CN102650152A - Prefabricated sandwich heat-preservation heat insulation concrete external wall panel and fabrication method - Google Patents
Prefabricated sandwich heat-preservation heat insulation concrete external wall panel and fabrication method Download PDFInfo
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- CN102650152A CN102650152A CN2012101467854A CN201210146785A CN102650152A CN 102650152 A CN102650152 A CN 102650152A CN 2012101467854 A CN2012101467854 A CN 2012101467854A CN 201210146785 A CN201210146785 A CN 201210146785A CN 102650152 A CN102650152 A CN 102650152A
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Abstract
The invention discloses a prefabricated sandwich heat-preservation heat insulation concrete external wall panel and a fabrication method. An integral composite wall panel which is structured in a way of wall body- heat insulation-architectural decoration from interior to exterior is adopted, the wall body is a load-bearing concrete structural layer, the middle of the wall panel adopts a heat insulation board, and the outermost side of the wall panel is an architectural decoration cladding panel, the three layers of the wall panel are connected into a whole by heat insulation connectors, so that the composite external wall panel is applicable to assembling an integral shear wall structure or an integral frame-shear wall structure, and also meets the requirements of buildings on energy conservation and fire protection. The prefabricated sandwich heat-preservation heat insulation concrete external wall panel is prefabricated in a factory and is mounted on site, so that the production and construction efficiencies are high, and the quality is also ensured; besides, the external wall panel realizes energy conservation, environmental protection, fire protection and heat insulation, and also has remarkable comprehensive benefits.
Description
Technical field
The present invention relates to a kind of prefabricated sandwich thermal insulated heat insulating concrete side fascia and preparation method, particularly a kind ofly be applied to assembled integral shear wall structure or assembled integral frame shear wall structure and satisfy compound external wall panel of building energy conservation, fire protection requirement and preparation method thereof.
Technical background
Current China real estate development situation: one is that 90% building is the high energy consumption building, and it is relatively poor to be incubated, to heat, and building becomes one of maximum industry of energy consumption; The 2nd, along with urbanization process is accelerated, require the corresponding quickening of building speed.So adopting the suitability for industrialized production technology with energy-saving environmental-protection function should be the developing direction of following realty industry.
Up to now, many technology are arranged aspect exterior-wall heat insulation.The patent 200920052366.8 " a kind of novel composite building structure sheet material " of bulletin was two pressure fiber cement boards and placed two light material core bodys between the pressure fiber cement board that this composite plate can not be used for shear wall structure on February 17th, 2010.2010 disclosed patents 200910017529.3 on January 13 days " a kind of preparation method of thermal insulation external wall panel " mainly are applicable to site operation; Its insulation layer is to erupt inorganic heat preserving and heat insulation materials such as soaked mud, expanded perlite at the concrete inner face; Do not have the insulation connector, screed is smeared in the spray of insulation layer appearance.On October 22nd, 2008, patent 200720187544.9 " heat-proof sound insulation steel mesh cage concrete bearing shear wall " the insulation layer both sides concrete structure layer of bulletin was identical; Be load-carrying members; And the inboard body of wall of the present invention is load-carrying members, and the outside is a cladding panel, can do decorative cover.
The teacher apartment that Jiangzhou road, Shanghai in 2010 is 28 layers is after big fire occurs; In " civilian construction outer heat preservation system and decoration of exterior wall fire prevention temporary provisions " that the Ministry of Public Security, house and town and country construction portion put into effect, the combustibility of the heat insulating material that different buildings are used has proposed clear and definite requirement.Require outer heat preservation system to adopt not fire or nonflammable material is made overcoat, overcoat should cover heat insulating material fully.Therefore, seek a kind of not only be incubated but also the peripheral structure of preventing fires is a builing industry development in future trend.
