CN106584664B - Production line with frame prefabricated board - Google Patents
Production line with frame prefabricated board Download PDFInfo
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- CN106584664B CN106584664B CN201611092397.7A CN201611092397A CN106584664B CN 106584664 B CN106584664 B CN 106584664B CN 201611092397 A CN201611092397 A CN 201611092397A CN 106584664 B CN106584664 B CN 106584664B
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- 238000003475 lamination Methods 0.000 claims description 16
- 238000004642 transportation engineering Methods 0.000 claims description 16
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- 239000000463 material Substances 0.000 claims description 13
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant Industrial outlines, plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0295—Treating the surface of the fed layer, e.g. removing material or equalization of the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Abstract
A kind of production line with frame prefabricated board includes major loop, branch and control system, wherein, raw material are distributed to stirring system from raw material warehousing system by conveying device, and stirring system is located above cloth system and directly to cloth system discharging, form space correlation；The combination being made of bed die and frame placed on it is framed to be passed through at a slow speed under rushing board mechanism effect from cloth system bottom, slurry in cloth system will combine automatically it is framed fill everywhere it is full, the upper surface of slurry is struck off automatically by the sandwich being arranged in cloth system, frame forms the outer edge of prefabricated board, and bed die is recycled.The present invention uses automatic production line, it is ensured that quality is stablized, and improves production efficiency, reduce labor intensity, reduce the amount of labour used；Aggregate bin is set to above curing kilns, is conducive to keep aggregate dry and quality stability；Production and cleaning process integrated planning, easy to clean, water-saving and environmental protection can adapt to have the combination of different height error framed.
Description
Technical field
The invention belongs to industrialize the production technical field of prefabricated product, it is related to a kind of production line with frame prefabricated board, it is special
It is not a kind of production line of the steel skeleton light-duty with frame prefabricated board.
Background technique
Prefabricated board with frame is by monoblock type frame and central filler core plate pouring molding, without separately setting side mode when production,
Its plate body is connect simple and reliable with dependency structure when installing and using, and has molding and an advantage easy for installation, therefore it is in municipal administration, work
The fields such as industry and civil buildings are widely applied.But the current based article lacks efficient mechanization continuous forming process and equipment,
The method for mostly using hand fit's hopper to pour greatly produces, and reuses after the completion of pouring and manually smoothes out surface.This method
Have the following problems: 1. production efficiencys are low, and labor intensity is high.2. the quality of production is unstable, frequency is needed after slurry is finished in hopper
Numerous return feeding frequently results in one piece of whole plate and is divided into secondary pour often due to the factors such as stirring, transport cause interval time too long
Note, not can guarantee product quality.3. occupied ground area is big.4. the control manually poured to material quantity is difficult, it is often necessary to add
Material roots out clout, causes a large amount of additional effort.
Therefore, in order to solve many insufficient and defects of the above-mentioned prior art, it is necessary to study a kind of with frame prefabricated board
Production line.
Summary of the invention
The present invention is completed in view of at least one above problem, and it is an object of the present invention to provide one kind
Production line with frame prefabricated board.The production line with frame prefabricated board includes:
Major loop, by cloth system, lay-up system, curing system, solution plate system, demoulding palletizing system, framed storing
System, framed crossing system, rushing board mechanism are successively laid out and link by transportation system to form closed loop and continuously run production line；
Branch is made of raw material warehousing system and stirring system；And
Control system, for controlling each system automatic linkage operation；
Wherein, raw material are distributed to stirring system from raw material warehousing system by conveying device, and stirring system is located at cloth
Above system and directly to cloth system discharging, space correlation is formed；
Wherein, the combination being made of bed die and frame placed on it is framed under rushing board mechanism effect from cloth system bottom
Portion passes through at a slow speed, the slurry in cloth system will combine automatically it is framed fill everywhere full, the upper surface of slurry is by cloth system
The sandwich of middle setting strikes off automatically, and frame forms the outer edge of prefabricated board, and bed die is recycled.
According to a further aspect of the invention, raw material warehousing system includes aggregate bin, and curing system includes curing kilns, and aggregate bin is set
Above curing kilns.
