The content of the invention
Based on this, it is necessary to for thickness of wall body is big, deadweight is high, difficulty of processing is big, matching requirements are high, production cost is high
Problem is there is provided a kind of stone facing prefabricated outer wall panel, while providing its production method and the exterior wall assembled by the Side fascia
System.
A kind of stone facing prefabricated outer wall panel, including stone facing layer, adiabator layer, concrete structure sheaf and connector, institute
Stating stone facing layer, adiabator layer and concrete structure sheaf, layer connects setting successively;The stone facing layer includes stone plate, the stone
Material plate offers mounting groove in the side end face adjacent to its exterior finish, and the mounting groove is at least opened in two relative side end faces;
The connector includes connecting plate and hooking end, and the connecting plate is set perpendicular to layer junction, and the hooking end is from connecting plate end
Portion is extended to perpendicular to the direction of connecting plate, and the hooking end is fixed and is embedded in the mounting groove;The connector is fixed
In stone facing layer, through the adiabator layer and insertion be anchored in the concrete structure sheaf.
In one of the embodiments, the concrete structure sheaf upper surface forms step higher than the upper surface of adiabator layer
Shape tongue and groove, concrete structure sheaf lower surface forms scalariform tongue and groove of falling from power higher than the lower surface of adiabator layer;The stone facing layer
End face is concordant with the adiabator layer end face.
In one of the embodiments, the mounting groove is opened in end face and downside end face on the upside of stone plate;The connection
Part includes bottom linker, and the connecting plate of the bottom linker includes the first connecting plate and the second connecting plate, and described first connects
Fishplate bar is anchored in concrete structure sheaf, and the second connecting plate support is arranged at institute in stone facing layer downside end face, the hooking end
The second connecting plate is stated, first connecting plate and the second connecting plate are affixed by transition swash plate, and the transition swash plate is coated on institute
State in adiabator layer.
In one of the embodiments, the connector includes connector between plate, and connector is arranged at two-phase between the plate
Between adjacent stone plate, between the plate connecting plate end of connector to perpendicular to the direction of connecting plate be extended have two reversely
Hooking end, the hooking end fixed mounting groove for being embedded in two adjacent stone plates respectively.
In one of the embodiments, the connector be anchored in reinforced concrete structure layer one end be coated with it is heat-insulated
Set.
In one of the embodiments, bending extension is formed with ribs in the middle part of the connecting plate.
In one of the embodiments, the stone facing thickness degree is 10-20mm, and the adiabator layer thickness is
40-80mm, the concrete Laminate construction thickness is 60-300mm.
Shear wall that prefabricated outer wall panel in the present invention can be used as building periphery, out-hung panel and in addition
Other load-bearing or the Side fascia of non-bearing, the requirement of various wall board bodies is directed to according to code of building design, sets described prefabricated outer
The thickness of each layer of wallboard.Wherein shear wall refers to being primarily subjected to water caused by wind load or geological process in house or structures
The wall of flat load and vertical load;Out-hung panel refers to install on the body construction, rise go along with sb. to guard him, the non-bearing of decoration function it is pre-
Concrete external wall panel processed.
A kind of production method of stone facing prefabricated outer wall panel, comprises the following steps:
Prep stand mould;
Stone facing layer is laid, the stone plate for presetting mounting groove is layed in platform mould, and the hooking end of connector is embedding
The mounting groove for entering stone facing layer is fixed, and finish coat is placed towards platform mould surface on the outside of the stone plate, is spliced to form stone material decorations
Surface layer;
Adiabator layer is laid, by insulation material paving in stone facing layer, connector is run through insulation material;
Concrete structure sheaf is poured, framework of steel reinforcement is laid in insulation material layer surface, casting concrete forms cladding connector end
The concrete structure sheaf in portion;
Maintenance, the demoulding, are made stone facing prefabricated outer wall panel.
In one of the embodiments, it is described laying stone facing layer the step of before also include:In stone material back
And side end face coating waterproofing agent.
