CN105696744A - Integral autoclaved aerated concrete wallboard and production process thereof - Google Patents
Integral autoclaved aerated concrete wallboard and production process thereof Download PDFInfo
- Publication number
- CN105696744A CN105696744A CN201610196196.5A CN201610196196A CN105696744A CN 105696744 A CN105696744 A CN 105696744A CN 201610196196 A CN201610196196 A CN 201610196196A CN 105696744 A CN105696744 A CN 105696744A
- Authority
- CN
- China
- Prior art keywords
- autoclaved aerated
- aerated concrete
- concrete slab
- wallboard face
- wallboard
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/049—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres completely or partially of insulating material, e.g. cellular concrete or foamed plaster
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
- E04B2/64—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of concrete
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
- E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/142—Means in or on the elements for connecting same to handling apparatus
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Panels For Use In Building Construction (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention provides an integral autoclaved aerated concrete wallboard and a production process thereof and relates to the technical field of assembled building wallboards. The integral autoclaved aerated concrete wallboard comprises autoclaved aerated concrete boards, reinforced concrete side frames and steel pins or/and bolts. The integral autoclaved aerated concrete wallboard is characterized in that the autoclaved aerated concrete boards are spliced into a wallboard surface by virtue of a transverse mounting manner, a vertical mounting manner or a transverse-vertical mixed mounting manner; and when the autoclaved aerated concrete boards are spliced, each reinforcing rib is arranged at an interval of one or several autoclaved aerated concrete boards; and the reinforced concrete side frames are produced by concrete poured rebar mesh cages and are fixedly connected to the peripheries of the wallboard surface by virtue of the steel pins or/and the bolts (3). The integral autoclaved aerated concrete wallboard has the positive effects that the problems of cracking and leakage of a wall body can be fundamentally solved, the integral autoclaved aerated concrete wallboard can be hoisted once by virtue of a crane, the construction speed is high, the restriction of weather conditions is low, the labor is saved, the construction cycle can be effectively shortened, the construction cost can be saved, and the construction quality can be improved.
Description
Technical field
The present invention relates to assembled architecture wallboard technical field, especially belong to integral wall and production technology thereof that a kind of steam-pressing aero-concrete is assembled into。
Background technology
At present, China has formed cast-in-place concrete frame structure, prefabricated concrete structure system and steel structure system, but no matter which kind of structural system is required for factory process, in-site installation, therefore all suffer from the drawback that one is the operating type of extensive style, the waste of steel, cement is serious, and water consumption is excessive；Two is long construction period, and construction speed is relatively slow；Three is building site weather, temperature can to control, climate conditionality；Four is there is the leakage problems that seriously ftractures, and construction quality is difficult to improve；Five is that concrete assembling is too heavy, and common crane is difficult to disposable slinging；Six is that labor cost rises violently, recruitment difficulty, management difficulty。These show that traditional structural system all lacks adaptation building industrialization demand, for promoting building trade transition and upgrade, set up energy-saving and emission-reduction, low-carbon environment-friendly industry, it is necessary to greatly develop and promote batch production assembled architecture。
Although having the research at carrying out assembled architecture of fraction enterprise and scientific research institution both at home and abroad at present, but the assembled architecture of its research can not fundamentally solve wall crazing leakage problems, and the insulation of selected construction material, environmental protection, construction be convenient etc., and aspect there is also defect, the non-detachable mold massing of body of wall is designed, produce, transport and need further raising。
As in patent of invention that application number is 201510546823.9, steel performance disclosed in it, the parts such as body of wall in its structure, in addition it is also necessary to site operation, and the body of wall of site operation due to extraneous factors such as weathers the seepage that causes easily ftractureing；Application number is in the patent of invention of 201510337633.6, multilamellar assembly concrete wallboard structural system disclosed in it, but the parts such as the body of wall in its system, in addition it is also necessary to site operation, equally exists wall crazing infiltration problem。
