CN105835216A - Natural curing production line for building blocks and production method for building blocks - Google Patents
Natural curing production line for building blocks and production method for building blocks Download PDFInfo
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- CN105835216A CN105835216A CN201610424993.4A CN201610424993A CN105835216A CN 105835216 A CN105835216 A CN 105835216A CN 201610424993 A CN201610424993 A CN 201610424993A CN 105835216 A CN105835216 A CN 105835216A
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- car
- building block
- production line
- block
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 53
- 230000005540 biological transmission Effects 0.000 claims description 24
- 239000004033 plastic Substances 0.000 claims description 21
- 239000007921 spray Substances 0.000 claims description 19
- 238000012546 transfer Methods 0.000 claims description 18
- 239000011888 foil Substances 0.000 claims description 17
- 238000012423 maintenance Methods 0.000 claims description 16
- 230000000694 effects Effects 0.000 claims description 12
- 239000004744 fabric Substances 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000005192 partition Methods 0.000 claims description 10
- 230000032258 transport Effects 0.000 claims description 10
- 230000003028 elevating effect Effects 0.000 claims description 9
- 230000033001 locomotion Effects 0.000 claims description 8
- 239000002994 raw material Substances 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 6
- 239000004568 cement Substances 0.000 claims description 5
- 238000003973 irrigation Methods 0.000 claims description 5
- 230000002262 irrigation Effects 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 3
- 239000004575 stone Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 21
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 7
- 238000004458 analytical method Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 230000007423 decrease Effects 0.000 description 5
- 238000006703 hydration reaction Methods 0.000 description 5
- 239000002985 plastic film Substances 0.000 description 5
- 229920006255 plastic film Polymers 0.000 description 5
- 230000003020 moisturizing effect Effects 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000003912 environmental pollution Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000036632 reaction speed Effects 0.000 description 3
- 238000003915 air pollution Methods 0.000 description 2
- 238000009414 blockwork Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention belongs to the field of machinery manufacturing technology and provides a natural curing production line for building blocks. The natural curing production line for the building blocks comprises a block making machine, a palletizing machine, a conveying car, a ferry car and a solar curing room in order. The ferry car is arranged on longitudinal rails. Transverse rails for a bearing car to move along are arranged on the conveying car, on the ferry car and in the solar curing room. The ferry car comprises a master car and a subsidiary car which is arranged on the master car. A hydraulic propulsion device used for pushing and pulling the subsidiary car to move laterally is arranged on the master car. At least two sets of movable pushing plates are arranged on the subsidiary car. The bearing car can pass through the pushing plates in order and the pushing plates push the bearing car to move forward after the bearing car passes through the pushing plates. The invention further provides a production method for the building blocks using the natural curing production line for the building blocks. The natural curing production line for building blocks is skillful in design, and reasonable in structure, conforms to the production requirements of the building blocks, and solves the technical problems that in the prior art the design of the production line is complicated, the equipment is more, the cost is high, the occupied area is larger, the working efficiency is unsatisfactory and the curing mode is unreasonable.
Description
Technical field
The invention belongs to machinery manufacturing technology field, relate to a kind of building block natural curing production line and production method.
Background technology
Need through processes such as dispensing, molding, maintenance and pilings when building block manufactures, traditional building block produces
Automation technolo degree is the highest, and many operations need manually to operate, inefficiency, and exist the biggest
Danger, easily there is accident, cause economic loss and casualties.The automatization's building block risen in recent years
Design of Production Line is complicated, and the building block that piling is good is delivered to solar energy curing room by many employing crawler-tread devices, accounts for
Ground area is more, relates to equipment more, relatively costly, uses and has inconvenience more；One is also had to use fork
Car is transported through, it is impossible to realize automation mechanized operation, need to be accomplished manually, lavish labor on, affect work efficiency.
On the other hand, the maintenance method of building block is divided into natural curing and steam curing, and traditional natural curing is complete
Complete by manually coming to be incubated building block and humidify, the amount of labour is big, and curing cycle is long, and breakage rate is high, cement
Utilization rate is low；Steam curing then needs corresponding corollary equipment (boiler etc.) to complete, and energy consumption is relatively big, easily
Cause environmental pollution and safety problem.
Summary of the invention
The present invention proposes a kind of building block natural curing production line and production method, solves in prior art and produces
Line design complexity, equipment is more, relatively costly, and floor space is more, and work efficiency is undesirable, maintenance side
The irrational technical problem of formula.
The technical scheme is that and be achieved in that:
Building block natural curing production line, including the block machine set gradually, palletizing machine, waggon, pendulum
Crossing car and solar energy curing room, described ferry bus is arranged on long rails, on described waggon, described pendulum
Crossing on car and described solar energy curing indoor are provided with the cross track moved for bearing truck, described building block becomes
It is provided with, on type machine, described palletizing machine, described ferry bus and described waggon, the sensing being connected with controller
Device；
Described palletizing machine includes the first support and the second support being slidably arranged on described first support, described
First support one end is provided with bracket, is provided with described bearing truck by described waggon below described bracket
Push to the hydraulic push rod on described ferry bus, described second support is provided with elevating mechanism, described lifting
Actuator base is provided with L-type supporting plate；
Described ferry bus includes female car and the sub-car being arranged on described female car, and described female car is provided with push-and-pull
The hydraulic feed device of described sub-car transverse shifting, described sub-car is provided with described bearing truck can warp successively
At least two group movable push crossed and advance through bearing truck described in pushing tow the most successively.
