CN104493965A - Precast concrete curing and distribution device, production system and production method - Google Patents
Precast concrete curing and distribution device, production system and production method Download PDFInfo
- Publication number
- CN104493965A CN104493965A CN201410705609.9A CN201410705609A CN104493965A CN 104493965 A CN104493965 A CN 104493965A CN 201410705609 A CN201410705609 A CN 201410705609A CN 104493965 A CN104493965 A CN 104493965A
- Authority
- CN
- China
- Prior art keywords
- distribution device
- precast concrete
- maintenance
- curing kilns
- die station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/001—Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
Abstract
The invention discloses a precast concrete curing and distribution device. The device comprises a curing kiln, as well as a die stage and a distribution device which are arranged in the curing kiln, wherein the distribution device is arranged above the die stage, and is a 3D (3-Dimensional) printer for pouring precast concrete layer by layer on the die stage. Compared with the prior art, the device has the advantages that concrete distribution and curing are integrated on the same station, so that the floor area of a factory is reduced, and the cost is lowered; meanwhile, a function of simultaneous pouring and curing in a production process of the precast concrete can be realized, so that the circulation cycle is shortened. The invention further discloses a precast concrete production system comprising the precast concrete curing and distribution device. The invention further discloses a precast concrete production method.
Description
Technical field
The present invention relates to precast concrete field, particularly a kind of precast concrete maintenance distribution device, be provided with the Concrete precast element production system of this maintenance distribution device and be provided with the precast concrete production method of this maintenance distribution device or production system.
Background technology
At present, precast concrete is used widely in construction, they for reduce construction cost, shorten the construction period provide a great convenience.Current, most precast concrete is produced by the production system of specialty.But maintainer position and cloth station separate by the production line of precast concrete, factory floor space is large, and the preform production cycle is long.
Application number be 201110202954.7 Chinese patent disclose a kind of industrial production method for housing wall body module, device mainly comprises: reinforcing bar keel shaped device, concrete matched material mixing plant, device cast by concrete, concrete incorporation plant, component conveying device, component storage arrangement and computer control system, cloth station and maintenance station are separately, curing kilns maintenance is entered again after cloth material process, can not pour into a mould in curing kilns simultaneously, vibration, the operation circulations such as troweling, it is similar to arrangement form and the production process of precast concrete factory.Adopt aforementioned production method, following negative consequence can be brought:
The first, separately, factory floor space is large for cloth and maintenance two stations;
The second, the activity time due to cloth and maintenance two stations is different, and can produce the stand-by period, the preform production cycle is long, and cost is higher.
In sum, how a kind of precast concrete maintenance distribution device is provided and is provided with the production system of this maintenance distribution device, cloth and maintenance can be integrated in a station, realize building while the function of maintenance, reducing the production flow cycle of precast concrete, is the technical problem that those skilled in the art need solution badly.
Summary of the invention
In view of this, one of the problem to be solved in the present invention is to provide a kind of precast concrete maintenance distribution device, realizes building while the function of maintenance, the occupation of land space of economy system, shortens the production flow cycle of precast concrete.
Two of the problem to be solved in the present invention is to provide a kind of production system comprising above-mentioned precast concrete maintenance distribution device.
Three of the problem to be solved in the present invention is to provide a kind of precast concrete production method comprising above-mentioned precast concrete maintenance distribution device or production system.
On the one hand, the invention provides a kind of precast concrete maintenance distribution device, the die station comprising curing kilns and be arranged in curing kilns and distribution device, described distribution device is arranged at above die station, described distribution device is 3D printer, and described 3D printer carries out successively building of precast concrete in die station.
Further, described 3D printer comprise shower nozzle and for drive shower nozzle to vertically move the first driver part, the second driver part of transverse shifting, the 3rd driving of vertical movement.
Further, slideway is provided with in described curing kilns, described 3D printer comprises the crossbeam that can slide on described slideway, described shower nozzle is arranged on crossbeam and also can slides on described crossbeam, described first driver part is arranged between crossbeam and described slideway, and described second driver part and the 3rd driver part are all arranged between shower nozzle and crossbeam.
Further, described shower nozzle is telescopic sprayer head, and described shower nozzle vertically can build height for what control shower nozzle by stretching motion, and described 3rd driver part is for driving the flexible of shower nozzle.
Further, be provided with multiple die station and a distribution device in described curing kilns, described distribution device is built successively to multiple die station.
