CN105569385A - Building industrialization PC component production line mounting and debugging process - Google Patents
Building industrialization PC component production line mounting and debugging process Download PDFInfo
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- CN105569385A CN105569385A CN201510994150.3A CN201510994150A CN105569385A CN 105569385 A CN105569385 A CN 105569385A CN 201510994150 A CN201510994150 A CN 201510994150A CN 105569385 A CN105569385 A CN 105569385A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H5/00—Buildings or groups of buildings for industrial or agricultural purposes
- E04H5/02—Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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Abstract
The invention discloses a building industrialization PC component production line mounting and debugging process, and solves the problems that a conventional process is low in mounting precision and quality, low in construction speed and high in cost. The building industrialization PC component production line mounting and debugging process comprises the following steps: (I) constructing an embedded part; (II) mounting equipment; (III) mounting an auxiliary pipeline; (IV) performing auxiliary electric wiring; (V) debugging equipment. The building industrialization PC component production line mounting and debugging process is reasonable in process and convenient in construction, the problems of the prior art can be well solved, good technical support can be provided for PC component building industrialization development, and an instruction function for future similar PC component production lines in plants can be achieved.
Description
Technical field
The present invention relates to a kind of industrialization of construction industry PC component production line mounting and testing technique.
Background technology
Industrialization of construction industry, use modern industry means and modern industrial organization, to the integration by the integrated and system of technological means of each production factors in each stage that industrialization of construction industry is produced, reach the standardization of building, component production plant, house components seriation, site operation assemblingization, the integration of civil engineering finishing, production and operation socialization, form the continuous productive process of orderly factory, thus improve housing quality, life-span, efficiency of construction, to reduce costs, energy consumption.
As the representative of industrialization of construction industry, at present, that widely applies mainly contains PC component and RC component.For PC component, PC(PrefabricatedConcreteStructure) namely " prefabricated assembled concrete structure ", be take precast unit as main member, through assembling, connect, the concrete structure that bound fraction is cast-in-place and formed, it has following features:
(1) structural performance is good, and adopt batch production to make and effectively can ensure structural mechanics, discreteness is little.
(2) speed of application is fast, good product quality, and finish is high, can reach the decorative effect of clear-water concrete, and structure is coordinated with building unification.
(3) factorial praluction is energy-conservation, is conducive to environmental protection, reduces the noise of site operation.
(4) fireproof performance is good.
At present, PC component production line adopts the mode of circulation flowing water stepping to produce mostly, die station operation position is that two-wire is composed and laid out layout, ferry-boat system is utilized to realize circulating between two-wire continuous productive process, steam-cured room is located at the end of streamline, the i.e. centre position in workshop, establishes agitator to supply concrete outside workshop.But, existing this PC component production line mounting means, not only installation accuracy and quality low, and speed of application is slow, cost is high, effectively can not play the advantage of PC component.
Summary of the invention
The object of the present invention is to provide a kind of industrialization of construction industry PC component production line mounting and testing technique, mainly solve the problem that existing technique exists installation accuracy and quality is low, speed of application is slow, cost is high.
For achieving the above object, the technical solution used in the present invention is as follows:
Industrialization of construction industry PC component production line mounting and testing technique, comprises the following steps:
(1) built-in fitting construction
(1) pre-buried fixed idler whell support member, driving rolls, travelling platform track, pallet truck track, pallet truck positioner, vibroplatform lifting drive, vibroplatform are elevated support member, die station anti-falling piece, limit mould transport vehicle track, steaming kiln plate and related accessories thereof respectively, wherein, stone bolt in each built-in fitting all adopts central-axis type foundation bolt high-precision quick positioner to position, and then installs;
(2) carry out basis to all built-in fittings buried underground to build;
(3) check and adjust verticality, the levelness of all built-in fittings, and after anchor nut is fastening, carries out secondary and build;
(2) equipment is installed
Installation comprises pallet truck, die station descaling machine, oil-injection machine, surface layer finisher, vibroplatform, screw concrete material distributing machine, surface galling machine, vibrates the main equipment catching up with flat machine respectively, and installs relevant monomer mini-plant and mounting equipment;
(3) subsidiary pipeline is installed
Welding associated satellite pipeline, connects each relevant device, and in welding official road process, the group adopting pipe butt joint apparatus to realize between adjacent channel is right, then carries out drought and connects;
(4) attached electric wiring
Install electrical control cubicles and wire casing, then start electric wiring; Electric wiring comprises: motor cable, signal cable and holding wire that motor cable distribution, signal cable distribution, input/output signal distribution, check and correction assemble;
(5) equipment debugging
Distribution well after, debug each equipment, it is qualified to debug, then PC component production line installment and debugging completes.