A kind of external wall system, is formed by the above-mentioned stone facing prefabricated outer wall panel splicing assembling of polylith.
Above-mentioned stone facing prefabricated outer wall panel, due to opening up mounting groove, groove depth direction and stone plate in stone plate side end face
Facade direction is identical, not high to stone plate thickness requirement, so stone facing thickness degree can be reduced, so that it is whole to reduce Side fascia
Body thickness and deadweight;Again due to being provided with adiabator layer, on the one hand improve effect of heat insulation, on the other hand cut-off concrete with
The contact of stone plate, it is to avoid pollution stone facing layer, superior product quality;And stone plate side end face fluting and difficulty of processing be less than
In stone material plate surface rat holing, so processing and assembly difficulty are low, production efficiency is high;Thus the external wall system being assembled to form is to building
The load contribution for building main body is small, reduces the requirement to house foundation;Between plug-in stone plate on its every piece prefabricated outer wall panel
There is the air layer between certain gap, stone plate and between stone plate and adiabator layer to flow, formed effectively certainly
So ventilation, is conducive to heat-insulated and dries insulation, reduce architectural energy consumption.
Embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.In accompanying drawing
Give presently preferred embodiments of the present invention.But, the present invention can be realized in many different forms, however it is not limited to this paper institutes
The embodiment of description.On the contrary, the purpose for providing these embodiments is to make the understanding to the disclosure more thorough
Comprehensively.
It should be noted that unless otherwise defined, all of technologies and scientific terms used here by the article is with belonging to this hair
The implication that bright those skilled in the art are generally understood that is identical.Term used in the description of the invention herein
It is intended merely to describe the purpose of specific embodiment, it is not intended that in the limitation present invention.Term as used herein " and/or " bag
Include the arbitrary and all combination of one or more related Listed Items.
As shown in figure 1, the stone facing prefabricated outer wall panel 100 of present pre-ferred embodiments, including stone facing layer 110,
Adiabator layer 120, concrete structure sheaf 130 and connector 140.The stone facing layer 110, adiabator layer 120 and concrete structure
Layer connects setting to layer 130 successively.In present pre-ferred embodiments, the stone facing layer 110 includes stone plate 111, the stone material
Plate 111 offers mounting groove (not shown) in the side end face adjacent to its exterior finish, and it is relative that the mounting groove is at least opened in two
Side end face.The connector 140 includes connecting plate 141 and hooking end 142.The connecting plate 141 is set perpendicular to layer junction,
The hooking end 142 is extended from the end of connecting plate 141 to perpendicular to the direction of connecting plate 141, and the hooking end 142 is fixed
It is embedded in the mounting groove;The connector 140 is fixed on stone facing layer 110, connecting plate 141 by hooking end 142 to be run through
The adiabator layer 120 and insertion be anchored in the concrete structure sheaf 130.
Above-mentioned stone facing layer 110 is spliced to form using stone plate 111, and stone plate more than 111 is cut using lithotome
Form.It is high with fire-proof insulation, waterproof and dampproof, heat-insulating sound-insulating, intensity using exterior wall backplate of the stone facing as Side fascia
Advantage.
Adiabator layer 120 can be prepared using light-weight foam class insulation material, in a specific implementation, can be using poly-
Urethane material prepares adiabator layer 120, the thermal-insulating waterproof excellent effect of polyurethane material, and lightweight low-density, can effectively drop
The deadweight of low stone facing prefabricated outer wall panel 100.
Concrete structure sheaf 130 as this stone facing prefabricated outer wall panel 100 main structure body, on the surface of adiabator layer 120
Casting concrete is molded, and uses reinforced concrete more.
Air space (not shown) is provided between the stone plate 111 and the adiabator layer 120, during production
Can be attached by the side symmetry when stone plate 111 is installed close to adiabator layer 120 multiple cement mortar ash cakes come
Realize.Therefore the pressure of the inner side of stone plate 111 is equal with the outdoor air flow in outside, and both sides are in isopiestic state, can subtract
Rainwater under few Action of Wind pressure penetrates into;A small amount of rainwater of air inlet interbed, in time after discharge, will not pass through adiabator layer again
120 get in;It ensure that prefabricated outer wall panel 100 is assembled into the water resistance of external wall system.
