CN105690552B - Precast concrete production system - Google Patents
Precast concrete production system Download PDFInfo
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- CN105690552B CN105690552B CN201610074531.4A CN201610074531A CN105690552B CN 105690552 B CN105690552 B CN 105690552B CN 201610074531 A CN201610074531 A CN 201610074531A CN 105690552 B CN105690552 B CN 105690552B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 317
- 239000011178 precast concrete Substances 0.000 title claims abstract description 110
- 239000004567 concrete Substances 0.000 claims abstract description 110
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 101
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 66
- 239000010959 steel Substances 0.000 claims abstract description 66
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims abstract description 61
- 238000012545 processing Methods 0.000 claims abstract description 5
- 238000003860 storage Methods 0.000 claims description 31
- 230000002787 reinforcement Effects 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 21
- 238000003756 stirring Methods 0.000 claims description 18
- 239000002994 raw material Substances 0.000 claims description 15
- 238000012546 transfer Methods 0.000 claims description 14
- 239000004568 cement Substances 0.000 claims description 7
- 238000000151 deposition Methods 0.000 claims description 7
- 238000011010 flushing procedure Methods 0.000 claims description 5
- 239000002351 wastewater Substances 0.000 claims description 5
- 210000003205 muscle Anatomy 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 64
- 241000196324 Embryophyta Species 0.000 description 16
- 238000007599 discharging Methods 0.000 description 8
- 230000015271 coagulation Effects 0.000 description 7
- 238000005345 coagulation Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 210000003195 fascia Anatomy 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/007—Plant with two or more identical shaping or moulding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Panels For Use In Building Construction (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The present invention relates to precast concrete production system, including：The reinforcing steel bar production line for producing and extending laterally for steel bar meter；Processed for precast concrete wall panel and be located at two precast concrete wall panel production lines of the reinforcing steel bar production line both lateral sides respectively；It is respectively used to abnormity component and superimposed sheet processing and positioned at the fixed station mould production line and overlapping board assembly line of two precast concrete wall panel production line both lateral sides；For providing the concrete mixing plant of concrete finished product for fixed station mould production line, two precast concrete wall panel production lines and overlapping board assembly line；Two precast concrete wall panel production lines directly take reinforcing bar from reinforcing steel bar production line, and fixed station mould production line and overlapping board assembly line from reinforcing steel bar production line across the second conveying track of each bar production line by taking reinforcing bar.Present invention improves the method for supplying of reinforcing bar and concrete in precast concrete production system, production efficiency is improved.
Description
Technical field
The present invention relates to a kind of concrete production system.A kind of it is more particularly related to precast concrete
Production system.
Background technology
Prefabricated concrete structure building refers to using design standard, production plant, construction assembling, main body finishing
" five change one " such as electromechanical integration and Whole Course Management are information-based is the mode of production of principal character.According to assembly concrete
Structural construction product design system, determine the precast concrete product such as exterior wall, interior wall, superimposed sheet and abnormity component.
The process layout of precast concrete factory production is the important component of precast concrete production, prefabricated
Concrete plant is typically given birth to by exterior wall board assembly line, interior wall board assembly line, overlapping board assembly line, fixed station mould production line, reinforcing bar
Producing line and concrete mixing plant are formed.At present the problem of is the production equipment producer precast concrete by all means of precast concrete
The production of component, the production of the producer of steel bar meter equipment reinforcing bar by all means, concrete mixing plant equipment manufacturer are only responsible for concrete
Production, cause the precast concrete of precast concrete factory to produce, concrete production and reinforcing bar production disconnect, shape is not
It is low into complete precast concrete one production line, production efficiency.Even if there is producer to consider that integration produces, but steel
Muscle supply mode needs repeatedly transhipment, can not form the mode of production of automation.At concrete supply point typically only one,
It cannot be guaranteed that every production line can obtain most short supply time and meet the supply of production.
The content of the invention
It is an object of the invention to solve at least the above, and provide the advantages of at least will be described later.
A further object of the invention is to improve the supplier of reinforcing bar and concrete in precast concrete production system
Formula, improve the production efficiency of precast concrete production system.
