CN204487782U

CN204487782U - A kind of foam slurry of self-heat conserving maintenance method that adopts fills out core block production line

Info

Publication number: CN204487782U
Application number: CN201520116581.5U
Authority: CN
Inventors: 谢向荣; 谢怀宇
Original assignee: Lvjian Technology Group New Building Material Hi Tech Co Ltd
Current assignee: Lvjian Technology Group New Building Material Hi Tech Co Ltd
Priority date: 2015-02-14
Filing date: 2015-02-14
Publication date: 2015-07-22
Anticipated expiration: 2025-02-14

Abstract

The utility model discloses a kind of foam slurry of self-heat conserving maintenance method that adopts and fill out core block production line, it is characterized in that, the foam slurry of this employing self-heat conserving maintenance method is filled out core block production line and is comprised hollow block molding system, self-heat conserving curing system, transportation system, filling system and computer program control system, hollow block molding system, self-heat conserving curing system and filling system link together by transportation system, and computer program control system is connected with hollow block molding system, filling system respectively.The utility model solves foam slurry, and to fill out the block curing energy consumption existed in core building block automatic production process high, and curing time is long, and the production time, by the problem such as impact of temperature Change and seasonal variations, improves production efficiency and output.Its promotion and application have good economic benefit and social benefit.

Description

A kind of foam slurry of self-heat conserving maintenance method that adopts fills out core block production line

Technical field

The utility model relates to the production equipment of building block, and particularly a kind of foam slurry of self-heat conserving maintenance method that adopts fills out core block production line.

Background technology

It is a kind of novel composite thermal insulation building block that foam slurry fills out core building block, and by pouring into foam slurry as heat insulation core material in the cavity of building-block, treat that foam slurry is solidified, namely foam generated slip fills out core building block.Which overcome major defect and the problem of existing insulation blocks and insulation material existence.Such as, China's existing heat insulating wall material fire prevention poor durability, service life is short; Block surfaces easily plays powder, scrapes rough layer cracking, hollowing, comes off, drying shrinkage value is large; Block surfaces intensity is low, in transport and handling process, easily cause breakage; Building block complex manufacturing, the problems such as production cost is high, and construction is numerous and diverse.Achieve the upgrading to current all kinds of insulation blocks and heat insulating wall material.

Also the document of some building block production automations is had in Chinese patent literature, be (200410026105.0) invention and created name in " polyphenyl concrete heat-insulating builds mould building block automatic production line " at application number, this polyphenyl concrete heat-insulating builds mould building block automatic production line by mixer of preparing burden, molding main-machine, for trigger, two program control transport kiln cars, curing kilns, ingot stripper, module driving machine, plate seperator, palletizing system, two Lift-slab machines, two are fallen the composition such as trigger and control system, curing kilns comprise Bricklaying maintaining kiln and build mould building block precuring kiln, in work, a kiln car coordinates two Lift-slab machine special deliveries to build mould building block precuring and block curing, block mould building block after another kiln car then coordinates two to fall trigger special delivery precuring is to ingot stripper demoulding box and send the segment palletizing after maintenance to go out finished product and complete supporting plate recovery.In this production line, device layout is simple smooth, tight short practical, can satisfactorily resolve to build to build module during module is formed into demoulding box and wait for turnover problem quietly, guarantees molding cycle and the quality of polyphenyl concrete segment.

But this insulation blocks is by the moulding box of the EPS concrete molding main frame containing polystyrene foam grain (also known as EPS particle), a kind of composite heat insulation block of shake table vibration moulding at the bottom of main frame, there is following shortcoming in this composite heat insulation block: 1, granular polystyrene is easily aging, of long duration, building block there will be hollowing, comes off, problems of crack.2, poor durability, service life is no more than Two decades years at most, can not the life-span same with building.3, granular polystyrene belongs to inflammable articles, and fire protecting performance is poor.Need in this process of producing product to carry out High Temperature Curing by block mould building block precuring kiln and Bricklaying maintaining kiln, need the fuel such as a large amount of burning coals, therefore, production process energy consumption is higher, discharges the three wastes simultaneously, has pollution to environment simultaneously.

Be (200720047090.5) invention and created name at application number be in the patent document of " foaming concrete building block automatic production line ", this foaming concrete building block automatic production line belongs to construction material production equipment technical field.Its objective is and provide one to reduce labour intensity, reduce dust pollution, the automatic production line of enhancing productivity.Its technical essential is: conveying worm (01,02) and foaming machine (03) are connected by pipeline with between cast trowelling machine (3) respectively with comprehensive mixer (2) and comprehensive mixer; Pour into a mould trowelling machine, stacking machine (5), decoder (6), take out end machine (7), trigger (8) is passed in the demoulding, rolling off the production line collects adjacent successively between ink recorder (9), plate-cleaning machine (10), group mould machine (12), liquid-spreader (13) and cast trowelling machine; also adjacent between ingot stripper and group mould machine have mold washing machine (11); connected by motor-driven track-mounted conveyer belt respectively between each adjacent machinery, form segmented interlock Cycle Automation production line.Features such as there is small investment, automaticity is high, floor space is little, production capacity is strong, the advanced reliable and production cost of equipment is low.

Although this production method is without curing kilns or steam curing, but this method lacks the operation of producing concrete shell, it is just by being poured in building block moulding box by foaming slip, by floating, the building block of concrete foamed heat insulating has just been become after the operations such as the demoulding, its housing is concretionary by concrete foaming slip, compared with product of the present invention, lack the concrete casing that one deck is hard, thus to there is surface strength low in this building block, drying shrinkage value is large, scrapes rough layer easy to crack, the problem such as occur hollowing and come off.

Be (201010018279.8) at application number, invention and created name is in the patent document of " production method of concrete grouting compound heat-insulating building block ", disclose a kind of production method of a kind of concrete grouting compound heat-insulating building block of building material machinery field, comprise the Ministry of worker that gets the raw materials ready, the shaping Ministry of worker, the winding type transhipment maintenance Ministry of worker, the slip casting Ministry of worker and the piling Ministry of worker, get the raw materials ready after the raw material of building block stir by the Ministry of worker and be delivered to the shaping Ministry of worker, the shaping Ministry of worker by block machine by hollow block molding, and be placed on supporting plate, then the winding type transhipment maintenance Ministry of worker is entered, maintenance is carried out in the high temperature steam curing district closed, limit is transported, limit maintenance.In transhipment maintenance processes, the slip casting Ministry of worker carries out slip casting to building-block, makes it to become insulation blocks, and the composite heat insulation block that maintenance is good is in heaps by piling Ministry of worker piling.Steam curing and transhipment are integrated by the method, carry out steam curing, transport in steam curing in transhipment, there is not any lost motion, substantially increase production efficiency.And in steam curing process, slip casting is carried out to building-block, filled thermal insulation materials is completed on a production line, avoids manual operations.

It is the same that this method composite heat insulation block produced and the foam slurry that the present invention produces fill out core building block, all inject foam slurry in concrete hollow block, just composite heat insulation block has been become after slip solidifies, but their production method is different from the present invention, use their method to produce composite heat insulation block and need carry out high temperature steam curing in the maintenance district closed, need the fuel such as a large amount of burning coals, energy consumption is larger, and discharge the waste gas such as carbon dioxide in production process, there are the three wastes to produce, have pollution to environment.Equipment runs for a long time in the steam curing district of humidity, and bearings a large amount of above it and other parts meeting corrosion, reduce the service life of equipment; If adopt other high-quality materials such as stainless steel, then the cost of equipment is too high, also inadvisable; And product maintenance at the volley always, instead of in static middle maintenance, cause equipment attrition large, energy consumption is high.

