CN216329074U - High-effect production line of precast concrete part - Google Patents
High-effect production line of precast concrete part Download PDFInfo
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- CN216329074U CN216329074U CN202122401198.2U CN202122401198U CN216329074U CN 216329074 U CN216329074 U CN 216329074U CN 202122401198 U CN202122401198 U CN 202122401198U CN 216329074 U CN216329074 U CN 216329074U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 103
- 239000011178 precast concrete Substances 0.000 title claims abstract description 75
- 238000012423 maintenance Methods 0.000 claims abstract description 40
- 239000004744 fabric Substances 0.000 claims abstract description 37
- 230000003068 static effect Effects 0.000 claims abstract description 27
- 238000005507 spraying Methods 0.000 claims abstract description 10
- 238000004140 cleaning Methods 0.000 claims abstract description 9
- 238000009415 formwork Methods 0.000 claims description 69
- 238000000034 method Methods 0.000 claims description 33
- 230000008569 process Effects 0.000 claims description 29
- 230000002787 reinforcement Effects 0.000 claims description 23
- 239000000872 buffer Substances 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 210000003195 fascia Anatomy 0.000 abstract description 2
- 238000009826 distribution Methods 0.000 description 6
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 238000007689 inspection Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
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Abstract
A high-efficiency production line for precast concrete parts comprises a plate making area, a maintenance area, a mould platform and a transverse ferry track, wherein the mould platform and the transverse ferry track can be sequentially stacked up and down; the plate making area comprises a stacking station, a mold descending station, a mold stripping lifting station, a cleaning station, an oil spraying station, a mold supporting and rib distributing station, a cloth vibrating station, a static maintenance station and a ferry station, wherein the stacking station and the mold descending station are arranged at the end parts of the transverse ferry rail, and are respectively arranged at two sides of the transverse ferry rail; the curing area comprises curing kilns for curing the precast concrete parts, and the curing kilns are arranged on two sides of the transverse ferry track. The high-effect production line of this kind of precast concrete part's overall arrangement is compact, area is little, strong adaptability, mould platform stroke are short, can realize the secondary cloth, can satisfy multiple different walling productions such as side fascia (sandwich panel), has improved precast concrete part's manufacturing efficiency.
Description
Technical Field
The utility model relates to the field of wallboard production lines, in particular to a high-efficiency production line for precast concrete parts.
Background
The precast concrete part (also called PC) is a precast wall body which is used commonly in the building industry, particularly in the field of assembly type buildings, and because the precast concrete part is convenient to install, only workers are required to install the precast concrete part by utilizing a hoisting tool, the construction speed is high, the precast concrete part is widely applied to the field of modern buildings, and the demand is increased day by day. The precast concrete part is a concrete product processed and produced in a factory in a standardized and mechanized mode, comprises an inner wallboard, an outer wallboard, a laminated floor slab and the like, and has better quality and process compared with a wall body poured in situ. In a factory environment, precast concrete components are typically produced on a large scale using a precast concrete component production line.
Although the current precast concrete component production line has been largely applied to the production of wall panels, there are still many problems to be solved. On one hand, the existing precast concrete part production line is often unreasonable in station arrangement, numerous and complicated in production line arrangement, and particularly the precast concrete part is large in size, so that the precast concrete part production line often occupies a large amount of space, and the investment cost of the precast concrete part production line is greatly increased; on the other hand, the existing precast concrete component production line has poor adaptability, can only meet the production of the wallboard with a fixed structure, and cannot simultaneously meet the production of the wallboard with single, twice or multiple cloth; in addition, the existing precast concrete component production line is unreasonable in layout, the moving distance of the mould table is long, the processing and manufacturing takt of the precast concrete component is slow, and the production efficiency is low.
Disclosure of Invention
The utility model aims to provide a high-efficiency production line for precast concrete components, which aims to solve the problems that the existing precast concrete component production line is large in occupied area, low in production efficiency, numerous and complicated in station arrangement, poor in adaptability, incapable of meeting the production requirements of various wallboards and the like.
