CN106499113B - One kind just beats preparation technology without finish coat assembled wall - Google Patents
One kind just beats preparation technology without finish coat assembled wall Download PDFInfo
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- CN106499113B CN106499113B CN201611098435.XA CN201611098435A CN106499113B CN 106499113 B CN106499113 B CN 106499113B CN 201611098435 A CN201611098435 A CN 201611098435A CN 106499113 B CN106499113 B CN 106499113B
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- warming plate
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- pole
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- 238000005516 engineering process Methods 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- 238000010792 warming Methods 0.000 claims abstract description 90
- 239000004567 concrete Substances 0.000 claims abstract description 57
- 239000011241 protective layer Substances 0.000 claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 238000010009 beating Methods 0.000 claims abstract description 15
- 238000004873 anchoring Methods 0.000 claims description 132
- 238000009413 insulation Methods 0.000 claims description 46
- 239000003365 glass fiber Substances 0.000 claims description 20
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 18
- 239000008397 galvanized steel Substances 0.000 claims description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 17
- 239000010959 steel Substances 0.000 claims description 17
- 239000004568 cement Substances 0.000 claims description 16
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- 238000009434 installation Methods 0.000 claims description 8
- 239000011083 cement mortar Substances 0.000 claims description 6
- 238000007667 floating Methods 0.000 claims description 6
- 238000003780 insertion Methods 0.000 claims description 6
- 230000037431 insertion Effects 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 4
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 4
- 239000000378 calcium silicate Substances 0.000 claims description 4
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 4
- 239000011777 magnesium Substances 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 3
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- 239000011701 zinc Substances 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 230000002093 peripheral effect Effects 0.000 description 9
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- 238000005265 energy consumption Methods 0.000 description 7
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/41—Connecting devices specially adapted for embedding in concrete or masonry
- E04B1/4157—Longitudinally-externally threaded elements extending from the concrete or masonry, e.g. anchoring bolt with embedded head
Abstract
A kind of Assembled self-insulating wall just beats preparation technology, and the wall includes concrete wall, warming plate, and warming plate is set outside the concrete wall, protective layer is set outside warming plate.The construction technology that the present invention proposes just beating by warming plate produces Assembled self-insulating wallboard, eliminate the outer page board in former sandwich structure and the inside and outside connector being connected, cost is set to decline to a great extent, improve production efficiency, the deadweight of building is reduced, guarantee is provided to be widely applied assembled architecture.
Description
Technical field
The present invention relates to building material technical field, more particularly to a kind of preparation method of novel fabricated wall, sets
Meter and installing area.
Background technology
As the developing country of maximum, China's per Unit GDP Energy Consumption is world average level more than 2 times, in face of increasingly
Severe energy security situation, country are all carrying forward vigorously energy-saving and emission-reduction in every field.Building energy consumption occupies China's total energy consumption
20 ~ 30%, therefore building energy conservation is just particularly important.Newest building energy-saving standard be northern area for example Beijing, Tianjin,
The provinces such as Shandong, Hebei, Xinjiang have realized 75% energy conservation standard, and the cities and towns residential architecture of most area is 65%, only a few
Area requires to be 50%.Because China's Developing Energy-saving Construction is later, each side all owes maturation compared with European and American developed countries, saves skill
Art measure also falls behind relatively with standard, but on the whole, super low energy consumption building, green building are the development trends of China's building.
Super low energy consumption building is commonly referred to as passive type building at home, i.e., without the heating of active and air-conditioning or using extremely low
Energy consumption can maintain the building of comfortable indoor thermal environment.The peripheral structure of passive type building requirements building has pole
Good heat insulation effect and seal, seen according to the situation that current passive type is built, be incubated using the best organic of heat-insulating property
Material polyurethane or polystyrene foam are as insulation construction, and its thickness uses vacuum thermal insulation plate more than 15cm, total thickness
Degree control can meet the insulation demand of super low energy consumption building within 6cm.
Assembled architecture is the main flow direction of engineering construction, that is, builds house as production automobile, carry out work comprehensively
Factory's Prefabrication, the build model that scene is assembled.But assembled wall is using generally using sandwich style at present
Structural form, the structural form, it is by 5-8cm thick concrete slabs and main body on the outside of warming plate by the connector through warming plate
The concrete of structure connects, and cumbersome, cost is high, security system is low there is producing for the construction of the sandwich, for solid
The connector of concrete slab thick fixed outside 5-8cm does not implement standard, and quality is difficult to ensure that, and forms substantial amounts of cold bridge, mesh
Preceding all to rely on import, cost remains high, and causes current assembled architecture to be difficult to promote, incremental cost remains high.