In the patent " exempt from foam slurry under making condition and fill out the production method of core building block " (patent No. ZL201210131448.8) of my application, provide a kind of and fill out the automatic production method of core building block exempting from production foam slurry under making condition.Its technical essential is, this production method is under non-evaporating foster state, in turn include the following steps: get the raw materials ready the Ministry of worker, the shaping Ministry of worker, the first maintenance Ministry of worker, the foam slurry Tian Xin Ministry of worker, the second time maintenance Ministry of worker, the natural curing Ministry of worker after code heap, get the raw materials ready the Ministry of worker after raw material are prepared burden by proportioning machine 1, be transported to mixer 2 to stir, the shaping Ministry of worker is delivered to by concrete belt conveyer 3, the shaping Ministry of worker passes through block machine 4 by hollow block molding, and be placed on supporting plate, then under non-evaporating foster state, enter the first maintenance Ministry of worker, through block conveyor 5, lift slab push pedal all-in-one 6, building block pusher 9, anterior ferry-boat dolly 7 to nursing frame 10, the maintenance allowing the building-block most of the time rest on nursing frame carries out 4-8 hour, possess after certain concrete curing intensity until building-block, to be ferried to the foam slurry Tian Xin Ministry of worker by rear portion dolly 11 of ferrying, through building block pusher 13, trigger 14 falls, block conveyor 15, fill out core machine 16 place to foam slurry and carry out slip casting, make it to become composite heat insulation block, composite heat insulation block is equally under non-evaporating foster state, enter the second time maintenance Ministry of worker, folded brick machine 17 is delivered to by block conveyor 15, after the supporting plate being loaded with building block being built up several layers by folded brick machine 17, maintenance place 19 is delivered to by fork truck 18, according to the difference of foam slurry material, carry out the natural curing of 1-8 hour, foam slurry is solidified in the cavity of building block, then the natural curing Ministry of worker after code heap is entered, stockyard 21 is delivered to by fork truck 20, in heaps by its yard, carry out natural curing further.

The major defect of this technical scheme is, this technical scheme adopts the mode of natural curing, although have good effects of energy saving and emission reduction, but in the winter of cold, in course of hardening, if temperature is lower, be unfavorable for that concrete strength develops, concrete hardening can be slowed down, and time particularly below 0 DEG C, can cause concrete freeze-thaw damage.Therefore in hot-summer and cold-winter area, cold district and severe cold area, its production time and output are limited by very large.

The utility model devises self-heat conserving curing system.This self-heat conserving curing system has fabulous heat-insulating property, time temperature is 0 DEG C in the winter time, only with the cement in the building block of institute's maintenance in this self-heat conserving curing system, concrete and water carry out the heat that hydration reaction discharges, the temperature in self-heat conserving curing system just can be made to reach more than 30 DEG C, do not need coal-fired steam press maintenance, existing good effects of energy saving and emission reduction, highly shortened again the curing time of building block, the production of composite thermal self-insulation building block is no longer limited by winter temperature change and region, increase substantially the output of whole production line, also be convenient to promote on a large scale.

In the patent " exempt from fast solidifying foam slurry under making condition and fill out the production method of core building block " (application number 201210131298.0) of my application, provide a kind of and fill out the automatic production method of core building block exempting from production foam slurry under making condition.Its technical essential is, this production method is under non-evaporating foster state, in turn include the following steps: get the raw materials ready the Ministry of worker, the shaping Ministry of worker, the first maintenance Ministry of worker, the foam slurry Tian Xin Ministry of worker, the second time maintenance Ministry of worker, the piling Ministry of worker, after piling, the natural curing Ministry of worker and supporting plate return the Ministry of worker, in the Ministry of worker that gets the raw materials ready, after raw material are prepared burden by proportioning machine 1, be transported to mixer 2 to stir, the shaping Ministry of worker is delivered to by concrete belt conveyer 3, the shaping Ministry of worker passes through block machine 4 by hollow block molding, and be placed on supporting plate, then under non-evaporating foster state, enter the first maintenance Ministry of worker, through block conveyor 5, lift slab push pedal all-in-one 6, building block pusher 9, anterior ferry-boat dolly 7 to nursing frame 10, the maintenance allowing the building-block most of the time rest on nursing frame carries out 4-8 hour, possess after certain concrete curing intensity until building-block, to be ferried to the foam slurry Tian Xin Ministry of worker by rear portion dolly 11 of ferrying, through building block pusher 13, trigger 14 falls, block conveyor 15, fill out core machine 16 place to foam slurry and carry out slip casting, make it to become composite heat insulation block, composite heat insulation block is equally under non-evaporating foster state, enter the second time maintenance Ministry of worker, transport in block curing conveyer belt 18 top, limit maintenance.Through transhipment and the maintenance of 1-2 hours, foaming slip solidifies in building block cavity, enter the natural curing Ministry of worker after piling and piling subsequently, by palletizing apparatus 19 to after its piling, be transported to stockyard and code is in heaps, carry out natural curing further, after piling, supporting plate returns the Ministry of worker by supporting plate and gets back to the building block shaping Ministry of worker, then carries out next round circulation.

In the patent " a kind of Semi-automatic production method of novel composite thermal insulation building block " (patent No. ZL201210131297.6) of my application, provide a kind of semi-automatic technical scheme of producing novel composite thermal insulation building block.Its technical essential is, the equipment that the method uses is filled out the equipment such as core machine, fork truck and PLC cyclelog formed by proportioning machine, mixer, concrete belt conveyor, block machine, block conveyor, folded brick machine, foam slurry, raw material prepares and is transported to after mixer stirs by proportioning machine, block machine is transported to by concrete belt conveyor, after block machine vibration moulding, the other end is transported to by block conveyor, by folded brick machine or manually built up 2-6 layer, then by manually using fork truck or special cart to be transported to first maintenance place, and sequencing is temporally arranged in order, carry out the natural curing of 4-8 hour, possess after certain concrete curing intensity until building-block, be transported to foam slurry by manually using fork truck or special cart successively by the sequencing of curing time and filled out block conveyor under core machine, by being manually successively put in block conveyor, be transported to foam slurry by block conveyor to fill out core machine and carry out slip casting, after building-block completes slip casting, namely become foam slurry and fill out core building block, then the other end is transported to by block conveyor, by folded brick machine or artificial foam slurry filled out after core building block builds up 2-6 layer, second time maintenance place is transported to by manually using fork truck or special cart, and in chronological sequence order is arranged in order, according to the difference of expanded material, carry out the natural curing of 1-8 hour respectively, after foam slurry is solidified in the cavity of building block, by manually using fork truck or special cart, stockyard is transported it into successively by the sequencing of curing time, and code is in heaps, carry out natural curing further.

The major defect of this technical scheme is, adopt the mode of natural curing, although have good effects of energy saving and emission reduction, but in the winter of cold, in course of hardening, if temperature is lower, be unfavorable for that concrete strength develops, concrete hardening can be slowed down, and time particularly below 0 DEG C, can cause concrete freeze-thaw damage.Therefore in hot-summer and cold-winter area, cold district and severe cold area, its production time and output are limited by very large.

In the patent " foam slurry fills out the Semi-automatic production method of core building block " (patent No. ZL201210131443.5) of my application, provide and a kind ofly produce the semi-automatic technical scheme that foam slurry fills out core building block.Its technical essential is: raw material is through proportioning machine 1, mixer 2, concrete belt conveyor 3 to block machine 4 place, after block forming, folded brick machine 6 is transported to by block conveyor 5, natural curing is carried out by manually using fork truck 7 to be transported to first maintenance place 8 after building up several layers, after possessing some strength, by manually using fork truck 9 to be transported to building block decoding layering conveyer 10, it being successively transported in block conveyor 11, filling out core machine to its slip casting by foam slurry; Then be transported to folded brick machine 13 place, carry out natural curing by manually using fork truck 14 to be transported to second time maintenance place 15 after building up several layers, after foam slurry is solidified, by manually using fork truck 16, being transported to stockyard Ma Dui, carrying out natural curing further.