In order to realize object of the present invention and further advantage, there is provided a kind of precast concrete production system,
Including：
The reinforcing steel bar production line for producing and extending laterally for steel bar meter；
Processed for precast concrete wall panel and prefabricated positioned at two of the reinforcing steel bar production line both lateral sides respectively
Concrete walls board assembly line；
It is respectively used to abnormity component and superimposed sheet processing and positioned at two precast concrete wall panel production lines horizontal two
The fixed station mould production line and overlapping board assembly line of side；
It is the fixed station mould production line, two by first conveying track successively across the left side of each production line
The cast station of bar precast concrete wall panel production line and overlapping board assembly line provides the concrete mixing plant of concrete finished product；
Wherein, the fixed station mould production line, two precast concrete wall panel production lines, reinforcing steel bar production line and superimposed sheet life
The station center line of producing line is parallel to each other；The concrete mixing plant is arranged on the fixed station mould production line and wherein one pre-
Outside on the left of concrete walls board assembly line processed；Two precast concrete wall panel production line is directly taken from the reinforcing steel bar production line
Reinforcing bar, the fixed station mould production line and the overlapping board assembly line pass through successively across second fortune on the right side of each bar production line
Defeated track takes reinforcing bar from the reinforcing steel bar production line.
Consider the production of precast concrete, concrete and reinforcing bar as a whole, coordinate the output of three, rational deployment is every
The feed lines of the position of bar production line, optimised coagulation soil and reinforcing bar, solves the automatic transportation of concrete and reinforcing bar, every production
Concrete and reinforcing bar needed for line can be met the supply of production in most short supply time, form the pre- of automation
Concrete component production line processed, improve the production efficiency of precast concrete.
Preferably, in described precast concrete production system, it is provided with the right side of each production line
The flushing buffer area for cleaning and caching for precast concrete, the waste water and dregs for rinsing buffer area collection are back to respectively
In bar production line.The flushing buffer area of rational deployment component, it can meet that the repairing of a variety of precast concrete products is rinsed
Need, and can meets the quick production requirement of precast concrete, and waste water and dregs recycle, green.
Preferably, in described precast concrete production system, first conveying track is two-orbit straight line
Arrange, an at least concrete stack pallet is installed on each track.The concrete supply of two-orbit meets each bar production line
Actual demand.
Preferably, in described precast concrete production system, the concrete mixing plant includes：
At least two main concrete mixers being set up in parallel, it is provided with least below each main concrete mixer
One feed opening, the feed opening are arranged on the top of the first conveying track；
First conveying track, its input are arranged on the lower section of the feed opening, and first conveying track perpendicular to
Each production line of precast concrete is set；
Multiple storage bins, it is arranged at the charging aperture of main concrete mixer successively, and each storage bin is sequentially to coagulation
Delivering concrete raw material in native stirring host；
Transfer stock ground, it is the conveying track of bent, and the concrete material in bulk cement carrier is directly discharged into described
The input in transfer stock ground, the output end in the transfer stock ground are connected to any one in multiple storage bins.
Concrete material in bulk cement carrier is delivered to multiple storages after the input in transfer stock ground is discharged into, through transfer stock ground
In feed bin, each storage bin sequentially delivering concrete raw material into main concrete mixer, so as to complete concrete material
Discharging, without secondary turn of material, raw material is directly entered in stirring host and processed, while space-consuming is reduced, avoids and raise
Dirt and noise pollution.At least two main concrete mixers ensure that when any one stirring host failure or maintenance are stopped transport, still
It can meet to produce needs, improve production efficiency.
Preferably, in described precast concrete production system, multiple storage bins are placed in a closing space
In, a conveyer belt is provided with the closing space, each storage bin is placed on the conveyer belt, is set on the conveyer belt
Have multiple weighing the metering device into the concrete material weight in each storage bin.Coagulation is easy in the setting of conveyer belt
Native raw material is fed forward, and closing space avoids the pollution of airborne dust and noise during material transport.Coagulation in storage bin
Native raw material is delivered in stirring host again after metering, ensure that dispensing is accurate.
