CN106671267A - Reverse hitting preparation technology of non-facing layer prefabricated wall body - Google Patents

Reverse hitting preparation technology of non-facing layer prefabricated wall body Download PDF

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Publication number
CN106671267A
CN106671267A CN201611098436.4A CN201611098436A CN106671267A CN 106671267 A CN106671267 A CN 106671267A CN 201611098436 A CN201611098436 A CN 201611098436A CN 106671267 A CN106671267 A CN 106671267A
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CN
China
Prior art keywords
anchoring piece
warming plate
pole
wall
plate
Prior art date
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Granted
Application number
CN201611098436.4A
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Chinese (zh)
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CN106671267B (en
Inventor
翟传伟
李壮贤
侯钦鹏
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Qingdao Kerui New Environmental Protection Materials Group Co Ltd
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Qingdao Kerui New Environmental Protection Materials Group Co Ltd
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Priority to CN201611098436.4A priority Critical patent/CN106671267B/en
Publication of CN106671267A publication Critical patent/CN106671267A/en
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Publication of CN106671267B publication Critical patent/CN106671267B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/04Producing shaped prefabricated articles from the material by tamping or ramming
    • B28B1/045Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/46Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)

Abstract

The invention discloses a reverse hitting preparation technology of a prefabricated self-insulation wall body. The wall body comprises a concrete wall body, an insulation board and a cement mortar layer protective layer, wherein the insulation board is arranged at the outer part of the concrete wall body; the insulation board is provided with a protective layer; and the cement mortar layer protective layer is arranged at the outer part of the insulation board. The prefabricated self-insulation wall body is produced through an insulation board reverse hitting construction technology, and connecting pieces of outer hinge plates in an original sandwich structure and the interior and exterior are discarded, so that the cost is greatly reduced, the production efficiency is improved, selfweight of buildings is decreased, and large-scale popularization of the prefabricated buildings is guaranteed.

Description

It is a kind of to beat preparation technology without finish coat assembled body of wall is counter
Technical field
The present invention relates to building material technical field, more particularly to a kind of manufacture method of novel fabricated body of wall, set Meter and installing area.
Background technology
Used as maximum developing country, China's per Unit GDP Energy Consumption is world average level more than 2 times, in the face of increasingly Severe energy security situation, country is all carrying forward vigorously energy-saving and emission-reduction in every field.Building energy consumption occupies China's total energy consumption 20 ~ 30%, therefore building energy conservation is just particularly important.Newest building energy-saving standard be northern area for example Beijing, Tianjin, Shandong, Hebei, Xinjiang etc. save the energy conservation standard for having realized 75%, and the cities and towns residential architecture of most area is 65%, only a few ground Area requires to be 50%.Because China's Developing Energy-saving Construction is later, each side all owe maturation, energy-conservation skill compared with European and American developed countries Art measure is also relative with standard to fall behind, but on the whole, super low energy consumption building, green building are the development trends of China's building.
Super low energy consumption building is commonly referred to as at home passive type building, the i.e. heating without active and air-conditioning or using extremely low Energy consumption can just maintain the building of comfortable indoor thermal environment.The peripheral structure of passive type building requirements building has pole Heat insulation effect well and seal, see according to the situation of current passive type building, using the best organic insulation of heat-insulating property , used as insulation construction, its thickness uses vacuum thermal insulation plate more than 15cm, total thickness for material polyurethane or polystyrene foam Degree control can meet the insulation demand of super low energy consumption building within 6cm.
Assembled architecture is the main flow direction of engineering construction, that is, build house as produced automobile, and work is carried out comprehensively Factory's Prefabrication, the build model that scene is assembled.But at present assembled body of wall is using generally using sandwich style Structural form, the structural form is by passing through the connector of warming plate by 5-8cm thick concrete slabs and main body on the outside of warming plate The concrete of structure connects, and the construction of the sandwich has that the loaded down with trivial details, cost of production is high, security system is low, for solid The connector of fixed outside 5-8cm thick concrete slab does not implement standard, difficult quality guarantee, and forms substantial amounts of cold bridge, mesh Front whole dependence on import, cost remains high, and causes current assembled architecture to be difficult to promote, and incremental cost remains high.
The content of the invention
For the assembled wallboard of above sandwich structure, the present invention proposes the technique productions assembling instead beaten by warming plate Formula Self-insulation wall plate, eliminates the outer page plate and the inside and outside connector being connected in former sandwich structure, makes cost decline to a great extent, and carries High production efficiency, reduces the deadweight of building, and for spread assembled architecture guarantee is provided.
