CN102672796B - Semi-automatic production method of foam slurry core-filling building blocks - Google Patents
Semi-automatic production method of foam slurry core-filling building blocks Download PDFInfo
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Abstract
The invention provides a semi-automatic production method of foam slurry core-filling building blocks, belonging to the technical field of building block production. The key technical point is that raw materials are conveyed to in a building block shaping machine (4) through a batching machine (1), a stirring machine (2) and a concrete belt conveyor (3); and the building blocks are conveyed to a block folding machine (6) by a building block conveyor (5) after being shaped, conveyed to a primary maintenance field (8) for the natural maintenance by manpower through a forklift (7) after being folded into a plurality of layers, conveyed to a building block decoding layering conveyor (10) by manpower through a forklift 9 after having certain strength, conveyed to a building block conveyor (11) layer one layer so as to be injected with slurry by a foam slurry core filling machine, then conveyed to a block folding machine (13), conveyed to a second maintenance field (15) for the natural maintenance by the manpower through a forklift (14) after being folded into a plurality of layers, and finally conveyed to a storage yard by the manpower through a forklift (16) to pile up for further natural maintenance after the solidification of the foam slurry.
Description
Technical field
The present invention relates to the production method of building block, be specifically related to the Semi-automatic production method that a kind of foam slurry fills out core building block.
Background technology
It is a kind of novel composite thermal insulation building block that foam slurry fills out core building block, overcomes major defect and the problem of existing insulation blocks and insulation material existence.Such as, China's existing heat insulating wall material fire prevention poor durability, service life is short; Block surfaces easily plays powder, scrapes rough layer cracking, hollowing, comes off, drying shrinkage value is large; Block surfaces intensity is low, in transport and handling process, easily cause breakage; Building block complex manufacturing, the problems such as production cost is high, and construction is numerous and diverse, achieve the upgrading to current all kinds of insulation blocks.
A kind of foam slurry of the present invention fills out the Semi-automatic production method of core building block, the mode adopting machinery production, artificial propelling movement, full-automatic slip casting and natural curing to combine produces novel composite thermal insulation building block, through sci-tech novelty-search, also there is no the method for this production composite heat insulation block both at home and abroad, thus this production method has significant creativeness, novelty and practicality, is a kind of brand-new composite heat insulation block production method.The method significantly reduces the input of equipment, and output can not reduce, and human configuration is also few, and drop into little, cost is low, produces reliable, easily promotes, and in being particularly suitable for, small-scale investment and production, has good Social benefit and economic benefit.
Summary of the invention
The object of this invention is to provide the Semi-automatic production method that a kind of foam slurry fills out core building block, to reduce the input of equipment, reduce costs, in meeting, the needs of small-scale production.Achieve successfully through inventor's research.The Semi-automatic production method content that foam slurry of the present invention fills out core building block is as follows:
1, a kind of foam slurry fills out the Semi-automatic production method of core building block, it is characterized in that, the production line of the method is filled out core machine, fork truck, building block decoding layering conveyer and PLC cyclelog formed by proportioning machine, mixer, concrete belt conveyor, block machine, block conveyor, folded brick machine, foam slurry, raw material prepares and is transported to after mixer 2 stirs by proportioning machine 1, block machine 4 is transported to by concrete belt conveyor 3, after block machine 4 vibration moulding, the first folded brick machine 6 is transported to by the first block conveyor 5, 2-6 layer is built up by the first folded brick machine 6, then by manually using the first fork truck 7 to be transported to first maintenance place 8, and sequencing is temporally arranged in order, carry out the natural curing of 4-8 hour, possess after certain concrete curing intensity until building-block, the fixed position in building block decoding layering conveyer 10 is transported to successively by the sequencing manually using the second fork truck 9 by curing time, successively be transported in the second block conveyor 11 by building block decoding layering conveyer 10, be transported to foam slurry by the second block conveyor 11 to fill out core machine 12 and carry out slip casting, after building-block completes slip casting, namely become foam slurry and fill out core building block, then the second folded brick machine 13 is transported to by the second block conveyor 11, foam slurry filled out after core building block builds up 2-6 layer by the second folded brick machine 13, second time maintenance place 15 is transported to by manually using third fork car 14, and in chronological sequence order is arranged in order, according to the difference of expanded material, carry out the natural curing of 1-8 hour respectively, after foam slurry is solidified in the cavity of building block, by manually using the 4th fork truck 16, stockyard 17 is transported it into successively by the sequencing of curing time, and code is in heaps, carry out natural curing further.