Summary of the invention
In the prior art, it is poor that the site operation building external envelope structure exists heat-insulating property, and the loaded down with trivial details and construction quality of operation is difficult to problems such as assurance.The object of the present invention is to provide a kind of NEW TYPE OF COMPOSITE side fascia and preparation method that can satisfy the subsidiary decorative cover of heat preservation energy-saving requirement, can be used for assembled integral shear wall structure or assembled integral frame shear wall structure.This product is prefabricated in the factory, the on-the-spot installation, and production and efficiency of construction are all very high, and quality is also guaranteed.
The objective of the invention is to reach through following measure:
The prefabricated sandwich thermal insulated heat insulating concrete side fascia of the present invention is design like this: adopt the incorporate compound wallboard of body of wall-insulation-architectural decoration from the inside to the outside.Body of wall is the concrete structure layer of load-bearing; The centre is a heat insulating board; Outermost is the architectural decoration cladding panel; Be linked to be an integral body to three layers through the insulation connector, be applied to assembled integral shear wall structure or assembled integral frame shear wall structure and satisfy the compound external wall panel of building energy conservation requirement.
Embedded bar cage in the said prefabricated sandwich thermal insulated heat insulating concrete side fascia thickness of wall body 150-200mm, body of wall.
Can pre-buried hydroelectric line in the said prefabricated sandwich thermal insulated heat insulating concrete side fascia body of wall, metal embedded part and combined socket and switch.
The warming plate material should adopt extruded polystyrene plate (XPS), hard-foam polyurethane efficient and light weight heat insulating materials such as (PUR), warming plate thickness 30-50mm in the said prefabricated sandwich thermal insulated heat insulating concrete side fascia.
Cladding panel thickness 50-100mm in the said prefabricated sandwich thermal insulated heat insulating concrete side fascia can adopt ordinary concrete, pea gravel concreten or mortar, inner pre-buried steel silk netting.
The insulation connector should adopt the nonmetal connector of resistance good in thermal property in the said prefabricated sandwich thermal insulated heat insulating concrete side fascia.
Said prefabricated sandwich thermal insulated heat insulating concrete side fascia can pre-buried door and window, makes door and window and side fascia integration.
The body of wall of said prefabricated sandwich thermal insulated heat insulating concrete side fascia and the interface of cast-in-situ concrete are the undisguised charge levels of washing.
Coating ornamental surface can be adopted in the architectural decoration cladding panel surface of said prefabricated sandwich thermal insulated heat insulating concrete side fascia, and the colour concrete facing also can adopt face brick or stone facing.
A kind of preparation method of prefabricated sandwich thermal insulated heat insulating concrete side fascia is provided, and the technological process of production of prefabricated sandwich thermal insulated heat insulating concrete side fascia is:
1, mould platform cleaning.Mould platform surface requirements keeps smooth, non-corrosive.
2, the limit mould is installed.Install after the cleaning of mould platform is accomplished, the mould on the limit (9) is coated with the foam concrete rinsing agent, brushing release agent on the mould platform with concrete surface.
3, reinforcing cage fabrication and installation.The reinforcing bar of member directly winches to the mould platform after formation reinforcing cage (14) integral body and installs by figure making, colligation.
4, the window mould is installed.The window mould is differed by two sizes, and the distinct mould in inclined-plane is formed.Two moulds are fixed through four jiaos of through hole screws.Bottom and mould platform contact surface are fixed through magnetic holder, for preventing the slit, can paste one deck foam adhesive tape in window mould bottom.
5, built-in fitting is placed and the hole reservation.Wallboard built-in fitting and hole are reserved and are comprised: edge member punching block branch sleeve, and interim stop sleeve vertically lifts by crane sleeve; The combined socket and switch hole is reserved, and foundation spool junction box hole is reserved, and the switchbox hole is reserved; Water power house lead in wall pipe is reserved, and vertical fulgurite, water pipe are pre-buried.
6, walls concrete is built.Realize moving horizontally uniform distribution through driving, artificial blanking velocity should be controlled evenly, and driving is moved should be steady; Smooth basically until component surface; Start mould platform form vibrator vibration then, and mend to fill out and lack material, until surperficial bleeding and till no longer including bubble and glowing.
7, place XPS warming plate and insulation connector.