My patent " foam slurry fills out the semi-automatic production line of core building block " (patent No. ZL201220191791.7) of application is the same with aforementioned patent literature " foam slurry fills out the Semi-automatic production method of core building block " (patent No. ZL201210131443.5), the defect of same existence is the mode that this technical scheme adopts natural curing, although have good effects of energy saving and emission reduction, but in the winter of cold, in course of hardening, if temperature is lower, be unfavorable for that concrete strength develops, concrete hardening can be slowed down, time particularly below 0 DEG C, concrete freeze-thaw damage can be caused.Therefore in hot-summer and cold-winter area, cold district and severe cold area, its production time and output are limited by very large.

In patent " foam slurry fills out the simple production method of core building block " (application number 201210131450.5) of my application, provide and a kind ofly produce the easy technique scheme that foam slurry fills out core building block.Its technical essential is: the production line of the method is filled out the equipment such as core machine, fork truck and PLC cyclelog combined by certain way by mixer, block machine, block conveyor, foam slurry; After production process comprises the steps: that the raw material prepared being sent into mixer stirs, building-block is shaping by block machine, by manually using fork truck, building-block is transported to first maintenance place, and in chronological sequence order is arranged in order, carry out the natural curing of 4-8 hour, possess after certain concrete curing intensity until building-block, being sent to foam slurry successively by the sequencing manually using fork truck by curing time fills out in the block conveyor of core machine, fills out core machine carry out full-automatic slip casting to it by foam slurry; After building-block slip casting completes, namely become and fill out core building block, then by manually using fork truck to be transported to second time maintenance place, and in chronological sequence order is arranged in order, according to the difference of expanded material, carry out the natural curing of 1-8 hour, treat that foam slurry is solidified in the cavity of building block, transported to stockyard successively by the sequencing manually using fork truck by curing time again, and code is in heaps, carries out natural curing further.

My patent " foam slurry fills out the simple type production line of core building block " (patent No. ZL201220191757.X) of application is the same with aforementioned patent literature " foam slurry fills out the simple production method of core building block " (application number 201210131450.5), the major defect of this technical scheme is the mode adopting natural curing, although have good effects of energy saving and emission reduction, but in the winter of cold, in course of hardening, if temperature is lower, be unfavorable for that concrete strength develops, concrete hardening can be slowed down, time particularly below 0 DEG C, concrete freeze-thaw damage can be caused.Therefore in hot-summer and cold-winter area, cold district and severe cold area, its production time and output are limited by very large.

In the patent " foam slurry fills out the simple production method of core building block " (patent No. ZL201210131292.3) of my application, provide and a kind ofly produce the simple technique scheme that foam slurry fills out core building block.Its technical essential is: the production line of the method is combined by mixer, block machine, foam slurry machine, delivery pump, fork truck, after production process comprises the steps: that the raw material prepared being sent into mixer stirs, building-block is shaping through block machine, by manually using fork truck, building-block is transported to maintenance place, and in chronological sequence order is arranged in order, carry out the natural curing of 4-8 hour, possess after concrete curing intensity until building-block, foam slurry mechanism gets foam slurry ready, by delivery pump, slip is sent into the Grouting Pipe having certain length, and take Grouting Pipe in the cavity of building block, to pour into foam slurry successively from artificial hand, after building-block completes slip casting, namely become foam slurry and fill out core building block, foam slurry fills out the difference of core building block according to expanded material, continue the natural curing carrying out 1-8 hour in maintenance place, treat that foam slurry is solidified in the cavity of building block, transported to stockyard successively again by the sequencing manually using fork truck by curing time, and code is in heaps, carry out natural curing further.

In patent document " a kind of production line of full-automatic composite thermal self-insulation building block " (application number 201320776098.0), the production line of this full-automatic composite thermal self-insulation building block comprises batching section, block forming section, maintenance section, supporting plate return phase and product transportation section.

Described batching section comprises premix groove (1) and mixer (2);

Mixed material in mixer (2) is transported to hopper (3) by the belt that described block forming section comprises above hopper (3), forming machine (4), block conveyor A (5), Lift-slab machine A (6), described hopper (3), described forming machine (4) is positioned at hopper (3) below, does not have block conveyor A (5) between described forming machine (4) and Lift-slab machine A (6);

Described maintenance section comprises primary and secondary kiln car A (7), curing kilns (8), primary and secondary kiln car B (9), falls trigger A (10), block conveyor B (11), fills with core casting machine (12), Lift-slab machine B (13), primary and secondary kiln car C (14); One end of described primary and secondary kiln car A (7) track is connected with Lift-slab machine A (6), the other end is connected to curing kilns (8), track one end of described main-auxiliary vehicle B (9) connects curing kilns (8), the other end connects and falls trigger A (10), described in fall between trigger A (10) with filling core casting machine (12) and there is no block conveyor B (11); Described filling core casting machine (12) has belt conveyor to be connected to Lift-slab machine B (13), and track one end of described alphabetical kiln car C (14) connects Lift-slab machine B (13), and the other end is connected to curing kilns (8);

Described supporting plate return phase comprise trigger B (15) falls, supporting plate returns machine A (16), stacking machine (17), supporting plate return machine B (18), panel turnover machine (19) and send trigger (20); The described trigger B (15) that falls is connected to one end that alphabetical kiln car A (7) track is connected with Lift-slab machine A (6), described falling on trigger B (15) to the conveyer belt of stacking machine (17) does not have supporting plate to return machine A (16), described stacking machine (17) has two exit conveyors, wherein one is connected to supporting plate and returns machine B (18), through panel turnover machine (19), send trigger (20) to send supporting plate back to forming machine (4);

Described product transportation section comprises send stack machine (21), automatic packing machine (22) and fork truck; The described stack machine (21) that send connects another conveyer belt exported from stacking machine (17), delivers to automatic packing machine (22), then loads fork truck and delivers to finished product stockyard (23).

The major defect of this technical scheme is, first, if its curing kilns adopt steam curing, energy consumption can be produced high, the discharge three wastes, the problem of contaminated environment, if employing natural curing, although have good effects of energy saving and emission reduction, in the winter of cold, in course of hardening, if temperature is lower, be unfavorable for that concrete strength develops, concrete hardening can be slowed down, time particularly below 0 DEG C, concrete freeze-thaw damage can be caused.Therefore in hot-summer and cold-winter area, cold district and severe cold area, its production time and output are limited by very large.They are two years old, equipment is too much, technological process is too complicated, only Lift-slab machine and fall trigger and just respectively have two (Lift-slab machine A, Lift-slab machine B, fall trigger A, fall trigger B) equipment manufacturing cost too high, three, main-auxiliary vehicle and primary and secondary kiln car are too much, and same track have main-auxiliary vehicle B (9) and primary and secondary kiln car C (14), make the freight volume of track very large, the working procedure of two dollies is complicated, is easily out of order.Its four, production process is too complicated, easy break-down.

The equipment that the utility model uses is relatively less, reduces equipment cost.Production procedure is relatively simple, decreases the out of order frequency of production line.

Patent document " a kind of full-automatic composite thermal self-insulation building block production method " (application number 201310630675.X) has identical defect with above-mentioned patent " a kind of production line of full-automatic composite thermal self-insulation building block ":

First, if its curing kilns adopt steam curing, energy consumption can be produced high, the discharge three wastes, the problem of contaminated environment, if adopt natural curing, although have good effects of energy saving and emission reduction, but in the winter of cold, in course of hardening, if temperature is lower, be unfavorable for that concrete strength develops, concrete hardening can be slowed down, and time particularly below 0 DEG C, can cause concrete freeze-thaw damage.Therefore in hot-summer and cold-winter area, cold district and severe cold area, its production time and output are limited by very large.They are two years old, equipment is too much, technological process is too complicated, only Lift-slab machine and fall trigger and just respectively have two (Lift-slab machine A, Lift-slab machine B, fall trigger A, fall trigger B) equipment manufacturing cost too high, three, main-auxiliary vehicle and primary and secondary kiln car are too much, and same track have main-auxiliary vehicle B (9) and primary and secondary kiln car C (14), make the freight volume of track very large, the working procedure of two dollies is complicated, is easily out of order.Its four, production process is too complicated, easy break-down.