As further technical scheme, described solar energy curing room includes that chamber body, described chamber body include by
The locellus that two dividing plates are separated, and described chamber body both sides are provided with the first dividing plate, described first dividing plate top
Being provided with the first plastic foil, described second partition top is provided with the second plastic foil, and described second plastic foil sets
Put the lower section at described first plastic foil, and have air layer between the two, the ground of described locellus is provided with spray
Shower device, described cross track is disposed side by side in described locellus.
As further technical scheme, described block machine includes feeding system and transmission system, described
Feeding system one end is connected with raw material stirring station, and the other end points to feeding funnel, and described feeding funnel leads to cloth system
System, is provided with block forming system after described cloth system, described block forming system includes latticed one-tenth
Mould and be arranged on the pressurizing unit above described mould, described pressurizing unit is provided with described
The cushion block that mould grid is corresponding, described mould is all connected with hydraulic system with described pressurizing unit,
Described transmission system includes interconnective roll-type transfer structure and chain transmission structure, and described roll-type passes
Send structure to be arranged on below described mould, be provided with bearing plate, and roll-type transfer structure one between the two
End is provided with the storage device depositing bearing plate, and described chain transmission structure is adjacent to described bracket.
As further technical scheme, described bracket includes support and arranges roller on the bracket,
Described support is provided with block, described sensor and described hydraulic push rod away from one end of described block machine
It is respectively provided with on the bracket；
Being provided with walking track on described second support, described elevating mechanism is slidably arranged in described walking track
On, and be connected with motor by actuating device.
As further technical scheme, described bearing truck includes that flat board, described flat plate bottom are provided with universal
Take turns, and it is provided with baffle plate near described block machine one end.
As further technical scheme, described movable push includes gripper shoe, and described gripper shoe is by elasticity
Part is arranged on the fixing axle of described sub-car both sides, and described gripper shoe side is provided with positive stop, described
Fagging side top half is inclined-plane, and opposite side is provided with cushion block, less than described sub-car bottom described inclined-plane
Upper surface.
It is arranged on described longitudinal rail as further technical scheme, described block machine and described palletizing machine
The same side in road, described solar energy curing room is arranged on the opposite side of described long rails.
It is rail, described spray as further technical scheme, described long rails and described cross track
Shower device is detachable field irrigation spray equipment, and it is arranged on described cross track both sides.
A kind of production method using described building block natural curing production line to make building block, it is characterised in that bag
Include following steps:
1) sand, cement and stone are proportionally mixed；
2) by described block machine, compound is compressing, make building block；
3) by described palletizing machine, neat for the described bearing plate piling building block is put on described bearing truck；
4) by described hydraulic push rod described bearing truck pushed to the described cross track on described ferry bus；
5) by described ferry bus, described bearing truck is delivered to place, described solar energy curing room station, by described
Described bearing truck is delivered to described solar energy curing room by described cross track by two-period form pushing tow by sub-car
In；
6) in described solar energy curing indoor, building block being carried out natural curing, utilizing solar irradiation is the described sun
Heat can be improved by fog room, be realized the insulation effect of described solar energy curing room by double-layer plastic membrane structure,
And by described spray equipment, building block is carried out wet operations according to indoor temperature, reach block curing temperature and
Relative humidity requirement；
7) after maintenance completes, building block has produced, and is conveyed to specify region to carry out storing sale, described
Bearing plate transports described block machine place station back by fork truck, and described bearing truck is extracted by hoist engine and put
Refer to determine region, be circulated use.
As further technical scheme, described curing temperature is 0 DEG C～80 DEG C, and described relative humidity is
60%～100%.
Use principle of the present invention and having the beneficial effect that
1, the present invention uses mechanical-electrical-hydraulic integration to design, and utilizes brake deceleration motor to add VFC and completes row
Walk, to the function such as road, return, brake rapidly, accurate positioning, safe and reliable, fully meet equipment
Use demand, automaticity is higher.Use ferry bus as building block work implements, flexibly and easily, compare
More flexible and convenient in crawler type transporter, floor space is little, effectively saves equipment material requested simultaneously
And cost, without the need for manually it being operated, greatly reduce labor intensity when producing building block, improve
Production efficiency, and each device layout is reasonable, effectively saves production line floor space.And difference track is (vertical
To track, cross track etc.) length, width and different organize interorbital interval all can be according to type size
Being adjusted with customer demand, with the demand of satisfied different production environments, design science is reasonable.
2, the present invention uses building block natural curing production line to carry out building block production, and work efficiency is higher, and uses
Solar natural curing mode carries out block curing, cleaning, environmental protection, solves coal fired boiler steam type maintenance
The problem such as the air pollution, safety and the energy resource consumption that cause are big, make use of double-layer plastic film to protect cleverly
Temperature, moisturizing, design science rationally and Stability Analysis of Structures, effectively prevent traditional natural maintenance method and iterates through
Manually add a cover or raise the cumbersome process of heat insulating cloth, reduce its labor intensity, be effectively increased it simultaneously and protect
Temp effect, winter also can maintain about 20 DEG C, accelerates aquation anti-up to 80 DEG C summer for its curing temperature
Answer speed, substantially reduce the curing cycle of building block, improve ratio of briquetting and the work efficiency of building block, reduce
Maintenance building block is shared produces space.