Preferably, in described precast concrete production system, the reinforcing steel bar production line is in position in the outer part
Reinforcing bar finished product area is ranked first with two, often ranked first reinforcing bar finished product area has multiple first reinforcing bars for being used for depositing the first steel reinforcement cage
Finished product area, every precast concrete wall panel production line include multiple the first works for being used to for the first steel reinforcement cage to be installed on die station
Position, two precast concrete wall panel production lines correspond respectively to one and ranked first reinforcing bar finished product area, and the first station and the first steel
Muscle finished product area corresponds, and the interior wall board assembly line and exterior wall board assembly line correspond respectively to one group of KBK crane, and one
KBK cranes are arranged in a manner of reciprocally between the first station to correspond to each other and the first reinforcing bar finished product area, the KBK
Crane is used to first steel reinforcement cage of the first reinforcing bar finished product area being delivered to the first station.It ensure that reinforcing steel bar production line and outer
The fed distance of the first steel reinforcement cage is most short between wallboard production line and interior wall board assembly line, so as to improve Side fascia and interior wall
The production efficiency of plate.
Preferably, in described precast concrete production system, two precast concrete wall panel production lines include
One exterior wall board assembly line and an interior wall board assembly line, the left side of the reinforcing steel bar production line and close to the Side fascia give birth to
The side of producing line has the second reinforcing bar finished product area, and the second reinforcing bar finished product area is used to deposit the first bar-mat reinforcement for making exterior wall siphonal lobe
Piece, the left side of the exterior wall board assembly line have the second station for being used for installing the first reinforced mesh；3rd conveying track longitudinal direction
The outside in the outside in the left side of the reinforcing steel bar production line and the left side of the exterior wall board assembly line is arranged at, from second reinforcing bar
Finished product area extends to the second station, and the first reinforced mesh is delivered into second work from the second reinforcing bar finished product area
Position.The fed distance of the first reinforced mesh is shortened, realizes the most efficiently conveying to the first reinforced mesh.
Preferably, in described precast concrete production system, the right side of the reinforcing steel bar production line, close to institute
Stating the side of overlapping board assembly line has the 3rd reinforcing bar finished product area, and the 3rd reinforcing bar finished product area, which is used to deposit, makes steel bar girder
The second reinforced mesh；The outside on the right side of the overlapping board assembly line has steel bar girder production equipment, wherein, the reinforcing bar
Truss production equipment is used to produce steel bar girder and supplies the steel bar girder to the overlapping board assembly line；Second conveying track
The outside on the right side of the reinforcing steel bar production line and the outside of the steel bar girder production equipment are longitudinally disposed at, from the 3rd steel
Muscle finished product area extends to the steel bar girder production equipment, and second reinforced mesh is delivered into the steel bar girder produces
Equipment.The second reinforced mesh is further reduced to the fed distance of overlapping board assembly line.
Preferably, in described precast concrete production system, the right side of the reinforcing steel bar production line, close to described
The side of fixed station mould production line has a 4th reinforcing bar finished product area, and the 4th reinforcing bar finished product area, which is used to depositing, makes the of die station
Two steel reinforcement cages；Second conveying track is longitudinally disposed at the outside on the right side of the reinforcing steel bar production line and the fixed station mould production line
Right side outside, the fixed station mould production line is extended to from the reinforcing steel bar production line, by second steel reinforcement cage from institute
State reinforcing steel bar production line and be delivered to the fixed station mould production line.Ensure that conveying of second steel reinforcement cage to fixed station mould production line away from
From most short.
Preferably, in described precast concrete production system, in addition to：For coordinating to control each bar production line
The central control room of automated production, the central control room is positioned at the outside in the left side of the overlapping board assembly line, to realize
Overall process informationization and digitlization are produced, improves automatization level.