In order to solve above-mentioned technical problem, the technical solution used in the present invention is:
A kind of the anti-of Assembled self-insulating body of wall beats preparation technology, and the body of wall includes concrete wall, warming plate and cement bonded sand Slurry protective layer, the concrete walls external body arranges warming plate, warming plate itself band matcoveredn, warming plate outside setting cement Mortar cover, the anti-construction technology method of beating of warming plate comprises the steps:
Step 1)The fixed form in steel platform, and window frame is fixed;
Step 2)The thick cement mortar protective course of one layer of 1-3cm is first laid in steel platform upper die plate, be internally embedded grid cloth or Galvanized steel wire netting;
Step 3)Pre-buried and fixed anchors, the anti-bottom for being laid on template of warming plate;
Step 4)Pre-buried and fixed anchors, are laid on above cement mortar protective course warming plate is counter;
Step 5)Top laying steel reinforcement cage or assembling reinforcement directly above in the warming plate completed;
Step 6)Fixation is embedded into the fixing point in concrete;
Step 7)Cast concrete and vibration compacting;
Step 8)Maintenance;
Step 9)The demoulding is lifted by crane.
Preferably, a kind of the anti-of Assembled self-insulating body of wall beats preparation technology, the body of wall includes concrete wall, protects Warm plate, cement mortar protective course, the concrete walls external body arranges warming plate, warming plate itself band matcoveredn, warming plate Outside arranges cement mortar protective course, and the processing technology for instead beating Assembled self-insulating body of wall is as described below:
The first step, a good template in die station, and fix window frame;
Second step, lays the thick cement sand beds of one layer of 1-3cm in the template propped up, and cement sand bed planted agent embeds galvanized steel Silk screen or glass fiber net, then lay a warming plate with matcoveredn on the cement sand bed just completed, in laying insulation The inside and outside anchoring piece of anchoring molectron is stood upside down while plate is fixed, an end cap of interior anchoring piece should be positioned over steel wire Or the downside of glass fiber net, and steel wire or glass fiber net anchor are lived, an end cap of outer anchoring piece will fix warming plate, and will be interior The center-pole of anchoring piece is reached in the cavity of the center-pole of outer anchoring piece, and the center-pole of outer anchoring piece should stand upside down and stretch out warming plate Thickness;
3rd step, after warming plate is laid and anchored, processes and clogs the plate stitch of full warming plate with expanded material;
4th step, the steel reinforcement cage that in advance basis is designed and produced is laid on above the warming plate with matcoveredn, or directly Assembling reinforcement is laid above the warming plate with matcoveredn completed;
5th step, fixes the part of Self-insulation wall plate on steel reinforcement cage;
6th step, pours into a mould concrete and vibrates, the floating receipts light in surface of concrete;
7th step, will pour the concrete that is poured in and is sent in curing kilns and conserve;
8th step, demoulding lifting and chipping;
9th step, installation is combined by the self heat insulation wall made by design requirement.
Preferably, the protective layer of the warming plate itself band can be cement mortar or binding cement thin plate or calcium silicates Plate, glass magnesium board, Cement fibre mat.
Preferably, the insulation material of the warming plate is vacuum heat-insulating plate.
Preferably, the warming plate and concrete wall are fixed by anchoring piece molectron, the anchoring piece group Component includes outer anchoring piece and interior anchoring piece, and the outer anchoring piece includes outer anchoring piece center-pole and positioned at outer anchoring piece center First end cap of bar outer end, the size of first end cap is more than the size of the cross section of outer anchoring piece center-pole;The outer anchor FWH bar is hollow structure;The interior anchoring piece includes interior anchoring piece center-pole and positioned at interior anchoring piece center-pole outer end The second end cap, the size of second end cap more than the cross section of interior anchoring piece center-pole size, in the interior anchoring piece Core bar is inserted in the hollow structure of outer anchoring piece center-pole.
Preferably, the internal face of the hollow structure arranges the first projection, the interior anchoring piece center-pole outside wall surface sets Put the second projection, when the interior anchoring piece center-pole inserts the hollow structure of outer anchoring piece center-pole, first projection and the Two projections mutually fasten.
Preferably, step 6)In fixing point include lifting point, reinforced bar sleeve, fixed pivot.
Preferably, the part of the fixed Self-insulation wall plate in the 5th step include sleeve, suspension hook, the strong point, penetration pipe, Electric wire box.
Preferably, the center-pole of anchoring piece will stand upside down and stretch out the thickness of warming plate and at least want more than 5cm in second step.Make For preferred, the internal face of the hollow structure arranges the first projection, and the interior anchoring piece center-pole outside wall surface arranges the second projection, When the interior anchoring piece center-pole inserts the hollow structure of outer anchoring piece center-pole, first projection and the second projection are blocked mutually Close.
Preferably, first projection and the second projection are structure thorns.
Preferably, first projection from internal face outward or interior extreme direction extend, the extension side of the second projection To raised with first contrary.
Preferably, density M that structure is pierced is set to into the function apart from L from outer end inboard end, i.e. M=F(L), then F' (L)>0, then F''(L)>0, wherein F'(L)、F''(L)It is respectively F(L)First order derivative and second derivative.