3, in the present invention, ferry bus completes the transmission of building block by secondary hydraulic drive, effectively overcomes hydraulic thrust
Enter the limitation that device stroke is limited, by the way of secondary advances, complete less vehicle body bigger to bearing truck
The propelling of stroke, design science is reasonable, simple and stable structure, it is achieved that the automatic transportation of building block so that it is
Smooth running, the equipment of effectively reducing taken up space and building block transport time breakage rate, save labour force and
Production cost.
4, the solar energy curing room setting by double-layer plastic film in the present invention, make use of the sky of centre cleverly
Building block is incubated by air-casing, moisturizing, and rationally and Stability Analysis of Structures, cost of manufacture is low, effectively for design science
Accelerate hydration reaction speed, substantially reduce the curing cycle of building block, improve work efficiency, decrease
Maintenance building block is shared produces space.It addition, solar energy curing indoor are provided with cross track in passing through, it is ensured that
Putting in order of solar energy curing indoor building block is neat, uniform, and convenient transportation is quick.
Meanwhile, solar energy curing room is separated some locellus by second partition, and second partition top (is i.e. divided
Ceiling portion) it is provided with the second plastic foil, this setting makes solar energy curing room be divided into the insulation that several are little
Room so that the balance of temperature and humidity in the zones of different of solar energy curing room, when effectively prevent larger space
Easily cause scattering and disappearing and inhomogeneities of temperature and humidity, it is ensured that solar energy curing indoor are in zones of different
The maintenance effect of building block, design science is reasonable.
It addition, cross track is disposed side by side in locellus so that ferry bus only just may be used by single long rails
Building block is transported to the zones of different of solar energy curing room, convenient, fast, it is to avoid long rails group is too much
The space occupancy rate caused increases, and waste of material.
5, in the present invention, transmission system includes interconnective roll-type transfer structure and chain transmission structure, roll-type
Transfer structure transfer rate is very fast, is suitable to carry the bearing plate not placing building block, it is ensured that transporting velocity；And
Chain transmission structure is more preferable compared to roll-type transfer structure seriality, is well suited to conveying and is placed with firm shaping building block
Bearing plate.Because the building block of just molding does not also solidify, moisture is relatively big, and structure is the most unstable, the biggest one
A little jolting all will result in its damage, crack or breakage occurs, affects building block end product quality, waste former simultaneously
Material, increases product waste material, causes environmental pollution, uses chain structure to carry, can effectively ensure that it
The stationarity of transport, reduces the breakage rate of building block in transportation.Arranging of transmission system effectively meets block
The movement requirement of bearing plate before and after block is compressing, while ensureing transfer efficiency, in turn ensure that it transports
Quality, Stability Analysis of Structures, design science is reasonable, effectively prevent the waste of the energy.
6, neutron car of the present invention is provided with movable cushion block, when bearing truck delivers to ferry bus from waggon, and can be by
Movable push is depressed, it is simple to bearing truck is steadily placed on ferry bus and the pushed horizontal stroke to solar energy curing room
On track；And bearing truck is by behind movable push position, movable push can be under the effect of elastic component
Automatically upspring, after bearing truck arrives place, solar energy curing room station, can be by away from solar energy curing room
The movable push of one end carry out advancing for the first time to it, sub-car is additionally provided with the positive stop of gripper shoe,
After arriving hydraulic feed device operation range, sub-car reply certain length under the pulling of hydraulic feed device,
Make the movable push being positioned at vehicle body centre expose and upspring, then by hydraulic feed device, bearing truck is entered
Row second time advances, so that bearing truck is advanced solar energy curing chamber interior.The structure of movable push
Arranging scientific and reasonable, both can meet the use requirement of secondary pushing tow, can operate flexibly again (pressure according to working condition requirement
Descend or upspring), meet the use requirement under different operating modes.
7, in the present invention, block machine and palletizing machine are arranged on the same side of long rails, solar energy curing room
It is arranged on the opposite side of long rails.This setting makes the layout of production line more rationally, and structure is more stepped up
Gathering so that it is floor space is less, the distance that ferry bus transports building block is shorter, effectively saves energy resource consumption.
8, in the present invention, long rails and cross track are rail, can bear bigger operating pressure and impact
Load, better meets building block movement requirement, it is ensured that the service life of track.
Spray equipment is detachable field irrigation spray equipment, facilitates it to carry out when not using or building block is transported
Other operations are not impacted by dismounting；It is disposed at cross track both sides, more convenient to cross track
On building block carry out operation of spraying water so that injection circuit is the shortest, effectively prevent distance and sprays the water that causes
The wasting of resources and energy waste, meet the production requirement of energy-conserving and environment-protective.
Accompanying drawing explanation
The present invention is further detailed explanation with detailed description of the invention below in conjunction with the accompanying drawings.