Application number is in the patent of invention of 201510335304.8, disclose such a technical scheme: use light gauge cold-formed steel shape to make framework, region adopts foam cement to build formation large area wallboard wherein, can be directly used for in-site installation, simplify site construction technology, reach the purpose of assembled architecture。But, however it remains following drawback:
1, use steel framework to get rusty easily, peeling, and very difficult with body of wall, outer layer mortar etc. combine closely；
2, the foam cement core soundproof effect adopted is bad；
3, large area wallboard one-piece casting molding, it is easy to produce stress distribution uneven, produces fracture, crack then；
4, steel framework can not be punched through, it is impossible to arranges pipeline；
5, large area wallboard one-piece casting molding, can only single use, if installing improper, when need to remove, it all can only be damaged, it is impossible to again install and use。
Summary of the invention
It is an object of the invention to provide a kind of steam-pressing aero-concrete integral wall and production technology thereof, to reach can fundamentally solve wall crazing leakage problems, and take into account high-strength light, insulation, impervious waterproof, fire protection flame retarding, sound insulation and noise reduction, environmental protection, the construction resistance to advantage such as old, economical and practical convenient, prolonged, crane can be used once to sling, construction speed is fast, climate conditionality is little, save labour force, can effectively shorten construction period, save construction cost, and the purpose of construction quality can be improved。
Steam-pressing aero-concrete integral wall provided by the present invention, including autoclaved aerated concrete slab, reinforced concrete frame, steel pin or/and bolt, it is characterized in that, the side of described autoclaved aerated concrete slab is provided with groove, and opposite side is provided with the projection suitable with groove；Or the both sides of autoclaved aerated concrete slab are provided with symmetrical pore-forming groove；Or the both sides of autoclaved aerated concrete slab are plane；The adopting horizontal dress, perpendicular dress or anyhow mix the mode of installation and be assembled into wallboard face of described autoclaved aerated concrete slab；During described autoclaved aerated concrete slab assembly, a ribs is set every one piece or several pieces；Described reinforced concrete frame is made up of concrete-placing reinforcing steel bar cylinder mould, reinforced concrete frame by steel pin or/and bolt is fixedly connected on around wallboard face。
Steam-pressing aero-concrete integral wall provided by the present invention, adopt one piece or polylith autoclaved aerated concrete slab assembly making, autoclaved aerated concrete slab surface quality is good, do not ftracture, light porous, environmental protection, and there is the performance of good fire-resistant, fire prevention, sound insulation, heat insulation, insulation etc., groove in its both sides, protruding and the groove of autoclaved aerated concrete slab of adjacent assembly, projection are mutually adapted；Or the pore-forming groove that the both sides of autoclaved aerated concrete slab are symmetrical is mutually adapted with the pore-forming groove of the autoclaved aerated concrete slab of adjacent assembly, form a through hole, its through hole is built high-elasticity putty or fluid sealant, flexibly connects making between adjacent panels；Or two side planes of autoclaved aerated concrete slab are mutually bonded, after being assembled into wallboard face, reinforced concrete frame by steel pin or/and bolt is fixedly connected on around wallboard face so that it is become a steam-pressing aero-concrete integral wall；Reinforced concrete frame is possible not only to autoclaved aerated concrete slab is reinforced, and strengthens its stress, it is prevented that its strain cracking, but also can make can combine closely between lining。Steam-pressing aero-concrete integral wall after assembly has not only had the premium properties of autoclaved aerated concrete slab concurrently, also significantly improves intensity and holding capacity。Simultaneously, the steam-pressing aero-concrete integral wall of the present invention is assembled in factory, and its indoor environment temperature, humidity etc. all can Artificial Control, it is possible to manually carry out industrialization production line balance on a small quantity, after production, transport is to job site, directly uses crane to carry out installing。Therefore, the present invention has can fundamentally solve wall crazing leakage problems, and take into account high-strength light, insulation, impervious waterproof, fire protection flame retarding, sound insulation and noise reduction, environmental protection, the construction resistance to advantage such as old, economical and practical convenient, prolonged, crane can be used once to sling, and construction speed is fast, and climate conditionality is little, save labour force, can effectively shorten construction period, save construction cost, and the good effect of construction quality can be improved。