In one of the embodiments, adiabator layer 120 pastes matcoveredn close to the one side of stone facing layer 110
(not shown), can prepare protective layer using aluminium foil, galvanized steel plain sheet etc., can delay the aging of adiabator layer 120, it is to avoid be outer
Boundary's rainwater infiltration adiabator layer 120.
As shown in Fig. 2 the connector 140 can be made of aluminium alloy extrusions or stainless steel, connecting plate 141 and hooking end
142 can technique be integrally formed using embryo material is stamped etc..Stone facing layer 110 is fixed on by Side fascia by connector 140, made
The flexible connection hanging with the formation of concrete structure sheaf 130 point of stone facing layer 110.On the one hand cause stone plate 111 and heat-insulation layer it
Between there is certain air gap, be conducive to it is heat-insulated and dry insulation;On the other hand can under the effect of the external force such as wind-force and seismic force
To allow stone plate 111 to produce appropriate displacement, to absorb part wind-force and seismic force, and crackle will not occur and come off, have
Wind-force and seismic force are resisted beneficial to Side fascia.
Due to opening up mounting groove in the side end face of stone plate 111, groove depth direction is identical with the facade direction of stone plate 111, to stone
The thickness requirement of material plate 111 is not high, so can reduce stone facing layer 110 thickness so that reduce Side fascia integral thickness and from
Weight.Again due to being provided with adiabator layer 120, effect of heat insulation is on the one hand improved, on the other hand cut-off concrete and stone plate
111 contact, it is to avoid Concrete contamination stone facing layer 110, superior product quality, stone facing 110 good decorating effect of layer.And
The side end face of stone plate 111 is slotted and difficulty of processing is less than in the surface rat holing of stone plate 111, so processing and assembly difficulty are low,
Production efficiency is high.Thus load contribution of the external wall system being assembled to form to building body is small, reduces and house foundation is wanted
Ask;In the case of construction area has been determined, interior space of residence is taken few.Plug-in stone plate 111 on its every piece prefabricated outer wall panel
Between have between certain gap, stone plate 111 and the air layer between stone plate 111 and adiabator layer 120 can flow,
Effective gravity-flow ventilation is formed, is conducive to heat-insulated and dries insulation, reduce architectural energy consumption.
As shown in fig. 6, above-mentioned stone facing prefabricated outer wall panel 100, its production method comprises the following steps:
S110:Prep stand mould.Corresponding platform mould is prepared according to stone facing prefabricated outer wall panel 100.
S120:Lay stone facing layer 110.The stone plate 111 for presetting mounting groove is layed in platform mould, and by connector
The mounting groove of the 140 insertion stone facing of hooking end 142 layer 110 is fixed, and the outside finish coat of stone plate 111 is towards Tai Mobiao
Face is placed, and is spliced to form stone facing layer 110.
In the step s 120, the hooking end 142 of connector 140 is embedded in before stone facing layer 110, can also be first in peace
Adhesive is injected in tankage, then hooking end 142 is embedded in mounting groove, so then on the one hand can strengthen connector 140 and mounting groove
Bonding strength, another aspect adhesive consolidation after can fill up the fit-up gap between connector 140 and mounting groove, to improve installation
Stable degree.Described adhesive can select the adhesive of the materials such as epoxy resin.
S130:Lay adiabator layer 120.By insulation material paving in stone facing layer 110, run through connector 140
Insulation material.Because adiabator layer 120 is made of light-weight foam class material, so pressable adiabator layer 120 to its
Stone facing surface is attached at, connector 140 is pierced through adiabator layer 120 and is stretched out.
S140:Pour concrete structure sheaf 130.Framework of steel reinforcement is laid on the surface of adiabator layer 120, casting concrete is formed
Coat the concrete structure sheaf 130 of the end of connector 140.Pouring as maturation process for reinforced concrete, repeats no more its detailed process here.