Fig. 1 is present configuration schematic diagram；
Fig. 2 is plan structure schematic diagram of the present invention；
Fig. 3 is palletizing machine structural representation in the present invention；
Fig. 4 is ferry bus structural representation in the present invention；
Fig. 5 is ferry bus plan structure schematic diagram in the present invention；
Fig. 6 is carrier structure schematic diagram in the present invention；
Fig. 7 is solar energy curing cell structure schematic diagram in the present invention；
Fig. 8 is solar energy curing room plan structure schematic diagram in the present invention；
Fig. 9 is control structure wire schematic diagram in the present invention；
In figure: 1-block machine, 11-feeding system, 12-cloth system, 13-block forming system, 131-
Mould, 132-pressurizing unit, 133-cushion block, 14-transmission system, 141-roll-type transfer structure, 142-
Chain transmission structure, 15-bearing plate, 16-stores device, 17-controller, 18-sensor, 19-feeding funnel,
2-palletizing machine, 21-the first support, 22-the second support, 221-elevating mechanism, 222-walks track, and 223-passes
Dynamic device, 224-L type supporting plate, 3-bearing truck, 31-flat board, 32-universal wheel, 33-baffle plate, 4-ferry bus,
Mother's 41-car, 42-car, 43-hydraulic feed device, 44-movable push, 441-gripper shoe, 442-cushion block,
45-fixes axle, 46-positive stop, 5-solar energy curing room, 51-the first dividing plate, 52-second partition, 53-
One plastic foil, 54-the second plastic foil, 55-locellus, 56-chamber body, 6-bracket, 61-support, 62-roller, 63-
Block, 64-hydraulic push rod, 7-waggon, 8-long rails, 9-cross track, 10-raw material stirring station.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clearly
Chu, be fully described by, it is clear that described embodiment be only a part of embodiment of the present invention rather than
Whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art are not making creation
The every other embodiment obtained under property work premise, broadly falls into the scope of protection of the invention.
As shown in Fig. 1～9, the building block natural curing production line that the present invention proposes, including the building block set gradually
Forming machine 1, palletizing machine 2, waggon 7, ferry bus 4 and solar energy curing room 5, ferry bus 4 is arranged on
On long rails 8, it is provided with on waggon 7, on ferry bus 4 and in solar energy curing room 5 for load-bearing
The cross track 9 that car 3 moves, block machine 1, palletizing machine 2, ferry bus 4 and waggon 7 are all provided with
It is equipped with the sensor 18 being connected with controller 17；
Palletizing machine 2 includes the first support 21 and the second support 22 being slidably arranged on the first support 21, the
One support 21 one end is provided with bracket 6, is provided with and is pushed by waggon 7 by bearing truck 3 below bracket 6
Hydraulic push rod 64 to ferry bus 4, the second support 22 is provided with elevating mechanism 221, elevating mechanism 221
Bottom is provided with L-type supporting plate 224；
Ferry bus 4 includes female car 41 and the sub-car 42 being arranged on female car 41, and female car 41 is provided with push-and-pull
The hydraulic feed device 43 of sub-car 42 transverse shifting, sub-car 42 is provided with bearing truck 3 can be sequentially passed through
And through at least two group movable push 44 of the advance of pushing tow bearing truck 3 the most successively.
During work, first by raw material in proportion after raw material stirring station mixes, deliver to build by feeding system 11
Block forming machine 1, neatly produces on bearing plate 15 through operations such as feeding, cloth, compressing, the demouldings
One group of building block, the bearing plate 15 piling building block is delivered on bracket 6 by transmission system 14, moves in circles,
When second bearing plate 15 is sent to bracket 6, first bearing plate 15 of pushing tow is continued to move along directly
Touch bracket 6 other end, and trigger position sensor 61 to it, start palletizing machine 2, elevating mechanism 221
Rising, two pieces of bearing plates 15 on bracket 6 are steadily held up simultaneously, and drive by horizontal L-type supporting plate 2211
It rises to specified altitude assignment, and bearing plate 15 carries out level slip with the second support 22 on the first support 21 afterwards,
When arriving above waggon 7, the second support 22 stop motion, elevating mechanism 221 starts, by bearing plate 15
Steadily it is placed on the bearing truck 3 on waggon 7, moves in circles, until bearing plate 15 arrives on bearing truck 3
After reaching some, bearing truck 3 is pushed into ferry bus 4 by hydraulic push rod 62 from waggon 7.
Specific bit to be pushed to postpones, hydraulic push rod 62 homing, ferry bus 4 setting in motion, by vertical
To track 8, bearing truck 3 is transported to place, solar energy curing room 5 operation, treats the transverse rails on ferry bus 4
Road 9 with towards the cross track 9 of solar energy curing room 5 corresponding time, female car 41 stop motion of ferry bus 4,
Bearing truck 3, under the promotion of hydraulic feed device 43, is delivered to lead to by sub-car 42 by first time hydraulic pushing
On the cross track 9 of solar energy curing room 5, through the second segmentation pushing tow, bearing truck 3 is entered one the most again
Step pushes to, in solar energy curing room 5, move in circles, and is in the bearing truck 3 on same cross track 9
To be arranged in order, bearing truck 3 later is by under the pushing tow of sub-car 42, and the bearing truck 3 before promotion enters one
Walk internal mobile to solar energy curing room 5, until arranging on same group of cross track 9 in solar energy curing room 5
Till full bearing truck 3, on another group cross track 9, put bearing truck 3 the most again, until solar energy curing
Room 5 is filled or Product transport completes.
Building block starts maintenance after being sent to solar energy curing room 5, and solar energy curing room 5 is provided with double-layer plastic
Film, solar energy can pass through in plastic foil is irradiated to solar energy curing room 5 and improves heat, simultaneously Double-layer Plastic for it
Expect that intermembranous air buffer can well slow down again the heat losses in solar energy curing room 5, play and know clearly very
Good insulation effect；Additionally solar energy curing room 5 is provided with spray equipment, can be the most at any time to the sun
Can water spray in fog room 5, it is ensured that the humidity in solar energy curing room 5 meets the requirements, carry out meeting building block
The needs of hydration reaction, the heat that hydration reaction produces simultaneously can increase again the temperature in solar energy curing room 5.