Accompanying drawing explanation
Accompanying drawing part discloses the specific embodiment of the invention, wherein,
Fig. 1, the structural representation of the present invention；
Fig. 2, the reinforced concrete frame of the present invention and wallboard face connection diagram；
Fig. 3, the structural representation in the wallboard face being provided with pipeline of the present invention；
Fig. 4, the structural representation in the wallboard face being provided with armored concrete pre-embedded block of the present invention；
Fig. 5, the structural representation during autoclaved aerated concrete slab assembly of the present invention；
Fig. 6, the schematic cross-section during autoclaved aerated concrete slab assembly of the present invention；
Fig. 7, the structural representation of the rebar cylinder mould of the present invention；
Fig. 8, the production process sketch of the present invention。
Detailed description of the invention
As shown in Fig. 1,2,5,6, steam-pressing aero-concrete integral wall provided by the present invention, including autoclaved aerated concrete slab 1(ALC plate), reinforced concrete frame 2, steel pin is or/and bolt 3, the side of autoclaved aerated concrete slab 1 is provided with groove 1a, it is suitable with protruding 1b that opposite side is provided with protruding 1b, groove 1a；Or the both sides of autoclaved aerated concrete slab 1 are provided with symmetrical pore-forming groove 1c；Or the both sides of autoclaved aerated concrete slab 1 are plane；The adopting horizontal dress, perpendicular dress or anyhow mix the mode of installation and be assembled into wallboard face 4 of autoclaved aerated concrete slab 1；During autoclaved aerated concrete slab 1 perpendicular dress, a ribs 5 is set in the junction every one piece or several pieces autoclaved aerated concrete slab 1；During the horizontal dress of autoclaved aerated concrete slab 1, a ribs 5 is being set every a joint or the junction of a few joint autoclaved aerated concrete slab 1；Reinforced concrete frame 2 is made up of concrete-placing reinforcing steel bar cylinder mould 11, reinforced concrete frame 2 by steel pin or/and bolt 3 is fixedly connected on wallboard face 4 around。
The horizontal dress of employing at one piece or polylith autoclaved aerated concrete slab 1, perpendicular dress or anyhow mix the mode of installation when being assembled into wallboard face 4, the protruding 1b of groove 1a with adjacent autoclaved aerated concrete slab 1 side in order to make autoclaved aerated concrete slab 1 side is mutually adapted more, the groove 1a of autoclaved aerated concrete slab 1 side adjacent with another for protruding 1b of opposite side is more mutually adapted the assembled gap between autoclaved aerated concrete slab 1 and adopts binding agent to be filled with, binding agent can make more to be combined between polylith autoclaved aerated concrete slab 1 the wallboard face 4 of entirety；The pore-forming groove 1c symmetrical for the both sides making autoclaved aerated concrete slab 1 is mutually adapted with the pore-forming groove 1c of the autoclaved aerated concrete slab 1 of adjacent assembly, form a through hole, its through hole builds binding agent, flexibly connect making between adjacent autoclaved aerated concrete slab 1, pore-forming groove 1c can be triangle, rectangle, half elliptic, semicircle, square, trapezoidal in any one, the fill orifice being correspondingly formed is any one in rhombus, square/rectangle, ellipse, circle, rectangle, hexagon；Or two side planes at autoclaved aerated concrete slab 1 smear binding agent so that it is carry out assembly with adjacent autoclaved aerated concrete slab 1。
Reinforced concrete frame 2 can be totally enclosed, it is also possible to is open, as when wallboard face 4 is provided with doorway 8, then the bottom on doorway can not pouring reinforcement concrete frame 2, then reinforced concrete frame 2 is open。
During in order to prevent polylith autoclaved aerated concrete slab 1 assembled, the intensity of its junction and holding capacity can slightly decline, and autoclaved aerated concrete slab 1, when perpendicular dress, builds a ribs 5 in the junction every one piece or several pieces autoclaved aerated concrete slab 1；Autoclaved aerated concrete slab 1, when horizontal dress, builds a ribs 5 in the junction every a joint or a few joint autoclaved aerated concrete slab 1。
Pasting, at the assembled gap place in wallboard face 4, the alkaline-resisting grid cloth that width is 8cm-50cm, alkaline-resisting grid cloth is possible to prevent the gap of wallboard face 4 assembling part to ftracture。Surfacing for wallboard face 4, it is possible to when designing and producing autoclaved aerated concrete slab 1, in the both sides of the edge of autoclaved aerated concrete slab 1, the alkaline-resisting grid cloth of reserved width to be about 5cm, the degree of depth be about 5mm pastes space respectively；Alkaline-resisting grid cloth can also be not provided with and paste space, directly paste alkaline-resisting grid cloth at the assembled gap place in wallboard face 4。