2, described building block decoding layering conveyer, comprise vertical lift device and horizontal transferring device, after the supporting plate that 2-6 layer is loaded with building block is sent to the fixed position in this building block decoding layering conveyer, plate support bracket 1007 vertically declines to top layer supporting plate building block direction, and cross the supporting plate 50mm that top layer is loaded with building block, then hold up the supporting plate being loaded with building block vertically upward to continue to move upward to desired location, level is transported to desired location directly over the second block conveyor again, then vertically decline, the supporting plate being loaded with building block is put in the second block conveyor, plate support bracket 1007 continues decline 50mm, after the supporting plate being loaded with building block is transported out of the horizontal level of plate support bracket 1007 by the second block conveyor, plate support bracket 1007 vertically rises to desired location, again directly over horizontal movement to the multilayer supporting plate being loaded with building block, then 50mm place below top layer supporting plate is vertically dropped to, repeat above-mentioned course of action, supporting plate one plate 2-6 layer being loaded with building block connects a plate and delivers in the second block conveyor.
3, described foam slurry fills out core machine is that a kind of multifunctional assembled foam slurry fills out core machine, this foam slurry fills out core machine under PLC programme-control, adopt the mode production foam slurry of physical blowing, or adopt the mode production foam slurry of chemical blowing, or adopt multiple combination mode production foam slurry as required, this foam slurry fills out core machine by the first conveying worm 1201, second conveying worm 1202, powder additives spiral metering conveyor 1203, counting scale 1204, powder additives hopper 1205, liquid additive storage vat 1206, blowing agent storage vat 1207, water tank 1208, Pneumatic timer metering valve 1209, LOAD CELLS 1210, channel-section steel 1211, bucket 1212, operated pneumatic valve 1213, decelerator 1214, chain 1215, foam maker 1216, motor 1217, belt 1218, self priming pump 1219, slip operated pneumatic valve 1220, slip bucket 1221, Pneumatic slurry fills out core valve 1222, cylinder 1223, slurry sensing equipment, tremie pipe 1225, program control system composition in slip mixer 1226 and PLC cyclelog, wherein starch sensing equipment and comprise slurry position detecting head 1224, slurry level sensor and slurry position detecting head lowering or hoisting gear, after slip after stirring enters slip bucket 1221, fill out core valve 1222 pairs of building-blocks by slurry sensing equipment control Pneumatic slurry and carry out slip casting.
4, described foam slurry refers to ardealite foam slurry, desulfurated plaster foam slurry, fluorgypsum foam slurry, sulphate aluminium cement foam slurry, sulphate aluminium cement and flyash mix-froth slip, ordinary cement foam slurry, ordinary cement and flyash mix-froth slip etc.
Its technique effect is: the present invention, by injecting foam slurry in the cavity of building-block, treats that foam slurry is solidified, i.e. foam generated slip composite heat insulation block.Solve the surface strength that current most of insulation blocks exists low, poor durability, fire protecting performance is poor, drying shrinkage value is large, and body of wall is easy to crack, easily occurs hollowing and the problem such as to come off.
For needing in current similar product production process, steam press maintenance is carried out to building block, energy consumption is high, there is the problem of " secondary pollution ", the present invention takes in automated production process, under the nature of normal temperature and pressure, a point three phases carries out non-evaporating foster maintenance method, does not need fire coal to carry out high-pressure steaming and cultivating, achieve " secondary energy-saving ", stopped " secondary pollution ".
The mode that the present invention simultaneously adopts machinery production, artificial propelling movement, full-automatic slip casting and natural curing to combine produces novel composite thermal insulation building block, is a kind of brand-new composite heat insulation block production technology.Significantly reduce the input of equipment, cost is low, produces reliable, easily promotes, have good Social benefit and economic benefit.