The purpose of the utility model is realized by the following technical scheme:
a high-efficiency production line for precast concrete components comprises a plate making area, a maintenance area, a mould table and a transverse ferry track, wherein the mould table and the transverse ferry track can be stacked up and down in sequence; the plate making area comprises a stacking station, a mold descending station, a mold stripping lifting station, a cleaning station, an oil spraying station, a mold supporting and rib distributing station, a cloth vibrating station, a static maintenance station and a ferry station, wherein the stacking station and the mold descending station are arranged at the end parts of a transverse ferry track, the stacking station is arranged at one side of the transverse ferry track, and the mold descending station is arranged at the other side of the transverse ferry track; the maintenance area comprises maintenance kilns for maintaining precast concrete components, the maintenance kilns are arranged on two sides of the transverse ferry track, a first ferry vehicle is arranged on the transverse ferry track, and the first ferry vehicle can move left and right along the transverse ferry track.
The stacking station is provided with a first longitudinal rail which is vertically communicated with the transverse ferry rail and used for the circulation of the die table;
the mold descending station is also provided with a second longitudinal rail which is vertically communicated with the transverse ferry rail and used for the mold platform to circulate;
a first mold removing station is arranged on one side of the mold lowering station, a second mold removing station is arranged on one longitudinal side of the first mold removing station, the mold removing stations are used for removing molds on a mold table, and a third longitudinal rail perpendicular to the transverse ferry rail is arranged on the first mold removing station and the second mold removing station; the third longitudinal rail is provided with a second ferry vehicle, the first mold removing station and the second mold removing station are longitudinally communicated through the third longitudinal rail, and the mold platform is longitudinally moved from the first mold removing station to the second mold removing station through the second ferry vehicle; a first assembly line formed by sequentially and transversely connecting at least four stripping lifting stations, a cleaning station, an oil spraying station and a first formwork reinforcement distributing station in series is arranged on one transverse side of the second stripping station; the form removal hoisting station is used for hoisting the precast concrete part cured on the form table; the oil spraying station is used for realizing the oil distribution process of the die table, realizing the oil distribution of the die table and reducing the adhesion of the mixture and the wall surface of the die table; the formwork supporting and rib distributing station is used for realizing a formwork supporting and rib distributing process, and is used for supporting a side formwork of a formwork table, distributing reinforcing steel bars and embedded parts, so that a mould is formed and is prepared for distributing; the longitudinal side of the first formwork rib distributing station is provided with a second formwork rib distributing station, the longitudinal side of the second formwork rib distributing station is provided with a third formwork rib distributing station, a fourth longitudinal rail perpendicular to the transverse ferry rail is arranged on the first formwork rib distributing station, the second formwork rib distributing station and the third formwork rib distributing station, a third ferry vehicle is arranged on the fourth longitudinal rail, the first formwork rib distributing station, the second formwork rib distributing station and the third formwork rib distributing station are longitudinally communicated through the fourth longitudinal rail, and the longitudinal movement from the first formwork rib distributing station to the second formwork rib distributing station and then to the third formwork rib distributing station is realized through the third ferry vehicle.
The cloth vibration station is provided with double stations, a cloth machine and a vibration table, and vibration cloth can be realized.
A second assembly line consisting of a plurality of formwork supporting and rib distributing stations is further arranged on one transverse side of the second formwork supporting and rib distributing station in series, and one transverse side of the last formwork supporting and rib distributing station of the second assembly line is communicated with one station of the cloth vibrating stations; and a third assembly line consisting of a plurality of formwork supporting and rib distributing stations is also arranged on one transverse side of the third formwork supporting and rib distributing station in series, and one transverse side of the last formwork supporting and rib distributing station of the third assembly line is communicated with the other station in the cloth vibrating station.
The cloth vibrating machine is characterized in that a fourth assembly line formed by a plurality of static stations is arranged on one transverse side of one of the cloth vibrating stations in series, a fifth assembly line formed by a plurality of static stations is also arranged on the other transverse side of the other cloth vibrating station in series, the last static stations of the fourth and fifth assembly lines are arranged on a third longitudinal rail, the last static stations of the fourth and fifth assembly lines, the first form removing station and the second form removing station are communicated through the third longitudinal rail, and the form platform is longitudinally moved from the last static stations of the fourth and fifth assembly lines to the second form removing station through a second shuttle bus.