Further, in order to ensure intensity and the holding capacity in wallboard face 4, the thickness of autoclaved aerated concrete slab 1 is 5cm-30cm, is highly 40cm-600cm；The width of reinforced concrete frame 2 is 7cm-30cm, and thickness is basically identical with the thickness of autoclaved aerated concrete slab 1, it is possible to be slightly thicker than or be slightly thinner than the thickness of autoclaved aerated concrete slab 1。
Further, owing to one piece of autoclaved aerated concrete slab 1 can be used to carry out assembly, the side of autoclaved aerated concrete slab 1 or both sides need to arrange ribs 5, then every 10cm-30cm, a row or multi-row steel pin is set or/and bolt 3 in the one or both sides of the autoclaved aerated concrete slab 1 adjacent with ribs 5, steel pin is or/and one end of bolt 3 is fixed on 5cm-30cm in autoclaved aerated concrete slab 1, and the other end is cast in 4cm-20cm in ribs 5。
Further, in order to make reinforced concrete frame 2 can be fixedly connected as entirety with wallboard face 4, around wallboard face 4, every 10cm-30cm, a row or multi-row steel pin is set or/and bolt 3, steel pin is or/and bolt 3 can be arranged in straight line, can also be staggered, or/and one end of bolt 3 is fixed in reinforced concrete frame 2, length is 10cm-15cm to steel pin, and it is 4cm-10cm that the other end is arranged on wallboard face 4 length。
Further, in order to convenient in transport or construction lifting, the top in wallboard face 4 is provided with 2-5 steel hook 6。The lower end of steel hook 6 is connected to and in ribs 5, wherein especially connects with welding and be preferred on the reinforcing bar in ribs 5, the steel hook 6 length 10cm-100cm in ribs 5。Autoclaved aerated concrete slab 1 horizontal can fill, can erect dress, can anyhow mix the wallboard face 4 that is assembled into, and the ribs 5 of autoclaved aerated concrete slab 1 junction has transverse direction, also has vertical, and the lower end of steel hook 6 is preferred to be welded on vertical ribs 5。The quantity of steel hook 6 is consistent with the quantity of vertical ribs 5, is namely respectively provided with a steel hook 6 in every vertical ribs 5。When junction between autoclaved aerated concrete slab 1 is not provided with building ribs 5, it is possible to the lower end that steel links up with 6 is cast in reinforced concrete frame 2。Steel hook 6 gib head can the exposed outside at reinforced concrete frame 2, at the scene construction time cut away exposed gib head。
As shown in Figure 3, the size in wallboard face 4 is to be processed manufacturing in factory according to construction wall design size, when needs install water, electricity, socket, switch, distribution mouth etc. in wallboard face 4, then can when processing and fabricating autoclaved aerated concrete slab 1, autoclaved aerated concrete slab 1 internal reservation, pipeline 7 is set, such as water pipe and/or electric wire, data wire etc., it is also possible to arrange pipeline 7 in wallboard face 4；Position corresponding with spool, the surface in wallboard face 4 is provided with socket, switch and power distribution cabinet opening。
As shown in Figure 4, when needs install door, window in wallboard face 4, then need to reserve in wallboard face 4, be provided with doorway 8, window 9；In order to doorway 8, window 9 transport or work progress in deformation, both sides doorjamb and top frame on doorway 8 build the armored concrete that a layer thickness is 3cm-20cm, doorway 8 be additionally arranged at the bottom of support bar, it is possible to prevent doorway 8 to be stressed and coerce and deform；The surrounding of window 9 builds the armored concrete that a layer thickness is 3cm-10cm；Or being provided with armored concrete pre-embedded block 10 in wallboard face 4, on doorway 8, angle steel installed by window 9 or band steel 12 is reinforced, doorway 8, the intensity of window 9 and holding capacity, distortion preventing can be increased。
Further, when needs to wallboard face 4 attractive in appearance time, then can at the decorative layer that is provided with in wallboard face 4, decorative layer can be in mortar, Gypsum Fibrosum, putty, coating, emulsion paint, wallpaper, wall paper, insulation material, ceramic tile any one or multiple。If wallboard face 4 is arranged on toilet or kitchen, then can carry out water-proofing treatment；If wallboard face 4 is arranged on exterior wall, then insulation material can be installed, ceramic tile etc. is installed。Wallboard face 4 is provided with protecting film, such as kraft paper, plastic sheeting, rubber film etc., in case in transport or work progress, damaging wallboard face 4。
As shown in Figure 7,8, the production technology of steam-pressing aero-concrete integral wall provided by the present invention, comprise the following steps:
The making of template:
According to building, such as the designing requirement of building, it is necessary to make how large-sized integral wall, just manufacture and design one and think adaptive template, the bottom of template and all round closure, upper end open with integral wall size。