In patent document " Self-insulating wall building block production line " (application number 201310065659.0), this Self-insulating wall building block production line, comprise hollow brick production system, steam-cured system, movement system, foam concrete running gate system and automation control system, described steam-cured system is connected with described hollow brick production system, foam concrete running gate system respectively by described rotation system, and described automation control system is connected with described hollow brick production system, steam-cured system, foam concrete running gate system and movement system by control circuit.

The major defect of this technical scheme is,

One, insulation blocks need carry out high temperature steam curing in the maintenance district closed, and needs the fuel such as a large amount of burning coals, and energy consumption is comparatively large, and discharges the waste gas such as carbon dioxide in production process, has the three wastes to produce, has pollution to environment.Equipment runs for a long time in the steam curing district of humidity, and bearings a large amount of above it and other parts meeting corrosion, reduce the service life of equipment; If adopt other high-quality materials such as stainless steel, then the cost of equipment is too high, also inadvisable;

Its two, learn from description, this foam concrete running gate system adopts the mode of physical blowing toward cast concrete in building-block.

The utility model both can adopt physical blowing mode, and chemical blowing mode also can be adopted in building-block to inject foam concrete slip.

In patent document " a kind of production line for self-insulation building block " (patent No. ZL201210024071.6), this production line for self-insulation building block, comprise mixer, automatic charging device is not had between described mixer and raw material cabin, cloth mouth is not had below mixer, it is characterized in that: feeding port and the bottom of described mixer are equipped with self-measuring device, the production track (5.1) of an automatic transportation mould is provided with below the cloth mouth of described mixer, described production track also do not have ingot stripper (2) with mixer in suitable distance, these ingot stripper other end both sides are respectively equipped with the track that the return trajectory (5.2) of an auto-returned mixer and enter Yang Kuohu district automatically, this return trajectory is complied with through cleaning area, oil spout district and coring-up station, described cleaning area is provided with cleaning machine (3), coring-up station is provided with core setter (4), the other end in maintenance district (12) does not have chain mat machine (13), at chain mat machine, (other end of 13 establishes manipulator.

The technical scheme of this patent is: by core setter, heat insulation core material is put into mould, and then inject concrete in mould, heat insulation core material is wrapped in centre, is then spun off from concrete by mould with ingot stripper, obtains heat insulation building block.In this technical scheme, heat insulation core material can only be solid, and solid heat insulation core material is generally the organic materials such as polyphenyl class, polyurethanes, and fire protecting performance is poor.This technical scheme adopts fully-automatic production mode, also there is production process too complicated, the problems such as automation equipment easy break-down, whole production line cost are higher.

The utility model is completely different from above-mentioned art solutions, the present invention first with block machine by hollow block molding, and then fill out core machine by foam slurry foam slurry is injected in building block cavity, treat that foam slurry is frozen into inorganic heat preservation foaming body, just become foam slurry and fill out core building block, there is intensity high, the performances such as fire prevention.

Technical problem to be solved in the utility model is: solve foam slurry and fill out that the energy consumption that core building block exists in block curing process is high, curing time is long, the production time is subject to seasonal restriction because of temperature Change, have impact on the problems such as the output of production line.

Summary of the invention

For the problems referred to above, the technical scheme that the utility model is taked is:

1, a kind of foam slurry of self-heat conserving maintenance method that adopts fills out core block production line, it is characterized in that, the foam slurry of this employing self-heat conserving maintenance method is filled out core block production line and is comprised hollow block molding system, self-heat conserving curing system, transportation system, filling system and computer program control system, hollow block molding system, self-heat conserving curing system and filling system link together by transportation system, and computer program control system is connected with hollow block molding system, filling system respectively.

2, described self-heat conserving curing system comprises self-heat conserving curing system and secondary self-heat conserving curing system first.

3, described self-heat conserving curing system comprises self-heat conserving curing system and secondary natural curing system first.

4, described self-heat conserving curing system comprises natural curing system first and secondary self-heat conserving curing system.

5, described self-heat conserving curing system comprises self-heat conserving curing system and the steam-cured system of secondary first.

6, described self-heat conserving curing system comprises steam-cured system and secondary self-heat conserving curing system first.

7, described self-heat conserving curing system comprises self-heat conserving curing system and post bake curing system first.

8, described self-heat conserving curing system comprises heating curing system and secondary self-heat conserving curing system first.

9, described self-heat conserving curing system comprises insulation ceiling 701, semi-surrounding type tank 702, self heat insulation wall 703, folder watts 704, two bottoms of insulation ceiling 701 are fixed on the top braces platform 702a of semi-surrounding type tank 702, semi-surrounding type tank 702 is fixed on self heat insulation wall 703, and folder watts 704 covers on ceiling.

10, described self-heat conserving curing system is done the curing kilns of heat-insulation layer, or has done the fog room of heat-insulation layer, or has done the maintenance canopy of heat-insulation layer, or has done the solar energy greenhouse of heat-insulation layer, or solar energy greenhouse.

11, described self-heat conserving curing system refers to the curing system with heat insulation function, such as self-heat conserving curing kilns, self-heat conserving fog room, self-heat conserving maintenance canopy, self-heat conserving solar energy greenhouse etc.

12, described block forming system is raw material is made the mechanical system of building block.

13, described transportation system is the system be made up of transporting equipment.

14, the system of described filling system for being made up of grouting equipment and associated equipment.

Technique effect of the present utility model is: solving foam slurry, to fill out the block curing energy consumption existed in core building block automatic production process high, and curing time is long, and the production time is by the problem such as impact of temperature Change and seasonal variations.

Accompanying drawing explanation

Fig. 1 is a kind of process chart adopting the foam slurry of self-heat conserving maintenance method to fill out core block production line of the utility model in embodiment one

Fig. 2 is the structural representation of Lift-slab machine

Fig. 3 is the side view of Lift-slab machine

Fig. 4 is the structural representation of the first main-auxiliary vehicle

Fig. 5 is the first main-auxiliary vehicle schematic diagram filling building block

Fig. 6 is the structural representation that the multi-purpose foam slip automatically controlling material level fills out core machine

Fig. 7 is the structural representation of folded brick machine

Fig. 8 is the side view of folded brick machine

Fig. 9 is the structural representation of the second main-auxiliary vehicle

Figure 10 is the second main-auxiliary vehicle schematic diagram filling building block

Figure 11 is the top view of decoding laminating machine

Figure 12 is the front elevation of decoding laminating machine

Figure 13 is the assembled state schematic diagram of decoding laminating machine and block conveyor

Figure 14 is the structural representation of stacking machine

Figure 15 is the side view of stacking machine

Figure 16 is the structural representation of storage trigger

Figure 17 is the side view of storage trigger

Figure 18 is the structural representation of board separator

Figure 19 is the side view of board separator

Figure 20 is the structural representation of self-heat conserving curing system

Figure 21 is a kind of process chart adopting the foam slurry of self-heat conserving maintenance method to fill out core block production line of the utility model in embodiment two

Figure 22 is the structural representation of mobile nursing frame

Figure 23 is the side view of mobile nursing frame

Figure 24 is the structural representation of dress brick machine

Figure 25 is the assembled state schematic diagram of block conveyor, dress brick machine, mobile nursing frame, nursing frame conveyer

Figure 26 is the structural representation of the second folded brick machine

Figure 27 is the side view of the second folded brick machine

Figure 28 is the assembled state schematic diagram of upper brick machine and block conveyor

Figure 29 is the structural representation of frame machine of falling

Figure 30 is the assembled state schematic diagram of frame machine and conveyer of falling

Detailed description of the invention

A kind of foam slurry of self-heat conserving maintenance method that adopts fills out core building block production method, it is characterized in that, block forming system, self-heat conserving curing system and filling system link together by transportation system, and computer program control system is connected with block forming system, filling system respectively; Building-block is after block forming system is shaping, enter self-heat conserving curing system through induction system and carry out maintenance first, then enter filling system by induction system and carry out slip casting, namely become foam slurry after slip casting completes and fill out core building block, foam slurry is filled out core building block and is entered self-heat conserving curing system by transportation system again and carry out secondary maintenance, transports stockyard Ma Dui to after maintenance completes by transportation system.