Further, in described step (), utilize transit to release vertical cross central line and the outline line of built-in fitting position in conjunction with tape measure, then check in conjunction with infrared ray gradienter with level gauge, realize the basic unwrapping wire of built-in fitting.
Again further, in described step (), the step that secondary is built is as follows:
(1) carry out template in casting area, the fixing angle steel in outer ring is fixed, and two ends M10 bolt is fixed;
(2) casting area is cleared up;
(3) be inverted in template by concrete, manual operation is tamped, and concrete is poured into column base plate shear key place, inserts and synchronously carry out with Ramming operation, is tamped by inner landfill outward;
(4) wholely build work from the inside to surface, and successively tamp.
Compared with prior art, the present invention has following beneficial effect:
(1) the present invention not only can realize the installation location of built-in fitting fast, accelerates the speed of construction, and significantly improves installation rate and the installation quality of built-in fitting, and has saved the cost of construction.
(2) the present invention is before burying built-in fitting underground, has also carried out infrastructure unwrapping wire, its construction technology combined by adopting transit, level gauge, infrared ray gradienter, further ensures the embedding precision of built-in fitting
(3) the present invention is after basis is built, and has also carried out secondary and has built, and achieve consolidation and the reinforcement of installation of embedded parts position, guarantee the installation accuracy of relevant device, the enforcement for subsequent handling provides good place mat.
(4) reasonable, all linked with one another, the easy construction of present invention process, it is by the ingenious application of rational sequence of construction and auxiliary mounting tool (as central-axis type foundation bolt high-precision quick positioner and pipe butt joint apparatus), ensure that the construction safety of PC component production line, quality and duration well, for putting into serial production of production department provides technical guarantee, and then be that good technical support has been made in PC component industrialization of construction industry development, and the effect of guidance is served to the construction of later similar factory building PC component production line.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described, and mode of the present invention includes but are not limited to following examples.
The present invention is applicable to PC component production line and equipment installation, and it mainly comprises built-in fitting construction, equipment installation, subsidiary pipeline installation, attached electric wiring and several large step of equipment debugging.
One, built-in fitting construction
(1) equipment Foundations unwrapping wire
According to civil engineering in the middle of deliver for a check data, check axial line control point and control line that civil engineering completes.
According to " production line foundation plan ", with the axial line control line of civil engineering unit for benchmark, utilize transit, release vertical cross central line and the outline line of built-in fitting position in conjunction with 50 meters of tape measures, be drawn on civil engineering concrete cushion.With above-mentioned outline line, center line is as the criterion, checkout facility base position and physical dimension, should meet design requirement.
Need with same reference point for starting point setting-out during a fairly large number of fixed idler whell support embedded part setting-out, unsuitable segmentation setting-out, avoids producing cumulative errors.
After setting-out completes, check in conjunction with infrared ray gradienter with level gauge.
(2) built-in fitting is buried underground
Pre-buried fixed idler whell support member, driving rolls, travelling platform track, pallet truck track, pallet truck positioner, vibroplatform lifting drive, vibroplatform lifting support member, die station anti-falling piece, limit mould transport vehicle track, steaming kiln plate and related accessories thereof respectively, wherein, stone bolt in each built-in fitting all adopts central-axis type foundation bolt high-precision quick positioner (China Patent No.: ZL201310044560.2) to position, then install, location and the concrete steps of installing have at patent document clearly to be recorded, and the present embodiment is introduced no longer in detail.
(3) carry out basis to all built-in fittings buried underground to build.Should be noted when building:
1) employee of vibrating does not allow directly to step on built-in fitting, bolt and inner reinforcing bar with pin, prevents built-in fitting from tilting.
2) when building, installation need be sent someone stay-at-home, guarantees that built-in fitting is not shifted.If have the positioning of built-in fitting size, inclination, must correct immediately when skew, out of plumb.