A hair drawing machine for realizing the hair drawing process of the precast concrete part is arranged on the static maintenance station close to the tail end of the fourth production line and the fifth production line, and the hair drawing process is finished at the static maintenance station; a ferry station is directly arranged on one transverse side of the last static maintenance station of the fourth production line, and one transverse side of the last static maintenance station of the fifth production line is directly communicated with the stacking station; the ferry station is arranged on the first longitudinal rail, a fourth ferry vehicle is arranged on the ferry station, the ferry station and the stacking station are longitudinally communicated through the first longitudinal rail, and the die table is longitudinally moved from the ferry station to the stacking station through the fourth ferry vehicle.
The plate making area also comprises a circulation track for the mould table to move on and between the stations, and the mould lowering station is communicated with the first mould removing station by arranging the circulation track; the second demolding station is communicated with all stations on the first production line through a circulation rail; the second formwork rib distributing station, the stations on the second production line, the cloth vibrating station and the stations on the fifth production line are communicated in sequence through the circulation rail; and the third formwork distributing station, each station on the third assembly line, each station on the fourth assembly line and the ferry station are communicated in sequence through the circulation rail.
The stacking station is provided with a first stacker crane for realizing a die table stacking procedure, the die table carries the statically-maintained precast concrete components to reach the stacking station, and the die table is sequentially stacked into a stack through the first stacker crane so as to complete the stacking procedure. The mold descending station is provided with a second stacker crane for realizing the mold platform mold descending process, the maintained mold platforms containing PC components which are stacked together can be placed on the circulation track one by one through the second stacker crane, and then the mold descending process of the PC production line is completed.
The curing kiln is provided with a longitudinal curing track perpendicular to the transverse ferry track.
The first ferry vehicle comprises a primary vehicle and a secondary vehicle, the primary vehicle is supported on the transverse ferry rail through rail wheels, a longitudinal rail of a vehicle body perpendicular to the transverse ferry rail is arranged at the upper portion of the primary vehicle, the secondary vehicle is arranged on the longitudinal rail of the vehicle body at the upper portion of the primary vehicle, the secondary vehicle can move to a stacking station of the first longitudinal rail and a mold descending station of the second longitudinal rail along the longitudinal rail of the vehicle body of the primary vehicle, after a stacking machine on the stacking station stacks mold tables containing precast concrete parts into a stack, the secondary vehicle moves the mold tables containing the precast concrete parts stacked by the stacking machine onto the primary vehicle, the primary vehicle moves to the front of a curing kiln along the transverse ferry rail, and the secondary vehicle places the stacked mold tables containing the precast concrete parts into the curing kiln for curing.
The second ferry vehicle and the third ferry vehicle are special mobile equipment which is commonly used in the assembly line and is used for realizing the transfer of the mould platform between different tracks.
After maintenance is finished, the first ferry vehicle moves to the front of the maintenance kiln, the sub-vehicle moves the well-maintained mould platform containing the precast concrete parts to the main vehicle, the main vehicle moves to the second longitudinal rail section along the transverse ferry rail, the sub-vehicle places the well-maintained mould platform containing the precast concrete parts stacked into a pile on a mould descending station for a mould descending process, and the sub-vehicle returns to the main vehicle along the second longitudinal rail and the longitudinal rail of the main vehicle.
The high-efficiency production line of the precast concrete parts is controlled by a central control room which is arranged in a plate making area;
the first assembly line both sides are provided with the buffers that are used for placing component, side forms, reinforcing bar, bury the piece, are equipped with the transportation track at the buffer, are provided with the commentaries on classics operation car on the transportation track, change the precast concrete part of making through changeing the operation car and use. Through the accurate control to this production line production process, saved inherent artifical inspection station, further reduced station quantity, reduced production line area.