S150:Maintenance, the demoulding, are made stone facing prefabricated outer wall panel 100.
In one of the embodiments, before step S120, also comprise the following steps:In the laying stone facing layer
Also include before 110 the step of:In the back side of stone plate 111 and side end face coating waterproofing agent.The waterproofing agent can be prevented using machine silicon
Aqua, it would however also be possible to employ the waterproofing agent that epoxy resin is formulated with curing agent, to strengthen external wall waterproof performance.
If produce the stone facing prefabricated outer wall panel 100 with window opening or bay window, then in step S120, first in corresponding positions
Placement location window frame or the mould of bay window and other built-in fittings, re-lay stone plate 111, form stone facing layer 110.
Wherein, in step S140, during laying framework of steel reinforcement, the suspender for lifting by crane prefabricated outer wall panel should be also buried in the lump,
And the built-in fitting of beam column or the floor connection of prefabricated outer wall panel and building.This is the general technology of pre-cast building material,
Here repeat no more.
Using aforementioned production method, prepared prefabricated outer wall panel 100 both can be flat board or bending plate.Should
Method only needs to one-time-concreting and vibrated concrete, saves production station, place, improves production efficiency.It can be given birth in factory
Just its outer surface will be hung over outside stone material during production Side fascia, save the construction of later stage installation keel and plug-in stone material, save people
Power and goods and materials;Technique is simple, and easy construction is high in machining efficiency, it is adaptable to the extensive work of this stone facing prefabricated outer wall panel 100
Factory's Prefabrication.
Compared with existing dry-fasten stone curtain wall construction method, first installation connects this method in the mounting groove of stone plate 111
The hooking end 142 of fitting 140, then casting concrete, so stone plate 111 can be adjusted in place before casting concrete, no
Rigging error can be produced, thus do not result in connector 140 stress is gathered because of rigging error, it is to avoid connector 140 in response to
Power and the mounting groove cell wall for influenceing and destroying stone plate 111, it is safe to use.
Fig. 1 and Fig. 5 are referred to, in one of the embodiments, the upper surface of concrete structure sheaf 130 is higher than adiabator layer
120 upper surface and form step-like tongue and groove, the lower surface of concrete structure sheaf 130 higher than adiabator layer 120 lower surface and formed
Fall from power scalariform tongue and groove;110 end face of the stone facing layer are concordant with the end face of adiabator layer 120.So it is being assembled to form
, can be spacing mutually by the tongue and groove of Side fascia up and down during external wall system, so as to complete assembling, the external wall system globality formed
It is good.And being conducive to water-proofing treatment at gap, extraneous rainwater not easily passs through horizontal assembling gap and got in.
Refer to Fig. 1 and Fig. 3, in one of the embodiments, the mounting groove be opened in the upside end face of stone plate 111 and
Downside end face;The connecting plate 141 of the connector 140 including bottom linker 140b, the bottom linker 140b includes the
One connecting plate 1411 and the second connecting plate 1412, first connecting plate 1411 are anchored in concrete structure sheaf 130, second connection
The support of plate 1412 is in stone facing 110 downside end face of layer, and the hooking end 142 is arranged at second connecting plate 1412, described
First connecting plate 1411 and the second connecting plate 1412 are affixed by transition swash plate 145, and the transition swash plate 145 is coated on the guarantor
In adiabator layer 120.It is noted that upside end face and downside end face described here, refer to orientation during use state, i.e.,
Orientation when being using the exterior finish of stone facing layer 110 as facade.
Mounting groove is opened in the upside end face of stone plate 111 and downside end face, then the hooking end 142 of connector 140 need to be from stone
Material plate 111 is embedded in mounting groove over and under, and the gravity of such stone plate 111 can be through mounting groove bottom land, by the end of hooking end 142
Portion's support, reduces extruding of the hooking end 142 to mounting groove cell wall, it is to avoid the problems such as splitting of the stone plate 111 at mounting groove.