The raising of temperature, can promote again hydration reaction speed, and both promote mutually, are effectively increased the solidification of building block
Speed, decreases the breakage rate of building block, is effectively increased cement utilization rate, and design science is reasonable.
Ferry bus completes the transmission of building block by secondary hydraulic drive, effectively overcomes hydraulic feed device stroke
Limited limitation, completes the propelling to bearing truck larger row journey of the less vehicle body by the way of secondary advances,
Design science is reasonable, and simple and stable structure, it is achieved that the automatic transportation of building block so that it is smooth running has
Effect decreases equipment and is taken up space and breakage rate during building block transport, saves labour force and production cost.
The present invention uses mechanical-electrical-hydraulic integration to design, utilize brake deceleration motor add VFC complete walking,
To the function such as road, return, brake is rapid, and accurate positioning is safe and reliable, fully meets the use of equipment
Demand, automaticity is higher.Employing ferry bus is as building block work implements, flexibly and easily, compared to shoe
Belt transporting apparatus is more flexible and convenient, and floor space is little, effectively saves equipment material requested and becomes simultaneously
This, without the need for manually operating it, greatly reduce labor intensity when producing building block, improve life
Produce efficiency, and each device layout is reasonable, effectively saves production line floor space.And difference track is (longitudinally
Track, cross track etc.) length, width and different organize interorbital interval all can according to type size and
Customer demand is adjusted, and with the demand of satisfied different production environments, design science is reasonable.
Further, solar energy curing room 5 include chamber body 56, chamber body 56 to include by second partition 52 separating and
The locellus 55 become, and chamber body 56 both sides are provided with the first dividing plate 51, the first dividing plate 51 top is provided with first
Plastic foil 53, second partition 52 top is provided with the second plastic foil 54, and the second plastic foil 54 is arranged on first
The lower section of plastic foil 53, and have air layer between the two, the ground of locellus 55 is provided with spray equipment, horizontal
It is disposed side by side in locellus 55 to track 9.
Solar energy curing room 5 is separated some locellus 55 by second partition 52, and second partition 52 top is (i.e.
Locellus 55 top) it is provided with the second plastic foil 54, this setting makes solar energy curing room 5 be divided into several
Little moist closet so that the balance of temperature and humidity in the zones of different of solar energy curing room 5, effectively prevent
Scattering and disappearing and inhomogeneities of temperature and humidity is easily caused, it is ensured that in solar energy curing room 5 place during larger space
The maintenance effect of building block in zones of different, design science is reasonable.
Cross track 9 is disposed side by side in locellus 55, and this setting makes ferry bus 4 only by single longitudinal direction
Building block just can be transported to the zones of different of solar energy curing room 5 by track 8, convenient, fast, it is to avoid longitudinally
The space occupancy rate that track 8 group too much causes increases, and waste of material.
The solar energy curing room 5 setting by double-layer plastic film, make use of the air buffer pair of centre cleverly
Building block carries out being incubated, moisturizing, and rationally and Stability Analysis of Structures, cost of manufacture is low, effectively accelerates water for design science
Change response speed, substantially reduce the curing cycle of building block, improve work efficiency, decrease maintenance building block
Shared production space.It addition, be provided with cross track 9 in passing through in solar energy curing room 5, it is ensured that the sun
Can in fog room 5 building block put in order neat, uniform, convenient transportation is quick.
Further, block machine 1 includes feeding system 11 and transmission system 14, feeding system 11 one end
Being connected with raw material stirring station 10, the other end points to feeding funnel 19, and feeding funnel 19 leads to cloth system 12, cloth
Being provided with block forming system 13 after material system 12, block forming system 13 includes latticed mould
131 and be arranged on the pressurizing unit 132 above mould 131, pressurizing unit 132 is provided with and molding
The cushion block 133 that mould 131 grid is corresponding, mould 131 and pressurizing unit 132 are all with hydraulic system even
Connect,
Transmission system 14 includes interconnective roll-type transfer structure 141 and chain transmission structure 142, roll-type
Transfer structure 141 is arranged on below mould 131, is provided with bearing plate 15 between the two, and roll-type passes
Structure 141 one end is sent to be provided with the storage device 16 depositing bearing plate 15, the neighbouring torr of chain transmission structure 142
Frame 6.
Transmission system 14 includes interconnective roll-type transfer structure 141 and chain transmission structure 142, roll-type
Transfer structure 141 transfer rate is very fast, is suitable to carry the bearing plate 15 not placing building block, it is ensured that conveying speed
Degree；And chain transmission structure 142 is more preferable compared to roll-type transfer structure 141 seriality, it is well suited to conveying and puts
It is equipped with the bearing plate 15 of firm shaping building block.Because the building block of just molding does not also solidify, moisture is relatively big, and structure is very
Instability, slightly larger jolting all will result in it and damage, crack or breakage occur, affect building block finished product
Quality, wastes raw material simultaneously, increases product waste material, causes environmental pollution, uses chain structure to carry out defeated
Send, can effectively ensure that its stationarity transported, reduce the breakage rate of building block in transportation.Transmission system 14
Arrange effectively meet building block compressing before and after the movement requirement of bearing plate 15, ensureing transfer efficiency
Meanwhile, in turn ensure that its shipping mass, Stability Analysis of Structures, design science is reasonable, effectively prevent the wave of the energy
Take.