Accompanying drawing explanation
Fig. 1 is the process chart that foam slurry fills out the Semi-automatic production method of core building block.
Fig. 2 is the schematic diagram of supporting plate and building block
Fig. 3 is the top view of supporting plate and building block
Fig. 4 is building block decoding layering conveyer top view
Fig. 5 is building block decoding layering conveyer front view
Fig. 6 is the partial enlarged drawing of plate support bracket in Fig. 5
Fig. 7 is building block decoding layering conveyer side view
Fig. 8 is the front view that multifunctional assembled foam slurry fills out core machine
Fig. 9 is the side view that multifunctional assembled foam slurry fills out core machine
Figure 10 is the assembled state schematic diagram that building block decoding point plate conveyer, block conveyor and foam slurry fill out core machine
Detailed description of the invention
Figure 1 shows that foam slurry fills out the technological process of the Semi-automatic production method of core building block, wherein 1, proportioning machine, 2, mixer, 3, concrete belt conveyor, 4, block machine, the 5, first block conveyor, 6, the first folded brick machine, 7, the first fork truck, 8, for the first time maintenance place, the 9, second fork truck, 10, building block decoding layering conveyer, 11, the second block conveyor, 12, foam slurry fills out core machine, the 13, second folded brick machine, 14, third fork car, 15, second time maintenance place, the 16, the 4th fork truck, 17, stockyard.
As shown in Figure 2 and Figure 3, building block is positioned on supporting plate, and supporting plate is dull and stereotyped.
As Fig. 4, Fig. 5, Fig. 6, shown in Fig. 7, building block decoding layering conveyer 10 comprises decelerator 1001, chain drive-belt 1002, reversing machine 1003, reversing machine chain 1004, power transmission shaft 1005, elevating chain 1006, plate support bracket 1007, rotate tray 1007a, bearing 1007b, be fixed on the block 1007c rotated on tray, be fixed on the block 1007d on connecting axle, connect the square steel 1007e of chain, reducing motor 1008, power transmission shaft 1009, 2-6 layer piling building block 1010, bolt 1011, connecting axle 1012, gear 1013, frame 1014, gear bar 1015, under PLC programme-control, decelerator 1001 drives reversing machine 1003 to rotate by chain 1002, reversing machine 1003 drives two power transmission shafts 1005 to rotate by chain 1004 respectively, the plate support bracket 1007 on four elevating chains 1006 is driven to do elevating movement thus.As shown in Figure 6, plate support bracket 1007 is by rotation tray 1007a, bearing 1007b, be fixed on the block 1007c rotated on tray, be fixed on the block 1007d on connecting axle, the square steel 1007e connecting chain forms, connecting axle 1012 is fixed on square steel 1007e by bolt 1011, square steel 1007e is connected with chain 1006, the two ends of connecting axle 1012 are provided with bearing 1007b, rotate tray 1007a and bearing 1007b is installed, can rotate, block 1007c is fixed on and rotates on tray 1007a, block 1007d is fixed on connecting axle 1012, make rotate tray 1007a and chain 1006 at a right angle, rotate tray 1007a can counterclockwise rotate, thus rotate tray 1007a to can pass over supporting plate and move downward, and when by when turning at a right angle with chain clockwise, be fixed on the block 1007d that the block 1007c rotated on tray is fixed on connecting axle to block, rotating tray 1007a just can not by being rotated further clockwise, thus supporting plate upward vertical movement can be held up.
After the code heap building block of 2-6 layer is sent to building block decoding layering conveyer internal fixtion position, plate support bracket vertically declines to the building block of top layer supporting plate, and cross the supporting plate 50mm that top layer is loaded with building block, then picking-up is loaded with the supporting plate upward vertical movement of building block to desired location, then reducing motor 1008 starts, rotated on tooth bar 1015 by the gear 1013 at chain-driving power transmission shaft and power transmission shaft two ends, frame 1014 is driven to travel forward, the pallets level being loaded with building block is transported to the desired location directly over the second block conveyor 11, then vertically decline, the supporting plate being loaded with building block is put in the second block conveyor 11, then plate support bracket 1007 continues decline 50mm, after the supporting plate being loaded with building block is transported out of the horizontal level of plate support bracket 1007 by the second block conveyor, plate support bracket 1007 vertically rises to desired location, reducing motor 1008 rotates backward, again directly over horizontal movement to the multilayer supporting plate being loaded with building block, then 50mm place below top layer supporting plate is vertically dropped to, repeat above-mentioned course of action, supporting plate one plate 2-6 layer being loaded with building block connects a plate and delivers in the second block conveyor 11.