Certainly, in other embodiments, mounting groove is opened up in the left and right sides end face of stone plate 111, can also reaches and be hung on stone plate 111
The purpose of Side fascia lateral surface.
In the implementation that tongue and groove is set, the lower surface due to the lower surface of concrete structure sheaf 130 higher than stone facing layer 110, therefore
And the connector 140 of 110 lower end of stone facing layer uses the structure of the bottom linker 140b, to realize connection.
Referring to Fig. 3, in a further embodiment, the bottom linker 140b can also include bracket 146, described
Bracket 146 is from the end of the second connecting plate 1412 extension and vertical bending setting, and the end of bracket 146 is connected to the first connection
Plate 1411.The bracket 146 plays a part of reinforcing rib, improves bottom linker 140b shear behavior.
Fig. 1 and Fig. 4 are referred to, in one of the embodiments, the connector 140 can include connector between plate
Connector 140c is arranged between two adjacent stone plates 111 between 140c, the plate, connector 140c connecting plate between the plate
141 ends to perpendicular to the direction of connecting plate 141 be extended have two reverse hooking ends 142, the hooking end 142 is distinguished
The fixed mounting groove for being embedded in two adjacent stone plates 111.Using the connector 140 of connector 140c structures between plate, connect simultaneously
Two pieces of stone plates 111, both serve the effect of the positioning position of stone plate 111 and spacing, and the whole of stone facing layer 110 is enhanced again
Body.
Also referring to Fig. 2, in one of the embodiments, the connector 140 can be in connecting plate 141 away from hooking end
142 one end bending extension is formed with anchored end 143, and connecting plate 141 is anchored at part and the anchored end of concrete structure sheaf 130
143 are coated with collet (not shown).Because anchored end 143 is different from the bearing of trend of connecting plate 141, so because of anchored end
143 stop, connector 140 is not likely to produce the displacement along the bearing of trend of connecting plate 141, enhances connector 140 in concrete structure
Anchor force in layer 130.In a preferred embodiment, anchored end 143 can be extended along perpendicular to the direction of connecting plate 141,
The bearing of trend of anchored end 143 can be identical with the bearing of trend of hooking end 142, also can be in contrast.Certainly, implement other
In example, it can also strengthen using the increase end dimension of connector 140 or in connector along the face setting mode such as coarse groove or hangnail within 140 weeks
Anchor force.
The anchored end 143 can coat collet.To ensure the intensity of connector 140, connector 140 can use stainless steel
Prepared Deng metal material, but the thermal conductivity of metal material is good, is unfavorable for the hot bridge cut-off of stone facing prefabricated outer wall panel 100, so
The one end for being anchored in the concrete structure sheaf 130 in connector 140 sets the collet for being coated on the end of connector 140, with
The outdoor heat transfer of cut-off, realizes the purpose of the hot bridge cut-off of this stone facing prefabricated outer wall panel 100.It should be appreciated that not setting
In the embodiment for putting anchored end 143, also collet can be coated in end of the connecting plate 141 away from hooking end 142, to realize that heat is disconnected
The purpose of bridge.
By calculating, thickness is such as used to make connector 140, its downside of one square metre of stone material for 5mm steel
End face sets 2 connectors, and upside end surface symmetric sets 2 connectors, you can the job specfication for meeting Natural Decorated Stone Materials will
Ask.
Fig. 2 or Fig. 4 is referred to, in one of the embodiments, the middle part bending extension of connecting plate 141 is formed with reinforcement
Rib 144.Ribs 144 is set, the attachment force of connector 140 and concrete structure sheaf 130 is further enhancing, in process of production,
Also help the fixed adiabator layer 120 for being laid on 110 back side of stone facing layer.The ribs 144 can be perpendicular to connection
Plate 141 is extended, and its bearing of trend can be identical with the bearing of trend of hooking end 142, also can be in contrast.