The present invention comprises at least following beneficial effect：The fixed station mould production line, exterior wall board assembly line, reinforcing bar production
Line, interior wall board assembly line and overlapping board assembly line make that its station center line is arranged in parallel, and reinforcing bar makes according to reinforcing bar usage amount
The big interior wall board assembly line of dosage and exterior wall board assembly line are adjacently positioned with reinforcing steel bar production line, corresponding station alignment, reinforcing bar transport
Circuit is most short, most fast；Reinforcing bar used in board assembly line and fixed station mould production line is overlapped using each bar production line of lateral direction penetrating
Second conveying track is transported, and reinforcing bar is taken conveniently.Blanking of raw material for concrete mixing plant, no transhipment link, ensures life
Without airborne dust during production, and the concrete supply of two-orbit meets the actual demand of each bar production line.Buffer area is rinsed to concentrate
The right side of each production line is arranged in, facilitates the flushing and transport of precast concrete, the processing of sewage centralized cycle, green
Environmental protection.Central control room is uniformly controlled the production of each bar production line, and supplies reinforcing bar and concrete on demand, realizes the full mistake of production
The informationization and digitlization of journey, improve the automatization level of production.
Further advantage, target and the feature of the present invention embodies part by following explanation, and part will also be by this
The research and practice of invention and be understood by the person skilled in the art.
Brief description of the drawings
Fig. 1 is the schematic diagram of the precast concrete production system of the present invention.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings, to make those skilled in the art with reference to specification text
Word can be implemented according to this.
It should be appreciated that such as " having ", "comprising" and " comprising " term used herein do not allot one or more
The presence or addition of individual other elements or its combination.
Precast concrete production needs concrete production to be cooperateed with what steel bar meter produced, the supply mode of concrete
And the mode and position of position and reinforcing bar supply are every production lines an important factor for influenceing precast concrete production efficiency
Can preferably be met the supply of production in most short supply time, every production line of rational deployment, optimised coagulation soil and
The feed lines of reinforcing bar, it is the precondition that precast concrete factory efficiently produces.In precast concrete production process,
Element mold can be repeatedly use, it is necessary to the passback mode for mould of making rational planning for.Precast concrete needs to rinse preferably before dispatching from the factory
Caching, the repairing of rational deployment component and rinsing area, it can meet that the repairing of a variety of precast concrete products is rinsed and delayed
Deposit needs.In addition, factory floor is also contemplated that the raw material transport of concrete and reinforcing bar, the Vomitory of worker.In summary,
Need to consider as a whole each production line, determine optimal Production Line Configured's mode.
As shown in figure 1, the present invention provides a kind of precast concrete production system, including：
The reinforcing steel bar production line 1 for producing and extending laterally for steel bar meter.Reinforcing steel bar production line will take into account concrete production line
Reinforcing bar supply, by supply size determine supply distance, with reference to supply reinforcing bar monomer weight reasonable consideration means of transportation.
Processed for precast concrete wall panel and prefabricated positioned at two of the reinforcing steel bar production line both lateral sides respectively
Concrete walls board assembly line 2,3.Because the reinforcing bar of two precast concrete wall panel production lines has the call, therefore the two is distinguished
The both sides of reinforcing steel bar production line are arranged in, on the premise of ensureing that transportation route is short, improve production efficiency.
It is respectively used to abnormity component and superimposed sheet processing and positioned at two precast concrete wall panel production lines horizontal two
The fixed station mould production line 4 and overlapping board assembly line 5 of side.It is disposed with fixed station mould production line from left side to right side multiple
The cloth and station 41 that vibrates, multiple operation stations 42 and multiple maintenance stations 43, abnormity component pass through adding for above-mentioned station successively
Enter after work and rinse buffer area progress post-processing.Overlapping board assembly line is disposed with lifting station 51, cleans inspection station
52nd, ferry-boat station 53, installation side die worker position 54, multiple frameworks of steel reinforcement are installed station 55, multiple installation of embedded parts stations 56, poured
Vibrate station 57, multiple ferry-boat stations 58, multiple rest station 59 and multiple form removal stations 50, so as to complete the life of superimposed sheet
Production, post-processing is carried out subsequently into buffer area is rinsed.There is remaining space the side of overlapping board assembly line, therefore is additionally provided with
Steel bar meter region, including digital control steel bar truss-welding production lines, reinforcing bar semi-finished product laydown area and reinforcing bar finished product laydown area, are used for
Temporarily storage reinforcing bar semi-finished product and reinforcing bar finished product.