According to a further aspect of the invention, cloth system includes middle roll-over and distribution cabins, and middle roll-over is set to above distribution cabins, slurry
It after the completion of material stirring, is disposably discharged into middle roll-over, according to distribution cabins material position situation, supply is starched in right amount thereto automatically for middle roll-over
Material.
It according to a further aspect of the invention, further include sewage circulating treating system, which is arranged in cloth
Material system side or lower section, stirring system cleaning materials is discharged into intermediate bin and rinses when cleaning, then is discharged into distribution cabins and rinses, finally
Cleaning materials directly unloads inflow sewage circulating treating system, and the precipitating clear water in effluent cycle system can be used for later period cleaning.
According to a further aspect of the invention, rushing board mechanism pushes rearmost combination framed, and passes through the framed promotion of intermediate combination
The framed and molded forefront framed advance of combination of combination of distribution cabins bottom after the stroke for pushing a prefabricated board position, pushes away
Trigger structure returns to initial bit, and it is framed to combine with rearmost end one new combination of framed addition in rushing board mechanism, completes circulation work
Industry.
According to a further aspect of the invention, curing system is made of kiln car and curing kilns, and kiln car is by female kiln car and disposed thereon
The independently operated sub- kiln car that separates constitute, several kiln positions being laterally arranged in juxtaposition are arranged in curing kilns, and each kiln position is along longitudinal direction
Multiple nursing frame stations, longitudinal steel rail laying in the curing kilns are set, and kiln is laid with lateral rail outside, and female kiln car is in lateral rail
Upper operation, sub- kiln car can leave female vehicle and independently run in longitudinal rail, and when female kiln car runs to Target Furnace position, sub- kiln car can be sailed
Enter aiming station in kiln along kiln inner orbit from female kiln car；
It is preferably set up infrared inductor on sub- kiln car, it, can be certainly when detecting that the nursing frame in kiln is deposited in front
Move work that is out of service and completing to pick and place nursing frame.
According to a further aspect of the invention, lay-up system and solution plate system are made of nursing frame and its jacking system, are conserved
Frame setting several layers for placing the layer frame with mechanograph, the jacking system built in lace conveying device, can will be with molding
Product introduce or send out the layer frame of curing kilns, and nursing frame transmission device is arranged above lay-up system and solution plate system, solution plate system
After band mechanograph takes in nursing frame, nursing frame taken from jacking system platform by transmission device from being transported to intermediate stations etc.
It waits, after lay-up system nursing frame, which fills band mechanograph, leaves lamination station, nursing frame is sent into lamination station just by transmission device
Position.
According to a further aspect of the invention, demoulding palletizing system is made of demoulding mechanism and stacking mechanism, the demoulding mechanism
For bilateral setting product lever mechanism, finished product in place after, demoulding mechanism, which agitates frame, separates product with bed die, then code
Stack machine structure leaves finished product clamping, carries out stacking.
According to a further aspect of the invention, the major loop further includes that nursing frame recycles sub-loop and veneer continuous productive process area,
It forms veneer flat-die continuous productive process and conserves the production technology combined with more plate solids；
Nursing frame circulation sub-loop is moved out lamination station by transport mechanism from lay-up system station, then by sub- kiln
Vehicle is taken fortune one to reach the same goal to female kiln car, then nursing frame is transported to corresponding kiln position doorway by primary and secondary kiln car, then rested by sub- kiln car
Retaining frame is sent to corresponding station, and sub- kiln car returns female kiln car with backed off after random, and the operation of primary and secondary kiln car enters the Target Furnace position conserved,
Sub- kiln car enters kiln area and its nursing frame is taken out the female kiln car of recurrence, then is transported to solution plate station respective carter position by primary and secondary kiln car
Set, then sub- kiln car be passed to solution plate station before, by transport mechanism by the nursing frame of alternate product send to solution plate station, solve plate after
Lamination station is transferred them to by transmission device, realizes the cycle operation of nursing frame；
From solving plate system station, monolithic band mechanograph is removed from nursing frame enters delivery system in veneer continuous productive process area
System, send to dismoulding system station, and product separates with bed die and be removed stacking, and bed die continues to advance along transportation system, until mould
Frame delivery system station, bed die plus empty framed and be combined into framed, advance along transportation system and pass through traversing system by framed continuation
System is sent to cloth system station, and empty framed cloth pouring molding of passing through is band mould wet product, and band mould wet product continues along transportation system
Lay-up system station is advanced to, up to nursing frame equivalent layer position, completes veneer circulation.