Compared with the prior art, the utility model has the beneficial effects that:
1. this kind of high-effect production line's of precast concrete part strong adaptability, the fourth, the last static-curing station of five assembly lines, and first form removal station, the intercommunication is realized through the vertical track of third to the second form removal station, this design makes the vertical track of mould platform accessible third on the production line realize the secondary cloth, the mould platform stroke is short, can satisfy multiple different walling productions such as side fascia (sandwich panel), the cost performance of this production line has effectively been improved, the manufacturing is practiced thrift, the purchase cost, energy-concerving and environment-protective benefit is detailed, more can accord with customer's demand.
2. This kind of high-effect production line of precast concrete part overall arrangement is compact, and area is little, and mould platform operating efficiency is high, compares other similar production lines, and this kind of high-effect production line of precast concrete part sets up the napping machine on being close to terminal quiet maintenance station, will nappe the process setting and accomplish at quiet maintenance station, has saved the napping station, and through the accurate control to production line manufacturing process, the inspection station has been saved simultaneously, has improved the manufacturing efficiency of precast concrete part.
3. The plate making area and the maintenance area of the high-efficiency production line of the precast concrete parts are separately arranged, so that the layout of a workshop is facilitated, and the workshop for manufacturing the precast concrete parts is cleaner and more orderly; the transverse ferry tracks are mainly concentrated in the maintenance area, the ferry vehicle is short in ferry distance, and the die tables in the plate making area are circulated without being matched with the transverse tracks, so that the plate making efficiency is greatly improved, the production rhythm of the production line is effectively improved through the improvement, and the plate making efficiency is improved; the first production line is arranged in parallel with the second production line and the third production line, so that the length of a production line in a plate making area is effectively shortened, the floor area of the production line is reduced, and a sufficient temporary storage area is provided for a side touch, a member, a reinforcing steel bar and an embedded part.
Drawings
FIG. 1 is a schematic view of a high performance production line for precast concrete parts according to the present invention.
Fig. 2 is a schematic view of the die stages of the present invention stacked in sequence.
FIG. 3 is a schematic view of a first palletizer according to the present invention.
Fig. 4 is a schematic view of the first ferry vehicle according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A high-efficiency production line for precast concrete components comprises a plate making area 1, a maintenance area 2, a mould platform capable of realizing the vertical stacking and placing in sequence, and a transverse ferry track 3, wherein the plate making area 1 is positioned at one end of the transverse track, and the maintenance area 2 is positioned at the other end of the transverse track; the plate making area 1 comprises a stacking station 5, a die lowering station 6, a die removing station, a die removing lifting station 19, a cleaning station 7, an oil spraying station 8, a die supporting and rib distributing station, a cloth vibrating station 9, a rest station 10 and a ferry station 13, wherein the stacking station 5 and the die lowering station 6 are arranged at the end part of the transverse ferry rail 3, the stacking station 5 is arranged at one side of the transverse ferry rail 3, and the die lowering station 6 is arranged at the other side of the transverse ferry rail 3; the maintenance area 2 comprises maintenance kilns 14 used for maintaining precast concrete parts, the maintenance kilns 14 are arranged on two sides of the transverse ferry track 3, a first ferry vehicle 4 is arranged on the transverse ferry track 3, and the first ferry vehicle 4 can move left and right along the transverse ferry track 3.