Further, described curing kilns are multilayer curing kilns, and described multilayer maintenance cellar for storing things is arranged up and down, is provided with a distribution device and at least one die station in every layer of curing kilns of described multilayer curing kilns.
Further, in described curing kilns, also comprise the vibrating device for carrying out jolt ramming to the precast concrete in die station, and/or, comprise the finisher for carrying out troweling to the precast concrete in die station.
A kind of precast concrete maintenance distribution device provided by the invention, the die station comprising curing kilns and be arranged in curing kilns and distribution device, described distribution device is arranged at above die station, described distribution device is 3D printer, and described 3D printer carries out successively building of precast concrete in die station.Compared to existing technologies, concrete distributing and maintenance are integrated in a station by the present invention, decrease the floor space of factory, reduce cost, meanwhile, because precast concrete can realize building while the function of maintenance in process of production, reduce the circulation cycle.
On the other hand, the present invention also provides a kind of Concrete precast element production system, comprises the precast concrete maintenance distribution device described in above-mentioned any one.
This Concrete precast element production system obviously has whole beneficial effects of above-mentioned precast concrete maintenance distribution device, does not repeat them here.
Again on the one hand, the present invention also provides a kind of precast concrete production method, comprise the precast concrete maintenance distribution device described in above-mentioned any one or Concrete precast element production system described on it, described distribution device carries out successively building of precast concrete in die station, and described curing kilns carry out maintenance work simultaneously.
Further, according to the time building highly and need maintenance of precast concrete one-course concrete, calculate the jetting height of distribution device and build the speed of service, to control the laying time of one-course concrete.
Above-mentioned precast concrete production method, can realize building while the function of maintenance, reduce the circulation cycle.
Accompanying drawing explanation
The accompanying drawing forming a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the perspective view of precast concrete maintenance distribution device one specific embodiment of the present invention;
Fig. 2 is the perspective view of another specific embodiment of precast concrete maintenance distribution device of the present invention;
Fig. 3 is the perspective view of a precast concrete maintenance distribution device of the present invention specific embodiment again;
Fig. 4 is the perspective view of a precast concrete maintenance distribution device of the present invention specific embodiment again;
Fig. 5 is the view that distribution device builds operation.
Description of reference numerals
1 curing kilns 2 die station 3 shower nozzle
4 crossbeam 5 nozzle 6 vibrating devices
7 finishers
Detailed description of the invention
It should be noted that, when not conflicting, the embodiment in the present invention and the feature in embodiment can combine mutually.Below with reference to the accompanying drawings and describe the present invention in detail in conjunction with the embodiments.
For ease of understanding, spy explains X, Y and Z tri-directions:
X-direction: laterally, i.e. the setting direction of crossbeam 4;
Y-direction: longitudinally, i.e. the setting direction of slideway;
Z-direction: vertical direction.
As shown in Figures 1 to 4, the invention discloses a kind of precast concrete maintenance distribution device, the die station 2 comprising curing kilns 1 and be arranged in curing kilns 1 and distribution device, distribution device is arranged at above die station 2, and distribution device is 3D printer, 3D printer carries out successively building of precast concrete in die station 2.Concrete distributing and maintenance are integrated in a station by above-mentioned setting, can realize building while the function of maintenance.
Above-mentioned 3D printer can be stored in 1 removable in maintenance, and particularly, in curing kilns 1, (along Y-direction) is provided with slideway, and 3D printer can slide under the effect of driver part on slideway.
As shown in Figures 1 to 4,3D printer of the present invention comprises crossbeam 4 and shower nozzle 3, the two ends of crossbeam 4 are shelved on the slideway of curing kilns 1 respectively, crossbeam 4 can come and go along Y-direction and slide under the first driver part effect on above-mentioned slideway, shower nozzle 3 is arranged on crossbeam 4, build for precast concrete, and shower nozzle 3 (X-direction) can slide under the effect of the second driver part on crossbeam 4.Preferably, above-mentioned shower nozzle 3 is telescopic sprayer head, and shower nozzle 3 can under the effect of the 3rd driver part vertically (Z-direction) stretching motion for control shower nozzle 3 build height.First driver part is arranged between crossbeam 4 and slideway, and the second driver part and the 3rd driver part are all arranged between shower nozzle 3 and crossbeam 4.
Meanwhile, shower nozzle 3 is provided with a nozzle 5, concrete is sprayed by nozzle 5.It should be noted that, the quantity of the nozzle 5 in the present invention, shower nozzle 3 arranged is not limited in one, and it also can be multiple.