(4) check and adjust verticality, the levelness of all built-in fittings, and anchor nut fastening after, carry out secondary and build.Secondary concreting strength grade, material requirements must be undertaken by designing requirement.
Secondary builds step:
1) carry out template in casting area, the fixing angle steel in outer ring is fixed, and two ends M10 bolt is fixed, and necessary skin also must prop up with chock;
2) clear up casting area, cleaning is clean, drains the water away;
3) be inverted in template by concrete, manual operation is tamped, and concrete is poured into column base plate shear key place, inserts and synchronously carry out with Ramming operation, is tamped by inner landfill outward;
4) wholely build work from the inside to surface, and successively tamp, surface course must equating whole, attractive in appearance.
Two, equipment is installed
The same with existing PC component production line mounting technique, the present invention needs the main equipment installed to mainly contain: flat machine etc. caught up with by pallet truck, die station descaling machine, oil-injection machine, surface layer finisher, vibroplatform, screw concrete material distributing machine, surface galling machine, vibration.
1, equipment installation specification
(1) before equipment assembling, reply needs the component fit dimension of assembling, phase closing precision, fitting face, slide plane to carry out checking and cleaning, and should assemble according to mark and assemble sequence.
(2) when there is corrosion on equipment and parts and components surface, should processing of rust removing be carried out, when having rustproof paint on the surface, corresponding thinner or paint stripper equal solvent should be adopted to clean.
(3) with the equipment of inner chamber or parts before closing, should carefully check and clear up, must not there be any foreign matter its inside.
(4) to not quick detachable after installation, inspection, the fuel tank repaired or water tank, before assembling, lysimetric test should be made.
(5) selection of parallels parameter and the determination of group number according to the size of equipment, will perform by the regulation of national current standard GB50231 " mechanical equipment installation engineering construction and examination general specification ".
(6) bolt or screw attachment fastening time, should meet the following requirements:
When a, nut are fastening, should fork spanner be adopted, punch method and the allowable stress exceeding bolt must not be used;
When b, many bolts or the same built-up member of screw attachment are fastening, each bolt or screw should intersect, symmetrical and tighten equably.Evenly should tighten near the bolt or screw of this pin when there being alignment pin;
The contact of c, bolt head, nut and connected piece should be tight; When having a particular/special requirement to contact area and contact gap, still should test by the requirement of regulation;
After d, bolts and nuts are tightened, bolt should expose nut 2 ~ 3 pitch, and its bearing surface should be fitted with fastened part; After sunk screw is fastening, countersunk head should bury in people's parts, must not expose;
E, the bolt having locking to require, should lock by its regulation after tightening; When locking with double nut, after should first filling thin nut, fill high nut; Not handy two identical packing rings below each nut.
2, equipment OOBA (out of box audit)
Directly equipment is transported to region to be installed in factory building from material stockyard with automobile or fork truck.When equipment is unpacked, Party A and supervisor should show up.
After unpacking, according to packing list and designing requirement, equipment is carried out an acceptance inspection, check quantity, model and standby redundancy special tool, the presentation quality (with or without damage, distortion, corrosion) of checkout facility, the dynamic rotatable parts of dish, with or without bite, and gather the interrelated data such as product certificate, quality certificate, performing unpacks checks and accepts clerking.
3, driving lifting
Main equipment component in the present invention all adopt 10t driving lifting assembling in factory building.
1) prepare before lifting and check
Lifting front inspection driving: whether each securing member is firm, whether each transmission mechanism is accurately with flexible; Metal construction is with or without distortion, and whether wire rope winding is correct, and whether rope end bundling is firm.
Electric fixtures can test run after must completing following work.
A. with the insulaion resistance of the whole electric system of megger inspection and all electric fixturess.
B. cut off circuit, check the motion parts whether flexibility and reliability of the whether correct and all commanding apparatuss of control run, lubricate if desired.
2) zero load test run
Through above-mentioned inspection, full machine all normally after, without stuck phenomenon, just can carry out zero load test run.Step is as follows:
(1) rane trolley test run:
Zero load runs three times back and forth, and now wheel does not have and significantly skids, and wheel should be braked steadily reliable.
(2) empty hook lifting:
Make the rise and fall of sky hook each three times, hoist spacing should be accurate.