Further, bracket 6 includes support 61 and the roller 62 being arranged on support 61, and support 61 is away from block
One end of block forming machine 1 is provided with block 63, sensor 18 and hydraulic push rod 64 and is arranged on support 61；
Being provided with walking track 222 on second support 22, elevating mechanism 221 is slidably arranged in walking track 222
On, and be connected with motor by actuating device 223.
Support 61 is provided with block 63 away from one end of block machine 1, can effectively hold in limit bracket 61
The position of weight plate 15, it is ensured that it will not move forward because of inertia, it is ensured that 15 spaces of two bearing plates are being closed
Within the scope of reason, simple in construction, stable, design science is reasonable.
Further, bearing truck 3 includes flat board 31, is provided with universal wheel 32, and it is close bottom flat board 31
Block machine 1 one end is provided with baffle plate 33.
Universal wheel 32 it is provided with, it is simple to building block transhipment between different station bottom flat board 31, operate steadily,
Convenient, effectively save the energy resource consumption during pushing, design science is reasonable.Meanwhile, flat board 31 one end sets
It is equipped with baffle plate 33, increases the contact area of itself and hydraulic feed device 43 so that stress surface when it is promoted
Bigger, it is more uniformly stressed, runs more stable.
Further, movable push 44 includes that gripper shoe 441, gripper shoe 441 are arranged on sub-car by elastic component
On the fixing axle 45 of 42 both sides, gripper shoe 441 side is provided with positive stop 46, gripper shoe 441 side
Top half is inclined-plane, and opposite side is provided with cushion block 442, less than the upper surface of sub-car 42 bottom inclined-plane.
When bearing truck 3 delivers to ferry bus 4 from waggon 7, movable push 44 can be depressed, it is simple to load-bearing
Car 3 is steadily placed on ferry bus and pushed on the cross track 9 of solar energy curing room 5；And load-bearing
Car 3 is by behind movable push 44 position, and movable push 44 can be upspring under the effect of elastic component automatically,
After bearing truck 3 arrives place, solar energy curing room 5 station, can be by away from the one of solar energy curing room 5
It is carried out advancing for the first time by the movable push 44 of end, and sub-car 42 is additionally provided with the spacing of gripper shoe 441
Block 43, after arriving hydraulic feed device operation range, sub-car 42 reply under the pulling of hydraulic feed device
Certain length so that the movable push 44 being positioned at vehicle body centre is exposed and upsprings, then is filled by hydraulic drive
Put and carry out bearing truck 3 advancing, so that bearing truck 3 is advanced in solar energy curing room 5 for the second time
Portion.The structure of movable push arranges scientific and reasonable, both can meet the use requirement of secondary pushing tow, again can basis
Working condition requirement operates (depress or upspring) flexibly, meets the use requirement under different operating mode.
Further, block machine 1 and palletizing machine 2 are arranged on the same side of long rails 8, and solar energy is supported
Protect room 5 and be arranged on the opposite side of long rails 8.
Block machine 1 and palletizing machine 2 are arranged on the same side of long rails 8, and solar energy curing room 5 sets
Put the opposite side at long rails 8.This setting makes the layout of production line more rationally, and structure is more stepped up
Gathering so that it is floor space is less, the distance that ferry bus 4 transports building block is shorter, effectively saves energy resource consumption.
Further, long rails 8 and cross track 9 are rail, and spray equipment is detachable field irrigation
Spray equipment, and it is arranged on cross track 9 both sides.
Long rails 8 and cross track 9 are rail, can bear bigger operating pressure and shock loading,
Better meet building block movement requirement, it is ensured that the service life of track.
Spray equipment is detachable field irrigation spray equipment, facilitates it to carry out when not using or building block is transported
Other operations are not impacted by dismounting；It is disposed at cross track 9 both sides, more convenient to transverse rails
Building block on road 9 carries out operation of spraying water so that injection circuit is the shortest, effectively prevent distance injection and causes
Water resource waste and energy waste, meet the production requirement of energy-conserving and environment-protective.
A kind of production method using building block natural curing production line to make building block, comprises the following steps:
1) sand, cement and stone are proportionally mixed；
2) by block machine 1, compound is compressing, make building block；
3) by palletizing machine 2, neat for the bearing plate piling building block is put on bearing truck 3；
4) by hydraulic push rod 64, bearing truck 3 is pushed to the cross track 9 on ferry bus 4；
5) by ferry bus 4, bearing truck 3 is delivered to place, solar energy curing room 5 station, sub-car 42 lead to
Cross two-period form pushing tow to be delivered in solar energy curing room 5 by cross track 9 by bearing truck 3；
6) in solar energy curing room 5, building block is carried out natural curing, utilize solar irradiation for solar energy curing
Heat is improved in room 5, is realized the insulation effect of solar energy curing room 5 by double-layer plastic membrane structure, and according to
Indoor temperature carries out wet operations by spray equipment to building block, reaches block curing temperature and relative humidity is wanted
Ask；
7) after maintenance completes, building block has produced, and is conveyed to specify region to carry out storing sale, load-bearing
Plate 15 transports block machine 1 place station back by fork truck, and bearing truck 3 is extracted by hoist engine and put back to appointment
Region, is circulated use.