Embodiment 1

As shown in Figure 1, a kind of foam slurry of self-heat conserving maintenance method that adopts of the utility model fills out core building block production method, and its technological process in turn includes the following steps:

Raw material is through the proportioning machine 1 of block forming system, mixer 2, belt conveyor 3 to block machine 4 place is shaping, with after through the block conveyor of transportation system, Lift-slab machine 5, the curing system of self-heat conserving first 7 that first main-auxiliary vehicle 6 is transported to self-heat conserving curing system carries out maintenance, through transportation system after maintenance completes, trigger 8 falls, the foam slurry that block conveyor is transported to filling system is filled out core machine 9 place and is carried out slip casting, become foam slurry after slip casting completes and fill out core building block, connect a plate by folded brick machine 10 1 plate of transportation system again and foam slurry is filled out the number of plies that core building block builds up computer programming system setting, then the secondary self-heat conserving curing system 12 being transported to self-heat conserving curing system by the second main-auxiliary vehicle 11 carries out maintenance, then foam slurry good for maintenance is filled out core building block and is delivered to decoding laminating machine 13 place by the second main-auxiliary vehicle 11 of transportation system,

Foam slurry is filled out core building block one plate and is connect a plate and deliver in block conveyor by decoding laminating machine 13, then foam slurry is filled out core building block and is delivered to stacking machine 14 place piling by block conveyor, again through the packing of wrapping machine 17 to baling press 18 place, be then transported to stockyard Ma Dui by mechanical forklift;

Supporting plate is filled out after core building block is separated with foam slurry at stacking machine 14 place, panel turnover machine 15 turnover panel is delivered to by conveyer, after outwelling the dregs on plate, enter storage trigger 16, supporting plate is built up the number of plies of computer programming system setting by storage trigger 16, then by conveyer, the supporting plate folded is delivered to board separator 17, supporting plate one plate is connect a plate and sends into block machine 4 by board separator 17.

In this embodiment,

As shown in Figure 2 and Figure 3, Lift-slab machine 5 comprises the first chain drive-belt 501, first chain 502, Lift-slab machine frame 503, bracket 504, first motor 505, rotates backward machine 506, first power transmission shaft 507, elongate steel plate 508, chain attached plate 509, Lift-slab machine frame 503 fixes on the ground, chain is provided with one deck elongate steel plate 508 every 350mm, elongate steel plate 508 is fixed on that chain is attached to be done on 509, and in every layer of elongate steel plate 508, interval 200mm is provided with bracket 504.

Under PLC programme-control, first motor 505 starts, the first power transmission shaft 507 is driven to operate by the first chain drive-belt 501, gear driven first chain 502 on first power transmission shaft 507 rotates, make the supporting plate upwards lift slab one deck being loaded with building block, operate according to this, completely specify the number of plies to rising always, rise full after, the supporting plate that multilayer is loaded with building-block by main-auxiliary vehicle is transported to self-heat conserving curing system first and carries out maintenance.

The structure of falling trigger 8 is identical with the structure of Lift-slab machine, but during work, action is contrary, as shown in Figure 2 and Figure 3,

Under PLC programme-control, first motor 505 starts, the first power transmission shaft 507 is driven to operate by the first chain drive-belt 501, gear driven first chain 502 on first power transmission shaft 507 rotates, multilayer is loaded with the supporting plate of building-block successively to decline plate, one plate connects a plate and is transported to foam slurry by block conveyor and fills out below core machine, carries out slip casting, makes building-block become foam slurry and fill out core building block.

As shown in Figure 4, Figure 5, first main-auxiliary vehicle 6 comprises female car, sub-car, the first sub-vehicle motor 601, first oil cylinder 602, during work, before first main-auxiliary vehicle 6 walks to Lift-slab machine 5 along track, then the first sub-vehicle motor 601 starts, and driven element reaches Lift-slab machine 5 place, supporting plate multilayer being loaded with building-block forks, turn back to female car again, then female car starts, and supporting plate multilayer being loaded with building-block is transported to self-heat conserving curing system first and carries out maintenance.

Foam slurry is filled out core machine 9 and is adopted the multi-purpose foam slip automatically controlling material level to fill out core machine, as shown in Figure 6, a kind of multi-purpose foam slip of automatic control material level fills out core machine, it adopts lead screw transmission mechanism when controlling material level, this foam slurry automatically controlling material level is filled out core machine and is comprised auger conveyor 901, bucket 902, slip mixer 903, slip bucket 904, Grouting Pipe 905, first servomotor 906, probe support 909, probe 910, screw mandrel 911, nut slider 912, Moveable water bath 913, rotate additive meter and the physical foaming device of batch turning, it is characterized in that, auger conveyor 901 is communicated with bucket 902, LOAD CELLS one end and the second servomotor are fixed, one end and lightweight tipping bucket are fixed, lightweight tipping bucket is positioned at bucket 902, LOAD CELLS, second servomotor is connected with computer programming system respectively.Bucket 902 is communicated with slip mixer 903 by valve, slip mixer 903 is communicated with slip bucket 904 by valve, slip bucket 904 is communicated with Grouting Pipe 905 by valve, first servomotor 906 is positioned at below slip bucket 904, screw mandrel 911 and nut slider 912 are all positioned at the below of the first servomotor 906, screw mandrel 911 connects the first servomotor 906, screw mandrel 911 and nut slider 912 are worked in coordination formation transmission mechanism, probe support 909 is fixed on nut slider 912, probe 910 is fixed on probe support 909, physical foaming device is communicated with slip mixer 903, Moveable water bath 913 is positioned at the below of Grouting Pipe 905.Under the control of computer programming system, the multi-purpose foam slip automatically controlling material level fills out the mode production foam slurry that core machine both can adopt physical blowing, and completes slip casting operation; Also can adopt the mode production foam slurry of chemical blowing, and complete slip casting operation; Also can adopt multiple combination mode production foam slurry as required, and complete slip casting operation.If adopt the mode of physical blowing to prepare foam slurry, and complete slip casting operation, its implementation process is as follows: during work under the control of computer programming system, cement, the raw materials such as flyash enter bucket 902 from auger conveyor 901, bucket 902 enters slip mixer 903 by valve after weighing, the water of water tank enters slip mixer by Pneumatic timer metering valve and becomes slip with powder stirring, blowing agent is pumped into foam maker 914 by delivery pump subsequently, pressure-air is pressed into foam maker 914 by air compressor simultaneously, both mix and form a large amount of foam, foam is pressed into slip mixer 903 by pressure-air subsequently, stir mixed together with slip, obtain foam slurry, slip operated pneumatic valve is opened subsequently, foam slurry enters slip bucket 904, when building-block is transported to below Grouting Pipe 905, the instruction that computer programming system pressed by first servomotor 906 starts, force and moment is transmitted by screw mandrel 911 and nut slider 912 transmission mechanism formed of working in coordination, probe support 909 is driven to move down, drive probe 910 arrives at the desired location in building block cavity thus, slip casting valve open immediately, foam slurry is injected in the cavity of building block from Grouting Pipe 905, trigger control circuit the signal of telecommunication can be produced when the foam slurry level being in foamed state rises and contacts with probe 910, the feeding control system filling out core machine by computer programming system to the multi-purpose foam slip automatically controlling material level while the control circuit pickup signal of telecommunication sends stopping slip casting instruction, slip casting valve closing, first servomotor 906 rotates backward under program, probe 910 is driven to get back to original position, so repeatedly, constantly repeat this process.

