WO2015120794A1 - Building component replacing plaster layer with prefabricated panel protection layer - Google Patents
Building component replacing plaster layer with prefabricated panel protection layer Download PDFInfo
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- WO2015120794A1 WO2015120794A1 PCT/CN2015/072715 CN2015072715W WO2015120794A1 WO 2015120794 A1 WO2015120794 A1 WO 2015120794A1 CN 2015072715 W CN2015072715 W CN 2015072715W WO 2015120794 A1 WO2015120794 A1 WO 2015120794A1
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- protective layer
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- prefabricated sheet
- insulating layer
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
- E04C1/41—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
Definitions
- the present invention relates to building components, and more particularly to a building component that replaces a plastering layer with a pre-formed sheet of protective layer.
- aerated concrete is produced by autoclaving, with good quality stability, small shrinkage, certain insulation properties, light weight and low cost, which is a great advantage.
- the invention proposes a building component which replaces the plastering layer with a prefabricated sheet protective layer to avoid the common quality problem of the aerated concrete wall or other masonry wall, exert its advantages and reduce the wet operation.
- the invention provides a building component which replaces the plastering layer with a prefabricated sheet protective layer,
- the building material is a wall of non-combustible material, or a block of non-combustible material, or a prefabricated board of non-combustible material, the prefabricated board being an already formed prefabricated board;
- the prefabricated sheet protective layer is a cement fiber board or a calcium silicate board
- the cement fiber board or calcium silicate board is used in the invention to replace the cement mortar surface layer which is commonly used in the current wall, which increases the assembly installation degree, eliminates the plastering wet operation, reduces the labor intensity of the on-site plastering construction, and saves labor.
- the speed is fast, the cost is low, the wall reform is promoted, and the building assembly process is promoted.
- the present invention overcomes the quality problems of the surface layer which is easy to crack and the like.
- cement fiberboard and calcium silicate board are produced by high-temperature and high-pressure prefabrication of professional factories, the quality is much higher than the mortar layer of artificial plastering on the construction site, and the durability is good, especially the durability of cement fiberboard is better, and the wall is improved.
- the invention will promote the cheap and lightweight materials of aerated concrete, ceramsite block or aerated concrete slab, and promote the cement fiber board and calcium silicate board to be widely used in the construction field, and promote wall reform and building energy saving. .
- the prefabricated sheet protective layer is used as the force-bearing material, the prefabrication processing is convenient, the steel bar is not needed, the template is not needed, steam maintenance is not required, the land occupation is small, the investment is small, and the cost is lowered.
- Inventive prefabricated sheet protective layer is used as the force-bearing material, and the prefabricated thermal insulation wall panel is assembled to the outside of the frame structure to form a fabricated external wall, which can meet the structural bearing capacity safety without reinforcing steel bars. Claim.
- fabricated walls that consume a lot of steel (such as the light steel skeleton in the middle), and they still do not meet the structural bearing capacity safety requirements.
- the invention not only has good safety, but also saves steel and reduces energy consumption and carbon emissions.
- the building component of the invention is assembled into a assembled external thermal insulation wall or a fabricated thermal insulation roof, which has the advantages of fast installation speed, light weight and low cost, and can meet the requirements of energy-saving buildings with zero energy consumption or near zero energy buildings. .
- the invention has a wide application range.
- the invention is applicable to the wall body, including the load-bearing wall body and the non-load-bearing wall body; applicable to the column; also applicable to the roof surface, is applicable to various climatic zones, and is suitable for different building energy-saving heat preservation requirements.
- FIG. 1 is a cross-sectional view showing the structural structure of a building member in which a protective layer of a pre-formed sheet is used in place of a plastering layer according to an embodiment of the present invention
- FIG. 2 is a cross-sectional view showing the structural structure of a building member in which a protective layer of a prefabricated sheet is used instead of a facing layer, in which an insulating layer is added, according to another embodiment of the present invention
- FIG. 3 is a cross-sectional view showing the structural structure of a building member in which a protective layer of a prefabricated sheet is used in place of a plastering layer according to still another embodiment of the present invention, wherein the insulating layer is two kinds of insulating materials;
- FIG. 4 is a cross-sectional view showing the structural structure of a building member in which a protective layer of a prefabricated sheet is used in place of a plastering layer, in which an insulating layer is present in the middle of the building material, or a building material is present on both sides of the insulating layer, according to still another embodiment of the present invention.
- a pre-made sheet of protective layer on the surface of the building material.
- the invention proposes a building component which replaces the plastering layer with a prefabricated sheet protective layer to avoid the common quality problem of the aerated concrete wall or other masonry wall, exert its advantages and reduce the wet operation.
- FIG. 1 is a cross-sectional view showing a structural structure of a building member replacing a plaster layer with a protective layer of a prefabricated sheet according to Embodiment 1 of the present invention, which shows a prefabricated sheet protective layer 2 and a building.
- a building member for replacing a plastering layer with a prefabricated sheet protective layer according to the present embodiment includes a building material 1 and a prefabricated sheet protective layer 2.
- the building material 1 is a wall of incombustible material, such as a load-bearing wall made of concrete blocks, aerated concrete blocks, a non-load-bearing wall, or a wall to which aerated concrete slabs are installed; or the building
- the material 1 is a block 1-1 of incombustible material, or a prefabricated plate 1-2 which is a non-combustible material, and the prefabricated plate 1-2 is a prefabricated plate which has been formed, such as a precast plate 1-2 as an aerated concrete slab, Foam cement board and other plates.
- the prefabricated sheet protective layer 2 is a cement fiber board or a calcium silicate board.
- a prefabricated sheet protective layer 2 is provided on one side or both sides of the surface of the building material 1, and the pre-formed sheet protective layer 2 is used to replace the current mat layer to form a building member in which the pre-formed sheet protective layer is used instead of the mat layer.
- the prefabricated sheet protection layer 2 and the building material 1 are connected in the following two different sequences, and the connection order of the two can be selected according to the use requirements and construction convenience:
- Aerated concrete is a large piece of aerated concrete produced by steam health (ranging from 3 to 6 m long), and then the bulk aerated concrete is cut into blocks or plates, which do not need to be protected by prefabricated plates during the molding process.
- the layer is used as a template, so no one wants to install a prefabricated sheet protective layer on the surface of the aerated concrete slab or aerated concrete block to solve the problem that the surface of the aerated concrete wall is behind the plastering process, and the crack of the aerated concrete wall is also prone to occur. And other quality issues.
- Walls of aerated concrete blocks or terracotta block walls such as masonry walls or reinforced aerated concrete slabs have been available for decades, and the masonry walls have appeared for thousands of years, cement fiberboard and silicic acid.
- Calcium plates have been around the world for decades, and until now there have been no prefabricated sheet coatings on the surface of masonry walls to replace any current engineering examples or regulations for masonry wall coverings. The problems described in the background art have not been solved for many years.
- cement fiberboard and calcium silicate board are used as templates for cast-in-place materials, such as cemented fiberboard or silicic acid on both sides when pouring foamed cement, pouring concrete, and pouring light-weight insulation materials of benzene board particles and cement.
- the calcium plate is a formwork that forms a lightweight wall panel or a heavy-duty concrete that is free of mold.
- the prefabricated sheet protective layer 2 is attached to the surface of the building material 1 to form a building component first.
- the building material 1 is an aerated concrete slab or a foamed slab
- a prefabricated insulating wall panel having a certain thermal insulation effect is formed.
- the average heat transfer coefficient is about 0.63 ⁇ 0.7w/m 2 ⁇ k, which is applied to hot summer areas such as Guangdong and Fujian in China. It is a wall with good energy saving and heat preservation.
- the prefabricated sheet protection layer 2 for roofing is only located on one side of the building material 1 (the lower part requires a formwork roof), and after installation, the prefabricated sheet protection layer 2 is located at the lower part of the roof, and the cast mortar is reproduced in the upper part.
- fine stone concrete, cement mortar or fine stone concrete with steel bars integrated into one can form a unidirectional continuous plate bearing roof, especially suitable for industrial plant buildings.
- Embodiment 2 As shown in FIG. 1 , the present embodiment differs from the first embodiment in that the connection structure of the prefabricated sheet metal protective layer 2 and the building material 1 is as follows:
- the prefabricated sheet protective layer 2 is fixed on the surface of the building material 1 with the nails 3, or the prefabricated sheet protective layer 2 is adhered to the surface of the building material 1 with the adhesive 4, or the prefabricated sheet protective layer 2 is fixed together with the nails 3 and the adhesive 4 The surface of material 1.
- Embodiment 3 As shown in FIG. 2 to FIG. 4 , the difference between the embodiment and the first or second embodiment is that the insulation layer 5 is added to the embodiment, and the insulation layer 5 is an organic thermal insulation material (such as an EPS board) or Inorganic insulation materials (such as rock wool), or mixed insulation materials for inorganic insulation materials and organic insulation materials, and other materials that can be used as insulation materials.