Preferably, the inner end of the outer anchoring piece arranges convex portion.
Preferably, the inner end of the outer anchoring piece arranges opening, in extending to outer anchoring piece center-pole.
Preferably, the outside wall surface of described outer anchoring piece center-pole arranges structure thorn, the structure thorn extends towards outer end.
Preferably, first end cap and the second end cap are circle, first end cap with diameter greater than the second end cap Diameter.
Relative to prior art, the invention has the advantages that or advantage:
1)The invention discloses a kind of preparation technology of new heat insulation integrated body of wall, the structure of the self heat insulation wall is included holds Weight structure, water proof structure, the self heat insulation wall once-cast shaping, by the construction technology instead beaten, can effectively ensure The integrity of adiabator, construction technology is more simple and convenient, firmly durable with heat-insulation layer, can with build same life-span, by this The just manual labour skill of warming plate, overcomes existing sandwich wallboard and exists from heavy, do not prevent fires, outer page wallboard it is easy to fall off, exist The problems such as severe compromise, the making production simple and fast of the more present sandwich wallboard of production technology of the self heat insulation wall, Second pouring is kept to into once-cast, outer page wallboard and connector is eliminated, the weight of body of wall is reduced, cost savings are at least 100 yuan per square meter.
2)The present invention arranges convex portion and recess by arranging integrated concrete wall, it is to avoid water enters body of wall, so as to reality Existing waterproof.
3)The present invention further realizes waterproof by arranging encapsulant between adjacent concrete wall.
4)The anchoring piece of the present invention is mainly used in the prefabricated components of plant produced self heat insulation wall, its China and foreign countries anchoring piece master It is used to that warming plate to be fixed in concrete, interior anchoring piece is mainly used in the cement mortar protective course on the outside of embedded warming plate Middle glass fiber net or steel wire anchor, and the plate stitch of warming plate is not taken in addition, the heat bridge of self heat insulation wall is preferably minimized, and logical Cross the mutual of the thorn of falling structure in inside and outside anchoring piece molectron to hang upside down, define very big pulling capacity, and need not be consolidated with peg again It is fixed.
5)The density of the structure thorn that the present invention passes through outer anchoring piece outside wall surface is with the change from outer end inboard end, it is ensured that outward The further fixation of anchoring piece.
Description of the drawings
Fig. 1 is the structural representation of the assembled body of wall of the present invention.
Fig. 2 is the concrete wall structure schematic diagram for arranging waterproof construction.
Fig. 3 is the structural representation that concrete wall is combined.
Fig. 4 is the close-up schematic view of integrated wall.
Fig. 5 is the structural representation of outer anchoring piece.
Fig. 6 is the structural representation of interior anchoring piece.
Fig. 7 is the structural representation that inside and outside anchoring piece is combined.
Fig. 8 is using the structural representation of inside and outside anchoring piece on body of wall.
Fig. 9 is the integrated wall structural representation for including window.
In figure:In figure:1st, outer anchoring piece, 2, interior anchoring piece, 3, concrete wall, 4, warming plate, 5, glass fiber net or steel wire Net, 6, cement sand bed, 7, convex portion, 8, recess, 9, elaxtic seal, 10, fluid sealant, 11, reinforcing bar, 12 suspension centres;
1-1, center-pole, 1-2, the first end cap, 1-3, convex portion, 1-4, opening, 1-5, projection, 1-6 projections;
2-1, center-pole, 2-2, the second end cap, 2-3 projections.
Specific embodiment
Below in conjunction with the accompanying drawings, the invention will be further described.
Fig. 1 illustrates a kind of Assembled self-insulating body of wall, and the body of wall includes concrete wall 3, warming plate 4, warming plate 4 Itself has protective layer, arranges cement mortar protective course again outside warming plate, and the outside of the concrete wall 3 arranges insulation Plate.
Warming plate autoprotection layer can be that cement mortar or binding cement thin plate or calcium silicate board, glass magnesium board, cement are fine Dimension mat.
Fig. 1 illustrates the horizontal structure of body of wall, i.e., the anti-schematic diagram for preparing for beating mode, actually body of wall are when installing It is vertical direction.
Preferably, the insulation material 4 of the warming plate is vacuum heat-insulating plate.
The present invention further discloses warming plate is counter to beat construction technology method:
1)The fixed form in steel platform, and window frame is fixed;
2)One layer of 1-3cm is first laid in steel platform upper die plate(It is preferred that 2cm)Thick cement mortar protective course, is internally embedded grid Cloth or galvanized steel wire netting;
3)Pre-buried and fixed anchors, the anti-bottom for being laid on template of warming plate;
4)Pre-buried and fixed anchors, are laid on above cement mortar protective course warming plate is counter;
5)Top laying steel reinforcement cage or assembling reinforcement directly above in the warming plate completed;
6)Fixation is embedded into the fixing point in concrete;
7)Cast concrete and vibration compacting;
8)Maintenance;
9)The demoulding is lifted by crane.