(3) large vehicle walking:
Make cart longitudinally track total length low-speed running twice, to verify track.Then go and back running three times with normal speed, check the work quality of traveling mechanism.When starting and brake, wheel should not skid, and operates steadily.
3) load test run:
After non-loaded test run situation is normal, just allow to carry out load test run, load test run divides static load test run and dynamic load test run two kinds.
The technical requirements of load test run:
A. the welding of vibrative mechanism, Bolt Connection quality, should meet technical requirements.
B. the intensity of plant equipment, metal construction, suspender and toughness should meet the demands.
C. brake flexible movements, reducer noiselessness, reliable operation.
D. lubricant housings lubrication is good, and bearing temperature rise is no more than regulation.
E. each mechanical action is steady, without intense vibration and impact.As defectiveness, after should repairing, then carry out
Test.
4) lifting operation step
(1) inform that driving driver lifts content by ground control, notice department Suo work is in place, and lifting route is informed that the work of dodging is carried out in adjacent operation area in time.
(2) take charge of the colligation of Suo work and hang thing suspension centre.
(3) signalman notifies that driving driver examination is hung.
(4) signalman notifies that driving driver formally lifts by crane.
(5) signalman notifies driving driver will to lift by crane thing steadily in place.
5) safety notice in operation
(1) should operate step by step successively when operating each controller, forbid more shelves to operate.When converting rotation direction, should controller be forwarded to zero-bit, after motor stops operating, turn to other direction.Make every effort to steady during operation.Anxious opening is forbidden suddenly to be stopped.
(2) hook close to armed lever top, little reach end points time, should slow down jogging to stop position.Suspension hook must not be less than one meter apart from armed lever top.
(3) tackle luffing position after each luffing to check.Allow luffing with payload when fullcharging carries or carry close to fullcharging, must not luffing.
(4) free-falling is forbidden after lifting heavy.When weight is in place, available micromotion mechanism or use brake make it slow decline.
(5), during the weight translation promoted, more than the obstruction 0.5m that it is crossed over should be exceeded.
(6) elongated and many root Objects such as shaped steel, tubing must be tied up firm, and multiple spot lifts by crane.Single head " very heavy " or tie up not firm being forbidden and hang.
4, in place, the centering of equipment and leveling
Equipment installation in position principle is: upper strata after first bottom, from inside outwards, first big after small.
(1) equipment lifting driving or fork truck carry out, and with there being the binding of protection rope during fork truck, use equipment suspension centre or hoist cable with traveling crane, should there be protection bed course hoist cable and equipment contact position, prevent from pulling surface.
(2) plan-position of single device and basic axis or edge line control allowable variation is ± 20 millimeters.
(3), during equipment centering, designated equipment should be installed by detection faces, line or point in advance.
(4) equipment centering deviation is carried out according to following table:
(5) measuring position of equipment centering, leveling, when the no standard of stochastic technique file, should select in following position:
The groundwork face of A, plant equipment;
The spigot surface of B, supporting slide unit;
C, axle journal or expose the surface of axle;
The surface that on D, parts, machining accuracy is higher;
E, plant equipment should be level or vertical principal outline face;
F, continuous conveying equipment and metal construction should be selected in the position of the datum of critical piece, and adjacent two measuring point spacings should not be greater than 6m.
(6) deviation of mechanical equipment installation precision, to meet the following requirements:
A, deviation caused after stressed or variations in temperature can not be repaid;
B, caused deviation of wearing and tearing can be compensated in use procedure;
C, do not increase power attenuation;
D, make stability of rotation;
E, be conducive to improving the machining accuracy of workpiece.
5, monomer mini-plant is installed
The same with existing PC component production line, after installing main equipment, need some monomer mini-plants are installed.
The present embodiment is installed as example with roller:
Roller is the significant transportation parts of ferry-boat system, realizes circulating between two-wire continuous productive process, and it mainly contains fixed idler whell and driving rolls, and roller is directly welded on roller built-in fitting.
When roller is installed, necessary strict guarantee is in length and breadth to glacing flatness and installing space, guarantees even running when die station is carried, uniform force.
After determining the location of roller by level gauge, infrared ray gradienter, the inspection of fishing line three road, roller is welded on built-in fitting.Full weld is answered in welding, and weld weld seam should be full and have enough mechanical strengths, must not have slag inclusion, sting meat, the defect such as crackle, rosin joint, pore, has welded rear timely cleaning coating, welding slag.