The stacking station 5 is provided with a first longitudinal rail 15 which is vertically communicated with the transverse ferry rail 3 and used for the circulation of the mould platform;
the mold descending station 6 is also provided with a second longitudinal rail 16 which is vertically communicated with the transverse ferry rail 3 and used for the mold platform to circulate;
a first mold removing station 17 is arranged on one side of the mold lowering station 6, a second mold removing station 18 is arranged on one longitudinal side of the first mold removing station 17, the mold removing stations are used for removing molds on a mold table, and third longitudinal rails 27 perpendicular to the transverse ferry rails 3 are arranged on the first mold removing station 17 and the second mold removing station 18; a second ferry vehicle 28 is arranged on the third longitudinal rail 27, the first demolding station 17 and the second demolding station 18 are longitudinally communicated through the third longitudinal rail 27, and the mold platform is longitudinally moved from the first demolding station 17 to the second demolding station 18 through the second ferry vehicle 28; a first assembly line formed by sequentially and transversely connecting at least four stripping lifting stations 19, a cleaning station 7, an oil spraying station 8 and a first formwork rib distributing station 20 in series is arranged on one transverse side of the second stripping station 18; the form removal hoisting station 19 is used for hoisting the precast concrete part cured on the form table; the oil spraying station 8 is used for realizing a die table oil distribution process, realizing the oil distribution to the die table and reducing the adhesion of the mixture and the wall surface of the die table; the formwork supporting and rib distributing station is used for realizing a formwork supporting and rib distributing process, and is used for supporting a side formwork of a formwork table, distributing reinforcing steel bars and embedded parts, so that a mould is formed and is prepared for distributing; a second formwork reinforcement distributing station 21 is arranged on one longitudinal side of the first formwork reinforcement distributing station 20, a third formwork reinforcement distributing station 22 is arranged on one longitudinal side of the second formwork reinforcement distributing station 21, a fourth longitudinal rail 29 perpendicular to the transverse ferry rail 3 is arranged on the first formwork reinforcement distributing station 20, the second formwork reinforcement distributing station 21 and the third formwork reinforcement distributing station 22, a third ferry vehicle 30 is arranged on the fourth longitudinal rail 29, the first formwork reinforcement distributing station 20, the second formwork reinforcement distributing station 21 and the third formwork reinforcement distributing station 22 are longitudinally communicated through the fourth longitudinal rail 29, and the formwork platform longitudinally moves from the first formwork reinforcement distributing station 20 to the second formwork reinforcement distributing station 21 and then to the third formwork reinforcement distributing station 22 through the third ferry vehicle 30.
The cloth vibration station 9 is provided with double stations and is provided with a cloth machine and a vibration table, so that vibration cloth can be realized.
A second production line consisting of a plurality of formwork supporting and rib distributing stations 23 is further arranged on one transverse side of the second formwork supporting and rib distributing station 21 in series, and one transverse side of the last formwork supporting and rib distributing station 25 of the second production line is communicated with one of the cloth vibrating stations 9; a third assembly line formed by a plurality of formwork supporting and rib distributing stations 24 is also arranged on one transverse side of the third formwork supporting and rib distributing station 22 in series, and one transverse side of the last formwork supporting and rib distributing station 26 of the third assembly line is communicated with the other station in the cloth vibrating station 9.
A fourth assembly line consisting of a plurality of static maintenance stations 10 is arranged in series on one transverse side of one station in the cloth vibrating station 9, a fifth assembly line consisting of a plurality of static maintenance stations 10 is also arranged in series on one transverse side of the other station in the cloth vibrating station 9, the last static maintenance stations 11 and 12 of the fourth and fifth assembly lines are both arranged on a third longitudinal rail 27, the last static maintenance stations (11 and 12) of the fourth and fifth assembly lines, the first form removing station 17 and the second form removing station 18 are communicated through the third longitudinal rail 27, the mold table longitudinally moves from the last static maintenance stations 11 and 12 of the fourth and fifth assembly lines to the second form removing station 18 through a second shuttle 28, and the arrangement can ensure that the mold table of the high-efficiency production line of the precast concrete parts can realize secondary cloth through the third longitudinal rail 27 to meet the production of external wall panels (sandwich panels), further, the mould platform reaches the second mould removing station 18 through the third longitudinal rail 27, then passes through the mould removing lifting station 19, the cleaning station 7, the oil spraying station 8 and the mould supporting and rib distributing station, and then reaches the material distributing and vibrating station 9 again to perform secondary material distribution, so that the production requirement of the external wall panel is met.
The fourth and fifth assembly lines are provided with hair-drawing machines 31 used for realizing the hair-drawing process of the precast concrete parts on the static-curing stations 11 and 12 close to the tail end, and the hair-drawing process is finished at the static-curing stations 11 and 12; a ferrying station 13 is directly arranged on one transverse side of the last static maintenance station 11 of the fourth production line, and one transverse side of the last static maintenance station 12 of the fifth production line is directly communicated with the stacking station 5; the ferry station 13 is arranged on the first longitudinal rail 15, a fourth ferry vehicle 32 is arranged on the ferry station 13, the ferry station 13 and the stacking station 5 are longitudinally communicated through the first longitudinal rail 15, and the die table longitudinally moves from the ferry station 13 to the stacking station 5 through the fourth ferry vehicle 32.