It is a kind of by instead beating the self heat insulation wall and instead beat assembled system that construction technology makes, include that warming plate is counter to be beaten Construction technology and the combination mounting process by the anti-self heat insulation wall for making work of warming plate, instead beat self heat insulation wall includes The functions such as structure, window, insulation, threading are constituted, and the structure of the self heat insulation wall includes load-carrying members, water proof structure, should Self heat insulation wall once-cast shapes, firmly durable with heat-insulation layer, can beat with building same life-span, anti-by the warming plate Technique, overcomes existing sandwich wallboard and exists from heavy, do not prevent fires, outer page wallboard it is easy to fall off, there is severe compromise The problems such as, the making production simple and fast of the more present sandwich wallboard of production technology of the self heat insulation wall subtracts second pouring For once-cast, outer page wallboard and connector are eliminated, the weight of body of wall is reduced, at least 100 yuan of cost savings are per square meters.
The anti-processing technology for beating Assembled self-insulating body of wall is as described below:
The first step, a good template in die station, and fix window frame;
Second step, lays one layer of 1-3cm in the template propped up(It is preferred that 2cm)Thick cement sand bed, cement sand bed planted agent Embedded galvanized steel wire netting or glass fiber net, then lay a warming plate with matcoveredn on the cement sand bed just completed, The inside and outside anchoring piece of anchoring molectron is stood upside down while warming plate is laid is fixed, an end cap of interior anchoring piece should be put The downside of steel wire or glass fiber net is placed in, and steel wire or glass fiber net anchor are lived, an end cap of outer anchoring piece will fix guarantor In warm plate, and the cavity of the center-pole that the center-pole of interior anchoring piece is reached outer anchoring piece, and the center-pole of outer anchoring piece should fall The vertical thickness for stretching out warming plate;
3rd step, after warming plate is laid and anchored, processes and clogs the plate stitch of full warming plate with expanded material;
4th step, the steel reinforcement cage that in advance basis is designed and produced is laid on above the warming plate with matcoveredn, or directly Assembling reinforcement is laid above the warming plate with matcoveredn completed;
5th step, fixes the part of Self-insulation wall plate on steel reinforcement cage;
6th step, pours into a mould concrete and vibrates, the floating receipts light in surface of concrete;
7th step, will pour the concrete that is poured in and is sent in curing kilns and conserve;
8th step, demoulding lifting and chipping;
9th step, installation is combined by the self heat insulation wall made by design requirement.
The assembled made by warming plate back-hand craft method installs system to be included but is not limited solely to by being incubated counter making Assembled self-insulating body of wall, laminated floor slab, precast floor slab, preformed self thermal insulation balcony of work etc..
The Assembled self-insulating installs system by main member prefabrication, and beam column is cast-in-place, carry external decoration and built-in A kind of brand-new construction scheme with indoor hard-cover assembling building that assembling is constituted.The assembling system quick construction, Cost is cheap, quickly move in, the decoration of exterior wall and insulation same life-span, the advantages of the Life cycle of building need not be keeped in repair.
By warming plate back-hand craft method make Assembled self-insulating body of wall, the self heat insulation wall be structure set, decoration, The functions such as insulation, window, threading, one-time cast-forming is conveniently transported, installed, producing convenient, low cost.
The structure sheaf of the Assembled self-insulating body of wall includes load-bearing, the structural concrete layer of antidetonation and water proof structure layer, The construction moulding that the water proof structure layer passes through the Assembled self-insulating body of wall, is installed after combination by the construction, by extraneous rain Water is kept off on the outside of the structure of concrete, will not because of wall outside rainwater be seeped into the reinforcing bar of body of wall corrosion structure layer, will not be by outside Rainwater be seeped into interior.The upper end of the Assembled self-insulating body of wall arranges a projection, and the other end on the other side arranges one Groove, the dash techonosphere is raised by a handstand on load-bearing techonosphere, with another piece of assembled of next level from The groove of heat-insulating wall structure layer is combined, forms a dash techonosphere.
The Assembled self-insulating body of wall, is that, in factory's disposal pouring molding, its mode of production is applied with counter the beating of warming plate Work technique is made.
The anti-first step for beating construction technology of the warming plate of the Assembled self-insulating body of wall is fixedly mounted in vibration die station Template, and window frame etc. is fixed.
It is that warming plate tiles in fixed template that the second step of construction skill is instead beaten in the insulation of the Assembled self-insulating body of wall.