6, mounting equipment is installed
1) parallels is selected
(1) the equipment flat parallels of essence or expansion screw or additive method realize, and quadratic method of really setting the tone selected by foundation equipment and technology file.
(2) selecting of parallels should be determined according to device bottom shape and stone bolt quantity, parallels specification selection standard specification.
(3) adopt paired inclined sizing block, weld with tacking before leveling post-grouting.
(4) neat balance placed by each parallels, contact is good, often organize parallels after equipment leveling all should compress, the gap between parallels and between parallels and seating plane is checked, with the summation that both sides are filled in, the same section part of parallels must not exceed that parallels long (wide) spends 1/3 with 0.05 millimeter of clearance gauge.
(5), in surface of base, chipping is answered at the position of placing parallels.
(6) equipment adopts adjustment screw, and under adjustment screw, surface of base firmly should place base plate (100*100), and under base plate, surface of base answers chipping, and the thickness of base plate should be greater than screw diameter.
(7), during smart flat equipment, during employing centering, Party A's specified measurement datum, line, point are detection faces, and smart flat equipment makes to reach equipment and technology requirement.
(8) after equipment essence is put down, adopt non-shrinkage concrete to carry out secondary and build, in time building concrete strength and reach 75%, repetition measurement equipment precision, adjustment is until qualified.
(9), when temperature is lower than 4 DEG C, grout blanket should take protective measure.
2) equipment cleaning
(1) to the parts and components fit dimension, fitting face, the slide plane that need assembling, integral device fitting face, slide plane, installing detection reference face should carry out check cleaning treatment.
(2) to need the equipment of disintegrating transportation disintegrated cleaning time, should make assembling record and mark.
(3) cleaning arrival equipment non-paint surface smear overcoat adopts solvent naphtha, kerosene, ethanol to clean.
(4) as fitting surface have a corrosion with motion mating face time, should processing of rust removing be carried out, adopt granularity No. 150 ~ No. 240 emery cloths or fine oil stone to be stained with machinery oil wiping, or polish with carefully grinding cream.
(5) clean rear surface and should present metallic luster, important mating face, guide pass is with after calico wiping, and calico answers foreign to pollute.
(6) during assembling, smeared clean machinery oil by the mating face cleaned, the equipment longer to the duration is installed, and its exposed moving surface, guide pass should carry out antirust way in good time, except smearing yellow drier oil or machinery oil.
3) example is installed as with pallet truck:
(1) stacking machine frame assembled
A. connect stacking machine framework by drawing and stand leg and lacing wire.
B. press drawing and connect conveyer rebound and support frame.
C. press drawing and connect i iron square frame above stacking machine framework.
D. connect by drawing and push away a bag machine frame.
Stacking machine framework water detection Ping Ji center, platform should keep level, and upper plane difference of height must not be greater than 4mm; The projection of every block back timber all overlaps with corresponding bottom girder, and control errors is in 0.5mm.
(2) installation of the parts such as hoist, conveyer
Carry out correspondence assembling by the requirement of producer and pallet truck technical data, during assembling, should be noted the levelness of elevator guide rails, verticality and guide rail diagonal (error is in 3mm).Buttress dish conveyer water detection Ping Ji center, each belt conveyor water detection Ping Ji center: pay special attention to: the safe pin-and-hole relative position on elevator counterweight iron block gathering sill and piling framework.
(3) palletization operations platform pedal, guardrail, stair are installed.
Three, subsidiary pipeline is installed
Welding associated satellite pipeline, connects each relevant device, and in welded pipe line process, the group adopting pipe butt joint apparatus (patent No.: ZL201420695593.3) to realize between adjacent channel is right, then welds.After pipeline welding completes, face of weld slag and splash should be removed in time.
Four, attached electric wiring
After position installs electrical control cubicles and wire casing by drawing, start electric wiring.Electric wiring groundwork program has: motor cable, signal cable and the holding wire of motor cable distribution, signal cable distribution, input/output signal distribution, check and correction assembling.
Should note during electric wiring:
1), during distribution, cable two ends should add cable sign board or signal pipe mark.