Be the fixed station mould production line by first conveying track 6 successively across the left side of each production line,
The cast station of two precast concrete wall panel production lines and overlapping board assembly line provides the concrete mixing plant of concrete finished product
7.Concrete finished product on first conveying track be directly discharged into fixed station mould production line, two precast concrete wall panel production lines and
The cast station of board assembly line is overlapped, the operation of next step is carried out, without transporting again, shortens transportation route, improve life
Produce efficiency.Concrete mixing plant is that double main frames stir, and when a hostdown or maintenance are stopped transport, another main frame can still meet
Production requirement, ensure production efficiency.
Wherein, the fixed station mould production line, two precast concrete wall panel production lines, reinforcing steel bar production line and superimposed sheet life
The station center line of producing line is parallel to each other, and each production line designs side mould rotating channel and walkway, ensure logistics and
The stream of people is unobstructed.The concrete mixing plant is arranged on the fixed station mould production line and wherein a concrete walls board assembly line is left
The outside of side, wherein, two main concrete mixers are arranged on the outside on the left of fixed station mould production line, stir and lead with concrete
The part in the transfer stock ground that machine is connected is arranged on the outside on the left of fixed station mould production line, and another part is disposed therein one
Outside on the left of bar precast concrete wall panel production line, to reduce space-consuming as far as possible so that rationally distributed.Two concretes
Cob wall board assembly line directly takes reinforcing bar, the fixed station mould production line and the overlapping board assembly line from the reinforcing steel bar production line
Reinforcing bar, the second transport are taken from the reinforcing steel bar production line by the second conveying track 8 successively across the right side of each bar production line
Two railcars 81 are provided with track, to meet use demand.
The reason for each bar production line is so distributed is, in all precast concrete member production lines, two prefabricated mixed
Solidifying cob wall board assembly line has the call to reinforcing bar finished product, therefore, in order to meet two precast concrete external wall panel production lines
Production requirement, improve the production efficiency of precast concrete wall panel, and two precast concrete wall panel production lines are arranged in parallel
In the both sides of reinforcing steel bar production line；To be much smaller than in view of the reinforcing bar product demand amount of overlapping board assembly line and fixed station mould production line
Two precast concrete wall panel production lines, therefore, overlapping board assembly line and fixed station mould production line are arranged in two in advance
The outside of concrete walls board assembly line processed.Relative to the demand of reinforcing bar finished product, other four production lines in addition to reinforcing steel bar production line
Cast station is then concentrated mainly on to the demand of concrete finished product, the difference of every production line is only that the need to concrete finished product
In the amount of asking, therefore only the cast station alignment of four production lines need to be set in the vertical direction, transport concrete finished product
First conveying track is located on the vertical direction, you can realizes the concrete finished product supply of beeline.
In described precast concrete production system, it is provided with the right side of each production line for prefabricated mixed
Solidifying native component cleaning and the flushing buffer area 9 of caching, rinse the offline place of component that platform 91 is arranged on each production line, can be with
It is arranged in parallel according to demand multiple, ensures to get express developed after component is offline, repairing buffer area 92 is arranged on each production
At the means outlet of line, the side for repairing buffer area is additionally provided with transport channel 93, facilitates finished product transport vehicle consolidated delivery component.
The waste water and dregs for rinsing buffer area collection are back in each bar production line, are recycled, green.
In described precast concrete production system, first conveying track is two-orbit straight line, each
An at least concrete stack pallet is installed, concrete stack pallet controls after concrete mixing plant turns material in center on track
Under the control allotment of room, after the predetermined station completion discharging of the production line of concrete finished product is needed, concrete stirring is run back
Fed again below standing.Concrete stack pallet each self-operating on two conveying tracks, more coagulations on two conveying tracks
Native stack pallet can give different production line dischargings simultaneously, mutually be independent of each other, at the same ensure the concrete on every production line into
The supply of product.
