CN105696744B - Steam-pressing aero-concrete integral wall and its production technology - Google Patents
Steam-pressing aero-concrete integral wall and its production technology Download PDFInfo
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- CN105696744B CN105696744B CN201610196196.5A CN201610196196A CN105696744B CN 105696744 B CN105696744 B CN 105696744B CN 201610196196 A CN201610196196 A CN 201610196196A CN 105696744 B CN105696744 B CN 105696744B
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- autoclaved aerated
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- concrete slab
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/049—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres completely or partially of insulating material, e.g. cellular concrete or foamed plaster
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
- E04B2/64—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of concrete
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
- E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/142—Means in or on the elements for connecting same to handling apparatus
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Panels For Use In Building Construction (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
Steam-pressing aero-concrete integral wall and its production technology, are related to assembled architecture wallboard technical field.Including autoclaved aerated concrete slab, reinforced concrete frame, steel pin or/and bolt, it is characterised in that the autoclaved aerated concrete slab is assembled into wallboard face by the way of horizontal dress, perpendicular dress or vertical and horizontal mixing installation；When the autoclaved aerated concrete slab is assembled, a piece ribs is set every one piece or several pieces of autoclaved aerated concrete slabs；The reinforced concrete frame is made of concrete-placing reinforcing steel bar cylinder mould, and reinforced concrete frame is by steel pin or/and bolt（3）It is fixedly connected on around wallboard face.The present invention crane can be used once to sling, construction speed is fast with can fundamentally solve wall crazing leakage problems, climate conditionality is small, saves labour, can effectively shorten construction period, construction cost is saved, and the good effect of construction quality can be improved.
Description
Technical field
The present invention relates to assembled architecture wallboard technical field, especially belongs to what a kind of steam-pressing aero-concrete was assembled into
Integral wall and its production technology.
Background technology
At present, China has formed cast-in-place concrete frame structure, prefabricated concrete structure system and steel structure system, but
It is no matter which kind of structural system is required for factory process, in-site installation, therefore all there are following drawback：First, the operation of extensive style
Mode, steel, cement waste seriously, and water consumption is excessive；Second, long construction period, construction speed is relatively slow；Third, building site day
Gas, temperature can be to control, climate conditionality；Fourth, in the presence of serious cracking leakage problems, construction quality is difficult to improve；Fifth,
Concrete assembling is too heavy, and common crane is difficult to disposably sling；Sixth, labor cost rises violently, recruitment is difficult, and management is difficult.These tables
Bright traditional structural system all lack adapt to building industrialization demand, for promote building trade transition and upgrade, establish energy-saving and emission-reduction,
Low-carbon environment-friendly industry is, it is necessary to greatly develop and promote batch production assembled architecture.
Although having the research of fraction enterprise and scientific research institution in progress assembled architecture both at home and abroad at present, it grinds
The assembled architecture studied carefully cannot fundamentally solve wall crazing leakage problems, and the insulation of selected construction material,
It is environmentally protective, construction is convenient etc. goes back existing defects, integral moduleization design, production, the transport to wall need into one
Step improves.
As Application No. 201510546823.9 patent of invention in, its disclosed steel performance, its tie
The components such as the wall in structure, it is also necessary to site operation, and the wall of site operation is caused easily due to extraneous factors such as weathers
Cracking leakage；In the patent of invention of Application No. 201510337633.6, its disclosed multilayer assembly concrete panel structure
System, but the component such as wall in its system, it is also necessary to which site operation, equally exists wall crazing infiltration problem.
In the patent of invention of Application No. 201510335304.8, such a technical solution is disclosed：It is thin using clod wash
Frame is made in wall-shaped steel, and region pours to form large area wallboard using foam cement wherein, can be directly used for in-site installation, letter
Change site construction technology, achieve the purpose that assembled architecture.But, however it remains following drawback：
1st, got rusty easily using steel framework, peeling, and be difficult to combine closely with wall, outer layer mortar etc.；
2nd, the foam cement core soundproof effect used is bad；
3rd, large area wallboard one-piece casting is molded, and is easily produced stress distribution inequality, is then produced fracture, crack；
4th, steel framework cannot punch perforation, can not arrange pipeline；
5th, large area wallboard one-piece casting is molded, can only be disposable, if installation is improper, when need to remove, can only be incited somebody to action
It is all damaged, it is impossible to is installed and used again.