2) signal cable is connected to junction box and operating case wiring terminal, and cable enters joint should with pricking
Band binding, prevents vibration, causes circuit virtual connection or short circuit.
3) signal cable is connected to electrical control cubicles wiring terminal, should have and be no less than 500mm after signal cable connection
Surplus.
4) input/output signal distribution connection signal line and each peripheral switch, bare copper wire does not expose oversize,
There are 5 millimeter, prevent from causing short circuit outside dew place short-circuited terminal.
5), time liquid crystal-spliced screen is installed, its power line and holding wire to be noted to distinguish when connecting up
Come, be arranged on different places, avoid producing interference.
Check and correction cable requires:
1) check that wiring is with or without omission by drawing.
2) whether balancedly measure motor three-phase windings with universal meter, whether insulation against ground resistance is qualified.
3) check that whether the band-type brake winding wiring of the motor of band band-type brake is correct.
4) whether the peripheral 24 volts of load circuits of measureing equipment are without short circuit phenomenon.
5) each input is proofreaded and whether output signal line wiring is correct.
Five, equipment debugging
1, test running condition is debugged
1) plant equipment and fixture, pipeline etc. install all;
2) the horizontal adjusted of the installation of plant equipment is to the scope allowed;
3) relevant with installation " geometric accuracy " is through being up to the standards;
4) power, medium, material, facility, the testing instruments of test running needs, should meet the requirement of " test running ";
5) lubrication, hydraulic pressure, cooling, water, gas (vapour) and the system such as electric, should meet system debugs separately the requirement with main frame combined debugging;
6) may cause the position of damage to the person or plant equipment, corresponding safety device and safety device should arrange perfect;
7) to large-scale, complicated and precision equipment, the test running scheme of establishment or test running operational procedure, through relevant technologies supervisor approval and should agree to;
8) environment around test running plant equipment should clean totally, must not produce dust and larger noise.
2, preparation before debugging
1) check before running and confirm that power supply closes a floodgate.
2) confirm that between terminal or the charged position of respectively exposure does not have short circuit or shorted to earth situation.
3) make all switches all be in off-state before dropping into power supply, when ensureing to drop into power supply, equipment can not start and abnormal operation not occur.
4) confirm before running that plant equipment is normal and can not cause personal injury, operating personnel should propose warning,
Prevent the person and equipment injury.
3, debug
1) pallet truck debugging
During manual operation, operating personnel carry out the traversing advance of pallet truck, retrogressing, located lateral, rising, decline, perpendicular positioning, the unlatching of maintenance wicket, template steadily send into, send substep action; When automatic operation owing to have employed program preset function, the secondary sort run that pallet truck can be preset by position in storehouse, makes pallet truck run by default optimization route.
2) die station descaling machine
(1) energising and power operation: first confirm that scram button is in spin-up state, then rotate " energising power-off " knob to on-position, knob is reset to meta after lamp is bright by " power supply instruction ", and energising action completes; Rotate " energising power-off " knob to de-energized, " power supply instruction " lamp goes out, and de-energizing actions completes.The action taking " suddenly stopping " button is equal to power-off, operates when needing again to be energized by galvanization.
(2) manually and automatically switch: switch board has knob " manually automatic " be used for selecting manual operation or automatic operation.By the action of operator control device when selecting manual, select automatic mode die station through out-of-date Automatic clearance, do not need operator intervention.
(3) lifting of scraper: by rising and the decline of " lifting " button control scraper mechanism.
(4) clear up start and stop: " startup " pushbutton enable hairbrush and deduster, " stopping " button stops hairbrush and deduster.
3) oil-injection machine
(1) energising and power operation: first confirm that scram button is in spin-up state, then rotate " energising power-off " knob to on-position, knob is reset to meta after lamp is bright by " power supply instruction ", and energising action completes; Rotate " energising power-off " knob to de-energized, " power supply instruction " lamp goes out, and de-energizing actions completes.The action taking " suddenly stopping " button is equal to power-off, operates when needing again to be energized by galvanization.
(2) manually and automatically switch: switch board has knob " manually automatic " be used for selecting manual operation or automatic operation.By the action of operator control device when selecting manual, selection automatic mode die station according to touch-screen setup parameter automatic coating, does not need operator intervention through out-of-date.