If adopt the mode of chemical blowing to prepare foam slurry, and complete slip casting operation, its implementation process is as follows: first physical foaming device quits work under the control of computer programming system, cement, the raw materials such as flyash enter bucket 902 from auger conveyor 901 respectively and weigh, powder additives is transported to after lightweight tipping bucket through conveying equipment, LOAD CELLS starts metering, when weight reaches setting value, conveying equipment stops conveying, second servomotor starts, quit work after lightweight tipping bucket is overturn downwards, additive in lightweight tipping bucket is poured in bucket 902, second servomotor starts immediately, lightweight tipping bucket is upwards overturn, then raw material enters slip mixer 903 by valve, add water after stirring, enter slip bucket 904, when building-block is transported to below Grouting Pipe 905, the instruction that computer program control system pressed by first servomotor 906 starts, force and moment is transmitted by screw mandrel 911 and nut slider 912 transmission mechanism formed of working in coordination, probe support 909 is driven to move down, probe 910 is driven to arrive at building block cavity internal program at every turn according to foam slurry foamed time thus, the change of the conditions such as environment temperature and the position automatically set, slip casting valve open immediately, foam slurry is injected in the cavity of building block from Grouting Pipe 905, trigger control circuit the signal of telecommunication can be produced when the foam slurry level being in foamed state rises and contacts with probe 910, the feeding control system filling out core machine by computer programming system to the multi-purpose foam slip automatically controlling material level while the control circuit pickup signal of telecommunication sends stopping slip casting instruction, slip casting valve closing, first servomotor 906 rotates backward under program, probe 910 is driven to get back to original position, so repeatedly, constantly repeat this process.

In addition, also can be as required, under the control of computer programming system, to various powder and additive, and multiple choices and combination are carried out to the mode such as physical blowing, chemical blowing, by the relevant apparatus of this equipment, prepare various foam slurry of filling out core building block for the production of foam slurry, then slip casting is carried out to building-block.

As Fig. 7, shown in Fig. 8, folded brick machine 10 comprises folded brick machine frame 1001, crane 1002, second motor 1003, three-motor 1004, supporting plate button 1005, steel wire rope 1006, cucurbit 1007, three-motor 1004 is positioned at above folded brick machine frame 1001, steel wire rope 1006 one end connects three-motor 1004, one end connects crane 1002 by cucurbit, supporting plate button 1005 has been installed in crane 1002 bottom, second motor 1003 has respectively been installed in two bottoms of folded brick machine frame 1001, during work, supporting plate button 1005 on crane is positioned at the below of block conveyor, when block conveyor the foam slurry be placed on supporting plate just having noted slurry filled out core building block be transported to supporting plate buckle the top of 1005 time, second motor 1003 starts, crane 1002 is driven to rise, supporting plate button 1005 is held and is placed with the supporting plate that foam slurry fills out core building block, quit work after crane 1002 rises to PLC program setting height, second motor 1003 starts, folded brick machine frame 1001 is driven to run to after above brick frame, second motor 1003 quits work, three-motor 1004 starts, crane 1002 is driven to decline, the foam slurry be placed on supporting plate being filled out core building block is put on brick frame, crane 1002 drops to PLC program setting height again, then the second motor 1003 starts, folded brick machine frame 1001 is driven to turn back to origin-location again, constantly repeat above-mentioned action, the foam slurry be placed on supporting plate is filled out the number of plies that core building block builds up PLC program setting.

As Fig. 9, shown in Figure 10, second main-auxiliary vehicle 11 comprises female car, sub-car, second sub-vehicle motor 1101, second oil cylinder 1102, oil pump 1103, before during work, female vehicle-mounted sub-car orbiting to foam slurry building up multilayer fills out core building block, then the second sub-vehicle motor 1101 starts, driven element reaches the below that the foam slurry building up multilayer fills out core building block, start with rear pump or output pump 1103, by oil cylinder the 2 1102, multilayer is loaded with the supporting plate picking-up that foam slurry fills out core building block, turn back to female car again, then female car starts, secondary self-heat conserving curing system place is walked to along track, then sub-car starts, multilayer is loaded with on nursing frame that supporting plate that foam slurry fills out core building block is transported to secondary self-heat conserving curing system and carries out maintenance.

As shown in Figure 11, Figure 12, Figure 13, decoding laminating machine 13 comprises: the 4th motor 1301, second chain drive-belt 1302, reversing machine 1303, reversing machine chain 1304, second driving shaft 1305, first elevating chain 1306, supporting plate movable button 1307, the 5th motor 1308, the 3rd power transmission shaft 1309, gear 1313, decoding laminating machine frame 1314, gear articles 1315.Under PLC programme-control, 4th motor 1301 drives reversing machine 1303 to rotate by the second chain drive-belt 1302, reversing machine 1303 drives two second driving shafts 1305 to rotate by reversing machine chain 1304 respectively, drives the supporting plate movable button 1307 on four first elevating chains 1306 to do elevating movement thus.

After the piling building block of 2-6 layer is sent to decoding laminating machine internal fixtion position, supporting plate movable button vertically declines to the building block of top layer supporting plate, and cross the supporting plate 50mm that top layer is loaded with building block, then picking-up is loaded with the supporting plate upward vertical movement of building block to desired location, then the 5th motor 1308 starts, rotated on tooth bar 1315 by the gear 1313 at chain-driving the 3rd power transmission shaft 1309 and power transmission shaft two ends, decoding laminating machine frame 1314 is driven to travel forward, the pallets level being loaded with building block is transported to the desired location directly over block conveyor, then vertically decline, the supporting plate being loaded with building block is put in block conveyor, then supporting plate movable button 1307 continues decline 50mm, after the supporting plate being loaded with building block is transported out of the horizontal level of supporting plate movable button 1307 by block conveyor, supporting plate movable button 1307 vertically rises to desired location, 5th motor 1308 rotates backward, again directly over horizontal movement to the multilayer supporting plate being loaded with building block, then 50mm place below top layer supporting plate is vertically dropped to, repeat above-mentioned course of action, supporting plate one plate 2-6 layer being loaded with building block connects a plate and delivers in block conveyor.

As Figure 14, shown in Figure 15, stacking machine 14 comprises lift 1401, crane, 6th motor 1403, second chain 1402, 4th power transmission shaft 1404, first brick-supporting rack 1405, second brick-supporting rack 1406, lift 1401 connects crane, 6th motor 1403, second chain 1402, 4th power transmission shaft 1404, first brick-supporting rack 1405, second brick-supporting rack 1406 is positioned on crane, during work, when the supporting plate being placed with foam slurry and filling out core building block is transported to stacking machine 14 place by block conveyor, lift 1401 starts, crane rises, stop after rising to setting height, 6th motor 1403 starts, the second chain 1402 is driven to operate, first brick-supporting rack 1405 and the second brick-supporting rack 1406 are closed up, foam slurry is filled out core building block and is shifted onto on the first brick-supporting rack 1405 after closing up and the second brick-supporting rack 1406 from supporting plate by mechanically-propelled equipment, supporting plate and foam slurry are filled out core building block and are separated, then lift 1401 starts, drive crane declines, drop to after in another block conveyor, 6th motor 1403 rotates backward, drive the second chain 1402 antiport, make the first brick-supporting rack 1405 and the second brick-supporting rack 1406 separately, foam slurry is filled out core building block and is namely placed in above another block conveyor, so move in circles, foam slurry is filled out core building block code and become buttress.