The content of the invention
It is an object of the invention to provide a kind of steam-pressing aero-concrete integral wall and its production technology, with reach can be with
Wall crazing leakage problems are fundamentally solved, and take into account high-strength light, insulation, impervious waterproof, fire protection flame retarding, sound insulation drop
To make an uproar, is environmentally protective, constructing the advantages that convenient, prolonged resistance to old, economical and practical, crane can be used once to sling, construction speed is fast, by
Weather conditions restrict small, saving labour, can effectively shorten construction period, saving construction cost, and can improve building matter
The purpose of amount.
Steam-pressing aero-concrete integral wall provided by the present invention, including autoclaved aerated concrete slab, armored concrete
Frame, steel pin or/and bolt, it is characterised in that the side setting of the autoclaved aerated concrete slab is fluted, and opposite side is set
It is equipped with the protrusion being adapted with groove；Or the both sides of autoclaved aerated concrete slab are provided with symmetrical pore-forming groove；Or
The both sides of person's autoclaved aerated concrete slab are plane；The horizontal dress of use, the perpendicular dress or horizontal of the autoclaved aerated concrete slab
The mode of perpendicular mixing installation is assembled into wallboard face；When the autoclaved aerated concrete slab is assembled, set every one piece or several pieces
Put a ribs；The reinforced concrete frame is made of concrete-placing reinforcing steel bar cylinder mould, and reinforced concrete frame is by steel
Pin or/and bolt are fixedly connected on around wallboard face.
Steam-pressing aero-concrete integral wall provided by the present invention, using one piece or polylith autoclaved aerated concrete slab
Assembly makes, and autoclaved aerated concrete slab surface quality is good, does not crack, is light porous, is environmentally protective, and with well resistance to
The performance of fire, fire prevention, sound insulation, heat-insulated, insulation etc., groove, raised and adjacent assembled steam-pressing aero-concrete in its both sides
The groove of plate, protrusion are mutually adapted；Or the symmetrical pore-forming groove in both sides of autoclaved aerated concrete slab and adjacent assembly
The pore-forming groove of autoclaved aerated concrete slab be mutually adapted, form a through hole, poured in its through hole high-elasticity putty or
Fluid sealant, will make flexible connection between adjacent panels；Or two side planes of autoclaved aerated concrete slab are mutually bonded, and are assembled into
Behind wallboard face, reinforced concrete frame is fixedly connected on around wallboard face by steel pin or/and bolt, becomes a steam pressure
Air entrained concrete integral wall；Reinforced concrete frame can not only reinforce autoclaved aerated concrete slab, and strengthening it should
Power, prevents its strain cracking, but also can make combine closely between lining.Steam-pressing aero-concrete after assembly is whole
Body wallboard has not only had the excellent performance of autoclaved aerated concrete slab concurrently, also significantly improves intensity and endurance.Meanwhile this hair
Bright steam-pressing aero-concrete integral wall is assembled in factory, its indoor environment temperature, humidity etc. can manual control, can be with
Industrialization flow line production is manually carried out on a small quantity, transports after production to construction site, is directly installed using crane.Cause
This, the present invention has and can fundamentally solve wall crazing leakage problems, and takes into account high-strength light, insulation, impervious anti-
Water, fire protection flame retarding, sound insulation and noise reduction, it is environmentally protective, construction it is convenient, prolonged resistance to old, economical and practical the advantages that, can be used crane once
Sling, construction speed is fast, and climate conditionality is small, saves labour, can effectively shorten construction period, saving is constructed into
This, and the good effect of construction quality can be improved.
Brief description of the drawings
Attached drawing part discloses the specific embodiment of the invention, wherein,
Fig. 1, structure diagram of the invention；
Fig. 2, reinforced concrete frame of the invention and wallboard face connection diagram；
Fig. 3, the structure diagram in the wallboard face for being provided with pipeline of the invention；
Fig. 4, the structure diagram in the wallboard face for being provided with armored concrete pre-embedded block of the invention；
Fig. 5, structure diagram when autoclaved aerated concrete slab of the invention is assembled；
Fig. 6, schematic cross-section when autoclaved aerated concrete slab of the invention is assembled；
Fig. 7, the structure diagram of rebar cylinder mould of the invention；
Fig. 8, production process schematic diagram of the invention.