1. exterior wall XPS warming plate must connect adult to sheet material with adhesive plaster in advance, and cement paste oozes logical upper surface under preventing.
2. be coated with one deck ceramic tile to the XPS warming plate and paste the knot agent, scribbling facing down and the concrete stickup of ceramic tile subsides knot agent, then by the requirement of insulation connector arrangement diagram, the slotting XPS heat preservation plate material of wearing of insulation connector.
3. evenly vibrate with the plate vibration machine, drive the air under the warming plate away, make concrete and ceramic tile paste the knot agent and combine fully.Vibration also will keep connector to be inserted into the position simultaneously, and the insulation connector effectively is connected with concrete.
4. paste the knot agent toward warming plate surfaces coated card one deck ceramic tile again, after topping concreting was accomplished, the external vibrator of do not unlock mould platform avoided vibration greatly to cause the displacement of warming plate come-up.
5. the topping concrete adopts the plate vibrator vibration; Till surperficial bleeding and no longer including bubble and glow.
8, decorate cladding panel production, cocoa selection colour concrete facing or face brick, stone facing.
1. colour concrete facing.On warming plate, place reinforced mesh, cast 50-100mm thickness concrete is done concrete coarse aggregate with particle diameter 5-10mm color pebble.Can the spray-type rinsing agent when concrete upper surface bleeding is about to parch, treat concrete setting after, the concrete surface at water flushing spraying agent position can expose colored aggregate.
2. face brick or stone facing.On warming plate, place reinforced mesh, cast 50-100mm thickness concrete.Concrete can not stick face brick or stone material before reaching initial set.
9, the wallboard demoulding.Wallboard should adopt the vertical demoulding, washes the rinsing agent on the interface of body of wall and cast-in-situ concrete after the demoulding immediately, exposes the concrete matsurface, is placed on interim piling bin to the wallboard finished product after the demoulding and continues maintenance.
The present invention and prior art have following beneficial effect:
1. prefabricated sandwich thermal insulated heat insulating concrete side fascia quality is superior to site operation; Accomplish because produce in factory, the Mold Making precision is high, and error is little; Size is standard more, and the installation of laid reinforcement binding location, concreting, built-in fitting and hydroelectric line can be accomplished accurate; Pre-buried door and window in the side fascia, door and window and side fascia are melted into a whole, and have the characteristics of waterproof, antiseep, have avoided most building " common quality defect ", make construction quality be easier to control.
2. prefabricated sandwich thermal insulated heat insulating concrete side fascia can guarantee insulation layer and same life-span of structure, and the insulation connector is avoided heat bridge effect, promotes heat preservation and energy conservation effects.
3. prefabricated sandwich thermal insulated heat insulating concrete side fascia is applied to assembled integral shear wall structure or assembled integral frame shear wall structure, and anti seismic efficiency is good, is superior to traditional " big board house " especially.
4. the warming plate both sides adopt concrete to make overcoat in the prefabricated sandwich thermal insulated heat insulating concrete side fascia.Overcoat covers warming plate fully, has good fire-proof function, and the combustibility grade of side fascia can reach the A level.
5. prefabrication is produced the influence that does not receive time and weather; The on-the-spot installation, efficiency of construction improves, and reduces environment pollution simultaneously, and comprehensive benefit is remarkable.
Description of drawings
Fig. 1 is the schematic perspective view of compound external wall panel of the present invention.
Fig. 2 is that warming plate is connected sketch map with body of wall with cladding panel.
Fig. 3 is a body of wall inner structure sketch map.
The specific embodiment
The prefabricated sandwich thermal insulated heat insulating concrete side fascia of the present invention adopts the incorporate compound wallboard of body of wall-insulation-architectural decoration from the inside to the outside.Body of wall 1 is the concrete structure layer of load-bearing; The centre is a heat insulating board 2; Outermost is an architectural decoration cladding panel 4; Be linked to be an integral body to three layers through the insulation connector, be applied to assembled integral shear wall structure or assembled integral frame shear wall structure and satisfy the compound external wall panel of building energy conservation requirement.