As Figure 16, shown in Figure 17, storage trigger 16 wraps holder the 7th motor 1601, 3rd chain 1602, crane, crane is fixed on the 3rd chain 1602, crane comprises baffle plate 1603, supporting plate fork arm 1604, during work, supporting plate overturns by panel turnover machine 15, after outwelling the dregs on supporting plate, drop on supporting plate fork arm 1604, 7th motor 1601 starts subsequently, the 3rd chain 1602 is driven to operate, after crane moves down into setting height, one block of supporting plate is sent again here from panel turnover machine 15, crane continues to decline, after dropping to setting height, 7th motor 1601 quits work, crane stops declining, constantly repeat above-mentioned action, until supporting plate to be built up the number of plies of computer programming system setting.

As Figure 18, shown in Figure 19, board separator 17 comprises lifting motor 1701, drive motors 1702, second elevating chain 1703, chain drive-belt 1704, slide bar 1705, sliding sleeve 1706, plate supporting frame 1707, advance button 1708, lifting motor 1701, drive motors 1702 is positioned at frame top, lifting motor 1701 and elevating chain form transmission mechanism, drive motors 1702 and the 3rd chain drive-belt 1704 form transmission mechanism, sliding sleeve 1706 is fixed together with advancing button 1708, sliding sleeve 1706 is fixed on the 3rd chain drive-belt 1704, during work, when multilayer supporting plate is transported to board separator 17 place, lifting motor 1701 starts, by the gearing of the second elevating chain 1703, plate supporting frame 1707 is driven to rise, when plate supporting frame 1707 hold up multilayer supporting plate reach setting height time, lifting motor 1701 quits work, drive motors 1702 starts subsequently, the 3rd chain drive-belt 1704 is driven to operate, sliding sleeve 1706 is driven to slide on slide bar 1705 thus, make to advance button 1708 to promote supporting plate and enter block machine 4, constantly repeat above-mentioned action, promotion supporting plate one plate connects a plate and enters block machine 4.

As shown in figure 20, self-heat conserving curing system is divided into self-heat conserving curing system and secondary self-heat conserving curing system first, its structure comprises insulation ceiling 701, semi-surrounding type tank 702, self heat insulation wall 703, folder watts 704, two bottoms of insulation ceiling 701 are fixed on the top braces platform 702a of semi-surrounding type tank 702, semi-surrounding type tank 702 is fixed on self heat insulation wall 703, and folder watts 704 covers on ceiling.

Embodiment 2

As shown in figure 21, a kind of foam slurry of self-heat conserving maintenance method that adopts of the utility model fills out core building block production method, and its technological process in turn includes the following steps:

(1) raw material is shaping through the proportioning machine 1 of block forming system, mixer 2, belt conveyor 3 to block machine 4 place, building-block sends into dress brick machine 25 by the block conveyor of transportation system, by dress brick machine 25, building-block is sent into mobile nursing frame, the curing system of self-heat conserving first 7 then mobile nursing frame being transported to self-heat conserving curing system by manual operation first special cart 27 carries out maintenance;

(2) in transportation system, the mobile nursing frame that building-block is housed is transported to nursing frame conveyer 26 on the other end of de-hackers 210 by manual operation second special cart 28, by de-hackers 210, building-block one plate being connect a plate delivers in block conveyor, then the second foam slurry that building-block is transported to filling system by block conveyor is filled out core machine 211 place and is carried out slip casting, become foam slurry after slip casting completes and fill out core building block, connect a plate by the second folded brick machine 212 1 plate of transportation system again and foam slurry is filled out the number of plies that core building block builds up computer programming system setting, then the secondary self-heat conserving curing system 12 being transported to self-heat conserving curing system by manual operation the 3rd special cart 213 carries out maintenance,

(3) in transportation system, foam slurry is filled out core building block and is transported to upper brick machine 216 place by manual operation the 4th special cart 215, then the second decoding laminating machine 217 is delivered to by block conveyor, foam slurry filled out core building block one plate by the second decoding laminating machine 217 to connect a plate and deliver to block conveyor, bracket is put on conveyer by the frame machine 222 that simultaneously falls one by one, stacking machine 14 is transported to one by one by conveyer, then foam slurry is filled out core building block and is delivered to stacking machine 14 place piling by block conveyor, is transported to stockyard Ma Dui after packing by manual operation special cart;

(4) supporting plate is filled out after core building block is separated with foam slurry at stacking machine 14 place, panel turnover machine 15 turnover panel is delivered to by conveyer, after outwelling the dregs on plate, enter storage trigger 16, supporting plate is built up the number of plies of computer programming system setting by storage trigger 16, then by conveyer, the supporting plate folded is delivered to board separator 17, supporting plate one plate is connect a plate and sends into block machine 4 by board separator 17.

In this embodiment,

As shown in Figure 22, Figure 23, mobile nursing frame is placed in the building block on supporting plate for maintenance.The building block be placed on supporting plate is sent in mobile nursing frame by filling brick machine.

As Figure 24, shown in Figure 25, dress brick machine 25 is made up of lowering or hoisting gear and fork brick conveying device, lowering or hoisting gear comprises dress brick machine first decelerator 2501, dress brick machine first power transmission shaft 2502, elevating chain, dress brick machine first crane 2503, dress brick machine first decelerator 2501 forms transmission mechanism with dress brick machine first power transmission shaft 2502, the gear at dress brick machine first power transmission shaft 2502 two ends is connected with elevating chain, dress brick machine first crane 2503 is fixed on elevating chain, dress brick machine first crane 2503 two inside have tooth bar, fork brick conveying device comprises dress brick machine second decelerator 2504, dress brick machine fork arm 2505, dress brick machine fork arm arm 2507, dress brick machine second driving shaft 2506 and carriage, dress brick machine second decelerator 2504 is positioned on carriage, dress brick machine second driving shaft 2506 is fixed on carriage by bearing, dress brick machine fork arm arm 2507 upper end is fixed on carriage, dress brick machine fork arm 2505 is fixed on the lower end of dress brick machine fork arm arm 2507, the gear at dress brick machine second driving shaft 2506 two ends forms transmission mechanism with the tooth bar of dress brick machine first crane 2503 liang of inner sides, during work, dress brick machine fork arm 2505 is positioned at below block conveyor, when the supporting plate being placed with building-block is transported to above dress brick machine fork arm 2505 by block conveyor, dress brick machine first decelerator 2501 starts, dress brick machine first power transmission shaft 2502 is driven to rotate, dress brick machine first power transmission shaft 2502 drives the elevating chain at two ends to move upward, dress brick machine first crane 2503 is driven to rise thus, dress brick machine fork arm 2505 is made to be forked by the supporting plate being placed with building-block and rise, after rising to setting height, dress brick machine second decelerator 2504 starts, dress brick machine second driving shaft 2506 is driven to rotate, gear with dressing brick machine second driving shaft 2506 two ends operates on the tooth bar of dress brick machine first crane 2503 liang of inner sides, band moving fork brick conveying device moves forward, the supporting plate being placed with building-block is sent in mobile nursing frame, so move in circles, building-block one plate is connect a plate send in mobile nursing frame.

The structure of de-hackers 210 is identical with dress brick machine, but during work, action is contrary, is mainly used in that building-block one plate in mobile nursing frame is connect a plate and takes out, be placed in block conveyor.