The insulation material of the warming plate can be organic foam insulation material such as styrofoam, extruded sheet, polyurethane sheet, phenolic aldehyde Plate, modified polyphenyl plate etc., inorganic heat insulation material such as aerogel blanket or aeroge sheet material, glass cotton, rock wool, foam glass, foam Cement, sintered pearlite plate etc., compound insulating material such as vacuum heat-insulating plate, inorganic compounding organic plates etc..Preferred version is vacuum Heat-insulating shield.
The warming plate insulation material another side relative with decorative panel, preferred plan is band matcoveredn, especially vacuum Heat-insulating shield must be with matcoveredn, and the protective layer can be cement mortar or other protective layers(Such as binding cement thin plate or silicic acid Calcium plate, glass magnesium board, Cement fibre mat etc.).
Anchoring piece is stood upside down while warming plate is laid is fixed, the component of anchoring piece will be fixed on decorative panel near mould The one side of plate platform, the other end of anchoring piece will stand upside down and stretch out the thickness of warming plate, and extension elongation at least wants 5cm length, warming plate After laying and anchoring, expanded material is used(Foamed strip or foamed glue)Process and clog the plate stitch of full warming plate.
The 3rd step that the warming plate of the Assembled self-insulating body of wall is counter to beat construction technology is after warming plate is laid and anchored, Use expanded material(Foamed strip or foamed glue)Process and clog the plate stitch of full warming plate.
Counter the 4th step for beating construction technology of the warming plate of the Assembled self-insulating body of wall is to design and produce basis in advance Steel reinforcement cage be laid on above form insulation plate, or directly lay assembling reinforcement above the warming plate completed.
Counter the 5th step for beating construction technology of the warming plate of the Assembled self-insulating body of wall is that self-heat conserving is fixed on steel reinforcement cage The parts such as sleeve, suspension hook, the strong point, penetration pipe, the electric wire box of wallboard.
Counter the 6th step for beating construction technology of the warming plate of the Assembled self-insulating body of wall is to pour into a mould concrete and vibrate, coagulation The floating receipts light in surface of soil.
The 7th step that the warming plate of the Assembled self-insulating body of wall is counter to beat construction technology is will to pour the concrete that is poured in be sent to Maintenance in curing kilns.
The 8th step that the warming plate of the Assembled self-insulating body of wall is counter to beat construction technology is that the demoulding is lifted by crane and repairs surface and lacks Fall into, the filleting process of fluid sealant is done to the plate stitch of decorative layer.
By by insulation it is counter make the Assembled self-insulating body of wall that performs and transport to building-site be combined installation.
1st, as the Architectural Construction of factorial praluction, the system of complete set has been formed, can make the whole peripheral protective of building Structure all realizes factorial praluction.
2nd, the peripheral protective wallboard in the whole standard width of a room in an old-style house of factorial praluction has included structure, window, insulation, decoration, threading Constitute etc. function.
3rd, the structurally waterproof layer for passing through design in the peripheral structure of plant produced, thoroughly prevents oozing for PC components connection Water, gap such as are come unglued at the defect.
4th, the peripheral protective wallboard in factorial praluction accomplishes light weight, thickness of thin, produces convenient, low production cost spy Point.
5th, will be with outer decorative layer in the peripheral protective wallboard of factorial praluction(Or protective layer)Insulation material is tied with concrete Structure body of wall one-time cast-forming, has accomplished insulation, decoration and building same life-span.
6th, above-mentioned insulation material is in factorial praluction peripheral protective wallboard, with outer decorative layer(Or protective layer)Warming plate exists In template during laying, need to be fixed with anchoring piece, assembled plate stitch fills closely knit with thermal insulation material.
7th, in factorial praluction peripheral protective wallboard, without outer decorative layer warming plate lay in the template before, need to carry It is front to lay thick 1 of 1-3cm in template room:The cement sand bed of 2.5-3.5, is internally embedded grid cloth or galvanized steel wire netting.
8th, in factorial praluction, the specification of the embedded grid cloth of cement sand bed should be 160-300 gram, galvanized steel wire netting Specification should be string diameter 0.5-0.9mm, between 8.5 × 8.5-12.7 of spacing × 12.7mm.
9th, the production in the peripheral protective wallboard of factorial praluction can be divided into two kinds of processes, and warming plate is counter to beat construction work Skill method, warming plate is just beating construction technology.
Fig. 2 illustrates a kind of integrated wall with waterproof construction of improved structure, and the body of wall includes polylith coagulation Cob wall body 3, the vertical direction two ends of the concrete wall 3 are respectively provided with convex portion 7 and recess 8, and adjacent concrete wall passes through Convex portion 7 and recess 8 connect.