Embedded bar cage 14 in the said prefabricated sandwich thermal insulated heat insulating concrete side fascia body of wall 1 thickness 150-200mm, body of wall.
1 li of said prefabricated sandwich thermal insulated heat insulating concrete side fascia body of wall can pre-buried hydroelectric line, metal embedded part and combined socket and switch.
Cladding panel 4 thickness 50-100mm in the said prefabricated sandwich thermal insulated heat insulating concrete side fascia can adopt ordinary concrete, pea gravel concreten or mortar, inner pre-buried steel silk netting 3.
Insulation connector 8 should adopt the nonmetal connector of resistance good in thermal property in the said prefabricated sandwich thermal insulated heat insulating concrete side fascia.
Said prefabricated sandwich thermal insulated heat insulating concrete side fascia can pre-buried door and window 13, makes door and window and side fascia integration.
The body of wall of said prefabricated sandwich thermal insulated heat insulating concrete side fascia and the interface of cast-in-situ concrete are the undisguised charge levels 5 of washing.
Coating ornamental surface can be adopted in architectural decoration cladding panel 4 surfaces of said prefabricated sandwich thermal insulated heat insulating concrete side fascia, and the colour concrete facing also can adopt face brick or stone facing.
The present invention realizes by following mode:
1, mould platform cleaning.Mould platform surface requirements keeps smooth, non-corrosive, and residual cement paste is rooted out with metal tools, so as the limit mould fixedly magnetic holder and built-in fitting magnetic devices effectively to be adsorbed on the mould platform surperficial.
2, the limit mould is installed.Install after the cleaning of mould platform is accomplished, guarantee that fixedly magnetic holder can effectively adsorb.Whether inspection mould platform effectively contacts with limit mould (9), prevents spillage; Handing-over slit between inspection limit mould and the limit mould guarantees that scantling is in the allowable error scope.Mould (9) is coated with the foam concrete rinsing agent, brushing release agent on the mould platform with concrete surface on the limit then.
3, reinforcing cage (14) fabrication and installation.The reinforcing bar of member directly winches to the mould platform after formation reinforcing cage (14) integral body and installs by figure making, colligation.For the reinforcing bar that stretches out mould (10), can be temporary fixed earlier during colligation, wait to pass fixedly colligation again behind limit mould (9) hole, split heads is laid and is put directly a reinforcing bar that leans mould, according to a thickness and a top bar diameter of topping, selects suitable split heads for use.
4, window mould (13) is installed.Window mould (13) is differed by two sizes, and the distinct mould in inclined-plane is formed.Two moulds are fixed through four jiaos of through hole screws.Bottom and mould platform contact surface are fixed through magnetic holder, for preventing the slit, can paste one deck foam adhesive tape in window mould bottom.
5, place and the hole reservation built-in fitting (11), (12).Built-in fitting and hole are reserved by figure and are provided with, and wallboard built-in fitting and hole are reserved and comprised: edge member punching block branch sleeve (12), interim stop sleeve; Vertical lifting sleeve; The combined socket and switch hole is reserved, and foundation spool junction box hole is reserved, and the switchbox hole is reserved; Water power house lead in wall pipe (11) is reserved, and vertical fulgurite, water pipe (11) are pre-buried.
6, body of wall (1) concreting.Hopper is transported to the mould platform that need build through driving after connecting material from the commodity concrete placement vehicle, and directly realizes moving horizontally uniform distribution through driving; Artificial blanking velocity should be controlled evenly; Driving is moved should be steady, smooth basically until component surface, starts the vibration of mould platform form vibrator then; And mend to fill out and lack material, until surperficial bleeding and till no longer including bubble and glowing.
7, place XPS warming plate (6) and insulation connector (8).
1. exterior wall XPS warming plate (6) must connect adult to sheet material with adhesive plaster in advance, and cement paste oozes logical upper surface under preventing.
2. be coated with one deck ceramic tile to XPS warming plate (6) and paste the knot agent, scribbling facing down and the concrete stickup of ceramic tile subsides knot agent, then by the arrangement diagram requirement of insulation connector (8), the slotting XPS heat preservation plate material (6) of wearing of insulation connector (8).