(3) start and stop swung: by " swing and start " button activation shower nozzle oscillating function, stop shower nozzle swinging by " swing and stop " button.
(4) start and stop of oil spout: " startup " pushbutton enable spraying operation, " stopping " button stops spraying operation.
4) surface layer finisher
(1) energising and power operation: first confirm that scram button is in spin-up state, then rotate " energising power-off " knob to on-position, knob is reset to meta after lamp is bright by " power supply instruction ", and energising action completes; Rotate " energising power-off " knob to de-energized, " power supply instruction " lamp goes out, and de-energizing actions completes.The action taking " suddenly stopping " button is equal to power-off, operates when needing again to be energized by galvanization.
(2) switching of this locality and remote control: switch board has knob " local remote control " be used for selecting local operation or straighforward operation.Can only, by the action button operation on switch board, select to be operated by the button on Digiplex during remote control when selecting local.
(3) walking of finisher: by the traveling of " walking " button control finisher, can move in both direction simultaneously.
(4) lifting of troweling head: by rising and the decline of " lifting " button control troweling head.
(5) start and stop of finisher: " startup " pushbutton enable troweling head, " stopping " button stops troweling operation.
5) vibroplatform
(1) " key switch " is selected: for cupboard energising and power-off.
(2) " singly to shake/the cycle " selection: for singly to shake and the cycle is selected.
(3) " pump start " and " oil pump stopping " button: for startup and the stopping of oil pump.
(4) " rising " and " decline " button: for being elevated the rising of roller and the control that declines.
(5) " claw clamping " and " claw unclamps " button: clamp die station for claw and unclamp die station control.
(6) " drive into " and " driving is moved back " button: to move forward and backward control for hydraulic pushing die station.
(7) " horizontal startup of shaking " and " horizontal stopping of shaking " button: start for horizontal shaking and stop.
(8) " shake startup " and " shake stopping " button: start for shake and stop.
(9) " periodic vibration startup " button: start for periodic vibration.
6) screw concrete material distributing machine
(1) energising and power operation: first confirm that scram button is in spin-up state, then rotate " energising power-off " knob to on-position, knob is reset to meta after lamp is bright by " power supply instruction ", and energising action completes; Rotate " energising power-off " knob to de-energized, " power supply instruction " lamp goes out, and de-energizing actions completes.The action taking " suddenly stopping " button is equal to power-off, operates when needing again to be energized by galvanization.
(2) oil pump operation: press " pump start " button, if " oil pump loading " beats when automatic simultaneity factor pressure is low, Oil pump electrical machinery starts.Press " oil pump stopping " button, Oil pump electrical machinery stops.
(3) operation of bin gate: the selection of bin gate has 3 kinds of patterns: " single choice multiselect selects entirely ", coordinates " 1# bin gate " ~ " 10# bin gate " to be with button, can realize various combination easily.
(4) operation of stirring motor: normally run through " stirring motor startup ", " stirring motor stopping ", " stirring motor speed governing " carry out starting and stop and the control of speed.
(5) operation of sub-material motor: normally run through " sub-material electric motor starting ", " stopping of sub-material motor ", " sub-material electric machine speed regulation " carry out starting and stop and the control of speed.
7) surface galling machine
(1) energising and power operation: first confirm that scram button is in spin-up state, then rotate " energising power-off " knob to on-position, knob is reset to meta after lamp is bright by " power supply instruction ", and energising action completes; Rotate " energising power-off " knob to de-energized, " power supply instruction " lamp goes out, and de-energizing actions completes.The action taking " suddenly stopping " button is equal to power-off, operates when needing again to be energized by galvanization.
(2) switching of this locality and remote control: switch board has knob " local remote control " be used for selecting local operation or straighforward operation.Can only, by the action button operation on switch board, select to be operated by the button on Digiplex during remote control when selecting local.
(3) manually and automatically switch: switch board has knob " manually automatic " be used for selecting manual operation or automatic operation.By the action of operator control device when selecting manual, press startup when selecting automatic and automatically complete a working cycles.
(4) lifting of plucking frame: by rising and the decline of " lifting " button control plucking frame.
