks extends to the outer side of the second fixing column (20) and is fixedly provided with the same positioning plate, one side of the positioning plate close to the first fixing column (19) is in contact with the workbench (22), one side of the sliding rod far away from the positioning blocks is fixedly provided with a plurality of return springs, and one side of the plurality of return springs far away from the sliding rod is fixedly connected with the inner wall of one side of the embedded groove.

7. The efficient PC component production device according to claim 2, wherein the moving plate (26) is provided with a reset hole, a reset rod is slidably mounted in the reset hole, and two ends of the reset rod are respectively and fixedly connected with the inner wall of one side of the corresponding moving groove (25).