3. evenly vibrate with the plate vibration machine, drive the air under the warming plate away, make concrete and ceramic tile paste the knot agent and combine fully.Vibration also will keep connector (8) to be inserted into the position simultaneously, and insulation connector (8) effectively is connected with concrete.
4. paste the knot agent toward warming plate (6) surfaces coated card one deck ceramic tile again, after topping concreting was accomplished, the external vibrator of do not unlock mould platform avoided vibration greatly to cause the displacement of warming plate (6) come-up.
5. the topping concrete adopts the plate vibrator vibration; Till surperficial bleeding and no longer including bubble and glow.
8, decorate cladding panel (4) production:
1. colour concrete facing.Go up placement reinforced mesh (3) at warming plate (6), cast 50-100mm thickness concrete is done concrete coarse aggregate with particle diameter 5 ~ 10mm color pebble.Can the spray-type rinsing agent when concrete upper surface bleeding is about to parch, treat concrete setting after, the concrete surface at water flushing spraying agent position can expose colored aggregate.
2. face brick or stone facing.Go up placement reinforced mesh (3) at warming plate (6), cast 50-100mm thickness concrete.Concrete can not stick face brick or stone material before reaching initial set.
9, the wallboard demoulding.Wallboard should adopt the vertical demoulding, removes the surrounding mould earlier before the demoulding, and reinforcing bar (10) reason that body of wall passes limit mould (9) is straight stretching out, and then with the slow horizontal demoulding of instrument, attention is protected the corner of wall and stretched out the reinforcing bar (10) of body of wall.After the surrounding mould is removed, at the body of wall top hoisting special purpose tools is installed, following mould position installation component erects head part.Wash the rinsing agent on the interface of body of wall and cast-in-situ concrete after the demoulding immediately, expose concrete matsurface (5), be placed on interim piling bin to the wallboard finished product after the demoulding and continue maintenance.
Claims (9)
1. prefabricated sandwich thermal insulated heat insulating concrete side fascia; Adopt the incorporate compound wallboard of body of wall-insulation-architectural decoration from the inside to the outside; It is characterized in that body of wall (1) is the concrete structure layer of load-bearing; The centre is heat insulating board (2), and outermost is architectural decoration cladding panel (4), is linked to be an integral body to three layers through insulation connector (8).
2. a kind of prefabricated sandwich thermal insulated heat insulating concrete side fascia as claimed in claim 1 is characterized in that described body of wall (1) thickness 150-200mm, embedded bar cage (14) in the body of wall.
3. a kind of prefabricated sandwich thermal insulated heat insulating concrete side fascia as claimed in claim 1; It is characterized in that described warming plate (2) material should adopt extruded polystyrene plate (XPS), hard-foam polyurethane efficient and light weight heat insulating materials such as (PUR), warming plate thickness 30 ~ 50mm.
4. a kind of prefabricated sandwich thermal insulated heat insulating concrete side fascia as claimed in claim 1 is characterized in that described cladding panel (4) thickness 50 ~ 100mm, can adopt ordinary concrete, pea gravel concreten or mortar, inner pre-buried steel silk netting (3).
5. the preparation method of a kind of prefabricated sandwich thermal insulated heat insulating concrete side fascia as claimed in claim 1 is characterized in that being incubated in the described sandwich side fascia the nonmetal connector that connector (8) should adopt the resistance good in thermal property.
6. the preparation method of a kind of prefabricated sandwich thermal insulated heat insulating concrete side fascia as claimed in claim 1 is characterized in that described side fascia can pre-buried door and window (13), makes door and window and side fascia integration.
7. the preparation method of a kind of prefabricated sandwich thermal insulated heat insulating concrete side fascia as claimed in claim 2, the interface that it is characterized in that described body of wall and cast-in-situ concrete are washing undisguised charge levels (5).