The assembly of autoclaved aerated concrete slab, distribution of pipe, doorway window reserved:
According to building, designing requirement such as building, can know in advance and ribs 5, pipeline 7, doorway 8, window 9 are set in the relevant position of integral wall, in the assembled process of autoclaved aerated concrete slab 1, its relevant position is reserved, pipeline 7 can be slotted assembled in advance again, it is also possible to first assembly is slotted again；Doorway 8, that window 9 can shift to an earlier date well cutting is assembled again, it is also possible to first assembly is cut again。
Binding agent it is coated with in first piece of autoclaved aerated concrete slab 1 groove 1a, by protruding 1b and the first piece autoclaved aerated concrete slab 1 corresponding adaptation of groove 1a of second piece of autoclaved aerated concrete slab 1, and prop up the upper and lower changing of the relative positions in the bottom of autoclaved aerated concrete slab 1, the binding agent making the side of first piece of autoclaved aerated concrete slab 1 is fully combined with second piece of autoclaved aerated concrete slab 1, and two pieces of autoclaved aerated concrete slabs 1 are assembled into wallboard face 4；Or the pore-forming groove 1c that the both sides of autoclaved aerated concrete slab 1 are symmetrical is mutually adapted with the pore-forming groove 1c of the autoclaved aerated concrete slab of adjacent assembly, form a through hole, its through hole builds binding agent, flexibly connect making between two pieces of adjacent autoclaved aerated concrete slabs 1, be assembled into wallboard face 4；Or two side planes of autoclaved aerated concrete slab 1 are coated with binding agent respectively, paste connection respectively with the plane of adjacent autoclaved aerated concrete slab 1, be assembled into wallboard face 4；
By that analogy, it is possible to polylith autoclaved aerated concrete slab 1 is assembled into multiple wallboard face 4；
Autoclaved aerated concrete slab 1 or wallboard face 4 are slotted, pipeline 7 in layout；
Autoclaved aerated concrete slab 1 or wallboard face 4 cut, doorway 8, window 9 is set, in the position on doorway 8, window 9, does not carry out the assembly of autoclaved aerated concrete slab 1, reserved go out, the position of window；
The alkaline-resisting grid cloth that width is 8cm-50cm is pasted at the assembled gap place in wallboard face 4；
When autoclaved aerated concrete slab assembly, every one piece or several pieces i.e. reserved space building ribs；The space of reserved pouring reinforcement concrete frame between assembled wallboard face and the template periphery formed。
The making of ribs, the building of reinforced concrete frame:
In stepThe surrounding in assembled multiple wallboard faces 4 arranges a row or multi-row steel pin or/and bolt 3 every 10cm-30cm, or/and one end of bolt 3 is fixed in wallboard face 4, length is 10cm-35cm to steel pin, and the exposed length of the other end is 4cm-20cm。
Every 10cm-30cm, a row or multi-row steel pin is set or/and bolt 3 in the both sides of the autoclaved aerated concrete slab 1 adjacent with ribs 5, steel pin is or/and one end of bolt 3 is fixed on 5cm-30cm in autoclaved aerated concrete slab 1, and the other end is cast in 4cm-20cm in ribs 9。
The side building ribs 5 at autoclaved aerated concrete slab 1 or wallboard face 4 in advance arranges a row or multi-row steel pin or/and bolt 3, prepares against and builds ribs 5。Rebar cylinder mould 11 is bundled in stepReserved build the steel pin of ribs 5 or/and on bolt 3, ribs 5 can be arranged between one piece of autoclaved aerated concrete slab 1 and wallboard face 4, between one piece of autoclaved aerated concrete slab 1 and another block autoclaved aerated concrete slab 1, between wallboard face 4 and wallboard face 4。
Rebar cylinder mould 11 is bundled in stepIn the reserved space building ribs 5, reinforced concrete frame 2；Steel is linked up with 6 and is welded on rebar cylinder mould 11, by concreting in template, concrete forms reinforced concrete frame 2 with exposed steel pin outside wallboard face 4 or/and bolt is built, concrete and rebar cylinder mould 11 builds formation ribs 5, the hook head portions of steel hook 6 is exposed outside concrete, the integral wall surface screeding and compaction that will build。
The demoulding: after room temperature maintenance 7 days, remove template。
Make decorative layer, protective layer: in stepIntegral wall surface decorate, in brushing mortar, Gypsum Fibrosum, putty, coating, emulsion paint, wallpaper, wall paper, insulation material, ceramic tile any one or multiple。
In stepThe surface covered with protective film of integral wall。
Using crane to hang steel hook 6, being sling by steam-pressing aero-concrete integral wall is vertically stored or shipped to job site and installs。