The plate making area 1 also comprises a circulation track 33 for the die table to move on stations and between stations, and the die lowering station 6 is communicated with the first die removing station 17 by arranging the circulation track; the second stripping station 18 is communicated with all stations on the first production line through a circulation track; the second formwork supporting and rib distributing station 21, the stations on the second production line, the cloth vibrating station 9 and the stations on the fifth production line are communicated in sequence through the circulation rail 33; and the third formwork reinforcement distribution station 22, the stations on the third assembly line, the stations on the fourth assembly line and the ferry station 13 are communicated in sequence through a circulation rail 33.
The stacking station 5 is provided with a first stacker crane 34 used for achieving a die table stacking process, the die table carries the statically-maintained precast concrete components to reach the stacking station 5, and the die table is sequentially stacked into a stack through the first stacker crane 34, so that the stacking process is completed. The mold descending station 6 is provided with a second stacker crane 35 for realizing the mold platform mold descending process, and the maintained mold platforms containing PC components which are stacked together can be placed on the circulation rail 33 one by one through the second stacker crane 35, so that the mold descending process of the PC production line is completed.
The curing kiln 14 is provided with a longitudinal curing track 36 perpendicular to the transverse ferry track 3.
The first ferry vehicle 4 comprises a primary vehicle 43 and a secondary vehicle 44, the primary vehicle 43 is supported on the transverse ferry rail 3 through rail wheels, a longitudinal rail 45 of the vehicle body perpendicular to the transverse ferry rail 3 is arranged at the upper part of the primary vehicle 43, the secondary vehicle 44 is arranged on the longitudinal rail 45 of the vehicle body at the upper part of the primary vehicle 43, the secondary vehicle 44 can move to the palletizing station 5 of the first longitudinal rail 15 and the demoulding station 6 of the second longitudinal rail 16 along the longitudinal rail 45 of the vehicle body of the primary vehicle 43, after the palletizer on the palletizing station 5 stacks the mould platforms containing precast concrete components, the secondary vehicle 44 moves to the palletizing station 5 along the longitudinal rail 45 of the vehicle body of the primary vehicle 43 and the first longitudinal rail 15, the mould platforms stacked by the palletizer and containing the precast concrete components move to the primary vehicle 43, the primary vehicle 43 moves to the front of the curing kiln 14 along the transverse ferry rail 3, the secondary vehicle 44 moves along the longitudinal rail 45 of the vehicle body on the primary vehicle 43 and the rail 36 of the curing kiln 14, the stacked mold blocks containing the precast concrete parts are placed in a curing kiln 14 for curing.
The second ferry vehicle 28 and the third ferry vehicle 30 are all special moving devices commonly used in the assembly line for realizing the transfer of the mold table between different tracks.
After curing, the first ferry vehicle 4 moves to the front of the curing kiln 14, the sub-vehicle 44 moves the cured mould platform containing the precast concrete components to the main vehicle 43 along the longitudinal rails 45 of the body of the main vehicle 43 and the curing rails 36 of the curing kiln 14, the main vehicle 43 moves to the section of the second longitudinal rails 16 along the transverse ferry rails 3, the sub-vehicle 44 places the cured mould platform containing the precast concrete components stacked in a pile on the mould descending station 6 along the longitudinal rails 45 of the body of the main vehicle 43 and the second longitudinal rails 16, and the sub-vehicle 44 then returns to the main vehicle 43 along the longitudinal rails 45 of the body of the second longitudinal rails 16 and the main vehicle 43.
The high-efficiency production line of the precast concrete parts is controlled by a central control room 37, and the central control room 37 is arranged in the plate making area 1;
first assembly line both sides are provided with and are used for placing side forms temporary storage area 38, component temporary storage area 39, reinforcing bar and bury a temporary storage area 40, are equipped with in the temporary storage area and transport track 41, are provided with on the transport track 41 and change operation car 42, change the precast concrete part of making through changeing operation car 42 and use. In addition, the key manufacturing stations of the high-performance precast concrete part production line are provided with detection and monitoring equipment such as a sensor and a camera, so that the production process of the production line is accurately controlled, the number of manual inspection stations is reduced, the number of stations is further reduced, the floor area of the production line is reduced, and the manufacturing efficiency of the precast concrete parts of the production line is improved.