The content of the invention
For the assembled wallboard of above sandwich structure, the construction technology that the present invention proposes just beating by warming plate produces
Assembled self-insulating wallboard, the outer page board in former sandwich structure and the inside and outside connector being connected are eliminated, under making cost significantly
Drop, improves production efficiency, reduces the deadweight of building, guarantee is provided to be widely applied assembled architecture.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is：
A kind of Assembled self-insulating wall just beats preparation technology, and the wall includes concrete wall, warming plate, described
Warming plate is set outside concrete wall, protective layer is set outside warming plate, it is as follows that warming plate is just beating construction technology method step：
The first step, template is propped up in die station, and fixed window frame；
It second step, will be laid in advance according to the steel reinforcement cage designed and produced in template, or lay and tie up directly in template
Wire-tie, the part of Self-insulation wall plate is fixed on steel reinforcement cage；
3rd step, pour into a mould concrete and vibrate, the floating receipts light in surface of concrete；
4th step, warming plate is directly laid on the surface of concrete, while identification piece or anchoring piece sub-assembly will be anchored
At the plate stitch of outer anchoring piece insertion warming plate, warming plate is handled with expanded material after having laid and clogs the plate of full warming plate
Seam；
5th step, in protective layer thick one of 0.5-2cm of surface spraying or blade coating of the warming plate laid and laying one
Road galvanized steel wire netting or glass fiber net, while anchoring piece is inserted in anchoring identification piece or inserts the interior anchoring piece of anchoring piece sub-assembly
Enter in the major diameter inner cylinder of outer anchoring piece, and together live galvanized steel wire netting or glass fiber net anchor, after anchoring piece installs, in galvanized steel
Sprayed again above silk screen or glass fiber net or with blade coating together with the thick protective layers of 0.5-2cm；
6th step, the self heat insulation wall for completing warming plate is sent in curing kilns and conserved,
7th step, demoulding lifting and chipping；
8th step, the self heat insulation wall made is combined installation by design requirement.
A kind of Assembled self-insulating wall just beats preparation technology, and the wall includes concrete wall, warming plate, described
Warming plate is set outside concrete wall, protective layer is set outside warming plate, is just beating the manufacture craft of Assembled self-insulating wall
As described below：
The first step, template is propped up in die station, and fixed window frame；
It second step, will be laid in advance according to the steel reinforcement cage designed and produced in template, or lay and tie up directly in template
Wire-tie, the part of Self-insulation wall plate is fixed on steel reinforcement cage；
3rd step, pour into a mould concrete and vibrate, the floating receipts light in surface of concrete；
4th step, warming plate is directly laid on the surface of concrete, while identification piece or anchoring piece sub-assembly will be anchored
At the plate stitch of outer anchoring piece insertion warming plate, warming plate is handled with expanded material after having laid and clogs the plate of full warming plate
Seam；
5th step, in protective layer thick one of 0.5-2cm of surface spraying or blade coating of the warming plate laid and laying one
Road galvanized steel wire netting or glass fiber net, while anchoring piece is inserted in anchoring identification piece or inserts the interior anchoring piece of anchoring piece sub-assembly
Enter in the major diameter inner cylinder of outer anchoring piece, and together live galvanized steel wire netting or glass fiber net anchor, after anchoring piece installs, in galvanized steel
One of thick protective layer of 0.5-2cm is sprayed or scratched again above silk screen or glass fiber net；
6th step, the self heat insulation wall for completing warming plate is sent in curing kilns and conserved,
7th step, demoulding lifting and chipping；
8th step, the self heat insulation wall made is combined installation by design requirement.
Preferably, the protective layer can be that cement mortar or binding cement thin plate or calcium silicate board, glass magnesium board, cement are fine
Tie up mat.
Preferably, the insulation material of the warming plate is vacuum heat-insulating plate.
Preferably, the warming plate and concrete wall are fixed by anchoring piece sub-assembly, the anchoring piece group
Component includes outer anchoring piece and interior anchoring piece, and the outer anchoring piece includes outer anchoring piece center-pole and positioned at outer anchoring piece center
First end cap of bar outer end, the size of first end cap are more than the size of the cross section of outer anchoring piece center-pole；The outer anchor
FWH bar is hollow structure；The interior anchoring piece includes interior anchoring piece center-pole and positioned at interior anchoring piece center-pole outer end
The second end cap, the size of second end cap is more than the size of the cross section of interior anchoring piece center-pole, in the interior anchoring piece
Core bar is inserted in the hollow structure of outer anchoring piece center-pole.
Preferably, the internal face of the hollow structure sets the first projection, the interior anchoring piece center-pole outside wall surface is set
Put the second projection, when the interior anchoring piece center-pole inserts the hollow structure of outer anchoring piece center-pole, first projection and the
Two projections mutually fasten.
Preferably, the part of fixation Self-insulation wall plate in second step include sleeve, suspension hook, the strong point, penetration pipe,
Electric wire box.
Preferably, first projection and the second projection are structure thorns.
Preferably, first projection from internal face outward or interior extreme direction extension, the extension side of the second projection
To raised with first opposite.
Preferably, the density M that structure is pierced is arranged to the function from the distance L of outer end inboard end, i.e. M=F（L）, then F'
（L）>0, then F''（L）>0, wherein F'（L）、F''（L）It is F respectively（L）First order derivative and second derivative.
Preferably, the inner end set convex portion of the outer anchoring piece.
Preferably, the inner end set opening of the outer anchoring piece, is extended in outer anchoring piece center-pole.
Preferably, the outside wall surface of described outer anchoring piece center-pole sets structure to pierce, the structure thorn extends towards outer end.
Preferably, first end cap and the second end cap are circle, the diameter of first end cap is more than the second end cap
Diameter.
Relative to prior art, the invention has the advantages that or advantage：
1）The invention discloses a kind of preparation technology of new heat insulation integrated wall, the structure of the self heat insulation wall includes
Load-carrying members, water proof structure, self heat insulation wall once-cast shaping, by the construction technology just beaten, can effectively be protected
The integrality of insulation material is demonstrate,proved, construction technology is more simple and convenient, firmly durable with heat-insulation layer, can lead to building the same life-span
Cross the positive manual labour skill of the warming plate, overcome existing sandwich wallboard and exist from heavy, do not prevent fires, outer page wallboard it is easy to fall off,
The problems such as severe compromise be present, the making production of the more present sandwich wallboard of production technology of the self heat insulation wall is simple fast
Victory, second pouring is kept to once-cast, eliminates outer page wallboard and connector, the weight of wall reduces, and cost savings are extremely
Few 100 yuan per square meter.
2）The present invention avoids water from entering wall, so as to real by setting integrated concrete wall to set convex portion and recess
Existing waterproof.
3) present invention further realizes waterproof by setting encapsulant between adjacent concrete wall.
4）The anchoring piece of the present invention is mainly used in the prefabricated components of plant produced self heat insulation wall, its China and foreign countries anchoring piece master
It is used to warming plate being fixed in concrete, interior anchoring piece is mainly used in the cement mortar protective course on the outside of embedded warming plate
Middle glass fiber net or steel wire anchor, and do not take the plate stitch of warming plate in addition, the heat bridge of self heat insulation wall is preferably minimized, and logical
Cross the mutual of the thorn of falling structure on inside and outside anchoring piece sub-assembly to hang upside down, form very big pulling capacity, and without be consolidated again with peg
It is fixed.
5）The present invention, with the change from outer end inboard end, ensure that outer by the density that the structure of outer anchoring piece outside wall surface pierces
The further fixation of anchoring piece.
Brief description of the drawings
Fig. 1 is the structural representation of the assembled wall of the present invention.
Fig. 2 is the concrete wall structure schematic diagram for setting waterproof construction.
Fig. 3 is the structural representation that concrete wall is combined.
Fig. 4 is the close-up schematic view of integrated wall.
Fig. 5 is the structural representation of outer anchoring piece.
Fig. 6 is the structural representation of interior anchoring piece.
Fig. 7 is the structural representation that inside and outside anchoring piece is combined.
Fig. 8 is using the structural representation of inside and outside anchoring piece on wall.
Fig. 9 is the integrated wall structural representation for including window.
In figure：In figure：1st, outer anchoring piece, 2, interior anchoring piece, 3, concrete wall, 4, warming plate, 5, glass web or steel wire
Net, 6, cement sand bed, 7, convex portion, 8, recess, 9, elaxtic seal, 10, fluid sealant, 11, reinforcing bar, 12 suspension centres；
1-1, center-pole, 1-2, the first end cap, 1-3, convex portion, 1-4, opening, 1-5, projection, 1-6 projections；
2-1, center-pole, 2-2, the second end cap, 2-3 projections.
Embodiment
Below in conjunction with the accompanying drawings, the invention will be further described.
Fig. 1 illustrates a kind of Assembled self-insulating wall, and the wall includes concrete wall 3, warming plate 4, warming plate 4
Outside sets protective layer, and the outside of concrete wall 3 sets warming plate.
The protective layer can be cement mortar or binding cement thin plate or calcium silicate board, glass magnesium board, Cement fibre mat.
Fig. 1 illustrates the horizontal structure of wall, i.e., is just playing the schematic diagram for preparing of mode, actually wall is when installation
It is vertical direction.
Preferably, the insulation material 4 of the warming plate is vacuum heat-insulating plate.
Construction technology method is just being beaten the present invention further discloses warming plate：
Warming plate is just beating construction technology method：
The first step, template is propped up in die station, and fixed window frame；
It second step, will be laid in advance according to the steel reinforcement cage designed and produced in template, or lay and tie up directly in template
Wire-tie, the part of Self-insulation wall plate is fixed on steel reinforcement cage；
3rd step, pour into a mould concrete and vibrate, the floating receipts light in surface of concrete；
4th step, warming plate is directly laid on the surface of concrete, while identification piece or anchoring piece sub-assembly will be anchored
At the plate stitch of outer anchoring piece insertion warming plate, warming plate is handled with expanded material after having laid and clogs the plate of full warming plate
Seam；
5th step, in protective layer thick one of 0.5-2cm of surface spraying or blade coating of the warming plate laid and laying one
Road galvanized steel wire netting or glass fiber net, while anchoring piece is inserted in anchoring identification piece or inserts the interior anchoring piece of anchoring piece sub-assembly
Enter in the major diameter inner cylinder of outer anchoring piece, and together live galvanized steel wire netting or glass fiber net anchor, after anchoring piece installs, in galvanized steel
Sprayed again above silk screen or glass fiber net or with blade coating together with the thick protective layers of 0.5-2cm；
6th step, the self heat insulation wall for completing warming plate is sent in curing kilns and conserved,
7th step, demoulding lifting and chipping；
8th step, the self heat insulation wall made is combined installation by design requirement.
A kind of self heat insulation wall by just making work and assembled system is just being beaten, including the production work that warming plate is just being beaten
Skill and just made by warming plate work self heat insulation wall combination mounting process, just beating self heat insulation wall included structure,
The functions such as window, insulation, threading are formed, and the structure of the self heat insulation wall includes load-carrying members, water proof structure, the self-heat conserving wall
Body once-cast shapes, and by the construction technology just beaten, can effectively ensure the integrality of insulation material, and construction technology is simpler
It is single convenient, it is firmly durable with heat-insulation layer, by the positive manual labour skill of the warming plate, it can be overcome existing with building the same life-span
Sandwich wallboard exist from heavy, do not prevent fires, outer page wallboard it is easy to fall off, the problems such as severe compromise be present, the self-heat conserving
The making production simple and fast of the more present sandwich wallboard of production technology of wall, is kept to once-cast by second pouring, cancels
Outer page wallboard and connector, the weight of wall reduces, and at least 100 yuan of cost savings are per square meters.
The manufacture craft for just beating Assembled self-insulating wall is as described below：
The first step, template is propped up in die station, and fixed window frame；
It second step, will be laid in advance according to the steel reinforcement cage designed and produced in template, or lay and tie up directly in template
Wire-tie, the parts such as the sleeve of Self-insulation wall plate, suspension hook, the strong point, penetration pipe, electric wire box are fixed on steel reinforcement cage；
3rd step, pour into a mould concrete and vibrate, the floating receipts light in surface of concrete；
4th step, the warming plate with matcoveredn is directly laid on the surface of concrete, while will anchoring identification piece or anchor
At the plate stitch of the outer anchoring piece insertion warming plate of firmware combinations part, warming plate uses expanded material after having laid（Foamed strip or hair
Steep glue）Handle and clog the plate stitch of full warming plate；
5th step, in cement layer of sand thick one of 0.5-2cm of surface spraying or blade coating of the warming plate laid and lay
One of galvanized steel wire netting or glass fiber net, while conventional anchors are inserted into the interior anchor in anchoring identification piece or by anchoring piece sub-assembly
Firmware is inserted in the major diameter inner cylinder of outer anchoring piece, and is together lived galvanized steel wire netting or glass fiber net anchor, after anchoring piece installs,
Sprayed again above galvanized steel wire netting or glass fiber net or with blade coating together with the thick cement sand beds of 0.5-2cm；
6th step, the self heat insulation wall for completing warming plate is sent in curing kilns and conserved, the demoulding of the 6th step is lifted by crane and repaired
Surface defect；
7th step, the self heat insulation wall made is combined installation by design requirement.
The assembled that work is just being made by being incubated installs the assembling that system includes but is not limited solely to just making work by insulation
Formula self heat insulation wall, laminated floor slab, precast floor slab, preformed self thermal insulation balcony etc..
The Assembled self-insulating installs system by main member prefabrication, and beam column is cast-in-place, carries external decoration and built-in
A kind of brand-new construction scheme with indoor hard-cover assembling building that assembling is formed.The assembling system quick construction,
The advantages that cost is cheap, quickly move in, the decoration of exterior wall and insulation same life-span, and the Life cycle of building need not repair.
The Assembled self-insulating wall of work is just being made by insulation, the self heat insulation wall is structure set, decoration, insulation, window
The functions such as family, threading, one-time cast-forming, convenience in transport, installation, production is convenient, cost is low.
The structure sheaf of the Assembled self-insulating wall includes load-bearing, the structural concrete layer and water proof structure layer of antidetonation,
The water proof structure layer is installed after combining, by the rain in the external world by the construction moulding of the Assembled self-insulating wall by the construction
Water is kept off on the outside of the structure of concrete, and the reinforcing bar of wall corrosion structure layer will not be seeped into because of the rainwater outside wall, will not be by outside
Rainwater be seeped into interior.The upper end of the Assembled self-insulating wall sets a projection, and the other end on the other side sets one
Groove, the dash techonosphere is raised by a handstand on load-bearing techonosphere, with another piece of assembled of next level from
The groove of heat-insulating wall structure layer is combined, forms a dash techonosphere.
The Assembled self-insulating wall, just beaten with warming plate in factory's disposal pouring shaping, its mode of production
Construction technology is made.
The first step that the warming plate of the Assembled self-insulating wall is just beating construction technology is fixedly mounted in vibration die station
Template, and window frame etc. is fixed.
The second step that the warming plate of the Assembled self-insulating wall is just beating construction technology is to design and produce basis in advance
Steel reinforcement cage be laid in template, or assembling reinforcement is directly laid in template, Self-insulation wall plate is fixed on steel reinforcement cage
The parts such as sleeve, suspension hook, the strong point, penetration pipe, electric wire box.
The 3rd step that the warming plate of the Assembled self-insulating wall is just beating construction technology is to pour into a mould concrete and vibrate, coagulation
The floating receipts light in surface of soil.
The 4th step that the warming plate of the Assembled self-insulating wall is just beating construction technology is that warming plate tiling is fixed on into mould
In plate.
The insulation material of the warming plate can be organic foam insulation material such as styrofoam, extruded sheet, polyurethane sheet, phenolic aldehyde
Plate, modified polyphenyl plate etc., inorganic heat insulation material such as aerogel blanket or aeroge sheet material, mineral wool, rock wool, foam glass, foam
Cement, sintered pearlite plate etc., compound insulating material such as vacuum heat-insulating plate, inorganic compounding organic plates etc..Preferred scheme is vacuum
Heat-insulating shield.
The preferred plan of the warming plate is that band matcoveredn, especially vacuum heat-insulating plate must be with matcoveredns, the protection
Layer can be cement mortar or other protective layers（Such as binding cement thin plate or calcium silicate board, glass magnesium board, Cement fibre mat）.
The outer anchoring piece for anchoring identification piece or anchoring piece sub-assembly is inserted to the plate of warming plate while warming plate is tiled
At seam, warming plate uses expanded material after having laid（Foamed strip or foamed glue）Handle and clog the plate stitch of full warming plate.
The 5th step that the warming plate of the Assembled self-insulating wall is just beating construction technology is the table in the warming plate laid
The cement layer of sand that face sprays or one 0.5-2cm of blade coating is thick simultaneously lays one of galvanized steel wire netting or glass fiber net, while by conventional anchor
Inserted in firmware insertion anchoring identification piece or by the interior anchoring piece of anchoring piece sub-assembly in the major diameter inner cylinder of outer anchoring piece, and together
Galvanized steel wire netting or glass fiber net anchor are lived, after anchoring piece installs, sprayed again above galvanized steel wire netting or glass fiber net or and
Scratch one of thick cement sand bed of 0.5-2cm.
The 6th step that the warming plate of the Assembled self-insulating wall is just beating construction technology is will to pour the concrete that is poured in be sent to
Conserved in curing kilns.
The 7th step that the warming plate of the Assembled self-insulating wall is just beating construction technology is to be stripped to lift by crane and repair surface to lack
Fall into, will just make the Assembled self-insulating wall performed by insulation and transport to building-site and be combined installation.
1st, the architectural construction as factorial praluction, the system of complete set has been formed, the whole peripheral protective of building can be made
Structure all realizes factorial praluction.
2nd, structure, window, insulation, decoration, threading have been included in the peripheral protective wallboard of the whole standard width of a room in an old-style house of factorial praluction
Formed etc. function.
3rd, plant produced peripheral structure by the structurally waterproof layer of design, thoroughly prevent oozing for PC components connection
The defects of water, gap are come unglued.
4th, light weight, thickness of thin, the spy that production is convenient, production cost is low are accomplished in the peripheral protective wallboard of factorial praluction
Point.
5th, outer decorative layer will be carried in the peripheral protective wallboard of factorial praluction（Or protective layer）Insulation material and concrete knot
Structure wall one-time cast-forming, accomplish insulation, decoration with building the same life-span.
6th, above-mentioned insulation material is in factorial praluction peripheral protective wallboard, with outer decorative layer（Or protective layer）Warming plate exists
, it is necessary to be fixed with anchoring piece when being laid in template, assembled plate stitch is filled closely knit with thermal insulation material.
7th, in factorial praluction peripheral protective wallboard, without outer decorative layer warming plate laid in template before, it is necessary to carry
It is preceding that thick 1 of 1-3cm is laid in template room:2.5-3.5 cement sand bed, it is internally embedded grid cloth or zinc-coated wire.
8th, in factorial praluction, the specification of the embedded grid cloth of cement sand bed should be 160-300 grams, galvanized steel wire netting
Specification should be string diameter 0.5-0.9mm, between 8.5 × 8.5-12.7 of spacing × 12.7mm.
9th, two kinds of processes can be divided into the production of the peripheral protective wallboard of factorial praluction, warming plate is counter to beat construction work
Skill method, warming plate just beat construction technology.
Fig. 2 illustrates a kind of integrated wall with waterproof construction of improved structure, and the wall includes polylith coagulation
Cob wall body 3, the vertical direction both ends of concrete wall 3 set convex portion 7 and recess 8 respectively, and adjacent concrete wall passes through
Convex portion 7 and recess 8 connect.
The structure sheaf of the Assembled self-insulating wall includes load-bearing, the structural concrete layer and water proof structure layer of antidetonation,
The water proof structure layer is installed after combining, by the rain in the external world by the construction moulding of the Assembled self-insulating wall by the construction
Water is kept off on the outside of the structure of concrete, and the reinforcing bar of wall corrosion structure layer will not be seeped into because of the rainwater outside wall, will not be by outside
Rainwater be seeped into interior.The upper end of the Assembled self-insulating wall sets a projection, and the other end on the other side sets one
Groove, the dash techonosphere is raised by the handstand on load-bearing techonosphere top, another piece of assembled with next level
The groove of self-insulation wall structure layer is combined, forms a dash techonosphere.
Preferably, the top of the concrete wall sets convex portion, bottom sets recess.
Preferably, the thickness on the top of the concrete wall is less than the thickness of bottom., can be with by being arranged such
One recess is set in the junction of adjacent concrete wall, so as to fill the material of correlation, such as concrete in recess
Material, so as to which the concrete for ensureing adjacent preferably connects, while ensure the firm and intensity of the concrete wall of connection.
Preferably, the small 15-40mm of width of the raised thickness ratio lower recess on the top of the concrete wall.
Preferably, the height of the thin part of concrete wall is 200-400mm.
By the optimization design of above-mentioned size, enable to concrete wall at utmost to save material, reduce cost, together
When can also ensure that the intensity and firmness of connecting wall.
Preferably, the convex portion of adjacent concrete wall and recess junction set elaxtic seal.Pass through setting
Elaxtic seal, it can make it that sealing property is more preferable.Further reach the effect of waterproof.
Preferably, setting insulation material outside described concrete wall, protective layer is set outside the insulation material
Or finish coat.
Preferably, fluid sealant is set between the insulation material of adjacent concrete wall.
Preferably, the insulation material is preferably warming plate.
Fig. 5-7 illustrates a kind of anchoring piece sub-assembly for insulation material anchoring surely, including outer anchoring piece 1 and interior anchor
Firmware 2, as shown in figure 1, the outer anchoring piece 1 includes outer anchoring piece center-pole 1-1 and outside outer anchoring piece center-pole 1-1
The size of cross section of first the end cap 1-2, the first end cap 1-2 at the end size more than outer anchoring piece center-pole 1-1；It is described
Outer anchoring piece center-pole 1-1 is hollow structure.
As shown in fig. 6, the interior anchoring piece 2 includes interior anchoring piece center-pole 2-1 and positioned at interior anchoring piece center-pole 2-1
The size of cross section of second end cap 2-2, the second end cap 2-2 of the outer end size more than interior anchoring piece center-pole 2-1, institute
State interior anchoring piece center-pole 2-1 to insert in outer anchoring piece center-pole 1-1 hollow structure, as shown in Figure 3.
Preferably, the first end cap 1-2 and the second end cap 2-1 is circle, described center-pole 1-1 and 1-2 is round
Tee section.
Preferably, the diameter of the first end cap 1-2 is more than the second end cap 2-2 diameter.Preferably, the first end cap
1-2 diameter is 1.2-1.8 times of the second end cap 2-2 diameter, preferably 1.3-1.5 times.
Preferably, center-pole 1-1 diameter is 6-8mm, center-pole 1-2 diameter is 3-4mm.
Preferably, the internal face of the hollow structure is set outside the first projection 1-5, the interior anchoring piece center-pole 2-1
Wall sets the second projection 2-3, when the interior anchoring piece center-pole 2-1 inserts outer anchoring piece center-pole 1-1 hollow structure, institute
State the first projection and the second projection mutually fastens.
Preferably, the first projection 1-5 and the second projection 2-3 are structure thorns.
Preferably, the described first prominent 1-5 is risen from internal face outward（That is the top end cap 1-2 directions of Fig. 1）It is or interior
End（That is the lower lug 1-3 of Fig. 1）Direction extends, and the second projection 2-3 bearing of trend is opposite with the first projection.
By set projection bearing of trend on the contrary, can by inside and outside anchoring piece sub-assembly the thorn of falling structure it is mutual
It is projecting, very big pulling capacity is formd, and without being fixed again with peg.
Preferably, the density M that structure is pierced is arranged to the function from the distance L of outer end inboard end, i.e. M=F（L）, then F'
（L）>0, then F''（L）>0, wherein F'（L）、F''（L）It is F respectively（L）First order derivative and second derivative.
Pass through above-mentioned setting so that the first projection（Structure pierces）1-5 and the second projection（Structure pierces）2-3 distribution density is along outer
End inboard end constantly increases, and increased amplitude is also increasing.Pass through above-mentioned setting so that the adhesion of interior outer process
As the extension from outer end inboard end constantly increases, the adhesion of inside ensure that so that interior anchoring piece is more difficult to extract, from
And it ensure that combining closely for inside and outside anchoring piece.It is found through experiments that, by being arranged such, can improves 20-40%'s or so
Fixed force.
Above-mentioned formula is applied to projection 1-5 and 2-3.
Preferably, total for S from the center-pole 1-1 length of outer anchorage element 1, center-pole inner end set it is prominent
Playing 1-5 density is in M, then * in projection 1-5 density M=M（S/S is total）A, wherein a are coefficients, 1.18<a<1.23.
Above-mentioned relation is obtained by substantial amounts of numerical simulation and its experiment, is tested by largely testing
Card.Density distribution is carried out by above-mentioned relation, enables to combination degree to reach best.
Preferably, 1.19<a<1.21.
Preferably, as s/S increases, a is gradually reduced.
Preferably, the inner end set convex portion 1-3 of the outer anchoring piece 1.By setting convex portion, it is further ensured that interior
End and the adhesion of wall, ensure that the inner is not allowed to be drawn out easily.
Preferably, the inner end set opening 1-4 of the outer anchoring piece, is extended in outer anchoring piece center-pole 1-1.
Accordingly, interior the inner of anchoring piece 2 is also provided with the opening corresponding with opening 1-4, as shown in Figure 2.
By setting the 1-4 that is open, the adhesion of outer anchoring piece 1 and wall can be also further ensured that, ensures outer anchoring piece 1 not
Easily extract.
Preferably, described outer anchoring piece center-pole 1-1 outside wall surface sets structure to pierce 1-6, the structure pierces 1-6 towards outer
End extension.Extend towards Fig. 1 upper directions.
Preferably, the density m that outside wall surface structure pierces is arranged to the function from the distance L of outer end inboard end, i.e. m=f
（L）, then f'（L）>0, then f''（L）>0, wherein f'（L）、f''（L）It is f respectively（L）First order derivative and second derivative.
Pass through above-mentioned setting so that structure thorn 1-6 distribution density constantly increases along outer end inboard end, and increased
Amplitude is also increasing.Pass through above-mentioned setting so that the adhesion of projection 1-6 and wall with the extension from outer end inboard end not
Disconnected increase so that outer anchoring piece is more difficult to extract, so as to ensure that combining closely for inside and outside anchoring piece.It is found through experiments that,
By being arranged such, 15-30% or so fixed force can be improved.
Preferably, first end cap and the second end cap are circle, the diameter of first end cap is more than the second end cap
Diameter.
This anchoring piece is mainly used in the prefabricated components of plant produced self heat insulation wall, its China and foreign countries' anchoring piece be mainly used in by
Warming plate is fixed in concrete, and interior anchoring piece is mainly used in glass fiber net in the cement mortar protective course on the outside of embedded warming plate
Or steel wire anchor, and not taking the plate stitch of warming plate in addition, the heat bridge of self heat insulation wall is preferably minimized, and passes through inside and outside anchor
The thorn of falling structure is mutually projecting on firmware combinations part, forms very big pulling capacity, and without being fixed again with peg.
Described above, only the preferred embodiment of the present invention, protection scope of the present invention are not limited merely to above-mentioned reality
Example is applied, all technical schemes belonged under this invention thinking belong to protection scope of the present invention.It should be pointed out that led for this technology
For the technical staff in domain, protection scope of the present invention is also considered as in any improvement for not departing from the principle of the invention.
Claims (4)
1. a kind of Assembled self-insulating wall just beats preparation technology, the wall includes concrete wall, warming plate, described mixed
Warming plate is set outside solidifying cob wall body, protective layer is set outside warming plate, is just beating the manufacture craft of Assembled self-insulating wall such as
It is lower described：
The first step, template has been propped up in die station, and fix window frame；
It second step, will be laid in advance according to the steel reinforcement cage designed and produced in template, or colligation steel laid directly in template
Muscle, the part of fix warming plate on steel reinforcement cage；
3rd step, pour into a mould concrete and vibrate, the floating receipts light in surface of concrete；
4th step, warming plate, while the outer anchor that identification piece or anchoring piece sub-assembly will be anchored directly are laid on the surface of concrete
At the plate stitch of firmware insertion warming plate, warming plate is handled with expanded material after having laid and clogs the plate stitch of full warming plate；
5th step, in protective layer thick one of 0.5-2cm of surface spraying or blade coating of the warming plate laid and lay plating together
Zinc steel wire or glass fiber net, while anchoring piece is inserted in anchoring identification piece or inserted the interior anchoring piece of anchoring piece sub-assembly outer
In the major diameter inner cylinder of anchoring piece, and galvanized steel wire netting or glass fiber net anchor are lived together, after anchoring piece installs, in galvanized steel wire netting
Sprayed again above glass fiber net or with blade coating together with the thick protective layers of 0.5-2cm；
6th step, the self heat insulation wall for completing warming plate is sent in curing kilns and conserved,
7th step, demoulding lifting and chipping；
8th step, the self heat insulation wall made is combined installation by design requirement.
2. technique as described in claim 1, it is characterised in that the protective layer can be cement mortar or binding cement thin plate
Or calcium silicate board, glass magnesium board, Cement fibre mat.
3. technique as described in claim 1, it is characterised in that the insulation material of the warming plate is vacuum heat-insulating plate.
4. technique as described in claim 1, it is characterised in that the warming plate and concrete wall are combined by anchoring piece
Part is fixed, and the anchoring piece sub-assembly includes outer anchoring piece and interior anchoring piece, and the outer anchoring piece is included in outer anchoring piece
Core bar and the first end cap positioned at outer anchoring piece center-pole outer end, the size of first end cap are more than outer anchoring piece center-pole
Cross section size；The outer anchoring piece center-pole is hollow structure；The interior anchoring piece include interior anchoring piece center-pole with
And the second end cap positioned at interior anchoring piece center-pole outer end, the size of second end cap are more than the transversal of interior anchoring piece center-pole
The size in face, the interior anchoring piece center-pole are inserted in the hollow structure of outer anchoring piece center-pole；The inwall of the hollow structure
Face sets the first projection, and the interior anchoring piece center-pole outside wall surface sets the second projection, and the interior anchoring piece center-pole inserts outer
During the hollow structure of anchoring piece center-pole, first projection and the second projection mutually fasten；First projection and second is dashed forward
Rise be structure thorn, first projection from internal face outward or interior extreme direction extension, the bearing of trend of the second projection and first
Projection extends on the contrary, the inner end set convex portion of the outer anchoring piece, the inner end set opening of the outer anchoring piece
In outer anchoring piece center-pole.
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| CN201611098435.XA CN106499113B (en) | 2016-12-03 | 2016-12-03 | One kind just beats preparation technology without finish coat assembled wall |
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| CN109514717A (en) * | 2018-11-24 | 2019-03-26 | 天津中擎建筑工程有限公司 | A kind of heat insulation integrated exterior wall panel forming method of structural ornament |
| CN111320434B (en) * | 2020-03-05 | 2022-06-21 | 筑芝建筑科技(上海)有限公司 | Quality-feeling color sand asbestos-free fiber cement composite decorative material and preparation method thereof |
| CN113006367A (en) * | 2021-03-30 | 2021-06-22 | 上海市建筑科学研究院有限公司 | Structure heat-preservation integrated precast concrete external wall panel and preparation process thereof |
| CN113833256B (en) * | 2021-10-21 | 2023-02-28 | 江西昌南建设集团有限公司 | Construction method of concrete wall reserved hole structure for preventing water seepage of heat-insulating wall |
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|---|---|---|---|---|
| JP2007162314A (en) * | 2005-12-13 | 2007-06-28 | Senko Techno:Kk | Placing form doubling as finish substrate, and concrete skeleton construction method using the same |
| CN101818539A (en) * | 2010-06-04 | 2010-09-01 | 北京万科企业有限公司 | Assembled integral building and construction method thereof |
| CN203499033U (en) * | 2013-03-04 | 2014-03-26 | 河北金舵建材科技开发有限公司 | Anchoring piece |
| CN104328881A (en) * | 2014-03-14 | 2015-02-04 | 建研科技股份有限公司 | Vacuum insulation panel heat-preservation decoration dry hanging system and construction method thereof |
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|---|---|---|---|---|
| JP2007162314A (en) * | 2005-12-13 | 2007-06-28 | Senko Techno:Kk | Placing form doubling as finish substrate, and concrete skeleton construction method using the same |
| CN101818539A (en) * | 2010-06-04 | 2010-09-01 | 北京万科企业有限公司 | Assembled integral building and construction method thereof |
| CN203499033U (en) * | 2013-03-04 | 2014-03-26 | 河北金舵建材科技开发有限公司 | Anchoring piece |
| CN104328881A (en) * | 2014-03-14 | 2015-02-04 | 建研科技股份有限公司 | Vacuum insulation panel heat-preservation decoration dry hanging system and construction method thereof |
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Denomination of invention: Forehead preparation process for finish coat free assembled wall Effective date of registration: 20180930 Granted publication date: 20171229 Pledgee: Qingdao City Investment International Trading Co., Ltd. Pledgor: Qingdao Kerui new environmental protection materials Group Co. Ltd. Registration number: 2018370010108 |
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