Above-mentioned steam-pressing aero-concrete integral wall is transported to job site, use crane to hang steel hook 6 and hang the floor of required installation, directly being connected in the steel tank of H-type groove steel or I shape channel-section steel by reinforced concrete frame 2, then agent is pasted in casting concrete or interpolation；Reinforcing bar in reinforced concrete frame 2 can also be welded together with H-type groove steel or I shape channel-section steel。
If installing improper, when need to remove, only need to being removed by reinforced concrete frame 2, the ribs 5 in wallboard face 4 is removed, and binding agent excises, and its autoclaved aerated concrete slab 1 can reuse。
Claims (9)
1. a steam-pressing aero-concrete integral wall, including autoclaved aerated concrete slab (1), reinforced concrete frame (2), steel pin or/and bolt (3), it is characterized in that, the side of described autoclaved aerated concrete slab (1) is provided with groove (1a), and opposite side is provided with the projection (1b) suitable with groove (1a)；Or the both sides of autoclaved aerated concrete slab (1) are provided with symmetrical pore-forming groove (1c)；Or the both sides of autoclaved aerated concrete slab (1) are plane；
Described autoclaved aerated concrete slab (1) adopts horizontal dress, perpendicular dress or anyhow mixes the mode of installation and be assembled into wallboard face (4)；
When described autoclaved aerated concrete slab (1) is assembled, a ribs (5) is set every one piece or several pieces of autoclaved aerated concrete slabs (1)；
Described reinforced concrete frame (2) is made up of concrete-placing reinforcing steel bar cylinder mould (11), reinforced concrete frame (2) by steel pin or/and bolt (3) is fixedly connected on wallboard face (4) around。
2. steam-pressing aero-concrete integral wall according to claim 1, it is characterized in that, gap between described autoclaved aerated concrete slab (1) adopts binding agent to be filled with, and pastes, at the assembled gap place of wallboard face (4), the alkaline-resisting grid cloth that width is 8cm-50cm。
3. steam-pressing aero-concrete integral wall according to claim 1, it is characterised in that the thickness of described autoclaved aerated concrete slab (1) is 5cm-30cm, is highly 40cm-600cm；The width of described reinforced concrete frame (2) is 7cm-30cm。
4. steam-pressing aero-concrete integral wall according to claim 1, it is characterized in that, described every 10cm-30cm, a row or multi-row steel pin is set or/and bolt (3) in the one or both sides of the autoclaved aerated concrete slab (1) adjacent with ribs (5), steel pin is or/and one end of bolt (3) is fixed on autoclaved aerated concrete slab (1) interior 5cm-30cm, and the other end is cast in ribs (5) interior 4cm-20cm；
The surrounding in described wallboard face (4) arranges a row or multi-row steel pin or/and bolt (3) every 10cm-30cm, steel pin is or/and it is 10cm-35cm that one end of bolt (3) is fixed on wallboard face (4) interior length, and it is 4cm-20cm that the other end is arranged on reinforced concrete frame (2) interior length。
5. steam-pressing aero-concrete integral wall according to claim 1, it is characterized in that, the top in described wallboard face (4) is provided with 2-5 steel suspension hook (6), and the lower end of steel suspension hook (6) is cast in ribs (5), or is cast in reinforced concrete frame (2)。
6. steam-pressing aero-concrete integral wall according to claim 1, it is characterised in that described wallboard face (4) is provided with pipeline (7), and the surface configuration of wallboard face (4) has socket, switch, power distribution cabinet opening。
7. steam-pressing aero-concrete integral wall according to claim 1, it is characterised in that described wallboard face (4) is provided with doorway (8), window (9), or is provided with armored concrete pre-embedded block (10) in wallboard face (4)。
8. the steam-pressing aero-concrete integral wall according to claim 1 or 6, it is characterized in that, described wallboard face (4) is provided with decorative layer, decorative layer be in mortar, Gypsum Fibrosum, putty, coating, emulsion paint, wallpaper, wall paper, insulation material, ceramic tile any one or multiple；Described wallboard face (4) is provided with protecting film, protecting film be in kraft paper, plastic sheeting, rubber film any one or multiple。
9. the production technology of steam-pressing aero-concrete integral wall according to claim 1 and 2, it is characterised in that comprise the following steps:
The making of template:
Manufacture the template of a bottom and all round closure, upper end open；The size of template size and steam-pressing aero-concrete integral wall adapts；
The assembly of autoclaved aerated concrete slab, distribution of pipe, doorway window reserved:
Polylith autoclaved aerated concrete slab (1) is assembled into wallboard face (4)；
In the upper fluting of autoclaved aerated concrete slab (1) or wallboard face (4), pipeline (7) in layout；
In the upper cutting of autoclaved aerated concrete slab (1) or wallboard face (4), doorway (8), window (9) are set；
The alkaline-resisting grid cloth that width is 8cm-50cm is pasted at the assembled gap place of wallboard face (4)；