So in the present invention, distribution device is arranged in curing kilns 1, and crossbeam 4 can move back and forth in the Y direction, shower nozzle 3 can realize the motion of X and Z-direction on crossbeam 4, so distribution device can realize the motion in X, Y and Z tri-directions, to complete building of precast concrete.
Be provided with multiple die station 2 and a distribution device in curing kilns 1 in the present invention, distribution device is built successively to multiple die station 2, and meanwhile, curing kilns 1 can adopt individual layer layout that multilayer also can be adopted to arrange.The structural representation that Fig. 1 and Fig. 3 is curing kilns 1 when being individual layer curing kilns.The structural representation that Fig. 2 is curing kilns 1 when being multilayer curing kilns.
As shown in figures 1 and 3, when curing kilns 1 are individual layer curing kilns, in these individual layer curing kilns, be provided with a distribution device and multiple die station 2.Be provided with 1 die station 2 and a distribution device in Fig. 1 in curing kilns 1, this distribution device only carries out building operation above this die station 2.Two die station 2 and a distribution device is provided with in curing kilns 1 in Fig. 3, two die station 2 arrange successively along Y-direction, this distribution device can slide along the slideway in curing kilns 1, carry out precast concrete to two die station 2 respectively to build, namely two shared distribution devices of die station 2 carry out building operation, and the shower nozzle 3 on distribution device carries out last layer after having built one deck successively to all die station 2 again builds, build thickness until reach.It should be noted that, the set-up mode of individual layer curing kilns is not limited in shown in Fig. 1 and Fig. 3, also can arrange multiple die station 2 and multiple distribution device in individual layer curing kilns, the quantity of die station 2 and distribution device can identical also can be different.
As shown in Figure 2, curing kilns 1 are multilayer curing kilns, and upper and lower layout is stored in multilayer maintenance, and every layer of curing kilns are provided with a distribution device and at least one die station 2.When every layer of curing kilns work alone, the shower nozzle 3 on every layer of distribution device all successively can be built the die station 2 of this layer.It should be noted that, structural arrangement form when every layer of curing kilns and internal structure arrangement form thereof can be individual layer curing kilns with reference to curing kilns 1, does not repeat them here.
The production process of precast concrete comprise build, maintenance, vibration, the operation such as troweling, be reduce the floor space that precast concrete produces, the operations such as cast, vibration, troweling all can be arranged in curing kilns.As shown in Figure 4, also can involving vibrations device 6, finisher 7 in curing kilns 1 of the present invention, vibrating device 6 carries out jolt ramming operation for vibrating on station to the precast concrete in die station 2, and finisher 7 carries out troweling operation to the precast concrete in die station 2 on troweling station.When being provided with vibrating device 6 and/finisher 7 in curing kilns 1 simultaneously, after vibration station and troweling station are set in turn in and build maintenance station, when pouring into a mould, vibration and troweling operation by Y-direction circulation time, then vibrating device 6 and finisher 7 in straight line successively along after Y-direction is arranged at the die station 2 that described distribution device builds.It should be noted that, when pouring into a mould, vibration and troweling operation by X-direction circulation time, vibrating device 6 and finisher 7 are arranged at the die station 2 that described distribution device builds successively in X direction in straight line after.
In sum, a kind of precast concrete maintenance distribution device provided by the invention, the die station 2 comprising curing kilns 1 and be arranged in curing kilns 1 and distribution device, distribution device is arranged at above die station 2, distribution device is 3D printer, and 3D printer carries out successively building of precast concrete in die station 2.Compared to existing technologies, concrete distributing and maintenance are integrated in a station by the present invention, decrease the floor space of factory, reduce cost, meanwhile, because precast concrete can realize building while the function of maintenance in process of production, reduce the circulation cycle.
On the other hand, the present invention also provides a kind of Concrete precast element production system, comprises the precast concrete maintenance distribution device described in above-mentioned any one.This Concrete precast element production system obviously has whole beneficial effects of above-mentioned precast concrete maintenance distribution device, does not repeat them here.
Again on the one hand, present invention also offers a kind of precast concrete production method, comprise above-mentioned precast concrete maintenance distribution device or Concrete precast element production system, distribution device carries out successively building of precast concrete in die station 2, and curing kilns 1 carry out maintenance work simultaneously.