Compared with prior art, the beneficial effects of the present invention are:
Using automatic production line, it is ensured that quality is stablized, and improves production efficiency, reduce labor intensity, reduce recruitment
Amount；Aggregate bin is set to above curing kilns, is conducive to keep aggregate dry and quality stability；Production is integrally advised with cleaning process
It draws, easy to clean, water-saving and environmental protection can adapt to have the combination of different height error framed.
Detailed description of the invention
Fig. 1 is a kind of schematic diagram of the production line with frame prefabricated board of preferred embodiment according to the present invention.
Fig. 2 be according to the present invention a kind of lay-up system of preferred embodiment and solution plate system schematic.
Fig. 3 is a kind of distribution cabins balance weight mechanism schematic diagram of preferred embodiment according to the present invention.
Specific embodiment
With reference to the accompanying drawing, preferred forms of the invention, specific implementation here are described by preferred embodiment
Mode is to explain the present invention in detail, should not be construed as limiting the invention, and is not departing from spirit and reality of the invention
In the case where matter range, various changes and modifications can be made, these should all be included within protection scope of the present invention.
Referring to Fig. 1-2, the present invention provides a kind of production lines with frame prefabricated board.The production line with frame prefabricated board can wrap
It includes:
Major loop by cloth system 2, lay-up system 3, curing system, solution plate system 8, demoulds palletizing system 9, framed
Delivery system 10, framed crossing system 11, rushing board mechanism 12 are successively laid out and link by transportation system to form closed loop and continuously transport
Reincarnation producing line；
Branch is made of raw material warehousing system and stirring system 1；And
Control system, for controlling each system automatic linkage operation；
Wherein, raw material are distributed to stirring system 1 from raw material warehousing system by conveying device, and stirring system 1 is located at cloth
Above material system 2 and directly to 2 discharging of cloth system, space correlation is formed；
Wherein, the combination being made of bed die and frame placed on it is framed under the effect of rushing board mechanism 12 from cloth system
2 bottoms pass through at a slow speed, the slurry in cloth system 2 will combine automatically it is framed fill everywhere full, the upper surface of slurry is by cloth
The sandwich being arranged in system 2 strikes off automatically, and frame forms the outer edge of prefabricated board, and bed die is recycled.
Preferably, raw material warehousing system includes aggregate bin 7, and curing system includes curing kilns 6, and aggregate bin 7 is set to curing kilns 6
Top.
Preferably, each system in the transportation system 13 cooperation major loop forms closed loop and continuously runs production line.
Preferably, cloth system 2 includes middle roll-over and distribution cabins, and middle roll-over is set to above distribution cabins, and slurry agitation is completed
Afterwards, it is disposably discharged into middle roll-over, middle roll-over feeds appropriate slurry according to distribution cabins material position situation thereto automatically.
Preferably, it is fed using belt-type feed-type to distribution cabins.
Preferably, further include sewage circulating treating system, sewage circulating treating system setting in 2 side of cloth system or
Lower section, 1 cleaning materials of stirring system is discharged into intermediate bin and rinses when cleaning, then is discharged into distribution cabins and rinses, and last cleaning materials is direct
Inflow sewage circulating treating system is unloaded, the precipitating clear water in effluent cycle system 14 can be used for later period cleaning.
Preferably, rushing board mechanism 12 pushes rearmost combination framed, and passes through the framed promotion distribution cabins bottom of intermediate combination
The framed and molded forefront framed advance of combination of combination, after the stroke for pushing a prefabricated board position, rushing board mechanism 12 is returned
Initial bit is returned, framed, completion cycle operation of combining with rearmost end one new combination of framed addition in rushing board mechanism 12.