8. the preparation method of a kind of prefabricated sandwich thermal insulated heat insulating concrete side fascia as claimed in claim 5 is characterized in that described architectural decoration cladding panel (4) surface can adopt coating ornamental surface, and the colour concrete facing also can adopt face brick or stone facing.
9. the preparation method of a prefabricated sandwich thermal insulated heat insulating concrete side fascia as claimed in claim 1, its making step is following:
1), mould platform cleaning: mould platform surface requirements keeps smooth, non-corrosive;
2), the limit mould is installed: install after the cleaning of mould platform is accomplished, the mould on the limit (9) is coated with the foam concrete rinsing agent, brushing release agent on the mould platform with concrete surface;
3), reinforcing cage fabrication and installation: the reinforcing bar of member directly winches to the mould platform after formation reinforcing cage (14) integral body and installs by figure making, colligation;
4), the window mould is installed: the window mould is differed by two sizes, and the distinct mould in inclined-plane is formed, and two moulds are fixed through four jiaos of through hole screws, and bottom and mould platform contact surface are fixed through magnetic holder, can paste one deck foam adhesive tape in window mould bottom;
5), built-in fitting is placed and hole is reserved: wallboard built-in fitting and hole are reserved and are comprised edge member punching block branch sleeve, interim stop sleeve, vertically lift by crane that sleeve, combined socket and switch hole are reserved, foundation spool junction box hole is reserved, the switchbox hole is reserved, and water power house lead in wall pipe is reserved, vertical fulgurite, water pipe are pre-buried;
6), walls concrete is built: realize moving horizontally uniform distribution through driving; Artificial blanking velocity should be controlled evenly; Driving is moved should be steady, smooth basically until component surface, starts the vibration of mould platform form vibrator then; And mend to fill out and lack material, until surperficial bleeding and till no longer including bubble and glowing;
7), place XPS warming plate and insulation connector:
1. exterior wall XPS warming plate must connect adult to sheet material with adhesive plaster in advance, and cement paste oozes logical upper surface under preventing;
2. be coated with one deck ceramic tile to the XPS warming plate and paste the knot agent, scribbling facing down and the concrete stickup of ceramic tile subsides knot agent, then by the requirement of insulation connector arrangement diagram, the slotting XPS heat preservation plate material of wearing of insulation connector;
3. evenly vibrate with the plate vibration machine, drive the air under the warming plate away, make concrete and ceramic tile paste the knot agent and combine fully, vibration also will keep connector to be inserted into the position simultaneously, and the insulation connector effectively is connected with concrete;
4. paste the knot agent toward warming plate surfaces coated card one deck ceramic tile again, after topping concreting was accomplished, the external vibrator of do not unlock mould platform avoided vibration greatly to cause the displacement of warming plate come-up;
5. the topping concrete adopts the plate vibrator vibration; Till surperficial bleeding and no longer including bubble and glow;
8), decorate cladding panel production, can select colour concrete facing or face brick, stone facing:
1. colour concrete facing: on warming plate, place reinforced mesh, cast 50-100mm thickness concrete is done concrete coarse aggregate with particle diameter 5-10mm color pebble; Can the spray-type rinsing agent when concrete upper surface bleeding is about to parch, treat concrete setting after, the concrete surface at water flushing spraying agent position can expose colored aggregate;
2. face brick or stone facing: on warming plate, place reinforced mesh, cast 50-100mm thickness concrete, concrete can not stick face brick or stone material before reaching initial set;
9), the wallboard demoulding: wallboard should adopt the vertical demoulding, washes the rinsing agent on the interface of body of wall and cast-in-situ concrete after the demoulding immediately, exposes the concrete matsurface, is placed on interim piling bin to the wallboard finished product after the demoulding and continues maintenance.
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| CN114789509A (en) * | 2022-04-27 | 2022-07-26 | 常州杰通装配式建筑有限公司 | Preparation process of silica graphene insulation board prefabricated wall component |
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| CN117403806A (en) * | 2023-10-27 | 2024-01-16 | 海南大学 | Prefabricating method of laminated wall capable of nondestructively integrating ceramic tiles and heat preservation layers |
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