The production process of the precast concrete part of the high-efficiency production line of the precast concrete part is as follows: the maintained mould platform containing the precast concrete part reaches a mould descending position 6 through a second longitudinal rail 16 under the ferry action of a first ferry vehicle 4, and the mould descending process is completed under the action of a second stacker crane 35; the mould table carrying the precast concrete component reaches a first mould removing station 17 along a circulation track 33, then longitudinally moves to a second mould removing station 18 through a third longitudinal track 27, sequentially passes through all stations on a first assembly line through the circulation track 33, and reaches a first mould distributing and reinforcing steel bar distributing station 20, and in the process, the mould table carrying the precast concrete component sequentially completes the mould removing process, the precast concrete component hoisting process, the mould table cleaning process and the mould table oil distributing process, and starts the mould distributing and reinforcing steel bar distributing process; then, the die table passing through the first assembly line longitudinally moves to a second die rib distributing station 21 and a third die rib distributing station 22 through a fourth longitudinal rail 29 respectively, and then the die table sequentially passes through the die rib distributing stations on the second assembly line and the third assembly line along a circulation rail 33 to complete the die rib distributing process of the die table; the mould platform respectively arrives at the cloth vibration station 9 through a second production line and a third production line, the cloth vibration process is completed through double-station cloth, then the mould platform on the cloth vibration station 9 respectively sequentially passes through the pre-curing stations on the fourth production line and the fifth production line along the circulation track 33 to complete the pre-curing and napping processes of the precast concrete component, the mould platform after the pre-curing station on the fourth production line arrives at the ferrying station 13 and then arrives at the stacking station 5 through the first longitudinal track 15, the mould platform after the pre-curing station on the fifth production line directly arrives at the stacking station 5, the mould platforms are stacked at the stacking station 5, and after the mould platforms are stacked, the mould platforms are conveyed to the curing kiln 14 of the curing area 2 along the transverse ferrying track 3 by the first ferry vehicle 4 for curing, and finally a work cycle of precast concrete component production is completed. The high-performance production line of this kind of precast concrete part area is little, and production efficiency is high, and system board district 1, maintenance district 2 separately set up, the workshop overall arrangement of being convenient for.
Claims (5)
1. The utility model provides a high-effect production line of precast concrete part, contains system board district, maintenance district, can realize piling up the mould platform of placing, horizontal ferry track from top to bottom in proper order, its characterized in that:
the plate making area is positioned at one end of the transverse track, and the maintenance area is positioned at the other end of the transverse track; the plate making area comprises a stacking station, a mold descending station, a mold stripping lifting station, a cleaning station, an oil spraying station, a mold supporting and rib distributing station, a cloth vibrating station, a static maintenance station and a ferry station, wherein the stacking station and the mold descending station are arranged at the end parts of a transverse ferry track, the stacking station is arranged at one side of the transverse ferry track, and the mold descending station is arranged at the other side of the transverse ferry track; the maintenance area comprises maintenance kilns for maintaining precast concrete components, the maintenance kilns are arranged on two sides of the transverse ferry track, a first ferry vehicle is arranged on the transverse ferry track, and the first ferry vehicle can move left and right along the transverse ferry track;
the stacking station is provided with a first longitudinal rail which is vertically communicated with the transverse ferry rail and used for the circulation of the die table;
the mold descending station is also provided with a second longitudinal rail which is vertically communicated with the transverse ferry rail and used for the mold platform to circulate;
a first mold stripping station is arranged on one side of the mold lowering station, a second mold stripping station is arranged on one longitudinal side of the first mold stripping station, and a third longitudinal rail perpendicular to the transverse ferry rail is arranged on the first mold stripping station and the second mold stripping station; a second ferry vehicle is arranged on the third longitudinal rail; a first assembly line formed by sequentially and transversely connecting at least four stripping lifting stations, a cleaning station, an oil spraying station and a first formwork reinforcement distributing station in series is arranged on one transverse side of the second stripping station; a second formwork reinforcement distributing station is arranged on one longitudinal side of the first formwork reinforcement distributing station, a third formwork reinforcement distributing station is arranged on one longitudinal side of the second formwork reinforcement distributing station, a fourth longitudinal rail perpendicular to the transverse ferry rail is arranged on the first formwork reinforcement distributing station, the second formwork reinforcement distributing station and the third formwork reinforcement distributing station, and a third ferry vehicle is arranged on the fourth longitudinal rail;