Preferably, curing system is made of kiln car and curing kilns 6, kiln car by female kiln car 4 and it is disposed thereon it is separable solely
The sub- kiln car 5 of vertical operation is constituted, and several kiln positions being laterally arranged in juxtaposition are arranged in curing kilns 6, and each kiln position is longitudinally disposed multiple
21 station of nursing frame, longitudinal steel rail laying in the curing kilns 6 are laid with lateral rail outside kiln, and female kiln car 4 is transported on lateral rail
Row, sub- kiln car 5 can leave female vehicle and independently run in longitudinal rail, and when female kiln car 4 runs to Target Furnace position, sub- kiln car 5 can be sailed
Enter aiming station in kiln along kiln inner orbit from female kiln car 4；
It is preferably set up infrared inductor on sub- kiln car 5, it, can when detecting that the nursing frame 21 in kiln is deposited in front
It is automatically stopped operation and completes to pick and place the work of nursing frame 21.
Preferably, lay-up system 3 and solution plate system 8 are made of nursing frame 21 and its jacking system, and nursing frame 21 is arranged
Several layers can will be introduced for placing the layer frame with mechanograph, the built-in lace conveying device of the jacking system with mechanograph
Or the layer frame of curing kilns 6 is sent out, 21 transmission device of nursing frame is set above lay-up system 3 and solution plate system 8, solution plate system 8
After band mechanograph takes in nursing frame 21, nursing frame 21 taken from jacking system platform by transmission device from being transported to intermediate stations
Waiting, after 3 nursing frame 21 of lay-up system, which fills band mechanograph, leaves lamination station, nursing frame 21 is sent into lamination by transmission device
Station is in place.
Preferably, demoulding palletizing system 9 is made of demoulding mechanism and stacking mechanism, and the demoulding mechanism is bilateral setting
Product lever mechanism, finished product in place after, demoulding mechanism, which agitates frame, separates product with bed die, and then stacking mechanism is by finished product
Clamping is left, and stacking is carried out.
Preferably, the major loop further includes that nursing frame 21 recycles sub-loop and veneer continuous productive process area, and it is flat to form veneer
Mould continuous productive process conserves the production technology combined with more plate solids.It should be noted that this method greatly save production space with
Energy consumption.
Nursing frame 21 recycles sub-loop and is moved out lamination station by transport mechanism from lay-up system station, then by son
Kiln car is taken fortune one to reach the same goal to female kiln car, then nursing frame 21 is transported to corresponding kiln position doorway by primary and secondary kiln car, then by sub- kiln car
Nursing frame 21 is sent to corresponding station, sub- kiln car returns female kiln car with backed off after random, and the operation of primary and secondary kiln car enters the mesh conserved
Kiln position is marked, sub- kiln car enters kiln area and its nursing frame 21 is taken out the female kiln car of recurrence, then is transported to solution plate station by primary and secondary kiln car
The nursing frame 21 of alternate product is sent to solution by transport mechanism before then sub- kiln car is passed to solution plate station respective carter position
Plate station solves and transfers them to lamination station by transmission device after plate, the cycle operation of realization nursing frame 21；
From solving plate system station, monolithic band mechanograph is removed from nursing frame 21 enters delivery system in veneer continuous productive process area
System, send to dismoulding system station, and product separates with bed die and be removed stacking, and bed die continues to advance along transportation system, until mould
Frame delivery system station, bed die plus empty framed and be combined into framed, advance along transportation system and pass through traversing system by framed continuation
System is sent to cloth system station, and empty framed cloth pouring molding of passing through is band mould wet product, and band mould wet product continues along transportation system
Lay-up system station is advanced to, up to 21 equivalent layer position of nursing frame, completes veneer circulation.
Preferably, the distribution cabins realize automatic lifting by balance weight mechanism, and floating ground is pressed on different height error
Combination it is framed on, keep distribution cabins two sides to be equipped with elastic layer and frame top and compress and seal and can be relative to swimmingly moving.It can
With understanding, referring to Fig. 3, balance weight mechanism may include the fixed pulley positioned at 37 left and right sides top of distribution cabins, left and right fixed pulley
On be respectively arranged with counterweight 36, can adapt to have the combination of different height error framed.