The structure sheaf of the Assembled self-insulating body of wall includes load-bearing, the structural concrete layer of antidetonation and water proof structure layer, The construction moulding that the water proof structure layer passes through the Assembled self-insulating body of wall, is installed after combination by the construction, by extraneous rain Water is kept off on the outside of the structure of concrete, will not because of wall outside rainwater be seeped into the reinforcing bar of body of wall corrosion structure layer, will not be by outside Rainwater be seeped into interior.The upper end of the Assembled self-insulating body of wall arranges a projection, and the other end on the other side arranges one Groove, the dash techonosphere is raised by a handstand on load-bearing techonosphere, with another piece of assembled of next level from The groove of heat-insulating wall structure layer is combined, forms a dash techonosphere.
Preferably, the top of the concrete wall arranges convex portion, bottom arranges recess.
Preferably, thickness of the thickness on the top of the concrete wall less than bottom.By being arranged such, can be with One recess is set in the junction of adjacent concrete wall, so as to fill the material of correlation, such as concrete in recess Material, so as to the concrete for ensureing adjacent preferably connects, while ensureing the firm and intensity of the concrete wall of connection.
Preferably, the thickness on the top of the concrete wall is 50-150mm.
Preferably, the height of the thin part of the concrete wall is 200-400mm.
By the optimization design of above-mentioned size, enable to concrete wall and at utmost save material, reduces cost, together When can also ensure that the intensity and firmness of connecting wall.
Preferably, the convex portion of adjacent concrete wall and recess junction arrange elaxtic seal.By arranging Elaxtic seal, can cause sealing property more preferable.Further up to the effect of waterproof.
Preferably, described concrete wall outside arranges insulation material, the insulation material outside arranges protective layer Or finish coat.
Preferably, arranging fluid sealant between the insulation material of adjacent concrete wall.
Preferably, the insulation material is preferably warming plate.
Fig. 5-7 illustrates a kind of anchoring piece molectron fixed for insulation material anchoring, including outer anchoring piece 1 and interior anchor Firmware 2, as shown in figure 1, the outer anchoring piece 1 includes outer anchoring piece center-pole 1-1 and outside outer anchoring piece center-pole 1-1 The size of cross section of the size of the first end cap 1-2 at end, the first end cap 1-2 more than outer anchoring piece center-pole 1-1;It is described Outer anchoring piece center-pole 1-1 is hollow structure.
As shown in fig. 6, the interior anchoring piece 2 includes interior anchoring piece center-pole 2-1 and positioned at interior anchoring piece center-pole 2-1 The size of cross section of the size of the second end cap 2-2 of outer end, the second end cap 2-2 more than interior anchoring piece center-pole 2-1, institute In stating the hollow structure that interior anchoring piece center-pole 2-1 inserts outer anchoring piece center-pole 1-1, as shown in Figure 3.
Preferably, the first end cap 1-2 and the second end cap 2-1 is circle, described center-pole 1-1 and 1-2 is round Tee section.
Preferably, the diameter with diameter greater than the second end cap 2-2 of the first end cap 1-2.Preferably, the first end cap The diameter of 1-2 is 1.2-1.8 times of the diameter of the second end cap 2-2, preferably 1.3-1.5 times.
Preferably, the diameter of center-pole 1-1 is 6-8mm, the diameter of center-pole 1-2 is 3-4mm.
Preferably, the internal face of the hollow structure arranges the first projection 1-5, outside the interior anchoring piece center-pole 2-1 Wall arranges the second projection 2-3, when the interior anchoring piece center-pole 2-1 inserts the hollow structure of outer anchoring piece center-pole 1-1, institute State the first projection and the second projection mutually fastens.
Preferably, first projection 1-5 and the second projection 2-3 are structure thorns.
Preferably, the described first prominent 1-5 is risen from internal face outward(That is the top end cap 1-2 directions of Fig. 1)Or it is interior End(That is the lower lug 1-3 of Fig. 1)Direction extends, and the bearing of trend of the second projection 2-3 is contrary with the first projection.
By arrange projection bearing of trend conversely, can cause by inside and outside anchoring piece molectron the thorn of falling structure it is mutual It is projecting, very big pulling capacity is defined, and need not be fixed with peg again.
Preferably, density M that structure is pierced is set to into the function apart from L from outer end inboard end, i.e. M=F(L), then F' (L)>0, then F''(L)>0, wherein F'(L)、F''(L)It is respectively F(L)First order derivative and second derivative.
By above-mentioned setting so that the first projection(Structure is pierced)1-5 and the second projection(Structure is pierced)The distribution density of 2-3 is along outer End inboard end constantly increases, and increased amplitude is also increasing.By above-mentioned setting so that the adhesion of interior outer process As the extension from outer end inboard end constantly increases, it is ensured that internal adhesion so that interior anchoring piece is more difficult to extract, from And ensure that combining closely for inside and outside anchoring piece.It is found through experiments, by being arranged such, can improves 20-40%'s or so Fixing force.
Above-mentioned formula is applied to projection 1-5 and 2-3.