Embodiment
As shown in Fig. 1,2,5,6, steam-pressing aero-concrete integral wall provided by the present invention, including steam pressurized coagulation
Native plate 1（ALC plates）, reinforced concrete frame 2, steel pin or/and bolt 3, the side of autoclaved aerated concrete slab 1 sets fluted
1a, opposite side are provided with raised 1b, and groove 1a is adapted with protrusion 1b；Or the both sides of autoclaved aerated concrete slab 1 are provided with
Symmetrical pore-forming groove 1c；Or the both sides of autoclaved aerated concrete slab 1 are plane；Autoclaved aerated concrete slab 1
Wallboard face 4 is assembled into by the way of horizontal dress, perpendicular dress or vertical and horizontal mixing installation；When autoclaved aerated concrete slab 1 erects dress, every
Every the junction of one piece or several pieces autoclaved aerated concrete slab 1, a piece ribs 5 is set；1 horizontal dress of autoclaved aerated concrete slab
When, every the junction of a section or a few section autoclaved aerated concrete slabs 1, a piece ribs 5 is being set；Reinforced concrete frame 2
It is made of concrete-placing reinforcing steel bar cylinder mould 11, reinforced concrete frame 2 is fixedly connected on wallboard face 4 by steel pin or/and bolt 3
Around.
One piece either polylith autoclaved aerated concrete slab 1 by the way of horizontal dress, perpendicular dress or vertical and horizontal mixing installation
When being assembled into wallboard face 4, in order to make the groove 1a of 1 side of autoclaved aerated concrete slab and adjacent autoclaved aerated concrete slab 1
The raised 1b of side is more mutually adapted, the raised 1b of opposite side is recessed with another adjacent 1 side of autoclaved aerated concrete slab
The assembled gap that groove 1a is more mutually adapted between autoclaved aerated concrete slab 1 is filled using binding agent, and binding agent can be with
Make more to be combined into overall wallboard face 4 between polylith autoclaved aerated concrete slab 1；In order to make autoclaved aerated concrete slab 1
The symmetrical pore-forming groove 1c in both sides and the pore-forming groove 1c of adjacent assembled autoclaved aerated concrete slab 1 are mutually adapted, shape
Into a through hole, binding agent is poured in its through hole, flexible connection, pore-forming will be made between adjacent autoclaved aerated concrete slab 1
Groove 1c can be triangle, rectangle, half elliptic, semicircle, square, it is trapezoidal in any one, be correspondingly formed
Fill orifice is any one in diamond shape, square/rectangle, ellipse, circle, rectangle, hexagon；Or add in steam pressure
Two side planes of gas concrete slab 1 smear binding agent, it is carried out assembly with adjacent autoclaved aerated concrete slab 1.
Reinforced concrete frame 2 can be totally enclosed or open, such as when wallboard face 4 is provided with doorway 8
When, then the bottom on doorway is unable to pouring reinforcement concrete frame 2, then reinforced concrete frame 2 is open.
When polylith autoclaved aerated concrete slab 1 is assembled in order to prevent, the intensity and endurance of its junction can be declined slightly,
Autoclaved aerated concrete slab 1 is pouring one in perpendicular dress every the junction of one piece or several pieces autoclaved aerated concrete slab 1
Ribs 5；Autoclaved aerated concrete slab 1 is in horizontal dress, in the junction every a section or a few section autoclaved aerated concrete slabs 1
Pour a ribs 5.
The alkaline-resisting grid cloth that width is 8cm-50cm is pasted at the assembled gap in wallboard face 4, alkaline-resisting grid cloth can be to prevent
The only gap cracking of 4 assembling part of wallboard face.For the surfacing in wallboard face 4, steam-pressing aero-concrete can designed and produced
During plate 1, the both sides of the edge of autoclaved aerated concrete slab 1 respectively reserve width be 5cm or so, depth be the alkaline-resisting of 5mm or so
Grid cloth pastes space；Alkaline-resisting grid cloth can not also be set to paste space, pasted directly at the assembled gap in wallboard face 4
Alkaline-resisting grid cloth.