Preferably, a kind of production line with frame prefabricated board is additionally provided, mainly by raw material warehousing system, stirring system 1, cloth
Material system 2, transportation system 13, lay-up system 3, curing system, solution plate system 8, framed delivery system 10, control system are constituted,
Wherein, the linkage main body of the production line includes a major loop and a branch, and major loop is by cloth system 2, lamination system
System 3, curing system, solution plate system 8, demoulding palletizing system 9, framed delivery system 10, framed crossing system 11 are successively laid out, by
The link of transportation system 13 forms closed loop and continuously runs production line, and branch routes raw material cabin storage system and stirring system 1 is constituted, storage
Raw material dispenses raw material to stirring system 1 by conveying device, and stirring system 1 is located at 2 top of cloth system, can directly unload to it
Material, forms space correlation, and each system can be run by control system automatic linkage；It is made of bed die and frame placed on it
Framed (referred to as " framed ") is combined, frame forms the outer edge of product after pouring, bed die is recycled；In its raw material warehousing system
Aggregate bin 7 be set to the top of curing kilns 6 in curing system.
Preferably, in 2 side of cloth system or lower section setting sewage circulating treating system, cleaning, stirring system 1 is cleaned
Object is discharged into intermediate bin and rinses, then is discharged into distribution cabins and rinses to it, and last washings, which directly unload, flows into effluent cycle processing system
It unites, the precipitating clear water in effluent cycle system 14 can be used for later period cleaning.
Preferably, the cloth system 2 is made of roll-over in slurry and distribution cabins, and middle roll-over is set to above distribution cabins, slurry
After the completion of material stirring, can disposably it be discharged into middle roll-over, middle roll-over can be fed thereto automatically according to distribution cabins material position situation
Appropriate slurry.
Preferably, roll-over is fed using belt-type feed-type to distribution cabins in the slurry.
Preferably, the distribution cabins two sides of the cloth system 2 are equipped with elastic layer and are pressed in above the frame combined in framed,
Combine it is framed pass through at a slow speed under delivery device effect from distribution cabins bottom, the slurry in distribution cabins automatically satisfies framed filling everywhere
Full, upper surface is struck off automatically by distribution cabins front end sandwich.
Preferably, the delivery device of the cloth system 2 pulls push plate to push rearmost framed by link chain mechanism, and passes through
Intermediate framed promotion cloth bucket bottom is framed and the molded framed advance in forefront, after the stroke for pushing a plate position, pusher
Structure returns to initial bit, and new framed, a completion cycle operation can be added between delivery device and rearmost end are framed.
Preferably, the lamination and solution plate system 8 are made of nursing frame 21 and its jacking system, if nursing frame 21 is arranged
Dried layer is used to place the layer frame with bed die wet product or finished product (referred to as " with mechanograph "), the built-in belt conveying of the jacking system
Device steadily will can introduce with mechanograph or send out the layer frame of curing kilns 6, and setting is supported above lay-up system 3 and solution plate system 8
21 transmission device of retaining frame solves after band mechanograph takes in the nursing frame 21 of plate system 8, by transmission device by nursing frame 21 from lifting
Taken in system platform from be transported to intermediate stations waiting, when 3 nursing frame 21 of lay-up system fill band mechanograph leave lamination station after,
Transmission device is in place by the feeding lamination station of nursing frame 21.
Preferably, the dismoulding system is made of demoulding mechanism, stacking mechanism, and the demoulding mechanism is the system of bilateral setting
Product lever mechanism, finished product in place after, demoulding mechanism, which agitates product frame, separates product with bed die, and then stacking mechanism will be at
Product clamping is left, and stacking is carried out.
Preferably, the curing system is made of kiln car, curing kilns 6, and kiln car is by including female vehicle and disposed thereon separable
Independently operated sub- vehicle is constituted, and several kiln positions being laterally arranged in juxtaposition are arranged in curing kilns 6, and each kiln position is longitudinally disposed multiple feeding
21 station of retaining frame, longitudinal steel rail laying in the curing kilns 6 are laid with lateral rail outside kiln, and female kiln car 4 can be transported in lateral rail
Row, sub- kiln car 5 may exit off female vehicle and independently run in longitudinal rail, and when female kiln car 4 runs to Target Furnace position, sub- vehicle can be sailed out of
Female vehicle enters aiming station in kiln along kiln inner orbit.
Preferably, infrared inductor is set on the sub- vehicle, when detecting that the nursing frame 21 in kiln is deposited in front,
Operation can be automatically stopped and complete to pick and place the work of nursing frame 21.
