CN107839057A - Packaged type modular wall plate producing process - Google Patents

Packaged type modular wall plate producing process Download PDF

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Publication number
CN107839057A
CN107839057A CN201710614894.7A CN201710614894A CN107839057A CN 107839057 A CN107839057 A CN 107839057A CN 201710614894 A CN201710614894 A CN 201710614894A CN 107839057 A CN107839057 A CN 107839057A
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CN
China
Prior art keywords
die station
wallboard
packaged type
plate
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710614894.7A
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Chinese (zh)
Inventor
施成松
Original Assignee
施成松
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Priority to CN201710614894.7A priority Critical patent/CN107839057A/en
Publication of CN107839057A publication Critical patent/CN107839057A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members

Abstract

The present invention relates to packaged type modular wall plate producing process.Comprise the following steps:Preparation;Cleaning line;Installation mold and sprinkling releasing agent;Place arrangement of reinforcement or accessory;Pour and vibrate;Assembled warming plate;Wallboard surface layer pours;Precuring and maintenance;The demoulding;Handling.The modular unit combination refers to overlaying 6 layers of die station into interior casing;The die station refers to the work top for producing concrete panel.The present invention be it is a kind of can improve speed of production, shorten the duration, reduce workmen labor intensity, the wallboard production method of construction environmental protection, big with the small yield of floor space compared with prior art, reliable in quality is easy to operate, and the beneficial effect of easy care.Present device is easy to operate, effectively reduces production cost.It is rationally distributed, simple and practical, the problems such as it is big to solve labor intensity, low production efficiency, and scene is mixed and disorderly.