- an organic thermal insulation material such as an EPS board
- Inorganic insulation materials such as rock wool
- An insulating layer 5 is arranged on the outer side of the building material 1, and the insulating layer 5 is connected with the building material 1; or a prefabricated sheet protective layer 2 is provided on the outer side of the insulating layer 5, and the insulating layer 5 is connected with the prefabricated sheet protective layer 2; or the insulating layer 5 is located between the building materials 1 on the inner and outer sides, and the insulating layer 5 is connected between the building materials 1 on the inner and outer sides.
- the thermal insulation layer is prefabricated and installed in the building component, and the installation of the thermal insulation layer on the construction site can be avoided, and the assembly degree of the energy-saving thermal insulation wall or the energy-saving thermal insulation roof can be improved.
- the building member composed of the present embodiment is mounted to the outside of the frame structure in the above-described configuration to constitute a fabricated external heat insulating wall.
- the wall average heat transfer coefficient is about 0.25w / m 2 ⁇ k ⁇ 0.15w / m 2 ⁇ k.
- Embodiment 4 The difference between the present embodiment and one of the first to third embodiments is that the prefabricated sheet metal protective layer 2 is used as the force-receiving material in the present embodiment, and the building member composed of the structure can be calculated according to the structural bearing capacity design theory.
- the prefabricated sheet protection layer 2 can be used to replace the steel bar that is pulled or replaced by a tensile net (such as steel wire mesh or alkali-resistant mesh cloth), or to replace the concrete in the compression zone (the wall is alternated between positive wind pressure and negative wind pressure).
- a tensile net such as steel wire mesh or alkali-resistant mesh cloth
- the prefabricated sheet protective layer is sometimes subjected to tension, sometimes under pressure, and as a shear resistant material (the building is subjected to shear forces when displaced along the plane of the wall).
- Mounting the cement fiberboard or calcium silicate board to the precast 1-2 of the aerated concrete is equivalent to ribbing or installing a wire mesh on the side of the precast aerated concrete slab.
- the bending height of the section is greatly increased, which is more advantageous against bending.
- the cement fiber board or the calcium silicate board is used as the force receiving material, so that it is not necessary to reinforce in the aerated concrete board, otherwise the aerated concrete board must be reinforced. This aerated concrete slab with prefabricated sheet protection can be applied to indoor partition walls.
- the formed building member can be applied to the outer wall.
- the thickness of the protective layer of the prefabricated sheet should be increased, which may be implemented.
- Mode 4 meets the needs of design calculation of structural bearing capacity, and is also the need to ensure durability.
- JG/J396 durability index: freeze-thaw resistance, heat-resistant rain performance, hot water resistance, dry and wet resistance, prefabricated sheet protection
- Cement fiberboard or calcium silicate board has tensile, compressive and shear resistance.
- the tensile strength design value of cement fiberboard is half of the water-resistant flexural strength, and the assumed tensile strength is 13 MPa, and the tensile strength design value is 6.5 MPa.
- the thickness of the cement fiberboard is 10 mm, the 1 m wide cement fiberboard is equivalent to 2.2 cm 2 of steel bars, respectively.
- the thickness of the section By adjusting the thickness of the section, the form of the bearing member of the stressed building member, the thickness and strength of the cement fiberboard, the design requirements for the bending and shear bearing capacity under load (mainly wind load or horizontal seismic action for the external wall) can be satisfied. And satisfy the deformation control within a certain range.
- the cement fiber board or calcium silicate board is installed on the block 1-1, which increases the compressive, tensile and shear strength of the block 1-1, and is more favorable for low density.
- the application of aerated concrete products can give full play to the advantages of aerated concrete insulation and meet the strength requirements.
- the invention expands the scope of application of cement fiberboard or calcium silicate board as a force material, which is not found in the existing building structure technology and is not obvious.
- cement fiberboard or calcium silicate boards have only been used as decorative materials, as a formwork, or as a facing for indoor partition walls of light steel keels. Who would have thought that it could be used as a force-bearing material, so that the aerated concrete slab could not be reinforced, and the wall or roof could be designed according to the structural theory?
- the building material 1 is installed to form a wall or a column; or the building material 1 is first connected with the heat insulating layer 5, and then the wall body is installed, and then the prefabricated sheet protective layer 2 is installed on the building material 1 or/and the insulating layer.
- the formed building member is a rear connected wall; a prefabricated sheet protective layer 2 is attached to the already-walled wall to replace the plaster layer.
- first connection and rear connection can be selected separately, or can be used together: that is, some parts are connected first, and some parts are connected later, and are selected according to engineering requirements and construction convenience.
- the invention is particularly suitable for application in the case where the surface flatness of the building material 1 is good.
- the prefabricated sheet protection layer 2 be installed only on one side of the building material, and the prefabricated sheet protection layer 2 is located on the indoor side when the building component is installed, that is, located in the roof panel bottom of.
- Apply the adhesive on the installed roofing building component or apply the interface agent, the interface agent is also the adhesive
- pour the cement mortar or fine stone concrete protective layer install the steel bar in the cement mortar or fine stone concrete protective layer or install the steel mesh, etc.
- the protective layer on the roof is integrated into one. Therefore, when the present invention is applied to a roof, it is necessary to mount a prefabricated sheet protective layer 2 on one side of the surface of the building material 1.
- the bonding of composite members is made of cement-based polymer mortar with water-soluble adhesive and cement, sand, etc., or fast bonding with polyurethane adhesive.
- polyurethane adhesive is not a water-soluble adhesive 4, and the durability of the polyurethane adhesive is poor.
- Ordinary cement mortar and cement polymer mortar are adhesives, and water-soluble adhesives are also adhesives, or cementitious materials.
- the surface of the cement fiber board is smooth, the cement polymer mortar has a poor bonding effect, and the cement polymer mortar is troublesome, the cleaning container is troublesome, the labor intensity is large, and the building components are maintained for a long time.
- the aerated concrete slab 1, the prefabricated sheet protective layer 2, or the insulating layer 3 can be directly bonded with the water-soluble adhesive 4, and the bonding speed is fast and most convenient. Or can add non-water
- the mud-based inorganic powder is added with a non-cement inorganic powder such as sand in the water-soluble adhesive 4 for leveling.
- water-soluble adhesives There are many types of water-soluble adhesives, and it is preferred to use less moisture-absorbing adhesives, such as polyacrylate emulsions, which are irreversible, elastic, and durable when exposed to moisture.
- cement can also be added to the water-soluble adhesive 4 to form a cement polymer adhesive, but water should not be added. When the water is added, the adhesive 4 is diluted, and the cement polymer adhesive or cement polymer mortar is added, and the bonding effect is not it is good.
- the standard value of material strength is determined by a large number of experiments.
- the standard value of compressive strength of C30 concrete is 20.1 N/mm 2
- the design value of compressive strength of C30 concrete is specified to be 14.3 N/mm 2 , that is, the material strength.
- the design value is approximately 30% safe.
- the maximum wind load value of 50 years is usually taken as the basic wind pressure, and the height coefficient, gust coefficient, wind load shape coefficient, etc. are multiplied, and finally the load combination coefficient is multiplied. 1.4 (that is, the safety factor), and consider different adjustments in the city center, suburbs, and remote areas.
- the basic wind pressure in Harbin is 0.55KN/m 2
- the wall with a height of 50m and 100m in the suburb of Harbin is calculated.
- the combined wind load values are 2.03KN/m 2 and 2.43KN/m 2 respectively .
- the design is based on the structural formula calculation.
- Such a wall has a considerable safety reserve and is very safe.
- the aerated concrete or ceramsite block wall currently built in the frame structure, and the installation of the light steel keel in the frame, and the installation of the prefabricated light-insulated wall panel on the light steel keel is fully inlaid or semi-fully mounted.
- the wall can not be calculated according to the structural formula. Obviously, its safety is poor, and it also consumes a lot of steel.
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Abstract
A building component replacing a plaster layer with a prefabricated panel protection layer, the building component comprising: building material (1); a prefabricated panel protection layer (2) is provided on one side or both sides of the surface of the building material (1); the building material (1) can be a wall, building blocks (1-1) or prefabricated panels (1-2) made of noncombustible material; the prefabricated panel protection layer (2) is cement fiberboard or calcium silicate board. The building component is easy of construction and has wide applications.
Description
本申请要求于2014年2月12日提交中国专利局、申请号为201410048973.2、发明名称为“一种有预制板材的建筑受力构件”的中国专利申请;及于2014年12月18日提交中国专利局、申请号为201410850127.2、发明名称为“一种用预制板材保护层替代抹面层的建筑构件”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application is required to be submitted to the Chinese Patent Office on February 12, 2014, with the application number 201410048973.2, and the Chinese patent application titled “Building Forced Components with Prefabricated Panels”; and submitted to China on December 18, 2014. The Patent Office, Application No. 201410850127.2, the entire disclosure of which is incorporated herein by reference in its entirety in its entirety in the entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire all all all all all all each
本发明涉及建筑构件,特别是一种用预制板材保护层替代抹面层的建筑构件。The present invention relates to building components, and more particularly to a building component that replaces a plastering layer with a pre-formed sheet of protective layer.