Preferably, being S from the center-pole 1-1 length of outer anchorage element 1Always, in dashing forward that the inner end of center-pole is arranged The density for playing 1-5 is MIt is interior, then density M=M of projection 1-5It is interior*(s/SAlwaysa, wherein a is coefficient, 1.18<a<1.23.
Above-mentioned relation is obtained by substantial amounts of numerical simulation and its experiment, is tested by substantial amounts of Card.Density distribution is carried out by above-mentioned relation, enable to combination degree reach it is best.
Preferably, 1.19<a<1.21.
Preferably, as s/S increases, a is gradually reduced.
Preferably, the inner end of the outer anchoring piece 1 arranges convex portion 1-3.By arranging convex portion, it is further ensured that interior End and the adhesion of body of wall, it is ensured that do not allow to be drawn out easily in the inner.
Preferably, the inner end of the outer anchoring piece arranges opening 1-4, in extending to outer anchoring piece center-pole 1-1. Accordingly, the inner of interior anchoring piece 2 is also provided with the opening corresponding with opening 1-4, as shown in Figure 2.
By arranging opening 1-4, the adhesion of outer anchoring piece 1 and body of wall can be also further ensured that, it is ensured that outer anchoring piece 1 is not Easily extract.
Preferably, the outside wall surface of described outer anchoring piece center-pole 1-1 arranges structure thorn 1-6, the structure pierces 1-6 towards outer End extends.Extend towards Fig. 1 upper directions.
Preferably, density m that outside wall surface structure is pierced is set to into the function apart from L from outer end inboard end, i.e. m=f (L), then f'(L)>0, then f''(L)>0, wherein f'(L)、f''(L)It is respectively f(L)First order derivative and second derivative.
By above-mentioned setting so that the distribution density of structure thorn 1-6 constantly increases along outer end inboard end, and increase Amplitude is also increasing.By above-mentioned setting so that the adhesion of projection 1-6 and body of wall with the extension from outer end inboard end not Disconnected increase so that outer anchoring piece is more difficult to extract, so as to ensure that combining closely for inside and outside anchoring piece.It is found through experiments, By being arranged such, the fixing force of 15-30% or so can be improved.
Preferably, first end cap and the second end cap are circle, first end cap with diameter greater than the second end cap Diameter.
This anchoring piece is mainly used in the prefabricated components of plant produced self heat insulation wall, its China and foreign countries' anchoring piece be mainly used in by Warming plate is fixed in concrete, and interior anchoring piece is mainly used in glass fiber net in the cement mortar protective course on the outside of embedded warming plate Or steel wire anchor, and the plate stitch of warming plate is not taken in addition, the heat bridge of self heat insulation wall is preferably minimized, and by inside and outside anchor The thorn of falling structure is mutually projecting on firmware combinations part, defines very big pulling capacity, and need not be fixed with peg again.
The above, only the preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned reality Example is applied, all technical schemes belonged under this invention thinking belong to protection scope of the present invention.It should be pointed out that for this technology neck For the technical staff in domain, in any improvement without departing from the principle of the invention protection scope of the present invention is also considered as.

Claims (9)

1. a kind of the anti-of Assembled self-insulating body of wall beats preparation technology, and the body of wall includes concrete wall, warming plate and cement Mortar cover, the concrete walls external body arranges warming plate, warming plate itself band matcoveredn, warming plate outside setting water Cement mortar protective layer, the back-hand craft method of warming plate comprises the steps:
Step 1)The fixed form in steel platform, and window frame is fixed;
Step 2)The thick cement mortar protective course of one layer of 1-3cm is first laid in steel platform upper die plate, be internally embedded grid cloth or Galvanized steel wire netting;
Step 3)Pre-buried and fixed anchors;
Step 4)It is laid on above cement mortar protective course warming plate is counter;
Step 5)Top laying steel reinforcement cage or assembling reinforcement directly above in the warming plate completed;
Step 6)Fixation is embedded into the fixing point in concrete;
Step 7)Cast concrete and vibration compacting;
Step 8)Maintenance;
Step 9)The demoulding is lifted by crane.