The present invention uses building block natural curing production line to carry out building block production, and work efficiency is higher, and uses too
Sun natural curing mode can carry out block curing, cleaning, environmental protection, solves coal fired boiler steam type maintenance and makes
The problems such as air pollution, safety and energy resource consumption be big become, make use of double-layer plastic film to carry out being incubated cleverly,
Moisturizing, design science rationally and Stability Analysis of Structures, effectively prevent traditional natural maintenance method and iterates through manually
Add a cover or raise the cumbersome process of heat insulating cloth, reduce its labor intensity, be effectively increased its insulation effect simultaneously
Really, winter also can maintain about 20 DEG C up to 80 DEG C summer for its curing temperature, accelerates hydration reaction speed
Degree, substantially reduces the curing cycle of building block, improves ratio of briquetting and the work efficiency of building block, decrease foster
Protecting building block is shared produces space.
Further, curing temperature is 0 DEG C～80 DEG C, and relative humidity is 60%～100%.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all at this
Within bright spirit and principle, any modification, equivalent substitution and improvement etc. made, should be included in this
Within bright protection domain.
Claims (10)
1. building block natural curing production line, it is characterised in that the block machine (1) that includes setting gradually,
Palletizing machine (2), waggon (7), ferry bus (4) and solar energy curing room (5), described ferry bus (4)
Being arranged on long rails (8), described waggon (7) is upper, described ferry bus (4) is upper and the described sun
The cross track (9) for bearing truck (3) movement, described block forming can be provided with in fog room (5)
Be provided with on machine (1), described palletizing machine (2), described ferry bus (4) and described waggon (7) with
The sensor (18) that controller (17) connects；
Described palletizing machine (2) includes the first support (21) and is slidably arranged on described first support (21)
The second support (22), described first support (21) one end is provided with bracket (6), described bracket (6)
Lower section is provided with and is pushed on described ferry bus (4) by described waggon (7) by described bearing truck (3)
Hydraulic push rod (64), described second support (22) is provided with elevating mechanism (221), described elevator
Structure (221) bottom is provided with L-type supporting plate (224)；
Described ferry bus (4) includes female car (41) and the sub-car (42) being arranged on described female car (41),
The hydraulic feed device (43) of sub-car (42) transverse shifting described in push-and-pull it is provided with on described female car (41),
It is provided with described bearing truck (3) on described sub-car (42) can sequentially pass through and through described in pushing tow the most successively
At least two group movable push (44) that bearing truck (3) advances.
Building block natural curing production line the most according to claim 1, it is characterised in that described solar energy
Fog room (5) includes chamber body (56), described chamber body (56) to include by second partition (52) being separated
Locellus (55), and described chamber body (56) both sides are provided with the first dividing plate (51), described first dividing plate (51)
Top is provided with the first plastic foil (53), and described second partition (52) top is provided with the second plastic foil (54),
Described second plastic foil (54) is arranged on the lower section of described first plastic foil (53), and has air between the two
Layer, the ground of described locellus (55) is provided with spray equipment, and described cross track (9) is disposed side by side on
In described locellus (55).
Building block natural curing production line the most according to claim 1, it is characterised in that described building block becomes
Type machine (1) includes feeding system (11) and transmission system (14), described feeding system (11) one end with
Raw material stirring station (10) connects, and the other end points to feeding funnel (19), and described feeding funnel (19) leads to cloth
System (12), is provided with block forming system (13), described block forming after described cloth system (12)
System (13) includes latticed mould (131) and is arranged on described mould (131) top
Pressurizing unit (132), described pressurizing unit (132) is provided with and described mould (131) net
The cushion block (133) that lattice are corresponding, described mould (131) and described pressurizing unit (132) are all and liquid
Pressure system connects,
Described transmission system (14) includes interconnective roll-type transfer structure (141) and chain transmission structure
(142), described roll-type transfer structure (141) is arranged on described mould (131) lower section, both it
Between be provided with bearing plate (15), and roll-type transfer structure (141) one end is provided with and deposits bearing plate (15)
Storage device (16), the neighbouring described bracket (6) of described chain transmission structure (142).
Building block natural curing production line the most according to claim 1, it is characterised in that described bracket (6)
Including support (61) and the roller (62) that is arranged on described support (61), described support (61) away from
One end of described block machine (1) is provided with block (63), described sensor (18) and described hydraulic pressure
Push rod (64) is arranged on described support (61)；
Being provided with walking track (222) on described second support (22), described elevating mechanism (221) slides
It is arranged on described walking track (222), and is connected with motor by actuating device (223).
Building block natural curing production line the most according to claim 1, it is characterised in that described bearing truck
(3) including flat board (31), described flat board (31) bottom is provided with universal wheel (32), and it is near described
Block machine (1) one end is provided with baffle plate (33).
Building block natural curing production line the most according to claim 1, it is characterised in that described activity pushes away
Plate (44) includes gripper shoe (441), and described gripper shoe (441) is arranged on described sub-car (42) by elastic component
On the fixing axle (45) of both sides, described gripper shoe (441) side is provided with positive stop (46), described
Gripper shoe (441) side top half is inclined-plane, and opposite side is provided with cushion block (442), bottom described inclined-plane
Upper surface less than described sub-car (42).
Building block natural curing production line the most according to claim 1, it is characterised in that described building block becomes
Type machine (1) and described palletizing machine (2) are arranged on the same side of described long rails (8), described solar energy
Fog room (5) is arranged on the opposite side of described long rails (8).
Building block natural curing production line the most according to claim 1, it is characterised in that described longitudinal rail
Road (8) and described cross track (9) are rail, and described spray equipment is detachable field irrigation spray
Device, and it is arranged on described cross track (9) both sides.