现在所有的砌筑墙体,包括承重墙体和非承重墙体,都存在抹灰湿作业多,消耗人工多,劳动强度大,生产方式落后的问题。特别是加气混凝土墙抹灰施工工艺较为复杂,容易发生抹灰层起鼓、开裂、脱落、下雨渗漏等质量问题,加气混凝土墙或陶粒砌块墙还存在抹灰层出现地图状裂缝的问题,北方应用还存在冻融问题。Now all the masonry walls, including the load-bearing wall and the non-load-bearing wall, have the problems of more wet work, more labor, labor intensity and backward production methods. In particular, the construction process of aerated concrete wall plastering is complicated, and it is easy to cause quality problems such as druming, cracking, falling off, rain leakage and so on. Aerated concrete wall or ceramsite block wall also has a map of plaster layer. The problem of cracks in the north, there are still problems of freezing and thawing in the north.
还有用配筋加气混凝土板组装的装配式墙体,不仅同样存在上述问题,且因加气混凝土密度小,对钢材防腐蚀保护能力差,需要对钢筋进行防腐处理,还需用专用设备将钢筋安装到加气混凝土板内,加气混凝土板内配筋较麻烦、耗用钢筋、造价高。因此多年来这种用配筋加气混凝土板组装的装配式墙体并没有得到较多的应用。There are also assembled wall assembled with reinforced aerated concrete slabs, which not only have the above problems, but also because of the low density of aerated concrete, the corrosion protection ability of steel is poor, the anti-corrosion treatment of steel bars is required, and special equipment is needed. The steel bars are installed in the aerated concrete slab, and the reinforcement in the aerated concrete slab is troublesome, consumes steel bars, and has high cost. Therefore, such assembled walls assembled with reinforced aerated concrete slabs have not been used for many years.
加气混凝土及陶粒砌块等轻质砌块虽然具有一定保温性能,但对采暖地区远远不能满足作为节能保温墙体的要求,甚至在夏热冬冷地区加气混凝土墙体的节能保温性能也不满足要求。Although lightweight blocks such as aerated concrete and ceramsite blocks have certain insulation properties, they are far from meeting the requirements of energy-saving insulation walls for heating areas, and even for energy-saving insulation of aerated concrete walls in hot summer and cold winter areas. Performance does not meet the requirements.
但加气混凝土是蒸压养生生产的,质量稳定性好,收缩小,具有一定保温性能,重量轻、造价低,这是其很大的优点。
However, aerated concrete is produced by autoclaving, with good quality stability, small shrinkage, certain insulation properties, light weight and low cost, which is a great advantage.
发明内容Summary of the invention
本发明提出一种用预制板材保护层替代抹面层的建筑构件,以避免加气混凝土墙或其它砌体墙的质量通病,发挥其优点,减少湿作业。本发明提供的一种用预制板材保护层替代抹面层的建筑构件,The invention proposes a building component which replaces the plastering layer with a prefabricated sheet protective layer to avoid the common quality problem of the aerated concrete wall or other masonry wall, exert its advantages and reduce the wet operation. The invention provides a building component which replaces the plastering layer with a prefabricated sheet protective layer,
包括建筑材料、预制板材保护层;Including building materials, prefabricated sheet coverings;
所述建筑材料为不燃材料的墙体,或不燃材料的砌块、或不燃材料的预制板,所述预制板是已经形成的预制板;The building material is a wall of non-combustible material, or a block of non-combustible material, or a prefabricated board of non-combustible material, the prefabricated board being an already formed prefabricated board;
所述预制板材保护层为水泥纤维板或硅酸钙板;The prefabricated sheet protective layer is a cement fiber board or a calcium silicate board;
在建筑材料表面的一侧或内外二侧有预制板材保护层。There is a prefabricated sheet protection layer on one side or both sides of the surface of the building material.
本发明的技术效果:Technical effects of the present invention:
1、本发明用水泥纤维板或硅酸钙板替代了目前墙体普遍应用的水泥砂浆抹面层,增加了装配式安装程度,取消抹灰湿作业,减少现场抹灰施工劳动强度,节约人工,速度快,造价低,推动墙体改革,推动建筑装配式进程。1. The cement fiber board or calcium silicate board is used in the invention to replace the cement mortar surface layer which is commonly used in the current wall, which increases the assembly installation degree, eliminates the plastering wet operation, reduces the labor intensity of the on-site plastering construction, and saves labor. The speed is fast, the cost is low, the wall reform is promoted, and the building assembly process is promoted.
2、本发明可克服背景技术所述抹面层易开裂等质量问题。2. The present invention overcomes the quality problems of the surface layer which is easy to crack and the like.
因水泥纤维板、硅酸钙板是专业工厂高温、高压预制生产的,其质量远远高于施工现场人工抹灰的砂浆层,耐久性好,特别是水泥纤维板的耐久性更好,提高墙体保护层质量。本发明将推动加气混凝土、陶粒砌块或加气混凝土板的这种廉价轻质材料,以及推动水泥纤维板、硅酸钙板,在建筑领域得到更广泛应用,推动墙体改革和建筑节能。Because cement fiberboard and calcium silicate board are produced by high-temperature and high-pressure prefabrication of professional factories, the quality is much higher than the mortar layer of artificial plastering on the construction site, and the durability is good, especially the durability of cement fiberboard is better, and the wall is improved. Protective layer quality. The invention will promote the cheap and lightweight materials of aerated concrete, ceramsite block or aerated concrete slab, and promote the cement fiber board and calcium silicate board to be widely used in the construction field, and promote wall reform and building energy saving. .
3、本发明用预制板材保护层作为受力材料,预制加工方便、不需要钢筋,不需要模板、不需要蒸汽养生,占地少、投资少、降低造价。3. The prefabricated sheet protective layer is used as the force-bearing material, the prefabrication processing is convenient, the steel bar is not needed, the template is not needed, steam maintenance is not required, the land occupation is small, the investment is small, and the cost is lowered.
4、发明用预制板材保护层作为受力材料,组成预制保温墙板安装到框架结构外侧形成装配式外墙,不需要钢筋就能满足结构承载力安全性
要求。而现在有很多消耗大量钢材(例如中间用轻钢骨架)的装配式墙体,还不满足结构承载力安全性要求。本发明不仅安全性好,且节约钢材,减少能源消耗和碳排放。4. Inventive prefabricated sheet protective layer is used as the force-bearing material, and the prefabricated thermal insulation wall panel is assembled to the outside of the frame structure to form a fabricated external wall, which can meet the structural bearing capacity safety without reinforcing steel bars.
Claim. Nowadays, there are a lot of fabricated walls that consume a lot of steel (such as the light steel skeleton in the middle), and they still do not meet the structural bearing capacity safety requirements. The invention not only has good safety, but also saves steel and reduces energy consumption and carbon emissions.
5、将本发明的建筑构件安装组成装配式外保温墙体或装配式保温屋面,安装速度快、重量轻、造价低,可满足节能90%的零能耗建筑或近零能耗建筑的要求。5. The building component of the invention is assembled into a assembled external thermal insulation wall or a fabricated thermal insulation roof, which has the advantages of fast installation speed, light weight and low cost, and can meet the requirements of energy-saving buildings with zero energy consumption or near zero energy buildings. .
6、本发明应用面广。6. The invention has a wide application range.
本发明适用于墙体,包括承重墙体和非承重墙体;适用于柱;还适用于屋面,适用于各种气候区,适用于不同的建筑节能保温要求。The invention is applicable to the wall body, including the load-bearing wall body and the non-load-bearing wall body; applicable to the column; also applicable to the roof surface, is applicable to various climatic zones, and is suitable for different building energy-saving heat preservation requirements.
图1是根据本发明一种实施方式的一种用预制板材保护层替代抹面层的建筑构件的构造结构剖面图;1 is a cross-sectional view showing the structural structure of a building member in which a protective layer of a pre-formed sheet is used in place of a plastering layer according to an embodiment of the present invention;
图2是根据本发明另一种实施方式的增加了保温层的一种用预制板材保护层替代抹面层的建筑构件的构造结构剖面图;2 is a cross-sectional view showing the structural structure of a building member in which a protective layer of a prefabricated sheet is used instead of a facing layer, in which an insulating layer is added, according to another embodiment of the present invention;
图3是根据本发明再一种实施方式的用预制板材保护层替代抹面层的建筑构件的构造结构剖面图,其中保温层为两种保温材料;3 is a cross-sectional view showing the structural structure of a building member in which a protective layer of a prefabricated sheet is used in place of a plastering layer according to still another embodiment of the present invention, wherein the insulating layer is two kinds of insulating materials;
图4是根据本发明又一种实施方式的用预制板材保护层替代抹面层的建筑构件的构造结构剖面图,其中在建筑材料的中间有保温层,或在保温层的两侧有建筑材料,在建筑材料的表面有预制板材保护层。4 is a cross-sectional view showing the structural structure of a building member in which a protective layer of a prefabricated sheet is used in place of a plastering layer, in which an insulating layer is present in the middle of the building material, or a building material is present on both sides of the insulating layer, according to still another embodiment of the present invention. There is a pre-made sheet of protective layer on the surface of the building material.
本发明提出一种用预制板材保护层替代抹面层的建筑构件,以避免加气混凝土墙或其它砌体墙的质量通病,发挥其优点,减少湿作业。
The invention proposes a building component which replaces the plastering layer with a prefabricated sheet protective layer to avoid the common quality problem of the aerated concrete wall or other masonry wall, exert its advantages and reduce the wet operation.
实施方式一:如图1所示,图1是根据本发明实施方式一的一种用预制板材保护层替代抹面层的建筑构件的构造结构剖面图,其中显示了预制板材保护层2与建筑材料1、或与砌块1-1或预制板1-2的表面连接构造。根据本实施方式的一种用预制板材保护层替代抹面层的建筑构件,包括建筑材料1、预制板材保护层2。Embodiment 1 : As shown in FIG. 1 , FIG. 1 is a cross-sectional view showing a structural structure of a building member replacing a plaster layer with a protective layer of a prefabricated sheet according to Embodiment 1 of the present invention, which shows a prefabricated sheet protective layer 2 and a building. Material 1, or a structure connected to the surface of the block 1-1 or the prefabricated plate 1-2. A building member for replacing a plastering layer with a prefabricated sheet protective layer according to the present embodiment includes a building material 1 and a prefabricated sheet protective layer 2.
所述建筑材料1为不燃材料的墙体,如用混凝土砌块、加气混凝土砌块砌筑好的承重墙体、非承重墙体,或安装加气混凝土板的墙体;或所述建筑材料1为不燃材料的砌块1-1、或为不燃材料的预制板1-2,所述预制板1-2是已经形成的预制板,如预制板1-2为加气混凝土板、发泡水泥板等板材。The building material 1 is a wall of incombustible material, such as a load-bearing wall made of concrete blocks, aerated concrete blocks, a non-load-bearing wall, or a wall to which aerated concrete slabs are installed; or the building The material 1 is a block 1-1 of incombustible material, or a prefabricated plate 1-2 which is a non-combustible material, and the prefabricated plate 1-2 is a prefabricated plate which has been formed, such as a precast plate 1-2 as an aerated concrete slab, Foam cement board and other plates.
所述预制板材保护层2为水泥纤维板或硅酸钙板。The prefabricated sheet protective layer 2 is a cement fiber board or a calcium silicate board.
在建筑材料1表面的一侧或内外二侧设有预制板材保护层2,用预制板材保护层2替代当前的抹面层,形成一种用预制板材保护层替代抹面层的建筑构件。A prefabricated sheet protective layer 2 is provided on one side or both sides of the surface of the building material 1, and the pre-formed sheet protective layer 2 is used to replace the current mat layer to form a building member in which the pre-formed sheet protective layer is used instead of the mat layer.
所述预制板材保护层2与建筑材料1之间采用以下二种不同的顺序连接,二者的连接顺序可以根据使用要求和施工方便选用:The prefabricated sheet protection layer 2 and the building material 1 are connected in the following two different sequences, and the connection order of the two can be selected according to the use requirements and construction convenience:
1)将预制板材保护层2与砌块1-1或预制板1-2的表面先连接,如与加气混凝土砌块或加气混凝土板先连接;然后安装这种已经安装了预制板材保护层2的砌块1-1或预制板1-2,形成建筑构件的墙体或屋面,即先连接的建筑构件;1) First connect the prefabricated sheet protection layer 2 to the surface of the block 1-1 or the prefabricated plate 1-2, such as first with aerated concrete blocks or aerated concrete slabs; then install the prefabricated plate protection The block 1-1 of the layer 2 or the prefabricated plate 1-2 forms a wall or roof of the building component, that is, the first connected building component;
2)或先将建筑材料1安装形成墙体或柱,再将预制板材保护层2安装在建筑材料1的表面,称之为后连接的建筑构件。2) Or first install the building material 1 to form a wall or column, and then install the prefabricated sheet protective layer 2 on the surface of the building material 1, which is called a post-connected building member.
本实施方式与已公开技术的不同点在于,The difference between this embodiment and the disclosed technology is that
1、目前没有在用模具生产的砌块、或切割成型的预制板(如加气混凝土板)表面先安装预制板材保护层(即先连接),再将其安装到建筑主体结构上的规定或工程实例。
1. At present, there is no pre-fabricated protective layer (that is, first connected) on the surface of the block produced by the mold or the prefabricated plate (such as aerated concrete slab) which is cut and formed, and then installed on the main structure of the building or Engineering example.
加气混凝土这种材料是蒸气养生生产出来的大块加气混凝土(3~6m长不等),然后将大块加气混凝土切割成砌块或板,在成型过程中不需要用预制板材保护层作为模板,所以就没有人想到在加气混凝土板或加气混凝土砌块的表面安装预制板材保护层,来解决目前加气混凝土墙表面抹灰工艺落后,还易发生加气混凝土墙体裂缝等质量问题。Aerated concrete is a large piece of aerated concrete produced by steam health (ranging from 3 to 6 m long), and then the bulk aerated concrete is cut into blocks or plates, which do not need to be protected by prefabricated plates during the molding process. The layer is used as a template, so no one wants to install a prefabricated sheet protective layer on the surface of the aerated concrete slab or aerated concrete block to solve the problem that the surface of the aerated concrete wall is behind the plastering process, and the crack of the aerated concrete wall is also prone to occur. And other quality issues.
直至目前都没有在各种砌块或加气混凝土板的表面安装预制板材保护层替代抹灰层的工程实例或规定;其它品种的砌块也都是用模具生产出来的,也同样不需要用预制板材保护层作为模板。因此多年来都没有解决背景技术所述的问题。Up to now, there are no engineering examples or regulations for installing prefabricated sheet protective layers on the surface of various blocks or aerated concrete slabs instead of plastering layers; other types of blocks are also produced by molds, and also do not need to be used. The prefabricated sheet protection layer serves as a template. Therefore, the problems described in the background art have not been solved for many years.
2、加气混凝土砌块或陶粒砌块墙等砌筑墙体或配筋加气混凝土板的墙体已经面世几十年了,砌筑墙体出现几千年了,水泥纤维板、硅酸钙板在世界上出现也有几十年了,直至现在全世界都没有在砌筑墙体的表面安装预制板材保护层,用以替代当前砌筑墙体抹面层的任何工程实例或规定,因此多年来都没有解决背景技术所述的问题。2. Walls of aerated concrete blocks or terracotta block walls such as masonry walls or reinforced aerated concrete slabs have been available for decades, and the masonry walls have appeared for thousands of years, cement fiberboard and silicic acid. Calcium plates have been around the world for decades, and until now there have been no prefabricated sheet coatings on the surface of masonry walls to replace any current engineering examples or regulations for masonry wall coverings. The problems described in the background art have not been solved for many years.
这是因为人们囿于已有的观念,认为就是要在墙体砌筑后再抹灰。This is because people are ignoring the existing concept that they are going to plaster after the wall is built.
以上说明本发明的技术方案是现有技术所没有的,也不是显而易见的。The technical solutions of the present invention are not described in the prior art, and are not obvious.
目前都是将水泥纤维板、硅酸钙板作为现浇材料的模板,如浇筑发泡水泥、浇筑混凝土、浇筑苯板颗粒与水泥的轻质混合保温材料时,在两侧用水泥纤维板或硅酸钙板为模板,形成轻质墙板或免拆模的重型混凝土。At present, cement fiberboard and calcium silicate board are used as templates for cast-in-place materials, such as cemented fiberboard or silicic acid on both sides when pouring foamed cement, pouring concrete, and pouring light-weight insulation materials of benzene board particles and cement. The calcium plate is a formwork that forms a lightweight wall panel or a heavy-duty concrete that is free of mold.
本实施方式将预制板材保护层2安装到建筑材料1的表面先连接形成建筑构件,当建筑材料1为加气混凝土板或发泡水泥板时,就形成有一定保温效果的预制保温墙板或形成预制保温屋面板,粘贴安装或粘贴加锚栓固定到框架结构梁柱的外侧时,形成装配式外保温墙体。例如加气混凝土导热系数0.13~0.14w/m·k,加气混凝土板厚度180mm时,平均
传热系数约为0.63~0.7w/m2·k,应用到夏热地区例如中国的广东、福建,是节能保温很好的墙体。In this embodiment, the prefabricated sheet protective layer 2 is attached to the surface of the building material 1 to form a building component first. When the building material 1 is an aerated concrete slab or a foamed slab, a prefabricated insulating wall panel having a certain thermal insulation effect is formed. Forming a prefabricated thermal insulation roof panel, and attaching the mounting or pasting and anchoring bolts to the outer side of the frame structural beam column to form a fabricated external thermal insulation wall. For example, if the aerated concrete has a thermal conductivity of 0.13~0.14w/m·k and the aerated concrete slab has a thickness of 180mm, the average heat transfer coefficient is about 0.63~0.7w/m 2 ·k, which is applied to hot summer areas such as Guangdong and Fujian in China. It is a wall with good energy saving and heat preservation.
将预制保温屋面板的建筑构件安装到屋面的钢梁或混凝土梁上时,就形成装配式保温屋面。大多数情况下,用于屋面时预制板材保护层2仅位于建筑材料1的一侧(下部需用模板支顶),安装后预制板材保护层2位于屋面的下部,在上部再现浇水泥砂浆或细石混凝土,水泥砂浆或细石混凝土内配钢筋连为一体,可形成单向连续板受力的屋面,尤其适用于工业厂房类建筑。When the building components of the prefabricated insulation roof panels are installed on the steel beams or concrete beams of the roof, an assembled insulation roof is formed. In most cases, the prefabricated sheet protection layer 2 for roofing is only located on one side of the building material 1 (the lower part requires a formwork roof), and after installation, the prefabricated sheet protection layer 2 is located at the lower part of the roof, and the cast mortar is reproduced in the upper part. Or fine stone concrete, cement mortar or fine stone concrete with steel bars integrated into one, can form a unidirectional continuous plate bearing roof, especially suitable for industrial plant buildings.
实施方式二:如图1所示,本实施方式与实施方式一的不同点在于,本实施方式将预制板材保护层2与建筑材料1的连接构造为:Embodiment 2: As shown in FIG. 1 , the present embodiment differs from the first embodiment in that the connection structure of the prefabricated sheet metal protective layer 2 and the building material 1 is as follows:
用钉3将预制板材保护层2固定在建筑材料1表面,或用胶粘剂4将预制板材保护层2粘贴到建筑材料1表面,或用钉3及胶粘剂4共同将预制板材保护层2固定在建筑材料1的表面。The prefabricated sheet protective layer 2 is fixed on the surface of the building material 1 with the nails 3, or the prefabricated sheet protective layer 2 is adhered to the surface of the building material 1 with the adhesive 4, or the prefabricated sheet protective layer 2 is fixed together with the nails 3 and the adhesive 4 The surface of material 1.
实施方式三:如图2~图4所示,本实施方式与实施方式一或二的不同点在于,本实施方式增加保温层5,所述保温层5为有机保温材料(如EPS板)或无机保温材料(如岩棉),或为无机保温材料与有机保温材料的混合保温材料等,以及其它可以作为保温材料的材料。在建筑材料1的外侧设有保温层5,保温层5与建筑材料1连接;或保温层5的外侧还设有预制板材保护层2,保温层5与预制板材保护层2连接;或保温层5位于内外二侧的建筑材料1之间,保温层5与内外二侧的建筑材料1之间连接。Embodiment 3: As shown in FIG. 2 to FIG. 4 , the difference between the embodiment and the first or second embodiment is that the insulation layer 5 is added to the embodiment, and the insulation layer 5 is an organic thermal insulation material (such as an EPS board) or Inorganic insulation materials (such as rock wool), or mixed insulation materials for inorganic insulation materials and organic insulation materials, and other materials that can be used as insulation materials. An insulating layer 5 is arranged on the outer side of the building material 1, and the insulating layer 5 is connected with the building material 1; or a prefabricated sheet protective layer 2 is provided on the outer side of the insulating layer 5, and the insulating layer 5 is connected with the prefabricated sheet protective layer 2; or the insulating layer 5 is located between the building materials 1 on the inner and outer sides, and the insulating layer 5 is connected between the building materials 1 on the inner and outer sides.
本实施方式将保温层预制安装到建筑构件中,可避免施工现场安装保温层,提高节能保温墙体或节能保温屋面的装配式程度。In the embodiment, the thermal insulation layer is prefabricated and installed in the building component, and the installation of the thermal insulation layer on the construction site can be avoided, and the assembly degree of the energy-saving thermal insulation wall or the energy-saving thermal insulation roof can be improved.
按上述构造方式将本实施方式组成的建筑构件安装到框架结构外
侧,组成装配式外保温墙体。在EPS板厚度100mm~270mm,再加上门窗洞口隔热断桥构造,墙体平均传热系数约为0.25w/m2·k~0.15w/m2·k。将传热系数0.25w/m2·k的墙体应用到夏热冬冷地区,传热系数0.15w/m2·k的墙体应用到采暖地区时,是可满足零能耗建筑或近零能耗建筑所需的节能保温墙体。The building member composed of the present embodiment is mounted to the outside of the frame structure in the above-described configuration to constitute a fabricated external heat insulating wall. In the EPS board thickness of 100mm ~ 270mm, plus the door and window opening heat insulation bridge structure, the wall average heat transfer coefficient is about 0.25w / m 2 · k ~ 0.15w / m 2 · k. Applying a wall with a heat transfer coefficient of 0.25w/m 2 ·k to a hot summer and cold winter zone, the wall with a heat transfer coefficient of 0.15w/m 2 ·k can be used to meet zero-energy buildings or near Energy-saving insulation wall required for zero-energy buildings.
同样将本实施方式的建筑构件安装到屋面的钢梁或混凝土梁上时,就形成高节能保温的装配式屋面。When the building member of the present embodiment is also mounted on a steel beam or a concrete beam of a roof, an assembled roof with high energy-saving insulation is formed.
实施方式四:本实施方式与实施方式一~三之一的不同点在于,本实施方式用预制板材保护层2作为受力材料,组成的建筑构件可按结构承载力设计理论计算。Embodiment 4: The difference between the present embodiment and one of the first to third embodiments is that the prefabricated sheet metal protective layer 2 is used as the force-receiving material in the present embodiment, and the building member composed of the structure can be calculated according to the structural bearing capacity design theory.
预制板材保护层2可替代钢筋受拉或替代抗拉的网(如钢丝网、耐碱网布)受拉、或替代受压区混凝土受压(墙体在正风压、负风压交替作用下,预制板材保护层有时受拉、有时受压),以及作为抗剪切材料(建筑沿墙体平面有位移时受到剪切力作用)。The prefabricated sheet protection layer 2 can be used to replace the steel bar that is pulled or replaced by a tensile net (such as steel wire mesh or alkali-resistant mesh cloth), or to replace the concrete in the compression zone (the wall is alternated between positive wind pressure and negative wind pressure). Next, the prefabricated sheet protective layer is sometimes subjected to tension, sometimes under pressure, and as a shear resistant material (the building is subjected to shear forces when displaced along the plane of the wall).
将水泥纤维板或硅酸钙板安装到加气混凝土的预制板1-2上,就相当于在预制加气混凝土板侧面配筋或安装钢丝网。与配筋加气混凝土板相比,大大增加了截面的抗弯高度,对抗弯更有利。例如100mm厚配筋加气混凝土板,两侧钢筋中心距约为60mm,即截面抗弯有效高度h0=60mm;但是若用90mm厚加气混凝土板,两侧粘贴5mm厚水泥纤维板,形成100mm厚的有预制板材保护层的预制加气混凝土板,截面抗弯有效高度h0=95mm>60mm。本发明将水泥纤维板或硅酸钙板作为受力材料,就不必在加气混凝土板内配筋,否则加气混凝土板内必须配筋。这种安装了预制板材保护层的加气混凝土板,可应用于室内间隔墙。若再增加加气混凝土板的厚度,或按实施方式三增加保温层5,形成的建筑构件可应用于外墙,应用于外墙时,应增加预制板材保护层的厚度,
这既可能是实施方式四满足结构承载力设计计算的需要,也是保证耐久年限的需要。根据中国《外墙用非承重纤维增强水泥板》JG/J396中涉及耐久性指标:抗冻融次数、耐热雨性能、耐热水性能、耐干湿性能的技术要求,可保证预制板材保护层作为建筑构件的受力材料时,其耐久性满足一定要求。Mounting the cement fiberboard or calcium silicate board to the precast 1-2 of the aerated concrete is equivalent to ribbing or installing a wire mesh on the side of the precast aerated concrete slab. Compared with the reinforced aerated concrete slab, the bending height of the section is greatly increased, which is more advantageous against bending. For example, a 100mm thick reinforced aerated concrete slab, the center distance of the reinforcing bars on both sides is about 60mm, that is, the effective height of the section bending resistance h 0 = 60mm; but if a 90mm thick aerated concrete slab is used, 5mm thick cement fiber slabs are attached on both sides to form 100mm Thick precast aerated concrete slab with prefabricated sheet protection, effective cross-section bending height h 0 = 95mm > 60mm. In the invention, the cement fiber board or the calcium silicate board is used as the force receiving material, so that it is not necessary to reinforce in the aerated concrete board, otherwise the aerated concrete board must be reinforced. This aerated concrete slab with prefabricated sheet protection can be applied to indoor partition walls. If the thickness of the aerated concrete slab is increased, or the insulation layer 5 is added according to the third embodiment, the formed building member can be applied to the outer wall. When applied to the outer wall, the thickness of the protective layer of the prefabricated sheet should be increased, which may be implemented. Mode 4 meets the needs of design calculation of structural bearing capacity, and is also the need to ensure durability. According to the technical requirements of China's "non-load-bearing fiber reinforced cement board for exterior wall" JG/J396: durability index: freeze-thaw resistance, heat-resistant rain performance, hot water resistance, dry and wet resistance, prefabricated sheet protection When the layer is used as a material for building components, its durability meets certain requirements.
水泥纤维板或硅酸钙板具有抗拉、抗压及抗剪切承载力。例如水泥纤维板抗拉强度设计值取饱水抗折强度的一半,假定饱水抗折强度为13MPa,则抗拉强度设计值为6.5MPa。水泥纤维板厚度为10mm时,1m宽的水泥纤维板分别相当于有2.2cm2的钢筋。Cement fiberboard or calcium silicate board has tensile, compressive and shear resistance. For example, the tensile strength design value of cement fiberboard is half of the water-resistant flexural strength, and the assumed tensile strength is 13 MPa, and the tensile strength design value is 6.5 MPa. When the thickness of the cement fiberboard is 10 mm, the 1 m wide cement fiberboard is equivalent to 2.2 cm 2 of steel bars, respectively.
通过调整截面厚度、受力建筑构件的支座形式、水泥纤维板厚度和强度,可满足在荷载(对于外墙来说主要是风荷载或水平地震作用)下的抗弯、抗剪承载力设计要求,以及满足变形控制在一定范围内。By adjusting the thickness of the section, the form of the bearing member of the stressed building member, the thickness and strength of the cement fiberboard, the design requirements for the bending and shear bearing capacity under load (mainly wind load or horizontal seismic action for the external wall) can be satisfied. And satisfy the deformation control within a certain range.
欧盟新修订的标准《EN12602钢筋蒸压加气混凝土》标准于2014年8月发布,这说明国际上都是采用配筋加气混凝土板,并没有想到在加气混凝土板或砌块的侧面安装水泥纤维板或硅酸钙板作为受力材料。The EU's newly revised standard "EN12602 Steel Autoclaved Aerated Concrete" was released in August 2014. This shows that the international use of reinforced aerated concrete slabs is not expected to be installed on the side of aerated concrete slabs or blocks. Cement fiberboard or calcium silicate board is used as the force material.
对于砌块1-1而言,将水泥纤维板或硅酸钙板安装到砌块1-1上,增加了砌块1-1的抗压、抗拉、抗剪切强度,更有利于低密度加气混凝土产品的应用,可充分发挥加气混凝土保温好的优点,又可满足强度要求。For block 1-1, the cement fiber board or calcium silicate board is installed on the block 1-1, which increases the compressive, tensile and shear strength of the block 1-1, and is more favorable for low density. The application of aerated concrete products can give full play to the advantages of aerated concrete insulation and meet the strength requirements.
本发明扩大了水泥纤维板或硅酸钙板的用途范围,将其作为受力材料,这是现有建筑结构技术中所没有的,也不是显而易见的。The invention expands the scope of application of cement fiberboard or calcium silicate board as a force material, which is not found in the existing building structure technology and is not obvious.
水泥纤维板或硅酸钙板多年来只是作为装饰材料、作为模板,或作为轻钢龙骨的室内间隔墙的面层使用。有谁想到它可以作为受力材料,使得加气混凝土板内可不配筋,且组成的墙体或屋面可以按结构理论进行承载力设计呢?Cement fiberboard or calcium silicate boards have only been used as decorative materials, as a formwork, or as a facing for indoor partition walls of light steel keels. Who would have thought that it could be used as a force-bearing material, so that the aerated concrete slab could not be reinforced, and the wall or roof could be designed according to the structural theory?
建筑专业、材料专业的技术人员不懂结构知识,或所知较少。结构
专业技术人员只是利用结构理论和传统受力材料对墙、板、梁、柱和基础进行设计,参与现代墙体技术研究的人少,或者研究不深入,对各种装饰材料了解少,因为觉得这不属于本专业范畴。所有装饰材料都需要有一定强度,但并不是所有的装饰材料都适合作为受力材料,长期以来没有人提出用水泥纤维板或硅酸钙板作为受力材料的结构设计理念。Technicians in architecture and materials do not understand structural knowledge or know less. Structure
Professional and technical personnel only use structural theory and traditional materials to design walls, slabs, beams, columns and foundations. There are few people involved in the research of modern wall technology, or the research is not deep, and there is little understanding of various decorative materials. This is not within the scope of this profession. All decorative materials need to have a certain strength, but not all decorative materials are suitable as a force material. For a long time, no one has proposed the structural design concept of using cement fiberboard or calcium silicate board as the force material.
本专利申请人是结构专业技术人员,尽管本专利申请人以全副精力研究墙体技术已经接近12年多了,在以前申报的专利文件中,都离不开抗拉的网,长久以来也认为预制板材就是装饰用,多年来也没有提出将其作为受力材料的理念。This patent applicant is a structural professional and technical personnel. Although the applicant of this patent has been studying the wall technology with full energy, it has been nearly 12 years. In the previously filed patent documents, it is inseparable from the tensile net. It has long been considered Prefabricated panels are decorative and have not been proposed for many years as a material for force.
本专利申请人在研究墙体技术中需要进行跨学科、跨领域的研究,除建筑领域外,还要了解化工领域、金属学某些知识。建筑领域中除建筑结构外,还涉及建筑技术、建筑构造、建筑物理、建筑热工等多科知识,还需要掌握多种建筑材料,才能打开思路、合理利用不同材料,优化墙体构造。本专利申请人经过12年多对墙体技术的坚持不懈研究,在各学科知识、各种材料知识积淀的基础上,才提出水泥纤维板或硅酸钙板可以替代建筑构件的抹灰层,并可以作为受力材料。The applicant of this patent needs to conduct interdisciplinary and cross-disciplinary research in the research of wall technology. In addition to the construction field, it is also necessary to understand some aspects of chemical engineering and metallography. In addition to the building structure, the building field also involves multi-disciplinary knowledge of building technology, building structure, building physics, building thermal engineering, etc. It also needs to master a variety of building materials in order to open ideas, rationally use different materials, and optimize wall structure. After more than 12 years of unremitting research on wall technology, this patent applicant has proposed that cement fiberboard or calcium silicate board can replace the plastering layer of building components on the basis of knowledge of various disciplines and knowledge of various materials. Can be used as a force material.
说明:Description:
1、关于实施方式一中所述的先连接、后连接:1. For the first connection and the last connection described in the first embodiment:
1)将预制板材保护层2与建筑材料1先连接形成的建筑构件;或实施方式三建筑材料1与保温层5连接,先连接形成建筑构件,然后再安装到建筑主体结构上形成的是装配式墙体或装配式屋面。1) a building member formed by first connecting the prefabricated sheet protective layer 2 with the building material 1; or the third building material 1 is connected with the insulating layer 5, first connected to form a building member, and then mounted to the main structure of the building to form an assembly Wall or fabricated roof.
2)先将建筑材料1安装形成墙体或柱;或先将建筑材料1与保温层5连接后,安装形成墙体,再将预制板材保护层2安装在建筑材料1或/和保温层的表面,形成的建筑构件是后连接的墙体;是在已砌筑的墙体上粘贴安装预制板材保护层2,替代抹灰层。或者在加气混凝土砌块一侧安装预制板材保护层2,砌筑时将安装预制板材保护层2的一面向外,
外侧的预制板材保护层2之间留有缝隙,可形成仿石材类装饰;在室内应安装整张的预制板材保护层2,以便尽量减少室内侧预制板材保护层2的接缝。2) First, the building material 1 is installed to form a wall or a column; or the building material 1 is first connected with the heat insulating layer 5, and then the wall body is installed, and then the prefabricated sheet protective layer 2 is installed on the building material 1 or/and the insulating layer. On the surface, the formed building member is a rear connected wall; a prefabricated sheet protective layer 2 is attached to the already-walled wall to replace the plaster layer. Or install a prefabricated sheet protection layer 2 on the side of the aerated concrete block, and install one side of the prefabricated sheet protection layer 2 when laying.
There is a gap between the outer prefabricated sheet protective layer 2 to form a stone-like decoration; an entire prefabricated sheet protective layer 2 should be installed indoors in order to minimize the seam of the indoor side prefabricated sheet protective layer 2.
因此,先连接和后连接的两种方式可分别选用,也可以配合应用:即有的部位采用先连接,有的部位采用后连接,根据工程要求和施工方便选用。Therefore, the two methods of first connection and rear connection can be selected separately, or can be used together: that is, some parts are connected first, and some parts are connected later, and are selected according to engineering requirements and construction convenience.
本发明尤其适用于建筑材料1表面平整度较好的情况下应用。The invention is particularly suitable for application in the case where the surface flatness of the building material 1 is good.
2、将本发明的建筑构件应用于安装装配式保温屋面上时,建议预制板材保护层2仅仅安装到建筑材料的一侧,安装建筑构件时预制板材保护层2位于室内侧,即位于屋面板的底部。在安装的屋面建筑构件上再涂刷胶粘剂(或涂刷界面剂,界面剂也是胶粘剂),浇筑水泥砂浆或细石混凝土保护层,水泥砂浆或细石混凝土保护层内安装钢筋或安装钢丝网等,将屋面上部保护层连为一体。因此本发明应用于屋面时,需要在建筑材料1表面的一侧安装有预制板材保护层2。2. When the building component of the present invention is applied to the installation and assembly type thermal insulation roof, it is recommended that the prefabricated sheet protection layer 2 be installed only on one side of the building material, and the prefabricated sheet protection layer 2 is located on the indoor side when the building component is installed, that is, located in the roof panel bottom of. Apply the adhesive on the installed roofing building component (or apply the interface agent, the interface agent is also the adhesive), pour the cement mortar or fine stone concrete protective layer, install the steel bar in the cement mortar or fine stone concrete protective layer or install the steel mesh, etc. , the protective layer on the roof is integrated into one. Therefore, when the present invention is applied to a roof, it is necessary to mount a prefabricated sheet protective layer 2 on one side of the surface of the building material 1.
3、关于胶粘剂43, about the adhesive 4
目前复合构件的粘结都是用水溶性胶粘剂与水泥、砂等配制成水泥聚合物砂浆粘结;或者用聚氨酯胶粘剂快速粘结,例如大量应用的装饰保温板、彩色保温钢板就是用聚氨酯胶粘剂粘结,这种聚氨酯胶粘剂不是水溶性胶粘剂4,聚氨酯胶粘剂耐久性差。At present, the bonding of composite members is made of cement-based polymer mortar with water-soluble adhesive and cement, sand, etc., or fast bonding with polyurethane adhesive. For example, decorative insulation boards for large-scale application and color insulation steel sheets are bonded with polyurethane adhesive. This polyurethane adhesive is not a water-soluble adhesive 4, and the durability of the polyurethane adhesive is poor.
普通水泥砂浆、水泥聚合物砂浆是胶粘剂,水溶性胶粘剂也是胶粘剂,或称之为胶结材料。Ordinary cement mortar and cement polymer mortar are adhesives, and water-soluble adhesives are also adhesives, or cementitious materials.
水泥纤维板表面光滑,用水泥聚合物砂浆粘结效果不好,且配制水泥聚合物砂浆麻烦、清洗容器麻烦、劳动强度大、对建筑构件的养生的时间长。The surface of the cement fiber board is smooth, the cement polymer mortar has a poor bonding effect, and the cement polymer mortar is troublesome, the cleaning container is troublesome, the labor intensity is large, and the building components are maintained for a long time.
可直接用水溶性胶粘剂4将加气混凝土板1、预制板材保护层2,或还有与保温层3之间相互粘结,粘结速度快、最方便。或还可增加非水
泥类无机粉体,在水溶性胶粘剂4内添加非水泥类无机粉体,如砂,用于找平。水溶性胶粘剂种类很多,应选用吸湿较少,即使遇水受潮但粘结不可逆、弹性好、耐久性好的品种,如聚丙烯酸酯乳液。The aerated concrete slab 1, the prefabricated sheet protective layer 2, or the insulating layer 3 can be directly bonded with the water-soluble adhesive 4, and the bonding speed is fast and most convenient. Or can add non-water
The mud-based inorganic powder is added with a non-cement inorganic powder such as sand in the water-soluble adhesive 4 for leveling. There are many types of water-soluble adhesives, and it is preferred to use less moisture-absorbing adhesives, such as polyacrylate emulsions, which are irreversible, elastic, and durable when exposed to moisture.
在水溶性胶粘剂4内也可添加水泥,形成水泥聚合物粘接剂,但不应加入水,加入水就稀释了胶粘剂4,又成为水泥聚合物胶粘剂或水泥聚合物砂浆了,粘结效果不好。Cement can also be added to the water-soluble adhesive 4 to form a cement polymer adhesive, but water should not be added. When the water is added, the adhesive 4 is diluted, and the cement polymer adhesive or cement polymer mortar is added, and the bonding effect is not it is good.
4、还有其它的预制板材保护层,如菱镁板。因为其耐久性不好、质量稳定性不好,所以不推荐采用菱镁板替代抹灰层,及作为受力材料。4. There are other prefabricated sheet protection layers, such as magnesite sheets. Because of its poor durability and poor quality stability, it is not recommended to use a magnesite board instead of a plaster layer and as a force-bearing material.
5、关于按结构理论设计满足承载力设计要求与不能用结构计算公式计算对比安全性的不同:5. The difference between the design requirements for the bearing capacity according to the structural theory design and the safety of the structural formula cannot be calculated:
结构理论规定,材料强度标准值是经过大量实验确定的,例如C30混凝土抗压强度标准值为20.1N/mm2,但规定C30混凝土抗压强度设计值规定为14.3N/mm2,即材料强度设计值约有30%的安全储备。在计算墙体承受的风荷载时,通常取50年一遇的最大风荷载值作为基本风压,还要乘以高度系数、阵风系数、风荷载体型系数等等,最后还乘以荷载组合系数1.4(就是安全系数),并考虑市中心、郊区,边远地区等还有不同系数调整。例如哈尔滨市基本风压为0.55KN/m2,计算哈尔滨郊区50m、100m高的墙体,乘以上述系数后,风荷载组合值分别为2.03KN/m2、2.43KN/m2。按此风荷载组合值及材料强度设计值,根据结构公式计算进行设计,这样的墙体有相当的安全储备,非常安全。但当前在框架结构内砌筑的加气混凝土或陶粒砌块墙,以及在框架内安装轻钢龙骨,再在轻钢龙骨上安装预制轻型保温墙板组成的全镶嵌或半全镶嵌的装配式墙体,不能按结构公式计算,显然其安全性差,还耗费大量钢材。According to the structural theory, the standard value of material strength is determined by a large number of experiments. For example, the standard value of compressive strength of C30 concrete is 20.1 N/mm 2 , but the design value of compressive strength of C30 concrete is specified to be 14.3 N/mm 2 , that is, the material strength. The design value is approximately 30% safe. When calculating the wind load on the wall, the maximum wind load value of 50 years is usually taken as the basic wind pressure, and the height coefficient, gust coefficient, wind load shape coefficient, etc. are multiplied, and finally the load combination coefficient is multiplied. 1.4 (that is, the safety factor), and consider different adjustments in the city center, suburbs, and remote areas. For example, the basic wind pressure in Harbin is 0.55KN/m 2 , and the wall with a height of 50m and 100m in the suburb of Harbin is calculated. After multiplying the above factors, the combined wind load values are 2.03KN/m 2 and 2.43KN/m 2 respectively . According to the wind load combination value and the material strength design value, the design is based on the structural formula calculation. Such a wall has a considerable safety reserve and is very safe. However, the aerated concrete or ceramsite block wall currently built in the frame structure, and the installation of the light steel keel in the frame, and the installation of the prefabricated light-insulated wall panel on the light steel keel is fully inlaid or semi-fully mounted. The wall can not be calculated according to the structural formula. Obviously, its safety is poor, and it also consumes a lot of steel.
以上所述仅是本发明的示例性的实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰。
The above is only an exemplary embodiment of the present invention, and it should be noted that those skilled in the art can make several improvements and modifications without departing from the principles of the invention.
Claims (13)
- 一种用预制板材保护层替代抹面层的建筑构件,它包括建筑材料;A building component that replaces a plastering layer with a prefabricated sheet of protective layer, which includes building materials;其特征在于,它还包括预制板材保护层;Characterized in that it also includes a prefabricated sheet protective layer;所述建筑材料为不燃材料的墙体,或不燃材料的砌块、或不燃材料的预制板,所述预制板是已经形成的预制板;The building material is a wall of non-combustible material, or a block of non-combustible material, or a prefabricated board of non-combustible material, the prefabricated board being an already formed prefabricated board;所述预制板材保护层为水泥纤维板或硅酸钙板;The prefabricated sheet protective layer is a cement fiber board or a calcium silicate board;在所述建筑材料表面的一侧或内外二侧设有所述预制板材保护层。The prefabricated sheet protective layer is provided on one side or both inner and outer sides of the surface of the building material.
- 根据权利要求1所述的一种用预制板材保护层替代抹面层的建筑构件,A building member for replacing a plastering layer with a prefabricated sheet protective layer according to claim 1,其特征在于,将所述预制板材保护层与砌块或预制板的表面先连接,然后安装这种已经安装了预制板材保护层的砌块或预制板,形成墙体、柱或屋面,称之为前连接。The utility model is characterized in that the prefabricated sheet protective layer is firstly connected with the surface of the block or the prefabricated board, and then the block or prefabricated board which has been installed with the protective layer of the prefabricated sheet is installed to form a wall, a column or a roof, which is called For the front connection.
- 根据权利要求1所述的一种用预制板材保护层替代抹面层的建筑构件,A building member for replacing a plastering layer with a prefabricated sheet protective layer according to claim 1,其特征在于,先将所述建筑材料安装形成墙体或柱,再将所述预制板材保护层安装在所述建筑材料的表面,称之为后连接。The utility model is characterized in that the building material is first installed to form a wall or a column, and the prefabricated sheet protective layer is installed on the surface of the building material, which is called a rear connection.
- 根据权利要求1所述的一种用预制板材保护层替代抹面层的建筑构件,A building member for replacing a plastering layer with a prefabricated sheet protective layer according to claim 1,其特征在于,将所述预制板材保护层与所述建筑材料的连接构造为:The method is characterized in that: the connection between the prefabricated sheet protective layer and the building material is:用钉将所述预制板材保护层固定在所述建筑材料表面,或用胶粘剂将所述预制板材保护层粘贴到所述建筑材料表面,或用钉及胶粘剂共同将所述预制板材保护层固定在所述建筑材料的表面。Fixing the prefabricated sheet protective layer on the surface of the building material with a nail, or bonding the prefabricated sheet protective layer to the surface of the building material with an adhesive, or fixing the prefabricated sheet protective layer together with a nail and an adhesive The surface of the building material.
- 根据权利要求2所述的一种用预制板材保护层替代抹面层的建筑构件,A building member for replacing a plastering layer with a prefabricated sheet protective layer according to claim 2,其特征在于,将所述预制板材保护层与所述建筑材料的连接构造为:The method is characterized in that: the connection between the prefabricated sheet protective layer and the building material is:用钉将所述预制板材保护层固定在所述建筑材料表面,或用胶粘剂 将所述预制板材保护层粘贴到所述建筑材料表面,或用钉及胶粘剂共同将所述预制板材保护层固定在所述建筑材料的表面。Fixing the pre-formed sheet protective layer on the surface of the building material with a nail, or using an adhesive The prefabricated sheet protective layer is adhered to the surface of the building material, or the prefabricated sheet protective layer is fixed to the surface of the building material by a nail and an adhesive.
- 根据权利要求3所述的一种用预制板材保护层替代抹面层的建筑构件,A building member for replacing a plastering layer with a protective layer of a prefabricated sheet according to claim 3,其特征在于,将所述预制板材保护层与所述建筑材料的连接构造为:The method is characterized in that: the connection between the prefabricated sheet protective layer and the building material is:用钉将所述预制板材保护层固定在所述建筑材料表面,或用胶粘剂将所述预制板材保护层粘贴到所述建筑材料表面,或用钉及胶粘剂共同将所述预制板材保护层固定在所述建筑材料的表面。Fixing the prefabricated sheet protective layer on the surface of the building material with a nail, or bonding the prefabricated sheet protective layer to the surface of the building material with an adhesive, or fixing the prefabricated sheet protective layer together with a nail and an adhesive The surface of the building material.
- 根据权利要求1所述的一种用预制板材保护层替代抹面层的建筑构件,A building member for replacing a plastering layer with a prefabricated sheet protective layer according to claim 1,其特征在于,它还包括保温层;Characterized in that it further comprises an insulating layer;在所述建筑材料的外侧设有所述保温层,所述保温层与所述建筑材料连接;或所述保温层的外侧还有所述预制板材保护层,所述保温层与所述预制板材保护层连接;或所述保温层位于内外二侧的所述建筑材料之间,所述保温层与内外二侧的所述建筑材料之间连接。Providing the heat insulating layer on an outer side of the building material, the heat insulating layer is connected with the building material; or the outer side of the heat insulating layer is also a prefabricated sheet protective layer, the heat insulating layer and the prefabricated sheet The protective layer is connected; or the insulating layer is located between the building materials on the inner and outer sides, and the insulating layer is connected between the building materials on the inner and outer sides.
- 根据权利要求2所述的一种用预制板材保护层替代抹面层的建筑构件,A building member for replacing a plastering layer with a prefabricated sheet protective layer according to claim 2,其特征在于,它还包括保温层;Characterized in that it further comprises an insulating layer;在所述建筑材料的外侧设有所述保温层,所述保温层与所述建筑材料连接;或所述保温层的外侧还有所述预制板材保护层,所述保温层与所述预制板材保护层连接;或所述保温层位于内外二侧的所述建筑材料之间,所述保温层与内外二侧的所述建筑材料之间连接。Providing the heat insulating layer on an outer side of the building material, the heat insulating layer is connected with the building material; or the outer side of the heat insulating layer is also a prefabricated sheet protective layer, the heat insulating layer and the prefabricated sheet The protective layer is connected; or the insulating layer is located between the building materials on the inner and outer sides, and the insulating layer is connected between the building materials on the inner and outer sides.
- 根据权利要求3所述的一种用预制板材保护层替代抹面层的建筑构件,A building member for replacing a plastering layer with a protective layer of a prefabricated sheet according to claim 3,其特征在于,它还包括保温层;Characterized in that it further comprises an insulating layer;在所述建筑材料的外侧设有所述保温层,所述保温层与所述建筑材 料连接;或所述保温层的外侧还有所述预制板材保护层,所述保温层与所述预制板材保护层连接;或所述保温层位于内外二侧的所述建筑材料之间,所述保温层与内外二侧的所述建筑材料之间连接。Providing the heat insulating layer on an outer side of the building material, the heat insulating layer and the building material a joint of the material; or the outer layer of the insulating layer, the protective layer of the prefabricated sheet, the insulating layer is connected with the protective layer of the prefabricated sheet; or the insulating layer is located between the building materials on the inner and outer sides, The insulation layer is connected to the building materials on the inner and outer sides.
- 根据权利要求4所述的一种用预制板材保护层替代抹面层的建筑构件,A building member for replacing a plastering layer with a prefabricated sheet protective layer according to claim 4,其特征在于,它还包括保温层;Characterized in that it further comprises an insulating layer;在所述建筑材料的外侧设有所述保温层,所述保温层与所述建筑材料连接;或所述保温层的外侧还有所述预制板材保护层,所述保温层与所述预制板材保护层连接;或所述保温层位于内外二侧的所述建筑材料之间,所述保温层与内外二侧的所述建筑材料之间连接。Providing the heat insulating layer on an outer side of the building material, the heat insulating layer is connected with the building material; or the outer side of the heat insulating layer is also a prefabricated sheet protective layer, the heat insulating layer and the prefabricated sheet The protective layer is connected; or the insulating layer is located between the building materials on the inner and outer sides, and the insulating layer is connected between the building materials on the inner and outer sides.
- 根据权利要求5所述的一种用预制板材保护层替代抹面层的建筑构件,A building member for replacing a plastering layer with a prefabricated sheet protective layer according to claim 5,其特征在于,它还包括保温层;Characterized in that it further comprises an insulating layer;在所述建筑材料的外侧设有所述保温层,所述保温层与所述建筑材料连接;或所述保温层的外侧还有所述预制板材保护层,所述保温层与所述预制板材保护层连接;或所述保温层位于内外二侧的所述建筑材料之间,所述保温层与内外二侧的所述建筑材料之间连接。Providing the heat insulating layer on an outer side of the building material, the heat insulating layer is connected with the building material; or the outer side of the heat insulating layer is also a prefabricated sheet protective layer, the heat insulating layer and the prefabricated sheet The protective layer is connected; or the insulating layer is located between the building materials on the inner and outer sides, and the insulating layer is connected between the building materials on the inner and outer sides.
- 根据权利要求6所述的一种用预制板材保护层替代抹面层的建筑构件,A building member for replacing a plastering layer with a prefabricated sheet protective layer according to claim 6其特征在于,它还包括保温层;Characterized in that it further comprises an insulating layer;在所述建筑材料的外侧设有所述保温层,所述保温层与所述建筑材料连接;或所述保温层的外侧还有所述预制板材保护层,所述保温层与所述预制板材保护层连接;或所述保温层位于内外二侧的所述建筑材料之间,所述保温层与内外二侧的所述建筑材料之间连接。Providing the heat insulating layer on an outer side of the building material, the heat insulating layer is connected with the building material; or the outer side of the heat insulating layer is also a prefabricated sheet protective layer, the heat insulating layer and the prefabricated sheet The protective layer is connected; or the insulating layer is located between the building materials on the inner and outer sides, and the insulating layer is connected between the building materials on the inner and outer sides.
- 根据权利要求1~12之一所述的一种用预制板材保护层替代抹面层的建筑构件, A building member for replacing a plastering layer with a prefabricated sheet protective layer according to any one of claims 1 to 12.其特征在于,将预制板材保护层作为受力材料,组成的建筑构件可按结构承载力设计理论计算。 The utility model is characterized in that the prefabricated sheet protective layer is used as the force-bearing material, and the building component composed of the structural bearing capacity can be theoretically calculated.
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