When autoclaved aerated concrete slab (1) is assembled, every one piece or several pieces i.e. reserved space building ribs (5)；The space of reserved pouring reinforcement concrete frame between assembled wallboard face (4) and the template periphery formed；
The making of ribs, the building of reinforced concrete frame:
In stepThe surrounding in assembled wallboard face (4) arranges a row or multi-row steel pin or/and bolt (3) every 10cm-30cm, steel pin is or/and it is 10cm-35cm that one end of bolt (3) is fixed on wallboard face (4) interior length, and the exposed length of the other end is 4cm-20cm；
Rebar cylinder mould (11) is bundled in stepIn the reserved space building ribs (5), reinforced concrete frame；
By concreting in template, forming reinforced concrete frame (2) and ribs (5), the hook head portions of steel hook (6) is exposed outside concrete, by surface screeding and compaction；
The demoulding: after room temperature maintenance, remove template；
Make decorative layer, protective layer: in stepIntegral wall surface decorate, brushing mortar, Gypsum Fibrosum, putty, coating, emulsion paint, wallpaper or lay in wall paper, insulation material, ceramic tile any one or multiple；
In stepThe surface covered with protective film of integral wall。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610196196.5A CN105696744B (en) | 2016-03-31 | 2016-03-31 | Steam-pressing aero-concrete integral wall and its production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610196196.5A CN105696744B (en) | 2016-03-31 | 2016-03-31 | Steam-pressing aero-concrete integral wall and its production technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105696744A true CN105696744A (en) | 2016-06-22 |
| CN105696744B CN105696744B (en) | 2018-05-15 |
Family
ID=56218878
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610196196.5A Active CN105696744B (en) | 2016-03-31 | 2016-03-31 | Steam-pressing aero-concrete integral wall and its production technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105696744B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106802608A (en) * | 2017-03-27 | 2017-06-06 | 江苏中天消防设备有限公司 | A kind of steam pressure device of PLASTIC LAMINATED |
| CN107419801A (en) * | 2017-04-17 | 2017-12-01 | 浙江普天集成房屋有限公司 | A kind of assembled individual layer ALC wood connecting building and its construction method and ALC board manufacturing methods |
| CN107489211A (en) * | 2017-09-15 | 2017-12-19 | 山东高阳建材有限公司 | Steam-pressing aero-concrete batten component wall and construction technology |
| CN110528776A (en) * | 2018-12-24 | 2019-12-03 | 湖北神州建材有限责任公司 | A kind of assembled architecture steam-pressing aero-concrete circuit board and its assembling method |
| CN112049323A (en) * | 2019-06-05 | 2020-12-08 | 李志强 | Modularized autoclaved aerated concrete slab |
| CN112339064A (en) * | 2020-10-21 | 2021-02-09 | 唐高山 | Method for manufacturing pipeline integrated autoclaved aerated concrete slab |
| CN112726948A (en) * | 2021-01-29 | 2021-04-30 | 宝胜系统集成科技股份有限公司 | Anti-cracking outer wall structure of steel structure building |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4121611A4 (en) * | 2020-03-17 | 2024-07-10 | Robert William Czerkas | Method and arrangement for installing building panels |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040065043A1 (en) * | 2002-10-08 | 2004-04-08 | Joel Foderberg | Lightweight precast concrete wall panel system |
| CN101629440A (en) * | 2008-07-18 | 2010-01-20 | 深圳海龙建筑制品有限公司 | Integrally prefabricated composite external wall panel and manufacturing method thereof |
| US20100139183A1 (en) * | 2008-12-08 | 2010-06-10 | Klaus Eigl | Concrete panel |
| CN202596025U (en) * | 2012-06-05 | 2012-12-12 | 宝钢建筑系统集成有限公司 | Preformed frame light big wall plate |
| CN203821696U (en) * | 2014-05-07 | 2014-09-10 | 中铁四局集团钢结构有限公司 | Fabricated wallboard adopting steel structure |
| CN105003020A (en) * | 2015-08-05 | 2015-10-28 | 合肥工业大学 | Ceramsite concrete metal net rack light wallboard and splicing structure thereof |
| CN204804372U (en) * | 2015-02-10 | 2015-11-25 | 北京建筑大学 | Fibre cloth is consolidated to evaporate and is pressed aerated concrete wall body door and window entrance to a cave |
| CN205502366U (en) * | 2016-03-31 | 2016-08-24 | 山东易通建材有限公司 | Evaporate and press whole wallboard of aerated concrete |
-
2016
- 2016-03-31 CN CN201610196196.5A patent/CN105696744B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040065043A1 (en) * | 2002-10-08 | 2004-04-08 | Joel Foderberg | Lightweight precast concrete wall panel system |
| CN101629440A (en) * | 2008-07-18 | 2010-01-20 | 深圳海龙建筑制品有限公司 | Integrally prefabricated composite external wall panel and manufacturing method thereof |
| US20100139183A1 (en) * | 2008-12-08 | 2010-06-10 | Klaus Eigl | Concrete panel |
| CN202596025U (en) * | 2012-06-05 | 2012-12-12 | 宝钢建筑系统集成有限公司 | Preformed frame light big wall plate |
| CN203821696U (en) * | 2014-05-07 | 2014-09-10 | 中铁四局集团钢结构有限公司 | Fabricated wallboard adopting steel structure |
| CN204804372U (en) * | 2015-02-10 | 2015-11-25 | 北京建筑大学 | Fibre cloth is consolidated to evaporate and is pressed aerated concrete wall body door and window entrance to a cave |
| CN105003020A (en) * | 2015-08-05 | 2015-10-28 | 合肥工业大学 | Ceramsite concrete metal net rack light wallboard and splicing structure thereof |