9. use building block natural curing production line described in claim 1～8 to make a production method for building block,
It is characterized in that, comprise the following steps:
1) sand, cement and stone are proportionally mixed；
2) by described block machine (1), compound is compressing, make building block；
3) by described palletizing machine (2), neat for the described bearing plate piling building block is put described load-bearing
On car (3)；
4) by described hydraulic push rod (64), described bearing truck (3) is pushed on described ferry bus (4)
Described cross track (9)；
5) by described ferry bus (4), described bearing truck (3) delivered to described solar energy curing room (5)
Place station, by described sub-car (42) by two-period form pushing tow by described bearing truck (3) by described laterally
Track (9) is delivered in described solar energy curing room (5)；
6) in described solar energy curing room (5), building block is carried out natural curing, utilize solar irradiation for institute
State solar energy curing room (5) and improve heat, realize described solar energy curing room (5) by double-layer plastic membrane structure
Insulation effect, and by described spray equipment, building block is carried out wet operations according to indoor temperature, reaches to build
Block curing temperature and relative humidity requirement；
7) after maintenance completes, building block has produced, and is conveyed to specify region to carry out storing sale, described
Bearing plate (15) transports described block machine (1) place station, described bearing truck (3) back by fork truck
Extracted by hoist engine and put back to appointment region, be circulated use.
Building block natural curing production method the most according to claim 9, it is characterised in that described foster
Protecting temperature is 0 DEG C～80 DEG C, and described relative humidity is 60%～100%.
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|---|---|---|---|
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| CN106626007A (en) * | 2016-12-23 | 2017-05-10 | 和县圣大新型建筑材料有限责任公司 | Building material molding device capable of achieving automatic discharging |
| CN106976152A (en) * | 2017-05-18 | 2017-07-25 | 福建海源自动化机械股份有限公司 | Die conveying system for aerated concrete block at static maintenance stage and working method |
| CN107042580A (en) * | 2017-04-26 | 2017-08-15 | 天津中金博奥重工机械有限责任公司 | A kind of precast concrete pipe culvert production line and production technology |
| CN107379237A (en) * | 2017-08-26 | 2017-11-24 | 南京世浩建筑节能科技有限公司 | Automatic output production line for insulating brick production |
| CN109227914A (en) * | 2018-11-30 | 2019-01-18 | 湖北宇辉智能科技有限公司 | Packaged type prefabricated components sunlight heating curing system and maintenance process |
| CN111319125A (en) * | 2020-03-04 | 2020-06-23 | 佳辉(福建)陶瓷有限公司 | Production system of external wall tile with good antifouling effect |
| CN111674858A (en) * | 2020-05-04 | 2020-09-18 | 山东高唐华通液压机械有限公司 | Channel kiln building block output system |
| CN111703824A (en) * | 2020-05-04 | 2020-09-25 | 山东高唐华通液压机械有限公司 | Channel kiln building block input system |
| CN112659343A (en) * | 2020-12-24 | 2021-04-16 | 池州华通杆塔有限公司 | Steam curing device for concrete pole |
| CN113650149A (en) * | 2021-07-15 | 2021-11-16 | 浙江宏锦再生资源有限公司 | Full-automatic closed building block production system |
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| CN106626007A (en) * | 2016-12-23 | 2017-05-10 | 和县圣大新型建筑材料有限责任公司 | Building material molding device capable of achieving automatic discharging |
| CN107042580A (en) * | 2017-04-26 | 2017-08-15 | 天津中金博奥重工机械有限责任公司 | A kind of precast concrete pipe culvert production line and production technology |
| CN106976152A (en) * | 2017-05-18 | 2017-07-25 | 福建海源自动化机械股份有限公司 | Die conveying system for aerated concrete block at static maintenance stage and working method |
| CN106976152B (en) * | 2017-05-18 | 2022-05-13 | 福建海源自动化机械股份有限公司 | Die conveying system for aerated concrete block at static maintenance stage and working method |
| CN107379237A (en) * | 2017-08-26 | 2017-11-24 | 南京世浩建筑节能科技有限公司 | Automatic output production line for insulating brick production |
| CN107379237B (en) * | 2017-08-26 | 2019-06-28 | 南京世浩建筑节能科技有限公司 | Automatic output production line for insulating brick production |
| CN109227914A (en) * | 2018-11-30 | 2019-01-18 | 湖北宇辉智能科技有限公司 | Packaged type prefabricated components sunlight heating curing system and maintenance process |
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| CN111674858A (en) * | 2020-05-04 | 2020-09-18 | 山东高唐华通液压机械有限公司 | Channel kiln building block output system |
| CN111703824A (en) * | 2020-05-04 | 2020-09-25 | 山东高唐华通液压机械有限公司 | Channel kiln building block input system |
| CN112659343A (en) * | 2020-12-24 | 2021-04-16 | 池州华通杆塔有限公司 | Steam curing device for concrete pole |
| CN113650149A (en) * | 2021-07-15 | 2021-11-16 | 浙江宏锦再生资源有限公司 | Full-automatic closed building block production system |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 071000 Hebei Province, Baoding city Qingyuan District Wen Ren Zhen Wen Yu Patentee after: Baoding interbank Machinery Manufacturing Co., Ltd Address before: 071000 Hebei Province, Baoding city Qingyuan District Wen Ren Zhen Wen Yu Patentee before: QINGYUAN COUNTY TONGYE MACHINERY MANUFACTURING Co.,Ltd. |