As Fig. 8, shown in Fig. 9, multifunctional assembled foam slurry is filled out core machine 12 and is comprised the first conveying worm 1201, second conveying worm 1202, powder additives spiral metering conveyor 1203, counting scale 1204, powder additives hopper 1205, liquid additive storage vat 1206, blowing agent storage vat 1207, water tank 1208, Pneumatic timer metering valve 1209, LOAD CELLS 1210, channel-section steel 1211, bucket 1212, operated pneumatic valve 1213, decelerator 1214, chain 1215, foam maker 1216, motor 1217, belt 1218, self priming pump 1219, slip operated pneumatic valve 1220, slip bucket 1221, Pneumatic slurry fills out core valve 1222, cylinder 1223, slurry position detecting head 1224, tremie pipe 1225, program control system composition in slip mixer 1226 and PLC cyclelog, under PLC programme-control, foam slurry fills out the mode production foam slurry that core machine adopts physical blowing, or adopt the mode production foam slurry of chemical blowing, or adopt multiple combination mode production foam slurry as required.If adopt the mode of physical blowing to prepare foam slurry, its implementation process is as follows: powder is transported to bucket 1212 from conveying worm 1201 and 1202 respectively, weighed by LOAD CELLS 1210, when reaching the weight of setting, auger conveyor stops charging, operated pneumatic valve 1213 is opened, powder enters slip mixer 1226, the water of water tank 1208 enters slip mixer by Pneumatic timer metering valve 1209 and becomes slip with powder stirring, blowing agent is pumped into foam maker 1216 by self priming pump 1219 subsequently, pressure-air is pressed into foam maker 1216 by air compressor simultaneously, both mix and form a large amount of foam, foam is pressed into slip mixer 1226 by pressure-air subsequently, stir mixed together with slip, obtain foam slurry, slip operated pneumatic valve 1220 is opened subsequently, foam slurry enters slip bucket 1221, when building-block is transported to below grouting mouth, cylinder 1223 promotes slurry position detecting head 1224 and moves down, arrive at the desired location in building block cavity, Pneumatic slurry is filled out core valve 1222 and is opened, foaming slip injects in the cavity of building block from tremie pipe 1225, when slurry level touches slurry position detecting head 1224, under the effect of slurry sensing equipment, Pneumatic slurry is filled out core valve 1222 and is closed, stop slip casting, slurry position detecting head 1224 moves, the composite heat insulation block obtained is transported by the second block conveyor 11.
If adopt the mode of chemical blowing to prepare foam slurry, its implementation process is as follows: first foam device quits work under PLC programme-control, cement and flyash are transported to bucket 1212 by conveying worm 1201 and conveying worm 1202 respectively, powder additives enters bucket 1212 after the metering of powder additives spiral metering conveyor 1203 simultaneously, weighed by LOAD CELLS 1210, when reaching the weight of setting, conveying worm stops charging, operated pneumatic valve 1213 is opened, powder enters slip mixer 1226, the water of water tank 1208 enters slip mixer 1226 by Pneumatic timer metering valve 1209, liquid additive also enters slip mixer 1226 by Pneumatic timer metering valve 1209 from storage vat 1206 subsequently, slip is become with powder stirring, slip operated pneumatic valve 1220 is opened subsequently, slip enters slip bucket 1221, when building-block is transported to below grouting port, cylinder 1223 promotes slurry position detecting head 1224 and moves down, arrive at the desired location in building block cavity, Pneumatic slurry is filled out core valve 1222 and is opened, slip injects in the cavity of building block from tremie pipe 1225, when slurry level touches slurry position detecting head, under the effect of slurry sensing equipment, Pneumatic slurry is filled out core valve 1222 and is closed, slurry position detecting head 1224 moves, the composite heat insulation block obtained is transported by the second block conveyor 11.