Description

Packaged type modular wall plate producing process
Technical field
The invention belongs to building material technical field, more particularly to a kind of packaged type modular wall plate producing process.
Background technology
Using the method for site operation and cast-in-place concrete, the scene of exterior wall agent structure is applied for current dwelling construction Work will typically pass through supporting module, lay reinforcing bar, the working procedure of placing concrete form removal again, and exterior wall main structure construction finishes Afterwards, a series of a large amount of cumbersome work such as the construction of external-wall exterior insulation layer, outer decorative layer construction and interior decoration construction also to be carried out. But complete site operation has following defect:Site operation program and complex management, construction cost are larger;Building waste compared with More, building yard is not easy to clean;The noise of site operation has a strong impact on the live and work of surrounding resident, is unfavorable for the guarantor of environment Shield;Due to being influenceed by factors such as construction material, weather conditions, field management, quality of workers, site operation quality is also not easy It is guaranteed.
The wallboard class product of China's production at present is divided into manual flat-die method, mechanical flat-die method, mechanical formwork erection method, multiple molding and squeezed The processes such as pressing formation, manual flat-die method is due to using manual control quality of item, so product quality is relatively difficult to ensure card, folds mould Not high with mechanical flat-die method production efficiency, extrusion requires high to product material, so being limited to, machinery is vertical under present condition Modulus method is that efficiency is higher, process of steady quality.But mechanical formwork erection equipment manufacturing cost in the market is higher, and as needed Reach certain yield, then need multigroup erecting mould, so floor space is larger.
Although the present residential district construction also has using the high-rise dress of reinforced concrete wall panel load-bearing, construction directly by successively docking With formula building structure, but according to the applicant understood, the unreasonable structure of existing prefabricated buildings, the insulation with wallboard is asked Topic, cold bridge heat bridge and levels tie point weakness problem, the surface layer and base stratified deformation difference of particularly Side fascia seam crossing cause Lamina rara externa ftractures and the problem that comes off, structure load-bearing quake-resistant safety and builds factory and higher i.e. cost performance difference of cost of a building etc. is made Problem is not all well solved, it is therefore desirable to which the quick health hair of housing industrialization is supported in higher level technological innovation Exhibition.
At present, the production of wallboard is the main production for using hand process separate type, laying fiber cloth, cast slurry, is cut The process such as disconnected is all by manual progress.So it is molded by Manual mold, trivial operations, labor intensity are high, low production efficiency, Product quality cannot often ensure, it is difficult to form scale.
The content of the invention
, can the invention provides packaged type modular wall plate producing process in order to solve the problems, such as that prior art is present Strong operability, it can at utmost realize the timely early warning of Urban Underground piping lane water supply line leakage.
To achieve these goals, the present invention is to realize by the following technical solutions:Packaged type modularization wallboard Production method, comprise the following steps:
Step 1:Preparation;Modular unit combination is placed on the road or open place of hardening, tank ends cover plate Open, then install die station frame;Casing front and rear cover plate and top plate are opened, builds scaffold;
Step 2:Cleaning line;Extract die station out to be placed on die station frame, using big concrete block in scraper cleaning die station, be used in combination Hairbrush carries out profound cleaning;Then line operation is carried out according to wall size;
Step 3:Installation mold and sprinkling releasing agent;According to wallboard design shape and thickness installation side mould or core etc., install Cheng Hou, releasing agent is uniformly sprayed in appropriate amount in die station;
Step 4:Place arrangement of reinforcement or accessory;According to the requirement of wallboard Reinforcement Design, reinforced mesh or built-in fitting are placed in die station;
Step 5:Repeat step two to step 4 is sequentially completed the 2nd layer to the 6th layer of demoulding change shift work;
Step 6:Pour and vibrate;According to the requirement of actual concrete mix, movable concrete stirring machine mix coagulation is used Soil, and pouring and vibrating for casing die station is carried out successively according to the 6th layer to the 1st layer of pouring construction order using material distributing machine;
Step 7:Assembled warming plate;Pour after the completion of vibrating, assembled warming plate, and the installation connecting element at preformed hole immediately;
Step 8:Wallboard surface layer pours;Reinforced mesh is put into mould by design requirement and has padded protective layer cushion block, by difference Embedded part is fixed on design attitude, then carry out wallboard surface layer pour and operation of vibrating, wiped one's face after the completion of pouring;
Step 9:Precuring and maintenance;Box cover is closed, according to environment temperature, it is pre- no less than 1 hour to carry out heating moisturizing Support, then wallboard is sent into curing kilns and conserved;
Step 10:The demoulding;After maintenance, the compressive strength test under equal conditions is carried out, result of the test is strong not less than design The 70% of degree, could be stripped;
Step 11:Handling;Box cover is opened, the 1st laminate block is stripped, bed die overturn, handling is placed to stockyard Or it is transported to building site and is installed.
The modular unit, which combines, to be referred to overlaying 6 layers of die station into interior casing, and the wide 3-4 rice of modular unit combination is high 3-3.5 rice, long 12-13 rice.
The die station refers to the work top for producing concrete panel.
The die station frame is in order to improve operating efficiency, by the operation simultaneously of two groups of die station framves during actual production.
The line is use numerical control marking according to design size, is rule after terminating, to confirm with design it is linear whether phase Symbol.
The curing kilns use steel construction outer framework, and curing kilns are heated to 60 DEG C from room temperature, are then down to 40 DEG C, kiln discharge Afterwards, component surface is less than 40 DEG C with the extraneous temperature difference.
Beneficial effects of the present invention are:
1st, the present invention is a kind of to improve speed of production, shorten the duration, reduce workmen labor intensity, the wallboard of construction environmental protection Production method, it produces simple and fast.
2nd, the present invention is big with the small yield of floor space compared with prior art, and reliable in quality is easy to operate, and easy care has Beneficial effect.
3rd, process of the invention can realize unattended that whole production line, which can be realized, stops the non-stop-machine pipelining mode of people, Equipment operation is easy, few using worker, effectively reduces production cost.
4th, the present invention formed one it is simple, conveniently, the mode of production of orderly, high-quality, efficient wallboard.It is rationally distributed, it is simple real With technological process is orderly.It is big to solve labor intensity, low production efficiency, scene it is mixed and disorderly the problems such as.
Brief description of the drawings
Fig. 1 is packaged type modular wall plate producing process flow chart;
Embodiment
To be easy to understand the technical means, the inventive features, the objects and the advantages of the present invention, with reference to Embodiment, the present invention is expanded on further.
Referring to Fig. 1, the present invention provides a kind of technical scheme:Packaged type modular wall plate producing process, including it is following Step:
Step 1:Preparation;Modular unit combination is placed on the road or open place of hardening, tank ends cover plate Open, then install die station frame;Casing front and rear cover plate and top plate are opened, builds scaffold;
Step 2:Cleaning line;Extract die station out to be placed on die station frame, using big concrete block in scraper cleaning die station, be used in combination Hairbrush carries out profound cleaning;Then line operation is carried out according to wall size;
Step 3:Installation mold and sprinkling releasing agent;According to wallboard design shape and thickness installation side mould or core etc., install Cheng Hou, releasing agent is uniformly sprayed in appropriate amount in die station;
Step 4:Place arrangement of reinforcement or accessory;According to the requirement of wallboard Reinforcement Design, reinforced mesh or built-in fitting are placed in die station;
Step 5:Repeat step two to step 4 is sequentially completed the 2nd layer to the 6th layer of demoulding change shift work;
Step 6:Pour and vibrate;According to the requirement of actual concrete mix, movable concrete stirring machine mix coagulation is used Soil, and pouring and vibrating for casing die station is carried out successively according to the 6th layer to the 1st layer of pouring construction order using material distributing machine;
Step 7:Assembled warming plate;Pour after the completion of vibrating, assembled warming plate, and the installation connecting element at preformed hole immediately;
Step 8:Wallboard surface layer pours;Reinforced mesh is put into mould by design requirement and has padded protective layer cushion block, by difference Embedded part is fixed on design attitude, then carry out wallboard surface layer pour and operation of vibrating, wiped one's face after the completion of pouring;
Step 9:Precuring and maintenance;Box cover is closed, according to environment temperature, it is pre- no less than 1 hour to carry out heating moisturizing Support, then wallboard is sent into curing kilns and conserved;
Step 10:The demoulding;After maintenance, the compressive strength test under equal conditions is carried out, result of the test is strong not less than design The 70% of degree, could be stripped;
Step 11:Handling;Box cover is opened, the 1st laminate block is stripped, bed die overturn, handling is placed to stockyard Or it is transported to building site and is installed.
The modular unit, which combines, to be referred to overlaying 6 layers of die station into interior casing, and the wide 3-4 rice of modular unit combination is high 3-3.5 rice, long 12-13 rice.
The die station refers to the work top for producing concrete panel.
The die station frame is in order to improve operating efficiency, by the operation simultaneously of two groups of die station framves during actual production.
The line is use numerical control marking according to design size, is rule after terminating, to confirm with design it is linear whether phase Symbol.
The curing kilns use steel construction outer framework, and curing kilns are heated to 60 DEG C from room temperature, are then down to 40 DEG C, kiln discharge Afterwards, component surface is less than 40 DEG C with the extraneous temperature difference.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above, for this area skill For art personnel, it is clear that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and without departing substantially from the present invention spirit or In the case of essential characteristic, the present invention can be realized in other specific forms.Which point therefore, no matter from the point of view of, all should incite somebody to action Embodiment regards exemplary as, and be it is nonrestrictive, the scope of the present invention by appended claims rather than on state Bright restriction, it is intended that all changes fallen in the implication and scope of the equivalency of claim are included in the present invention It is interior.Any reference in claim should not be considered as to the involved claim of limitation.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art It is appreciated that other embodiment.