In conclusion the beneficial effects of the present invention are:
Using automatic production line, it is ensured that quality is stablized, and improves production efficiency, reduce labor intensity, reduce recruitment
Amount；Aggregate bin is set to above curing kilns, is conducive to keep aggregate dry and quality stability；Production is integrally advised with cleaning process
It draws, easy to clean, water-saving and environmental protection can adapt to have the combination of different height error framed.
The present invention is not limited to above-mentioned specific embodiments.It is understood that not departing from spirit and substance of the present invention model
In the case where enclosing, various changes and modifications can be made, these should all be included within protection scope of the present invention.
Claims (9)
1. a kind of production line with frame prefabricated board, characterized by comprising:
Major loop, by cloth system, lay-up system, curing system, solution plate system, demoulding palletizing system, framed delivery system,
Framed crossing system, rushing board mechanism are successively laid out and link by transportation system to form closed loop and continuously run production line；
Branch is made of raw material warehousing system and stirring system；And
Control system, for controlling each system automatic linkage operation；
Wherein, raw material are distributed to stirring system from raw material warehousing system by conveying device, and stirring system is located at cloth system
Top and directly to cloth system discharging, forms space correlation；
Wherein, the combination being made of bed die and frame placed on it is framed slow from cloth system bottom under rushing board mechanism effect
Speed passes through, the slurry in cloth system will combine automatically it is framed fill everywhere full, the upper surface of slurry is set in cloth system
The sandwich set strikes off automatically, and frame forms the outer edge of prefabricated board, and bed die is recycled；
Wherein, the curing system includes curing kilns；
Wherein, lay-up system and solution plate system are made of nursing frame and its jacking system, and nursing frame setting several layers are for putting
The layer frame with mechanograph is set, the built-in lace conveying device of the jacking system can will introduce or send out curing kilns with mechanograph
Layer frame, lay-up system and solution plate system above be arranged nursing frame transmission device, solve plate system nursing frame in band mechanograph takes
After complete, nursing frame is taken from jacking system platform from intermediate stations waiting is transported to, when lay-up system is supported by the transmission device
Retaining frame fill band mechanograph leave lamination station after, transmission device by nursing frame be sent into lamination station it is in place.
2. the production line according to claim 1 with frame prefabricated board, it is characterised in that the major loop further includes nursing frame
Sub-loop and veneer continuous productive process area are recycled, veneer flat-die continuous productive process is formed with more plate solids and conserves the production work combined
Skill；
Nursing frame recycles sub-loop from lay-up system station, is moved out lamination station by transport mechanism, then will by sub- kiln car
It takes fortune one to reach the same goal to female kiln car, then nursing frame is transported to corresponding kiln position doorway by primary and secondary kiln car, then by sub- kiln car by nursing frame
It send to corresponding station, sub- kiln car returns female kiln car with backed off after random, and the operation of primary and secondary kiln car enters the Target Furnace position conserved, sub- kiln
Vehicle enters kiln area and its nursing frame is taken out the female kiln car of recurrence, then is transported to solution plate station respective carter position by primary and secondary kiln car,
Before then sub- kiln car is passed to solution plate station, the nursing frame of alternate product is sent to solution plate station by transport mechanism, is led to after solving plate
It crosses transmission device and transfers them to lamination station, realize the cycle operation of nursing frame；
From solving plate system station, monolithic band mechanograph is removed from nursing frame enters transportation system in veneer continuous productive process area, send
To dismoulding system station, product separates with bed die and is removed stacking, and bed die continues to advance along transportation system, until framed storing
System station, bed die is framed plus frame composition combination, combines framed continuation and advances along transportation system and pass through crossing system quilt
It send to cloth system station, combining framed cloth pouring molding of passing through is band mould wet product, and band mould wet product continues before transportation system
Lay-up system station is proceeded to, up to nursing frame equivalent layer position, completes veneer circulation.
3. the production line according to claim 1 with frame prefabricated board, it is characterised in that raw material warehousing system includes aggregate bin,
Aggregate bin is set to above curing kilns.
4. the production line according to claim 1 with frame prefabricated board, it is characterised in that cloth system includes middle roll-over and cloth
Feed bin, middle roll-over are set to above distribution cabins, after the completion of slurry agitation, are disposably discharged into middle roll-over, middle roll-over is according to distribution cabins
Material position situation feeds appropriate slurry thereto automatically.