In addition, also can as required, under PLC programme-control, to various powder and additive, and multiple choices and combination are carried out to the mode such as physical blowing, chemical blowing, by the relevant apparatus of this equipment, prepare the various foam slurry for the production of composite heat insulation block.Then slip casting is carried out to building-block.
Figure 10 is the assembled state schematic diagram that building block decoding layering conveyer 10, block conveyor 11 and foam slurry fill out core machine 12
After the code heap building block of 2-6 layer is sent to building block decoding layering conveyer 10 internal fixtion position, supporting plate one plate that 2-6 layer is loaded with building block by building block decoding layering conveyer 10 connects a plate and delivers in the second block conveyor 11, connect a plate by the second block conveyor 11 1 plate to deliver to foam slurry and fill out core machine 12 slip casting, after slip casting completes, namely become foam slurry and fill out core building block.
Application example:
As shown in Figure 1, proportioning machine 1 by the feedstock transportation for preparing to mixer 2, block machine 4 is transported to by belt conveyor 3 after stirring, after block machine vibration moulding, building-block after shaping is transported to the first folded brick machine 6 place by the first block conveyor 5, 2-6 layer is built up by the first folded brick machine 6, then by manually using the first fork truck 7 to be transported to first maintenance place 8, and sequencing is temporally arranged in order, carry out the natural curing of 4-8 hour, possess after certain concrete curing intensity until building-block, building block decoding layering conveyer 10 is transported to successively by the sequencing manually using the second fork truck 9 by curing time, successively be transported in the second block conveyor 11 by building block decoding layering conveyer 10, be transported to foam slurry by the second block conveyor 11 to fill out core machine 12 and carry out slip casting, after building-block completes slip casting, namely become foam slurry and fill out core building block, then the second folded brick machine 13 is transported to by the second block conveyor 11, foam slurry filled out after core building block builds up 2-6 layer by the second folded brick machine 13, second time maintenance place 15 is transported to by manually using third fork car 14, and in chronological sequence order is arranged in order, according to the difference of expanded material, carry out the natural curing of 1-8 hour respectively, after foam slurry is solidified in the cavity of building block, by manually using the 4th fork truck 16, stockyard 17 is transported it into successively by the sequencing of curing time, and code is in heaps, carry out natural curing further.
Claims (4)
1. a foam slurry fills out the Semi-automatic production method of core building block, it is characterized in that, the production line of the method is filled out core machine, fork truck, building block decoding layering conveyer and PLC cyclelog formed by proportioning machine, mixer, concrete belt conveyor, block machine, block conveyor, folded brick machine, foam slurry, raw material prepares and is transported to after mixer (2) stirs by proportioning machine (1), block machine (4) is transported to by concrete belt conveyor (3), after block machine (4) vibration moulding, the first folded brick machine (6) is transported to by the first block conveyor (5), 2-6 layer is built up by the first folded brick machine (6), then by manually using the first fork truck (7) to be transported to first maintenance place (8), and sequencing is temporally arranged in order, carry out the natural curing of 4-8 hour, possess after certain concrete curing intensity until building-block, the fixed position in building block decoding layering conveyer (10) is transported to successively by the sequencing manually using the second fork truck (9) by curing time, successively be transported in the second block conveyor (11) by building block decoding layering conveyer (10), be transported to foam slurry by the second block conveyor (11) to fill out core machine (12) and carry out slip casting, after building-block completes slip casting, namely become foam slurry and fill out core building block, then the second folded brick machine (13) is transported to by the second block conveyor (11), foam slurry filled out after core building block builds up 2-6 layer by the second folded brick machine (13), second time maintenance place (15) is transported to by manually using third fork car (14), and in chronological sequence order is arranged in order, according to the difference of expanded material, carry out the natural curing of 1-8 hour respectively, after foam slurry is solidified in the cavity of building block, by manually using the 4th fork truck (16), stockyard (17) is transported it into successively by the sequencing of curing time, and code is in heaps, carry out natural curing further.