the cloth vibrating station is provided with double stations; a second assembly line consisting of a plurality of formwork supporting and rib distributing stations is further arranged on one transverse side of the second formwork supporting and rib distributing station in series, and one transverse side of the last formwork supporting and rib distributing station of the second assembly line is communicated with one station of the cloth vibrating stations; a third assembly line consisting of a plurality of formwork supporting and rib distributing stations is also arranged on one transverse side of the third formwork supporting and rib distributing station in series, and one transverse side of the last formwork supporting and rib distributing station of the third assembly line is communicated with the other station in the cloth vibrating station; the cloth vibrating station is provided with a cloth machine and a vibrating table;
a fourth assembly line consisting of a plurality of static stations is arranged on one transverse side of one of the cloth vibrating stations in series, a fifth assembly line consisting of a plurality of static stations is also arranged on one transverse side of the other cloth vibrating station in series, the last static stations of the fourth and fifth assembly lines are arranged on a third longitudinal rail, and the last static stations of the fourth and fifth assembly lines, the first form removing station and the second form removing station are communicated through the third longitudinal rail;
a hair drawing machine for realizing the hair drawing process of the precast concrete part is arranged on the static maintenance station close to the tail end of the fourth production line and the fifth production line, and the hair drawing process is finished by the static maintenance station; a ferry station is directly arranged on one transverse side of the last static maintenance station of the fourth production line, and one transverse side of the last static maintenance station of the fifth production line is directly communicated with the stacking station; the ferry station is arranged on the first longitudinal rail, and a fourth ferry vehicle is arranged on the ferry station.
2. The high performance production line for precast concrete members according to claim 1, wherein:
the plate making area also comprises a circulation track for the mould table to move on and between the stations, and the mould lowering station is communicated with the first mould removing station by arranging the circulation track; the second demolding station is communicated with all stations on the first production line through a circulation rail; the second formwork rib distributing station, the stations on the second production line, the cloth vibrating station and the stations on the fifth production line are communicated in sequence through the circulation rail; and the third formwork distributing station, each station on the third assembly line, each station on the fourth assembly line and the ferry station are communicated in sequence through the circulation rail.
3. The high performance production line for precast concrete members according to claim 1, wherein:
the stacking station is provided with a first stacker crane for realizing a die table stacking procedure, the die lowering station is provided with a second stacker crane for realizing a die table die lowering procedure, and the curing kiln is provided with a longitudinal curing track perpendicular to the transverse ferry track.
4. The high performance production line for precast concrete members according to claim 1, wherein:
the first ferry vehicle comprises a primary vehicle and a secondary vehicle, the primary vehicle is supported on the transverse ferry track through rail wheels, a vehicle body longitudinal track perpendicular to the transverse ferry track is arranged on the upper portion of the primary vehicle, and the secondary vehicle is arranged on the vehicle body longitudinal track on the upper portion of the primary vehicle.
5. The high performance production line for precast concrete members according to claim 1, wherein: the high-efficiency production line of the precast concrete parts is controlled by a central control room which is arranged in a plate making area;
the first assembly line both sides are provided with the buffers that are used for placing component, side forms, reinforcing bar, bury the piece, are equipped with the transportation track at the buffers, are provided with on the transportation track and change the operation car.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116945349A (en) * | 2023-07-19 | 2023-10-27 | 杭州建工建材有限公司 | A kind of concrete prefabricated composite panel assembly line production technology and production system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116945349A (en) * | 2023-07-19 | 2023-10-27 | 杭州建工建材有限公司 | A kind of concrete prefabricated composite panel assembly line production technology and production system |
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