8) flat machine is caught up with in vibration
(1) energising and power operation: first confirm that scram button is in spin-up state, then rotate " energising power-off " knob to on-position, knob is reset to meta after lamp is bright by " power supply instruction ", and energising action completes; Rotate " energising power-off " knob to de-energized, " power supply instruction " lamp goes out, and de-energizing actions completes.The action taking " suddenly stopping " button is equal to power-off, operates when needing again to be energized by galvanization.
(2) switching of this locality and remote control: switch board has knob " local remote control " be used for selecting local operation or straighforward operation.Can only, by the action button operation on switch board, select to be operated by the button on Digiplex during remote control when selecting local.
(3) walking of flat machine is caught up with in vibration: the direction of travel being caught up with flattening mechanism by " walking " button control vibration.
(4) lifting of flattening mechanism is caught up with in vibration: rising and the decline of being caught up with flattening mechanism by " lifting " button control vibration.
(5) start and stop of vibrating motor: vibrating motor opened by " startup " button, " stopping " button vibrating motor stops vibration.
By practice, the present invention is in the relevant industrialization of construction industry project of unit-Chengdu Construction Project Consulting Group General Co., Ltd of applicant group, construction cost 23% can be saved, it not only ensure that the construction safety of PC component production line, quality and duration, for putting into serial production of production department provides technical guarantee, and good technical support has been made to PC component industrialization of construction industry development, social benefit is huge.
Above-described embodiment is only one of the preferred embodiment of the present invention; should not be used for limiting the scope of the invention; all in body design thought of the present invention and the change having no essential meaning made mentally or polishing; its technical problem solved is still consistent with the present invention, all should be included within protection scope of the present invention.
Claims (3)
1. industrialization of construction industry PC component production line mounting and testing technique, is characterized in that, comprise the following steps:
(1) built-in fitting construction
(1) pre-buried fixed idler whell support member, driving rolls, travelling platform track, pallet truck track, pallet truck positioner, vibroplatform lifting drive, vibroplatform are elevated support member, die station anti-falling piece, limit mould transport vehicle track, steaming kiln plate and related accessories thereof respectively, wherein, stone bolt in each built-in fitting all adopts central-axis type foundation bolt high-precision quick positioner to position, and then installs;
(2) carry out basis to all built-in fittings buried underground to build;
(3) check and adjust verticality, the levelness of all built-in fittings, and after anchor nut is fastening, carries out secondary and build;
(2) equipment is installed
Installation comprises pallet truck, die station descaling machine, oil-injection machine, surface layer finisher, vibroplatform, screw concrete material distributing machine, surface galling machine, vibrates the main equipment catching up with flat machine respectively, and installs relevant monomer mini-plant and mounting equipment;
(3) subsidiary pipeline is installed
Welding associated satellite pipeline, connects each relevant device, and in welding official road process, the group adopting pipe butt joint apparatus to realize between adjacent channel is right, then carries out drought and connects;
(4) attached electric wiring
Install electrical control cubicles and wire casing, then start electric wiring; Electric wiring comprises: motor cable, signal cable and holding wire that motor cable distribution, signal cable distribution, input/output signal distribution, check and correction assemble;
(5) equipment debugging
Distribution well after, debug each equipment, it is qualified to debug, then PC component production line installment and debugging completes.
2. industrialization of construction industry PC component production line mounting and testing technique according to claim 1, it is characterized in that, in described step (), transit is utilized to release vertical cross central line and the outline line of built-in fitting position in conjunction with tape measure, then check in conjunction with infrared ray gradienter with level gauge, realize the basic unwrapping wire of built-in fitting.
3. industrialization of construction industry PC component production line mounting and testing technique according to claim 1 and 2, it is characterized in that, in described step (), the step that secondary is built is as follows:
(1) carry out template in casting area, the fixing angle steel in outer ring is fixed, and two ends M10 bolt is fixed;
(2) casting area is cleared up;
(3) be inverted in template by concrete, manual operation is tamped, and concrete is poured into column base plate shear key place, inserts and synchronously carry out with Ramming operation, is tamped by inner landfill outward;
(4) wholely build work from the inside to surface, and successively tamp.
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| CN111020605A (en) * | 2019-10-31 | 2020-04-17 | 建湖金洋科技有限公司 | Rust removal process for die |
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| CN115180261A (en) * | 2021-08-25 | 2022-10-14 | 江苏富勤机械制造有限公司 | Use method of pipe transfer equipment |
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