Second foam slurry fills out core machine 211 and the foam slurry in embodiment 1, and to fill out core machine 9 the same, also adopts the multi-purpose foam slip automatically controlling material level to fill out core machine.

As Figure 26, shown in Figure 27, second folded brick machine 212 comprises folded brick machine frame 21207, lowering or hoisting gear and conveying device, lowering or hoisting gear comprises folded brick machine the 3rd decelerator 21203, folded brick machine the 3rd power transmission shaft 21202, elevating chain, folded brick machine second crane 21201, folded brick machine the 3rd decelerator 21203 connects folded brick machine the 3rd power transmission shaft 21202, folded brick machine the 3rd power transmission shaft 21202 forms transmission mechanism with elevating chain, folded brick machine second crane 21201 is fixed on elevating chain, folded brick machine second crane 21201 two inside have tooth bar, conveying device comprises folded brick machine the 4th decelerator 21204, folded brick machine the 4th power transmission shaft 21205, carriage, folded brick pallets button 21206, folded brick pallets button arm 21208, folded brick machine the 4th decelerator 21204 is positioned on carriage, folded brick machine the 4th power transmission shaft 21205 is fixed on carriage by bearing, the upper end of folded brick pallets button arm 21208 is fixed on carriage, folded brick pallets button 21206 is fixed on the bottom of folded brick pallets button arm 21208, folding brick pallets button 21206 during work is positioned at below block conveyor, when block conveyor the supporting plate being placed with foam slurry and filling out core building block is transported to folded brick pallets buckle directly over 21206 time, folded brick machine the 3rd decelerator 21203 starts, band fold brick machine the 3rd power transmission shaft 21202 rotates, folded brick machine the 3rd power transmission shaft 21202 drives the elevating chain at two ends to move upward, fold brick machine second crane 21201 is with to rise thus, make folded brick pallets button 21206 by be placed with foam slurry fill out core building block supporting plate hold up, after rising to setting height, folded brick machine the 4th decelerator 21204 starts, band fold brick machine the 4th power transmission shaft 21205 rotates, along with the gear at folded brick machine the 4th power transmission shaft 21205 two ends operates on the tooth bar of folded brick machine second crane 21201 liang of inner sides, drive conveying device travels forward, after arriving assigned address, folded brick machine the 3rd decelerator 21203 starts, folded brick machine second crane 21201 is declined, so move in circles, supporting plate one plate being placed with building-block is connect a plate stack.

The structure of decoding laminating machine 217 is identical with the second folded brick machine 212, and during work, action is contrary, and be mainly used in the building block that will stack, a plate connects a plate and is put in block conveyor.

As shown in figure 28, upper brick machine and block conveyor are combined, the multilayer folded is placed with by manual operation special cart the supporting plate that foam slurry fills out core building block during work and puts into upper brick machine fixed mount 21601, then decelerator starts, and is sent to decoding laminating machine 217 place by chain.

As Figure 29, shown in Figure 30, the frame machine 222 that falls comprises falling frame machine fixed bar 22201, fall frame machine first oil cylinder 22202, fall frame machine second oil cylinder 22203, fall frame machine steel plate 22204, fall frame machine the 3rd oil cylinder 22205, the vertical slide bar 22206 of the frame machine that falls, fall frame machine attacker 22207, fall frame machine horizontal sliding bar 22208, arm 22209 buckled by the frame machine that falls, there is frame machine fixed bar 22201 around frame, the frame machine steel plate 22204 that falls is fixed in frame, the frame machine horizontal sliding bar 22208 that falls is fixed on frame machine steel plate 22204, fall frame machine first oil cylinder 22202, frame machine second oil cylinder 22203 that falls is fixed on frame machine steel plate 22204, it is upper left at horizontal sliding bar that arm 22209 buckled by the frame machine that falls, right slip, arm 22209 lower end buckled by the frame machine that falls frame machine attacker 22207, frame machine the 3rd oil cylinder 22205 that falls connects movable stand, movable stand can longitudinal sliding motion on the vertical slide bar 22206 of the frame machine that falls, during work, Multi-layer bracket is put on frame machine by mechanical forklift, frame machine first oil cylinder 22202 that falls subsequently starts with frame machine second oil cylinder 22203 that falls, promote frame machine buckle arm 22209 and fall after frame machine attacker 22207 slides into computer program setting value laterally to quitting work, then frame machine the 3rd oil cylinder 22205 that falls starts, quit work after making movable stand slide down to setting height on the vertical slide bar 22206 of the frame machine that falls, then frame machine first oil cylinder 22202 that falls starts with frame machine second oil cylinder 22203 that falls simultaneously, make frame machine to buckle arm 22209 to slide to the inside with the frame machine attacker 22207 that falls simultaneously, the frame machine attacker 22207 that falls fastens second layer bracket, then frame machine the 3rd oil cylinder 22205 that falls starts, after promotion movable stand rises to setting height, conveyer starts, ground floor bracket is transported to stacking machine, circulation like this is carried out.

Claims

1. one kind adopts the foam slurry of self-heat conserving maintenance method to fill out core block production line, it is characterized in that, the foam slurry of this employing self-heat conserving maintenance method is filled out core block production line and is comprised hollow block molding system, self-heat conserving curing system, transportation system, filling system and computer program control system, hollow block molding system, self-heat conserving curing system and filling system link together by transportation system, and computer program control system is connected with hollow block molding system, filling system respectively.

2. a kind of foam slurry of self-heat conserving maintenance method that adopts according to claim 1 fills out core block production line, it is characterized in that, described self-heat conserving curing system comprises self-heat conserving curing system and secondary self-heat conserving curing system first.

3. a kind of foam slurry of self-heat conserving maintenance method that adopts according to claim 1 fills out core block production line, it is characterized in that, described self-heat conserving curing system comprises self-heat conserving curing system and secondary natural curing system first.

4. a kind of foam slurry of self-heat conserving maintenance method that adopts according to claim 1 fills out core block production line, it is characterized in that, described self-heat conserving curing system comprises natural curing system first and secondary self-heat conserving curing system.

5. a kind of foam slurry of self-heat conserving maintenance method that adopts according to claim 1 fills out core block production line, it is characterized in that, described self-heat conserving curing system comprises self-heat conserving curing system and the steam-cured system of secondary first.

6. a kind of foam slurry of self-heat conserving maintenance method that adopts according to claim 1 fills out core block production line, it is characterized in that, described self-heat conserving curing system comprises steam-cured system and secondary self-heat conserving curing system first.

7. a kind of foam slurry of self-heat conserving maintenance method that adopts according to claim 1 fills out core block production line, it is characterized in that, described self-heat conserving curing system comprises self-heat conserving curing system and post bake curing system first.

8. a kind of foam slurry of self-heat conserving maintenance method that adopts according to claim 1 fills out core block production line, it is characterized in that, described self-heat conserving curing system comprises heating curing system and secondary self-heat conserving curing system first.

9. according to claim 1, 2, 3, 4, 5, 6, a kind of foam slurry of self-heat conserving maintenance method that adopts described in 7 or 8 fills out core block production line, it is characterized in that, described self-heat conserving curing system comprises insulation ceiling (701), semi-surrounding type tank (702), self heat insulation wall (703), folder watt (704), two bottoms of insulation ceiling (701) are fixed on the top braces platform (702a) of semi-surrounding type tank (702), semi-surrounding type tank (702) is fixed on self heat insulation wall (703), folder watt (704) covers on ceiling.

10. a kind of foam slurry of self-heat conserving maintenance method that adopts according to claim 1,2,3,4,5,6,7 or 8 fills out core block production line, it is characterized in that, described self-heat conserving curing system is done the curing kilns of heat-insulation layer, or done the fog room of heat-insulation layer, or done the maintenance canopy of heat-insulation layer, or done the solar energy greenhouse of heat-insulation layer, or solar energy greenhouse.