Particularly, distribution device is successively built die station 2, according to the time building highly and need maintenance of precast concrete one-course concrete, calculates the jetting height of distribution device and builds the speed of service, to control the laying time of one-course concrete.As shown in Figure 5, shower nozzle on distribution device 3 pairs of die station 2 realize successively building, building of individual layer is highly H1, if this kind of specification concrete prefabricated board one-course concrete needs the time of maintenance to be t, then computer can calculate the movement velocity of jetting height H and X and Y-direction according to H1 and t, to control the laying time of one-course concrete, between two layer concretes adjacent when making laying, creep and layering does not occur, and when ensureing upper strata concrete ejection, lower-layer concrete is through maintenance.Like this, after the superiors' concrete ejection completes, the concrete of lower floor, through maintenance, only need get final product kiln discharge through the maintenance the superiors again, realize building while the function of maintenance the concrete time, reduces the circulation cycle.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a precast concrete maintenance distribution device, it is characterized in that, the die station (2) comprising curing kilns (1) and be arranged in curing kilns (1) and distribution device, described distribution device is arranged at die station (2) top, described distribution device is 3D printer, and described 3D printer carries out successively building of precast concrete in die station (2).
2. precast concrete maintenance distribution device according to claim 1, it is characterized in that, described 3D printer comprises shower nozzle (3) and the first driver part, the second driver part of transverse shifting, the 3rd driver part of vertical movement for driving shower nozzle (3) to vertically move.
3. precast concrete maintenance distribution device according to claim 2, it is characterized in that, described curing kilns are provided with slideway in (1), described 3D printer comprises the crossbeam (4) that can slide on described slideway, described shower nozzle (3) is arranged on crossbeam (4) and above also can slides on described crossbeam (4), described first driver part is arranged between crossbeam (4) and described slideway, and described second driver part and the 3rd driver part are all arranged between shower nozzle (3) and crossbeam (4).
4. precast concrete maintenance distribution device according to claim 2, it is characterized in that, described shower nozzle (3) is telescopic sprayer head, and described shower nozzle (3) vertically can build height for what control shower nozzle (3) by stretching motion, described 3rd driver part is for driving the flexible of shower nozzle (3).
5. precast concrete maintenance distribution device according to claim 1, it is characterized in that, be provided with multiple die station (2) and a distribution device in a described curing kilns (1), described distribution device is built successively to multiple die station (2).
6. precast concrete maintenance distribution device according to claim 1, it is characterized in that, described curing kilns (1) are multilayer curing kilns, described multilayer maintenance cellar for storing things is arranged up and down, is provided with a distribution device and at least one die station (2) in every layer of curing kilns of described multilayer curing kilns.
7. precast concrete maintenance distribution device according to any one of claim 1 to 6, it is characterized in that, the vibrating device (6) for carrying out jolt ramming to the precast concrete in die station (2) is also comprised in described curing kilns (1), and/or, comprise the finisher (7) for carrying out troweling to the precast concrete in die station (2).
8. a Concrete precast element production system, is characterized in that, comprises the precast concrete maintenance distribution device according to any one of claim 1 to 7.
9. a precast concrete production method, it is characterized in that, the precast concrete maintenance distribution device according to any one of claim 1 to 7 or Concrete precast element production system according to claim 8 is adopted to produce, described distribution device carries out successively building of precast concrete in die station (2), and described curing kilns (1) carry out maintenance work simultaneously.
10. precast concrete production method according to claim 9, it is characterized in that, according to the time building highly and need maintenance of precast concrete one-course concrete, calculate the jetting height of distribution device and build the speed of service, to control the laying time of one-course concrete.
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| CN201410705609.9A CN104493965B (en) | 2015-01-26 | 2015-01-26 | Precast concrete maintenance distribution device, production system and production method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2017210294A1 (en) * | 2016-05-31 | 2017-12-07 | Solidia Technologies, Inc. | Conditioned curing systems and processes thereof |
| CN107839057A (en) * | 2017-07-26 | 2018-03-27 | 施成松 | Packaged type modular wall plate producing process |
| CN111216225A (en) * | 2018-11-27 | 2020-06-02 | 山东大学 | Underground production system of prefabricated prestressed concrete floor slab |
| CN112809878A (en) * | 2021-02-22 | 2021-05-18 | 齐鲁工业大学 | Automatic production system is printed to cement |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108972854B (en) * | 2018-08-06 | 2020-06-26 | 湖南三一快而居住宅工业有限公司 | Precast concrete maintenance and prefabricating system |
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| CN112809878A (en) * | 2021-02-22 | 2021-05-18 | 齐鲁工业大学 | Automatic production system is printed to cement |
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