2. a kind of foam slurry according to claim 1 fills out the Semi-automatic production method of core building block, it is characterized in that, described building block decoding layering conveyer, comprise vertical lift device and horizontal transferring device, after the supporting plate that 2-6 layer is loaded with building block is sent to the fixed position in this building block decoding layering conveyer, plate support bracket (1007) vertically declines to top layer supporting plate building block direction, and cross the supporting plate 50mm that top layer is loaded with building block, then hold up the supporting plate being loaded with building block vertically upward to continue to move upward to desired location, level is transported to desired location directly over the second block conveyor again, then vertically decline, the supporting plate being loaded with building block is put in the second block conveyor, plate support bracket (1007) continues decline 50mm, after the supporting plate being loaded with building block is transported out of the horizontal level of plate support bracket (1007) by the second block conveyor, plate support bracket (1007) vertically rises to desired location, again directly over horizontal movement to the multilayer supporting plate being loaded with building block, then 50mm place below top layer supporting plate is vertically dropped to, repeat above-mentioned course of action, supporting plate one plate 2-6 layer being loaded with building block connects a plate and delivers in the second block conveyor.
3. a kind of foam slurry according to claim 1 fills out the Semi-automatic production method of core building block, it is characterized in that, it is that a kind of multifunctional assembled foam slurry fills out core machine that described foam slurry fills out core machine, this foam slurry fills out core machine under PLC programme-control, adopt the mode production foam slurry of physical blowing, or adopt the mode production foam slurry of chemical blowing, or adopt multiple combination mode production foam slurry as required, this foam slurry fills out core machine by the first conveying worm (1201), second conveying worm (1202), powder additives spiral metering conveyor (1203), counting scale (1204), powder additives hopper (1205), liquid additive storage vat (1206), blowing agent storage vat (1207), water tank (1208), Pneumatic timer metering valve (1209), LOAD CELLS (1210), channel-section steel (1211), bucket (1212), operated pneumatic valve (1213), decelerator (1214), chain (1215), foam maker (1216), motor (1217), belt (1218), self priming pump (1219), slip operated pneumatic valve (1220), slip bucket (1221), Pneumatic slurry fills out core valve (1222), cylinder (1223), slurry sensing equipment, tremie pipe (1225), program control system composition in slip mixer (1226) and PLC cyclelog, wherein starches sensing equipment and comprises slurry position detecting head (1224), slurry level sensor and slurry position detecting head lowering or hoisting gear, after slip after stirring enters slip bucket (1221), fill out core valve (1222) by slurry sensing equipment control Pneumatic slurry and slip casting is carried out to building-block.
4. a kind of foam slurry according to claim 1 fills out the Semi-automatic production method of core building block, it is characterized in that, described foam slurry refers to ardealite foam slurry, desulfurated plaster foam slurry, fluorgypsum foam slurry, sulphate aluminium cement foam slurry, sulphate aluminium cement and flyash mix-froth slip, ordinary cement foam slurry, ordinary cement and flyash mix-froth slip.
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103128848B (en) * | 2013-03-02 | 2015-06-10 | 河南华泰建材开发有限公司 | Production line for self-heat-insulation building blocks for walls |
| CN103737714B (en) * | 2013-12-12 | 2015-12-23 | 宁波诺亚智能设备有限公司 | Semi automatic block streamline |
| CN104742243A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Automatic production method for foam slurry core filling building block |
| CN104742242A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Man-machine integrated automatic production method for foam slurry core-filling building block |
| CN104742235A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Foam slurry filling-core building block production method adopting self-heat-conserving maintenance mode |
| CN104742244A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Man-machine integrated automatic production method for man-machine integrated composite self-heat-preservation building block |
| CN104742245A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Full-automatic production method for composite self-insulation building blocks |
| CN104742240A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Full-automatic production method for novel foam slurry core-filling building blocks |
| CN107186872B (en) * | 2017-05-27 | 2023-07-18 | 山东信诺新型节能材料有限公司 | Self preservation temperature building block brick apparatus for producing |
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| US20050120670A1 (en) * | 2003-07-29 | 2005-06-09 | Ness John T. | Masonry blocks and method and system of making masonry blocks |
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| CN201720930U (en) * | 2010-08-09 | 2011-01-26 | 安徽森科新材料有限公司 | Moveable pouring production line for gypsum hollow building block |
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