| CN205502366U (en) * | 2016-03-31 | 2016-08-24 | 山东易通建材有限公司 | Evaporate and press whole wallboard of aerated concrete |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106802608A (en) * | 2017-03-27 | 2017-06-06 | 江苏中天消防设备有限公司 | A kind of steam pressure device of PLASTIC LAMINATED |
| CN107419801A (en) * | 2017-04-17 | 2017-12-01 | 浙江普天集成房屋有限公司 | A kind of assembled individual layer ALC wood connecting building and its construction method and ALC board manufacturing methods |
| CN107419801B (en) * | 2017-04-17 | 2019-11-12 | 浙江普天集成房屋有限公司 | A kind of assembled single layer ALC wood connecting building and its construction method and ALC board manufacturing method |
| CN107489211A (en) * | 2017-09-15 | 2017-12-19 | 山东高阳建材有限公司 | Steam-pressing aero-concrete batten component wall and construction technology |
| CN110528776A (en) * | 2018-12-24 | 2019-12-03 | 湖北神州建材有限责任公司 | A kind of assembled architecture steam-pressing aero-concrete circuit board and its assembling method |
| CN112049323A (en) * | 2019-06-05 | 2020-12-08 | 李志强 | Modularized autoclaved aerated concrete slab |
| CN112339064A (en) * | 2020-10-21 | 2021-02-09 | 唐高山 | Method for manufacturing pipeline integrated autoclaved aerated concrete slab |
| CN112726948A (en) * | 2021-01-29 | 2021-04-30 | 宝胜系统集成科技股份有限公司 | Anti-cracking outer wall structure of steel structure building |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105696744B (en) | 2018-05-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105696744A (en) | Integral autoclaved aerated concrete wallboard and production process thereof | |
| CN105672562B (en) | Steam-pressing aero-concrete integral heat insulation wallboard and its production technology | |
| CN208502433U (en) | A kind of prefabricated assembled Assembled surrounding wall with vertical curtain wall penel component | |
| CN105971166A (en) | Novel formed steel frame gypsum board non-dismantling formwork | |
| CN102650152A (en) | Prefabricated sandwich heat-preservation heat insulation concrete external wall panel and fabrication method | |
| CN101818539A (en) | Assembled integral building and construction method thereof | |
| CN104594525B (en) | Composite thermo-insulating wall board heat-preserving wall system integrated with building structure and construction technology | |
| CN205502366U (en) | Evaporate and press whole wallboard of aerated concrete | |
| CN106522359A (en) | Total-prefabricated rural residential class composite wall structure system and construction method thereof | |
| CN203429831U (en) | Split-free composite heat insulation template for pouring concrete | |
| CN104652668A (en) | Armored integrated wall and construction method thereof | |
| WO2018099199A1 (en) | Prefabricated thermal insulation wall cladding manufacturing method | |
| CN110005104A (en) | A kind of fabricated heat preservation decoration integrative laminated floor slab and its construction method | |
| CN112459291A (en) | Prefabricated heat insulation structure integrated wall structure and construction process thereof | |
| CN105113706A (en) | Reinforced truss gypsum plate with insulation layer, novel dismantling-free formwork and their construction method | |
| CN205024949U (en) | Take steel bar truss gypsum board of heat preservation, novel -in -place mould | |
| CN205502373U (en) | Evaporate and press whole wallboard that keeps warm of aerated concrete | |
| CN104947846A (en) | Assembled integral type frame filling light weight inner wallboard and preparation method thereof | |
| CN103669707A (en) | Light composite prefabricated wallboard for house and preparation method thereof | |
| CN113047480B (en) | Assembly type disassembly-free composite heat-insulation large formwork for cast-in-place reinforced concrete wall and production and construction method thereof | |
| CN105386538A (en) | CL composite concrete shear wall construction process | |
| CN206245459U (en) | Architectural Equipment pipeline integral structure based on inverted ladder type slot type combined wall board | |
| CN210239240U (en) | Novel assembled sentry box of dry-type connection | |
| CN210178013U (en) | Fully-prefabricated assembled house | |
| CN116104224A (en) | External wall heat insulation integrated gap spliced construction node and construction method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20170710 Address after: 262309, Shandong, Rizhao City province Wulian County Town Street Village Applicant after: Wulian Yitong New Building Materials Technology Co. Ltd. Address before: 276826 Shandong Rizhao City economic and Technological Development Zone Linyi Road South Port Construction Industry Park Applicant before: SHANDONG YITONG BUILDING MATERIAL CO., LTD. |
|
| TA01 | Transfer of patent application right | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Autoclaved aerated concrete monolithic wallboard and its production technology Effective date of registration: 20220608 Granted publication date: 20180515 Pledgee: Shandong Longheng New Material Technology Co.,Ltd. Pledgor: WULIAN YITONG NEW BUILDING MATERIAL TECHNOLOGY CO.,LTD. Registration number: Y2022980007312 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |