CN105922436A - Composite automated assembly line production technology - Google Patents

Composite automated assembly line production technology Download PDF

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Publication number
CN105922436A
CN105922436A CN201610481100.XA CN201610481100A CN105922436A CN 105922436 A CN105922436 A CN 105922436A CN 201610481100 A CN201610481100 A CN 201610481100A CN 105922436 A CN105922436 A CN 105922436A
Authority
CN
China
Prior art keywords
concrete
time
assembly line
production technology
line production
Prior art date
Application number
CN201610481100.XA
Other languages
Chinese (zh)
Inventor
张宗军
唐云刚
姚大伟
王健
吴丁华
陈长林
王彬
张庆汉
Original Assignee
安徽海龙建筑工业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 安徽海龙建筑工业有限公司 filed Critical 安徽海龙建筑工业有限公司
Priority to CN201610481100.XA priority Critical patent/CN105922436A/en
Publication of CN105922436A publication Critical patent/CN105922436A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/14Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/29Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/0845Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for smoothing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant Industrial outlines, plant installations
    • B28B15/005Machines using pallets co-operating with a bottomless mould; Feeding or discharging means for pallets

Abstract

The invention relates to the field of precast concrete components, and provides a composite automated assembly line production technology for overcoming a lot of adverse effects of various processes, poor product mobility and the like in traditional production of precast components at the present stage. The composite automated assembly line production technology comprises the following steps: assembling a forming frame by using mold surrounding edges; placing the forming frame on a mold table and conveying the forming frame and the mold table to the position of cloth concrete supply equipment together; pouring a cavity of the forming frame, and flattening a concrete surface after concrete pouring is finished; feeding in pre-curing equipment and curing the product for the first time; after the strength of concrete reaches to a specific degree, flattening and smoothening the concrete surface for the second time, and then curing the product for the second time by using a multi-layered box type steam curing room; and after the strength reaches 15 MPa, taking out the mold table, and disassembling the mold surrounding edges of the forming frame. The technology has the advantages that the technology is low in requirements of working skill, high in product mobility, good in product quality, high in equipment utilization ratio and high in production efficiency, labor intensity is reduced, and the like.

Description

Compound automatic assembly line production technology
Technical field
The invention belongs to concrete prefabricated element field, particularly relate to a kind of compound automatic assembly line production technology.
Background technology
In recent years, the building industrialization of China quickly grows, and prefabricated concrete structure is built at city residential construction In show advantage fully, the features such as construction environmental protection, construction period are short are also made that contribution for reducing city environmental pollution and atmospheric haze. Along with the development of prefabricated concrete structure application, firmly build country of portion Technical specifications " prefabricated concrete structure technology Specification " JGJ1-2014 official approval issue (on October 1st, 2014 rises and comes into effect), prefabricated concrete structure application is i.e. The high speed development stage will be entered.Present stage is fixed die station mode and produces prefabricated components and have that operation is various, product poor fluidity, set The standby problems such as utilization rate is low, cost of labor is high, production efficiency is low, are not suitable for China from the external automatic assembly line introduced and build The prefabricated components building industry produce.
Summary of the invention
The operation that it is an object of the invention to bring for traditional production of present stage prefabricated components is various, product mobility Many adverse effects such as difference, utilization rate of equipment and installations is low, cost of labor is high, production efficiency is low, compound automatic production line can be more Good these problems of solution, and the production of two types standardization prefabricated components can be realized.
To achieve these goals, the technical solution used in the present invention is:
Compound automatic assembly line production technology, comprises the steps:
Step one, is assembled into shaping frame by mould surrounding edge, is placed in die station by shaping frame and is transported to the confession of cloth concrete together Answer at equipment;
Step 2, pours shaping frame inner chamber, after concrete placings completes, concrete surface is carried out finishing operations;
Step 3, then by entering precuring equipment, product is carried out maintenance for the first time;
Step 4, after concrete reaches certain strength, second time carries out the smooth and bright and clean work of secondary to its surface,
Step 5, carries out the steam-cured room of multi-layer box formula afterwards and product carries out second time maintenance;
Step 6, takes out die station after intensity reaches 15MPa, removes the mould surrounding edge of shaping frame, deviate from prefabricated components product And deposit to product storage area.
First time maintenance in described step 3 and the second time maintenance in step 5 all use steam curing.
2. the second time steam curing condition described in is: temperature be 50 DEG C, steam-cured 2-5 under conditions of humidity 60%-80% Individual hour.
Beneficial effects of the present invention: compound automatic assembly line production technology workmanship requires low, product mobility By force, good product quality, utilization rate of equipment and installations are high, production efficiency high, reduce labour intensity etc. a little, preferably solve traditional approach Deficiency, can be widely applied to prefabricated components produce.
Detailed description of the invention
Below in conjunction with embodiment, the present invention will be further described.
Embodiment one
This embodiment is precast facade production line balance technique, comprises the steps:
Step one, is assembled into shaping frame by mould surrounding edge, is placed it in by shaping frame in die station together by walking Wheel is transported at cloth concrete supply equipment;
Step 2, pours shaping frame inner chamber, after concrete placings completes, concrete surface is carried out finishing operations;
Step 3, then carried it to precuring indoor by straddle truck, by precuring equipment, product carried out maintenance for the first time;
Step 4, after concrete reaches certain strength, second time carries out the smooth and bright and clean work of secondary to its surface,
Step 5, is transported to steam curing indoor by straddle truck by the product in step 4 the most again and carries out second time maintenance;
Step 6, is recalled by straddle truck after intensity reaches 15MPa, and is taken out die station, removes the mould of shaping frame Surrounding edge, abjection prefabricated components product also is winched to deposit product storage area by straddle truck.
First time maintenance in described step 3 and the second time maintenance in step 5 all use steam curing.
Described second time steam curing condition is: temperature be 50 DEG C, under conditions of humidity 80% steam-cured 4-5 hour.
Embodiment two
The present embodiment is Prefabricated construction panel production line balance technique, and this embodiment is with the difference of embodiment one: will be real The finishing operations that carries out concrete surface executing the step 2 in example one changes plucking operation into, cancels the work of second time light face, and secondary Steam curing condition changes into: temperature be 50 DEG C, under conditions of humidity 60% steam-cured 2-3 hour.
The production technology of the present invention has the advantage that compared with traditional production technology
1. production efficiency improves 2 times (steam curing realizes double shift);
2. the clear and definite control more utilizing quality of the division of labor;
3. production line balance improves mechanization degree, decreases the industrialization workman of nearly 40%;
4. steam consumption saves 50%;
5. the utilization rate of plant equipment improves 2 times;
6. continuous-flow type makees division of labor and lines of specialities clearly, the on-the-spot propelling (place neat and tidy) being more conducive to on-the-spot civilized construction work;
7. reduce the technology requirement of industrialization workman;
The most compound automation.
The general principle of the present invention, principal character and advantages of the present invention have more than been shown and described.The technology of the industry Personnel, it should be appreciated that the present invention is not restricted to the described embodiments, simply illustrating this described in above-described embodiment and specification The principle of invention, without departing from the spirit and scope of the present invention, the simple change of those ordinary skill in the art Within being all protection scope of the present invention with replacement.

Claims (3)

  1. The most compound automatic assembly line production technology, it is characterised in that comprise the steps:
    Step one, is assembled into shaping frame by mould surrounding edge, is placed in die station by shaping frame and is transported to the confession of cloth concrete together Answer at equipment;
    Step 2, pours shaping frame inner chamber, after concrete placings completes, concrete surface is carried out finishing operations;
    Step 3, then by entering precuring equipment, product is carried out maintenance for the first time;
    Step 4, after concrete reaches certain strength, second time carries out the smooth and bright and clean work of secondary to its surface,
    Step 5, carries out the steam-cured room of multi-layer box formula afterwards and product carries out second time maintenance;
    Step 6, takes out die station after intensity reaches 15MPa, removes the mould surrounding edge of shaping frame, deviate from prefabricated components product And deposit to product storage area.
  2. Compound automatic assembly line production technology the most according to claim 1, it is characterised in that in described step 3 First time maintenance and step 5 in second time maintenance all use steam curing.
  3. Compound automatic assembly line production technology the most according to claim 1, it is characterised in that described second time is steamed Vapour curing condition is: temperature be 50 DEG C, under conditions of humidity 60%-80% steam-cured 2-5 hour.
CN201610481100.XA 2016-06-28 2016-06-28 Composite automated assembly line production technology CN105922436A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610481100.XA CN105922436A (en) 2016-06-28 2016-06-28 Composite automated assembly line production technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610481100.XA CN105922436A (en) 2016-06-28 2016-06-28 Composite automated assembly line production technology

Publications (1)

Publication Number Publication Date
CN105922436A true CN105922436A (en) 2016-09-07

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610481100.XA CN105922436A (en) 2016-06-28 2016-06-28 Composite automated assembly line production technology

Country Status (1)

Country Link
CN (1) CN105922436A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102729327A (en) * 2012-07-16 2012-10-17 江苏建华新型墙材有限公司 Wall plate automatic cyclic production system
CN104057537A (en) * 2014-06-20 2014-09-24 河北雪龙机械制造有限公司 Concrete member production system
CN104723449A (en) * 2015-02-12 2015-06-24 沈阳卫德住宅工业化科技有限公司 Automatic production line of building industrialization concrete precast members
CN105459258A (en) * 2016-01-11 2016-04-06 河北榆构建材有限公司 Pc component production line
CN105690553A (en) * 2016-02-20 2016-06-22 保定市华锐方正机械制造有限公司 Precast concrete component production line

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102729327A (en) * 2012-07-16 2012-10-17 江苏建华新型墙材有限公司 Wall plate automatic cyclic production system
CN104057537A (en) * 2014-06-20 2014-09-24 河北雪龙机械制造有限公司 Concrete member production system
CN104723449A (en) * 2015-02-12 2015-06-24 沈阳卫德住宅工业化科技有限公司 Automatic production line of building industrialization concrete precast members
CN105459258A (en) * 2016-01-11 2016-04-06 河北榆构建材有限公司 Pc component production line
CN105690553A (en) * 2016-02-20 2016-06-22 保定市华锐方正机械制造有限公司 Precast concrete component production line

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Application publication date: 20160907

RJ01 Rejection of invention patent application after publication