2. a kind of the anti-of Assembled self-insulating body of wall beats preparation technology, and the body of wall includes concrete wall, warming plate and cement Mortar cover, the concrete walls external body arranges warming plate, warming plate itself band matcoveredn, warming plate outside setting water Cement mortar protective layer, the processing technology for instead beating Assembled self-insulating body of wall is as described below:
The first step, a good template in die station, and fix window frame;
Second step, lays the thick cement sand beds of one layer of 1-3cm in the template propped up, and cement sand bed planted agent embeds galvanized steel Silk screen or glass fiber net, then lay a warming plate with matcoveredn on the cement sand bed just completed, in laying insulation The inside and outside anchoring piece of anchoring molectron is stood upside down while plate is fixed, an end cap of interior anchoring piece should be positioned over steel wire Or the downside of glass fiber net, and steel wire or glass fiber net anchor are lived, an end cap of outer anchoring piece will fix warming plate, and will be interior The center-pole of anchoring piece is reached in the cavity of the center-pole of outer anchoring piece, and the center-pole of outer anchoring piece should stand upside down and stretch out warming plate Thickness;
3rd step, after warming plate is laid and anchored, processes and clogs the plate stitch of full warming plate with expanded material;
4th step, the steel reinforcement cage that in advance basis is designed and produced is laid on above the warming plate with matcoveredn, or directly Assembling reinforcement is laid above the warming plate with matcoveredn completed;
5th step, fixes the part of Self-insulation wall plate on steel reinforcement cage;
6th step, pours into a mould concrete and vibrates, the floating receipts light in surface of concrete;
7th step, will pour the concrete that is poured in and is sent in curing kilns and conserve;
8th step, demoulding lifting and chipping;
9th step, installation is combined by the self heat insulation wall made by design requirement.
3. the technique as any one of claim 1 or 2, the protective layer of the warming plate itself band can be cement mortar or Binding cement thin plate or calcium silicate board, glass magnesium board, Cement fibre mat.
4. the technique as any one of claim 1 or 2, the insulation material of the warming plate is vacuum heat-insulating plate.
5. technique as claimed in claim 2, it is characterised in that the warming plate and concrete wall pass through anchoring piece molectron It is fixed, the anchoring piece molectron includes outer anchoring piece and interior anchoring piece, the outer anchoring piece includes outer anchoring piece center Bar and the first end cap positioned at outer anchoring piece center-pole outer end, the size of first end cap is more than outer anchoring piece center-pole The size of cross section;The outer anchoring piece center-pole is hollow structure;The interior anchoring piece include interior anchoring piece center-pole and Positioned at the second end cap of interior anchoring piece center-pole outer end, the size of second end cap is more than the cross section of interior anchoring piece center-pole Size, the interior anchoring piece center-pole inserted in the hollow structure of outer anchoring piece center-pole.
6. technique as claimed in claim 5, it is characterised in that the internal face of the hollow structure arranges the first projection, described Interior anchoring piece center-pole outside wall surface arranges the second projection, and the interior anchoring piece center-pole inserts the hollow knot of outer anchoring piece center-pole During structure, first projection and the second projection mutually fasten.
7. preparation technology as claimed in claim 1, it is characterised in that step 6)In fixing point include lifting point, reinforcing bar set Cylinder, fixed pivot.
8. preparation technology as claimed in claim 2, it is characterised in that the part of Self-insulation wall plate is fixed in the 5th step to be included Sleeve, suspension hook, the strong point, penetration pipe, electric wire box.
9. preparation technology as claimed in claim 2, it is characterised in that the center-pole of anchoring piece will stand upside down and stretch out guarantor in second step The thickness of warm plate at least wants more than 5cm.
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CN107989258A (en) * 2017-12-19 2018-05-04 苏州市世好建材新技术工程有限公司 A kind of prefabricated panel
WO2018099199A1 (en) * 2016-12-03 2018-06-07 青岛科瑞新型环保材料集团有限公司 Prefabricated thermal insulation wall cladding manufacturing method
CN108560846A (en) * 2018-03-22 2018-09-21 山东省建筑科学研究院 A kind of levelling coat of plaster connection reinforcing device
CN113026990A (en) * 2021-04-26 2021-06-25 上海圣奎塑业有限公司 Precast concrete integrated heat-insulation wall component and construction method thereof

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CN102650152A (en) * 2012-05-14 2012-08-29 中国十七冶集团有限公司 Prefabricated sandwich heat-preservation heat insulation concrete external wall panel and fabrication method
CN203499033U (en) * 2013-03-04 2014-03-26 河北金舵建材科技开发有限公司 Anchoring piece
CN104328881A (en) * 2014-03-14 2015-02-04 建研科技股份有限公司 Vacuum insulation panel heat-preservation decoration dry hanging system and construction method thereof

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CN101818539A (en) * 2010-06-04 2010-09-01 北京万科企业有限公司 Assembled integral building and construction method thereof
CN102650152A (en) * 2012-05-14 2012-08-29 中国十七冶集团有限公司 Prefabricated sandwich heat-preservation heat insulation concrete external wall panel and fabrication method
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WO2018099199A1 (en) * 2016-12-03 2018-06-07 青岛科瑞新型环保材料集团有限公司 Prefabricated thermal insulation wall cladding manufacturing method
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CN108560846A (en) * 2018-03-22 2018-09-21 山东省建筑科学研究院 A kind of levelling coat of plaster connection reinforcing device
CN113026990A (en) * 2021-04-26 2021-06-25 上海圣奎塑业有限公司 Precast concrete integrated heat-insulation wall component and construction method thereof

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