Further, in order to ensure the intensity and endurance in wallboard face 4, the thickness of autoclaved aerated concrete slab 1 is 5cm-
30cm, is highly 40cm-600cm；The width of reinforced concrete frame 2 is 7cm-30cm, thickness and autoclaved aerated concrete slab 1
Thickness it is basically identical, can slightly thicker than or the slightly thinner than thickness of autoclaved aerated concrete slab 1.
Further, since one piece of autoclaved aerated concrete slab 1 can be used to carry out assembly, autoclaved aerated concrete slab 1
Side or both sides need to set ribs 5, then in the one or both sides of the autoclaved aerated concrete slab 1 adjacent with ribs 5
A row or multi-row steel pin or/and bolt 3 be set every 10cm-30cm, one end of steel pin or/and bolt 3 is fixed on steam pressurized
5cm-30cm in concrete slab 1, the other end are cast in 4cm-20cm in ribs 5.
Further, in order to enable reinforced concrete frame 2 to be fixedly connected as entirety with wallboard face 4, the week in wallboard face 4
Enclose and a row or multi-row steel pin or/and bolt 3 are set every 10cm-30cm, steel pin or/and bolt 3 can be arranged in one directly
Line, can also be staggered, and it is 10cm-15cm that one end of steel pin or/and bolt 3, which is fixed on length in reinforced concrete frame 2,
It is 4cm-10cm that the other end, which is arranged on 4 length of wallboard face,.
Further, in order to convenient in lifting of transporting or construct, the top in wallboard face 4 is provided with 2-5 steel hook 6.Steel
The lower end of system hook 6 is connected to in ribs 5, being preferred wherein connecting with welding especially on the reinforcing bar in ribs 5, and steel is hung
Length 10cm-100cm of the hook 6 in ribs 5.Autoclaved aerated concrete slab 1 horizontal can fill, can erect dress, can mix assembly anyhow
Into wallboard face 4, the ribs 5 of 1 junction of autoclaved aerated concrete slab has transverse direction, also have it is vertical, steel hook 6 lower end with
Vertical ribs 5 is welded on to be preferred.Steel hook 6 quantity it is consistent with the quantity of vertical ribs 5, i.e., every vertically
A steel hook 6 is respectively provided with ribs 5.When the junction between autoclaved aerated concrete slab 1 is not provided with pouring reinforcement
During rib 5, the lower end of steel hook 6 can be cast in reinforced concrete frame 2.Steel hook 6 gib head can it is exposed
The outside of reinforced concrete frame 2, exposed gib head is cut away when constructing at the scene.
As shown in figure 3, the size in wallboard face 4 is to be processed manufacture in factory according to construction wall design size, when need
Will wallboard face 4 install water, electricity, socket, switch, with power port etc. when, then can be in processing and fabricating autoclaved aerated concrete slab 1
When, internal reservation in autoclaved aerated concrete slab 1, set pipeline 7, such as water pipe and/or electric wire, data cable, can also be
Wallboard face 4 sets pipeline 7；The surface in wallboard face 4 position corresponding with spool is provided with socket, switch and power distribution cabinet opening.
As shown in figure 4, when needing in 4 installation door of wallboard face, window, then need to reserve in wallboard face 4, be provided with doorway 8,
Window 9；In order to which doorway 8, window 9 deform in transport or work progress, both sides doorjamb and top frame on doorway 8 pour
The armored concrete that a layer thickness is 3cm-20cm is built, doorway 8 is additionally arranged at the bottom of supporting rod, can prevent that doorway 8 is stressed the side of body
Compel and deform；The surrounding of window 9 pours the armored concrete that a layer thickness is 3cm-10cm；Or it is provided with wallboard face 4
Armored concrete pre-embedded block 10, installs angle steel in doorway 8, window 9 or band steel 12 is reinforced, can increase doorway 8, window
9 intensity and endurance, distortion preventing.
Further, then can be in the decorative layer that is provided with wallboard face 4 when needing beautiful to wallboard face 4, decorative layer can be with
Be in mortar, gypsum, putty, coating, emulsion paint, wallpaper, wall paper, thermal insulation material, ceramic tile any one or it is a variety of.If wall
Plate face 4 is installed on toilet or kitchen, then can carry out water-proofing treatment；If wallboard face 4 is installed on exterior wall, guarantor can be installed
Adiabator, installation ceramic tile etc..Wallboard face 4 is provided with protective film, such as brown paper, plastic film, rubber film, to prevent transporting
Or in work progress, damage wallboard face 4.