5. the production line according to claim 1-4 with frame prefabricated board, it is characterised in that further include effluent cycle
Processing system, the sewage circulating treating system are arranged the stirring system cleaning materials at cloth system side or lower section, cleaning and are discharged into
Intermediate bin simultaneously rinses, then is discharged into distribution cabins and rinses, and last cleaning materials directly unloads inflow sewage circulating treating system, and sewage follows
Precipitating clear water in loop system is used for later period cleaning.
6. the production line according to claim 5 with frame prefabricated board, it is characterised in that rushing board mechanism pushes rearmost combination
Framed and framed and molded forefront by the framed combination for pushing distribution cabins bottom of the intermediate combination framed advance of combination,
After the stroke for pushing a prefabricated board position, rushing board mechanism returns to initial bit, and framed addition is combined with rearmost end in rushing board mechanism
One new combination is framed, completes cycle operation.
7. the production line according to claim 5 with frame prefabricated board, it is characterised in that curing system is by kiln car and curing kilns
It constitutes, kiln car is made of female kiln car and the independently operated sub- kiln car that separates disposed thereon, and several transverse directions are arranged simultaneously in curing kilns
Arrange the kiln position of arrangement, each longitudinally disposed multiple nursing frame stations in kiln position, longitudinal steel rail laying in the curing kilns is spread outside kiln
If lateral rail, female kiln car are run on lateral rail, sub- kiln car can leave female vehicle and independently run in longitudinal rail, when female kiln car
When running to Target Furnace position, sub- kiln car can sail out of female kiln car and enter aiming station in kiln along kiln inner orbit；
Infrared inductor is set on sub- kiln car, when detecting that the nursing frame in kiln is deposited in front, operation can be automatically stopped
And complete to pick and place the work of nursing frame.
8. the production line according to claim 4 with frame prefabricated board, it is characterised in that distribution cabins are realized by balance weight mechanism
Automatic lifting, floating ground be pressed on the combination with different height error it is framed on, keep the elastic layer that is equipped with of distribution cabins two sides with
Frame top compresses sealing and can be relative to swimmingly moving.
9. the production line according to claim 5 with frame prefabricated board, it is characterised in that demoulding palletizing system is by demoulding mechanism
With stacking mechanism form, the demoulding mechanism be bilateral setting lever mechanism, band mechanograph in place after, demoulding mechanism agitates
Frame separates product with bed die, and then stacking mechanism leaves product clamping, carries out stacking.
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| CN108839225B (en) * | 2018-06-14 | 2021-05-18 | 台州宝诚科技服务有限公司 | Automatic production process of lip tile |
| CN110253743A (en) * | 2019-06-17 | 2019-09-20 | 聊城中阳节能建材科技有限公司 | Exterior sheathing machining production line |
| CN111203974B (en) * | 2020-03-24 | 2021-10-19 | 福建莲春环保科技有限公司 | Production line and production process of concrete prefabricated part |
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| CN201151158Y (en) * | 2007-09-14 | 2008-11-19 | 合肥中科大新材料有限公司 | Automatic production line of foamed concrete blocks |
| CN105459258A (en) * | 2016-01-11 | 2016-04-06 | 河北榆构建材有限公司 | Pc component production line |
| CN105690552A (en) * | 2016-02-02 | 2016-06-22 | 中建科技有限公司 | Prefabricated concrete component production system |
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| KR101605534B1 (en) * | 2014-04-15 | 2016-03-22 | (주) 에센스 | The precast concrete structure production devices of a built-up and curing type |
| CN204869205U (en) * | 2015-02-14 | 2015-12-16 | 绿建科技集团新型建材高技术有限公司 | Novel full automatic production line of compound self preservation temperature building block |
| CN205552835U (en) * | 2016-01-25 | 2016-09-07 | 刘兴民 | Circulating light weight wallboard production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201151158Y (en) * | 2007-09-14 | 2008-11-19 | 合肥中科大新材料有限公司 | Automatic production line of foamed concrete blocks |
| CN105459258A (en) * | 2016-01-11 | 2016-04-06 | 河北榆构建材有限公司 | Pc component production line |
| CN105690552A (en) * | 2016-02-02 | 2016-06-22 | 中建科技有限公司 | Prefabricated concrete component production system |
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