In one of the embodiments, 110 thickness of the stone facing layer are 10-20mm, and the adiabator layer 120 is thick
Spend for 40-80mm, the thickness of concrete structure sheaf 130 is 60-300mm.Each thickness degree can be adjusted respectively as needed, be suitable for not
The Side fascia application of congenerous type.For example, during as non-bearing out-hung panel, the thickness of stone facing layer 110 can be with
For 10-20mm, the thickness of adiabator layer 120 can be 40-60mm, and the thickness of concrete structure sheaf 130 can be 60-150mm, with
Integral thickness is reduced, itself load is reduced.When as shear wall wallboard, the thickness of stone facing layer 110 can be 10-
20mm, the thickness of adiabator layer 120 can be 60-80mm, and the thickness of concrete structure sheaf 130 can be 250-300mm, to strengthen
Wall body structure intensity, obtains preferable shear behavior.And during as other type load bearing walls, the thickness of stone facing layer 110 can be with
For 10-20mm, the thickness of adiabator layer 120 can be 50-70mm, and the thickness of concrete structure sheaf 130 can be 150-250mm,
With the balance for obtaining reduction thickness of wall body and ensureing compression strength.
A kind of external wall system, splices assembling by the above-mentioned stone facing prefabricated outer wall panel 100 of polylith and is formed.
Specifically, in assembling process, with the non-corner wall of layer, spliced successively by stone facing prefabricated outer wall panel 100
And after aliging, be connected with floor or beam column cast-in-place structural by pre-buried overhanging anchor bar and to form entirety, so as to complete assembling.
Wall at inner corner trim or external corner, can also be assembled by the way of the spacing docking of tongue and groove, i.e. in production stone facing prefabricated outer wall panel
In 100 step S110, concrete structure sheaf 130 and other layers of side end face can be made not concordant and platform is formed by the adjustment of platform mould
The tongue and groove of scalariform, the tongue and groove for forming two adjacent stone facing prefabricated outer wall panels 100 of inner corner trim or external corner matches, logical in assembling
Tongue and groove is crossed spacing mutually, so as to complete assembling, thus formed external wall system good integrity.Complete after assembling, at tongue and groove
Outside is salable waterproof seal strip, and waterproof seal strip can be prepared using polyethylene foamed rod and marine glue.Referring to Fig. 5, similarly,
, can be mutually spacing right by the tongue and groove of upper strata Side fascia lower end and the tongue and groove of lower floor's Side fascia upper end during the wall assembling of different layers
Connect.
Above-mentioned prefabricated outer wall panel can also be connected as during out-hung panel using the dot point of flexible connection with main structure body,
Such as it is connected by pre-buried bolt with main structure body.This assembling type outer wall system, thickness of thin, from heavy and light, in the absence of localized heat
Bridge, be conducive to after building energy conservation, and construction and installation carrying exterior facing and heat-insulation layer, save the subsequent construction cycle.
The assembling type outer wall system constituted when above-mentioned prefabricated outer wall panel is as shear wall, by 100 points of polylith precast shear wall
Do not assemble to be formed successively with adjacent prefabricated outer wall panel.Levels precast shear wall is connected by joint bar mode, interlayer gap
Indoor uses high-strength mortar polishing, and the outside in interlayer gap uses marine glue caulking joint.Every layer of precast shear wall passes through concrete knot
The in-situ layer connection of the reserved tongue and groove in structure layer top and laminated floor slab is integral.This prefabricated shear wall system, construction
The construction of external thermal insulation and exterior finish need not be carried out again afterwards, in the absence of local heat bridge, be conducive to building energy conservation.Because being located at the outer of outside
Decorative layer thickness is thin, and thermal capacity is small, and the radiations heat energy that the external world is absorbed during hot weather is few, and heat exchange is fast;And the concrete on the inside of building
Laminate construction thickness is big, and thermal capacity is big, and heat exchange is slow, therefore comfortable for living is good.
Embodiment described above only expresses the several embodiments of the present invention, and it describes more specific and detailed, but simultaneously
Therefore the limitation to the scope of the claims of the present invention can not be interpreted as.It should be pointed out that for one of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the guarantor of the present invention
Protect scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.