As shown in Figure 7,8, the production technology of steam-pressing aero-concrete integral wall provided by the present invention, including following step
Suddenly：
The making of template：
According to building, if the design requirement of building is, it is necessary to make more large-sized integral wall, with regard to manufacturing and designing one
Want the template that is adapted to, the bottom of template and all round closure, upper end opening with integral wall size.
The assembly of autoclaved aerated concrete slab, the arrangement of pipeline, doorway window it is reserved：
According to building, such as the design requirement of building, you can know to set in the relevant position of integral wall in advance and strengthen
Rib 5, pipeline 7, doorway 8, window 9, during 1 assembly of autoclaved aerated concrete slab, its relevant position are reserved, pipeline 7
It can in advance slot again assembled, can also first assembled slot again；It is assembled again that doorway 8, window 9 can shift to an earlier date well cutting, can also
First assembly is cut again.
Binding agent is applied in first piece of 1 groove 1a of autoclaved aerated concrete slab, by second piece of autoclaved aerated concrete slab 1
Raised 1b adaptations corresponding with first piece of 1 groove 1a of autoclaved aerated concrete slab, and supportted in the bottom of autoclaved aerated concrete slab 1
Rise up and down the changing of the relative positions, make first piece of autoclaved aerated concrete slab 1 side binding agent fully with second piece of steam-pressing aero-concrete
Plate 1 combines, and two pieces of autoclaved aerated concrete slabs 1 are assembled into wallboard face 4；Or the both sides of autoclaved aerated concrete slab 1 are mutually right
The pore-forming groove 1c of title and the pore-forming groove 1c of adjacent assembled autoclaved aerated concrete slab are mutually adapted, and form a through hole,
Binding agent is poured in its through hole, flexible connection will be made between two pieces of adjacent autoclaved aerated concrete slabs 1, be assembled into wallboard
Face 4；It is flat with adjacent autoclaved aerated concrete slab 1 or two side planes of autoclaved aerated concrete slab 1 apply binding agent respectively
Connection is pasted in face respectively, is assembled into wallboard face 4；
And so on, polylith autoclaved aerated concrete slab 1 can be assembled into multiple wallboard faces 4；
Slot on autoclaved aerated concrete slab 1 or wallboard face 4, pipeline 7 in arrangement；
Cut on autoclaved aerated concrete slab 1 or wallboard face 4, doorway 8, window 9 are set, in doorway 8, the position of window 9
Put, without the assembly of autoclaved aerated concrete slab 1, it is reserved go out, the position of window；
The alkaline-resisting grid cloth that width is 8cm-50cm is pasted at the assembled gap in wallboard face 4；
When autoclaved aerated concrete slab is assembled, every the one piece or several pieces i.e. reserved space for pouring ribs；It is assembled
The space of pouring reinforcement concrete frame is reserved between the wallboard face and template periphery of formation.
The making of ribs, reinforced concrete frame pour：
In stepAround assembled multiple wallboard faces 4 every 10cm-30cm set a row or multi-row steel pin or/and
It is 10cm-35cm that one end of bolt 3, steel pin or/and bolt 3, which is fixed on length in wallboard face 4, the exposed length of the other end
For 4cm-20cm.
A row or multi-row steel is set every 10cm-30cm in the both sides of the autoclaved aerated concrete slab 1 adjacent with ribs 5
One end of pin or/and bolt 3, steel pin or/and bolt 3 is fixed on 5cm-30cm in autoclaved aerated concrete slab 1, and the other end pours
The 4cm-20cm in ribs 9.
The side for pouring ribs 5 in advance in autoclaved aerated concrete slab 1 or wallboard face 4 sets a row or multi-row steel pin
Or/and bolt 3, in case pouring ribs 5.Rebar cylinder mould 11 is bundled in stepThe reserved steel pin for pouring ribs 5 or/and
On bolt 3, ribs 5 can be arranged between one piece of autoclaved aerated concrete slab 1 and wallboard face 4, one piece of steam pressurized coagulation
Between native plate 1 and another piece of autoclaved aerated concrete slab 1, between wallboard face 4 and wallboard face 4.
Rebar cylinder mould 11 is bundled in stepIn the reserved space for pouring ribs 5, reinforced concrete frame 2；Will
Steel hook 6 is welded on rebar cylinder mould 11, by concreting in template, concrete and the exposed steel outside wallboard face 4
Pin or/and bolt pour to form reinforced concrete frame 2, and concrete and rebar cylinder mould 11 pours to form ribs 5, steel hook
6 hook head portions are exposed outside concrete, the integral wall surface screeding and compaction that will be poured.
The demoulding：After room temperature conserves 7 days, template is removed.
Make decorative layer, protective layer：In stepIntegral wall surface decorated, it is brushing mortar, gypsum, greasy
In son, coating, emulsion paint, wallpaper, wall paper, thermal insulation material, ceramic tile any one or it is a variety of.
In stepIntegral wall surface covering protection film.
Steel hook 6 is hung using crane, steam-pressing aero-concrete integral wall is sling into vertical be stored or shipped to and is applied
Work in-site installation.
Above-mentioned steam-pressing aero-concrete integral wall is transported to construction site, hanging steel hook 6 using crane hangs
To the floor of required installation, reinforced concrete frame 2 is directly connected in the steel tank of H-type groove steel or I-shaped channel steel, so
Agent is pasted in after-pouring concrete or addition；Can also be by the reinforcing bar in reinforced concrete frame 2 and H-type groove steel or I-shaped
Channel steel welds together.
If installation is improper, when need to remove, reinforced concrete frame 2 need to only be removed, the ribs 5 in wallboard face 4
Remove, binding agent excision, its autoclaved aerated concrete slab 1 can reuse.
Claims (8)
1. a kind of steam-pressing aero-concrete integral wall, the steam-pressing aero-concrete integral wall includes steam pressurized coagulation
Native plate（1）, reinforced concrete frame（2）, steel pin or/and bolt（3）, autoclaved aerated concrete slab（1）Side be provided with it is recessed
Groove（1a）, opposite side is provided with and groove（1a）The protrusion being adapted（1b）；Or autoclaved aerated concrete slab（1）Both sides set
It is equipped with symmetrical pore-forming groove（1c）；Or autoclaved aerated concrete slab（1）Both sides be plane；The steam pressure adds
Gas concrete slab（1）Wallboard face is assembled into by the way of horizontal dress, perpendicular dress or vertical and horizontal mixing installation（4）；The steam pressure adds
Gas concrete slab（1）When assembled, every one piece or several pieces of autoclaved aerated concrete slabs（1）A piece ribs is set（5）；It is described
Reinforced concrete frame（2）By concrete-placing reinforcing steel bar cylinder mould（11）It is made, reinforced concrete frame（2）By steel pin or/and
Bolt（3）It is fixedly connected on wallboard face（4）Around；It is characterized in that, the life of above-mentioned steam-pressing aero-concrete integral wall
Production. art comprises the following steps：
The making of template：
Manufacture a bottom and all round closure, the template of upper end opening；Template size and steam-pressing aero-concrete integral wall
Size is adapted；
The assembly of autoclaved aerated concrete slab, the arrangement of pipeline, doorway window it is reserved：
By polylith autoclaved aerated concrete slab（1）It is assembled into wallboard face（4）；
In autoclaved aerated concrete slab（1）Or wallboard face（4）Upper fluting, pipeline in arrangement（7）；
In autoclaved aerated concrete slab（1）Or wallboard face（4）Upper cutting, sets doorway（8）, window（9）；
In wallboard face（4）Assembled gap at paste width be 8cm-50cm alkaline-resisting grid cloth；
In autoclaved aerated concrete slab（1）When assembled, reserved every one piece or several pieces and pour ribs（5）Space；Spell
Fill the wallboard face formed（4）The space of pouring reinforcement concrete frame is reserved between template periphery；
The making of ribs, reinforced concrete frame pour：
In stepAssembled wallboard face（4）Around every 10cm-30cm, a row or multi-row steel pin or/and bolt are set
（3）, steel pin or/and bolt（3）One end be fixed on wallboard face（4）Interior length is 10cm-35cm, the exposed length of the other end
Spend for 4cm-20cm；
By rebar cylinder mould（11）It is bundled in stepReserved pours ribs（5）, reinforced concrete frame space in；
Steel is linked up with（6）It is welded on rebar cylinder mould（11）On；
By concreting in template, reinforced concrete frame is formed（2）And ribs（5）, steel hook（6）Hook head
It is point exposed outside concrete, by surface screeding and compaction；
The demoulding：After room temperature maintenance, template is removed；
Make decorative layer, protective layer：In stepIntegral wall surface decorated, brushing mortar, gypsum, putty, painting
Material, emulsion paint, wallpaper either lay in wall paper, thermal insulation material, ceramic tile any one or it is a variety of；
In stepIntegral wall surface covering protection film.
2. steam-pressing aero-concrete integral wall according to claim 1, it is characterised in that the steam pressurized coagulation
Native plate（1）Between gap be filled using binding agent, in wallboard face（4）Assembled gap at paste width be 8cm-50cm
Alkaline-resisting grid cloth.
3. steam-pressing aero-concrete integral wall according to claim 1, it is characterised in that the steam pressurized coagulation
Native plate（1）Thickness be 5cm-30cm, be highly 40cm-600cm；The reinforced concrete frame（2）Width for 7cm-
30cm。
4. steam-pressing aero-concrete integral wall according to claim 1, it is characterised in that with ribs（5）It is adjacent
Autoclaved aerated concrete slab（1）One or both sides every 10cm-30cm, a row or multi-row steel pin or/and bolt are set（3）,
Steel pin or/and bolt（3）One end be fixed on autoclaved aerated concrete slab（1）Interior 5cm-30cm, the other end are cast in ribs
（5）Interior 4cm-20cm；
The wallboard face（4）Around every 10cm-30cm, a row or multi-row steel pin or/and bolt are set（3）, steel pin
Or/and bolt（3）One end be fixed on wallboard face（4）Interior length is 10cm-35cm, and the other end is arranged on reinforced concrete frame
（2）Interior length is 4cm-20cm.
5. steam-pressing aero-concrete integral wall according to claim 1, it is characterised in that the wallboard face（4）'s
Top is provided with 2-5 steel suspension hook（6）, steel suspension hook（6）Lower end be cast in ribs（5）It is interior, or it is cast in reinforcing bar
Concrete frame（2）It is interior.
6. steam-pressing aero-concrete integral wall according to claim 1, it is characterised in that the wallboard face（4）If
It is equipped with pipeline（7）, wallboard face（4）Surface be provided with socket, switch, power distribution cabinet opening.
7. steam-pressing aero-concrete integral wall according to claim 1, it is characterised in that the wallboard face（4）If
It is equipped with doorway（8）, window（9）, or in wallboard face（4）Inside it is provided with armored concrete pre-embedded block（10）.
8. the steam-pressing aero-concrete integral wall according to claim 1 or 6, it is characterised in that the wallboard face（4）
Decorative layer is provided with, decorative layer is appointing in mortar, gypsum, putty, coating, emulsion paint, wallpaper, wall paper, thermal insulation material, ceramic tile
Meaning is one or more kinds of；The wallboard face（4）Protective film is provided with, protective film is in brown paper, plastic film, rubber film
Any one or it is a variety of.
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Cited By (1)
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| WO2021184072A1 (en) * | 2020-03-17 | 2021-09-23 | Robert William Czerkas | Method and arrangement for installing building panels |
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| CN112049323A (en) * | 2019-06-05 | 2020-12-08 | 李志强 | Modularized autoclaved aerated concrete slab |
| CN112339064A (en) * | 2020-10-21 | 2021-02-09 | 唐高山 | Method for manufacturing pipeline integrated autoclaved aerated concrete slab |
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Effective date of registration: 20170710 Address after: 262309, Shandong, Rizhao City province Wulian County Town Street Village Applicant after: Wulian Yitong New Building Materials Technology Co. Ltd. Address before: 276826 Shandong Rizhao City economic and Technological Development Zone Linyi Road South Port Construction Industry Park Applicant before: SHANDONG YITONG BUILDING MATERIAL CO., LTD. |
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Denomination of invention: Autoclaved aerated concrete monolithic wallboard and its production technology Effective date of registration: 20220608 Granted publication date: 20180515 Pledgee: Shandong Longheng New Material Technology Co.,Ltd. Pledgor: WULIAN YITONG NEW BUILDING MATERIAL TECHNOLOGY CO.,LTD. Registration number: Y2022980007312 |