Claims (6)

1. packaged type modular wall plate producing process, it is characterised in that comprise the following steps:
Step 1:Preparation;Modular unit combination is placed on the road or open place of hardening, tank ends cover plate Open, then install die station frame;Casing front and rear cover plate and top plate are opened, builds scaffold;
Step 2:Cleaning line;Extract die station out to be placed on die station frame, using big concrete block in scraper cleaning die station, be used in combination Hairbrush carries out profound cleaning;Then line operation is carried out according to wall size;
Step 3:Installation mold and sprinkling releasing agent;According to wallboard design shape and thickness installation side mould or core etc., install Cheng Hou, releasing agent is uniformly sprayed in appropriate amount in die station;
Step 4:Place arrangement of reinforcement or accessory;According to the requirement of wallboard Reinforcement Design, reinforced mesh or built-in fitting are placed in die station;
Step 5:Repeat step two to step 4 is sequentially completed the 2nd layer to the 6th layer of demoulding change shift work;
Step 6:Pour and vibrate;According to the requirement of actual concrete mix, movable concrete stirring machine mix coagulation is used Soil, and pouring and vibrating for casing die station is carried out successively according to the 6th layer to the 1st layer of pouring construction order using material distributing machine;
Step 7:Assembled warming plate;Pour after the completion of vibrating, assembled warming plate, and the installation connecting element at preformed hole immediately;
Step 8:Wallboard surface layer pours;Reinforced mesh is put into mould by design requirement and has padded protective layer cushion block, by difference Embedded part is fixed on design attitude, then carry out wallboard surface layer pour and operation of vibrating, wiped one's face after the completion of pouring;
Step 9:Precuring and maintenance;Box cover is closed, according to environment temperature, it is pre- no less than 1 hour to carry out heating moisturizing Support, then wallboard is sent into curing kilns and conserved;
Step 10:The demoulding;After maintenance, the compressive strength test under equal conditions is carried out, result of the test is strong not less than design The 70% of degree, could be stripped;
Step 11:Handling;Box cover is opened, the 1st laminate block is stripped, bed die overturn, handling is placed to stockyard Or it is transported to building site and is installed.
2. packaged type modular wall plate producing process according to claim 1, it is characterised in that the modular unit group Close and refer to overlaying 6 layers of die station into interior casing, the wide 3-4 rice of modular unit combination, high 3-3.5 rice, long 12-13 rice.
3. packaged type modular wall plate producing process according to claim 2, it is characterised in that the die station refers to use To produce the work top of concrete panel.
4. packaged type modular wall plate producing process according to claim 2, it is characterised in that the die station frame in order to Operating efficiency is improved, by the operation simultaneously of two groups of die station framves during actual production.
5. packaged type modular wall plate producing process according to claim 2, it is characterised in that it is described line be according to Design size uses numerical control marking, after line terminates for the first time, to confirm with linear whether be consistent designed.
6. packaged type modular wall plate producing process according to claim 2, it is characterised in that the curing kilns use Steel construction outer framework, curing kilns are heated to 60 DEG C from room temperature, are then down to 40 DEG C, after kiln discharge, component surface will with the extraneous temperature difference Less than 40 DEG C.
CN201710614894.7A 2017-07-26 2017-07-26 Packaged type modular wall plate producing process Pending CN107839057A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710614894.7A CN107839057A (en) 2017-07-26 2017-07-26 Packaged type modular wall plate producing process

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Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
CN107839057A true CN107839057A (en) 2018-03-27

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109822736A (en) * 2019-04-18 2019-05-31 山东省滨州市坤合建筑工程有限公司 A kind of production technology of assembled wallboard
CN110421684A (en) * 2019-07-03 2019-11-08 辽宁煜梽新型建材有限公司 A kind of production method of lining
CN110450275A (en) * 2019-06-20 2019-11-15 中国二十二冶集团有限公司 PC component integrated production line double-cycle process method for arranging

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Publication number Priority date Publication date Assignee Title
US6883590B1 (en) * 1998-11-23 2005-04-26 Plan Holding Gmbh Self-supporting, modular prefabricated radiating panel
CN1766251A (en) * 2005-10-28 2006-05-03 广州市壁神新型建材有限公司 Light composite external wall panel and manufacturing method thereof
CN1987008A (en) * 2006-11-02 2007-06-27 徐君元 Double layer sandwich foamed concrete composite solid wall plate
WO2009105050A1 (en) * 2008-02-22 2009-08-27 Mustafa Sak Transportable modular building system produced and constructed at the factory and the method for the production of the module thereof
CN102650152A (en) * 2012-05-14 2012-08-29 中国十七冶集团有限公司 Prefabricated sandwich heat-preservation heat insulation concrete external wall panel and fabrication method
CN102720268A (en) * 2012-07-12 2012-10-10 赵冰洋 Modularized steel structure unit construction
CN104057537A (en) * 2014-06-20 2014-09-24 河北雪龙机械制造有限公司 Concrete member production system
CN104493965A (en) * 2015-01-26 2015-04-08 三一汽车制造有限公司 Precast concrete curing and distribution device, production system and production method
CN104944675A (en) * 2014-03-31 2015-09-30 刘德周 Building block type modules of horizontal structure capable of continuous downstream filtration
CN106245819A (en) * 2016-09-26 2016-12-21 陈静 Cellular steel case concrete walls plate module and preparation method thereof and body of wall
CN104947846B (en) * 2015-07-07 2017-10-27 山东明达建筑科技有限公司 A kind of prefabricated integral frame light filling lining and preparation method thereof

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6883590B1 (en) * 1998-11-23 2005-04-26 Plan Holding Gmbh Self-supporting, modular prefabricated radiating panel
CN1766251A (en) * 2005-10-28 2006-05-03 广州市壁神新型建材有限公司 Light composite external wall panel and manufacturing method thereof
CN1987008A (en) * 2006-11-02 2007-06-27 徐君元 Double layer sandwich foamed concrete composite solid wall plate
WO2009105050A1 (en) * 2008-02-22 2009-08-27 Mustafa Sak Transportable modular building system produced and constructed at the factory and the method for the production of the module thereof
CN102650152A (en) * 2012-05-14 2012-08-29 中国十七冶集团有限公司 Prefabricated sandwich heat-preservation heat insulation concrete external wall panel and fabrication method
CN102720268A (en) * 2012-07-12 2012-10-10 赵冰洋 Modularized steel structure unit construction
CN104944675A (en) * 2014-03-31 2015-09-30 刘德周 Building block type modules of horizontal structure capable of continuous downstream filtration
CN104057537A (en) * 2014-06-20 2014-09-24 河北雪龙机械制造有限公司 Concrete member production system
CN104493965A (en) * 2015-01-26 2015-04-08 三一汽车制造有限公司 Precast concrete curing and distribution device, production system and production method
CN104947846B (en) * 2015-07-07 2017-10-27 山东明达建筑科技有限公司 A kind of prefabricated integral frame light filling lining and preparation method thereof
CN106245819A (en) * 2016-09-26 2016-12-21 陈静 Cellular steel case concrete walls plate module and preparation method thereof and body of wall

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109822736A (en) * 2019-04-18 2019-05-31 山东省滨州市坤合建筑工程有限公司 A kind of production technology of assembled wallboard
CN110450275A (en) * 2019-06-20 2019-11-15 中国二十二冶集团有限公司 PC component integrated production line double-cycle process method for arranging
CN110421684A (en) * 2019-07-03 2019-11-08 辽宁煜梽新型建材有限公司 A kind of production method of lining

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Application publication date: 20180327