In described precast concrete production system, the concrete mixing plant includes：
At least two main concrete mixers 71 being set up in parallel, be provided with below each main concrete mixer to
A few feed opening, the feed opening are arranged on the top of concrete transportation track.It is two stirring hosts point in the present embodiment
Not carry out material dispensing, stirring and discharging, two stirring hosts are centrally located on same straight line, and stirring host is high by 20~30
Rice, is easy to the mixing of concrete material, powder, additive and water.Two stirring hosts be arranged in parallel, each stirring master
The lower section of machine respectively sets two feed openings, and four feed openings are respectively positioned on the top of the first conveying track, mixed concrete into
Product are directly loadable into the concrete stack pallet on concrete transportation track.
First conveying track, its input are arranged on the lower section of the feed opening, and first conveying track perpendicular to
Each production line of precast concrete is set, and is located at the left side of each production line, is provided with the first conveying track mixed
Coagulate native stack pallet.So, concrete is pouring into a mould the direct discharging of station, and concrete transportation route is short, and can meet a plurality of life simultaneously
The concrete demand of producing line.
Multiple storage bins, it is arranged at the charging aperture of main concrete mixer successively, and each storage bin is sequentially to coagulation
Delivering concrete raw material in native stirring host.Multiple storage bins are arranged successively by the transporting direction of concrete material, are filled in power
Under the driving put, the concrete material in the storage bin nearest apart from main concrete mixer is discharged into stirring host at first, this
Storage bin in embodiment is four, after can ensureing discharging of bulk cement carrier, without discharging again, other storings in 3~7 days
Storehouse is fed forward raw material successively.Workshop is driven into when the raw material in all storage bins is finished, then by bulk cement carrier again
Feeding.Directly it is deposited in the workshop of concrete transportation line this avoid raw material, causes environmental pollution.
Transfer stock ground 72, it is the conveying track of bent, concrete shape can according to the actual design of workshop,
In a limited space, to extend the transportation route of concrete material, the space that raw material accumulation takes is reduced.Bulk cement carrier
In the production space for driving concrete transportation line into, directly near reversing to transfer stock ground input, then by bulk cement carrier
Concrete material is directly discharged into the input in the transfer stock ground, realizes only once discharging, without secondary turn of material, the transfer material
The output end of field is connected to any one in multiple storage bins, and the raw material in transfer stock ground is directly entered in storage bin to carry out down
The dispensing of one step.
In described precast concrete production system, multiple storage bins are placed in a closing space, are so existed
In concrete material course of conveying, dust does not diffuse into the other positions of production line, the more clean and tidy health of workshop；It is described
A conveyer belt is provided with closing space, each storage bin is placed on the conveyer belt, effect of the conveyer belt in motor
Under, convey storage bin successively forward, the raw material in storage bin is poured into stirring host by elevator bucket.Set on the conveyer belt
Have multiple weighing the metering device into the concrete material weight in each storage bin.It is provided with below each storage bin
Four metering devices, four metering devices are in the column distribution of two row two so that must measure it is more accurate.Metering device is according to concrete
The proportioning of finished product weighs the concrete material in storage bin, and corresponding concrete original is added into stirring host with the proportioning
Material.
In described precast concrete production system, the reinforcing steel bar production line has two to arrange the in position in the outer part
One reinforcing bar finished product area 11, often ranked first reinforcing bar finished product area has the multiple first reinforcing bar finished product areas for being used for depositing the first steel reinforcement cage,
Every precast concrete wall panel production line includes multiple the first stations 21,31 for being used to for the first steel reinforcement cage to be installed on die station,
Two precast concrete wall panel production lines correspond respectively to one and ranked first reinforcing bar finished product area, and the first station and the first reinforcing bar into
Product area corresponds, and two precast concrete wall panel production lines correspond respectively to one group of KBK crane 12, and a KBK lifting
Machine is arranged in a manner of reciprocally between the first station to correspond to each other and the first reinforcing bar finished product area, the KBK cranes
For first steel reinforcement cage of the first reinforcing bar finished product area to be delivered into the first station.
In all precast concrete member production lines, need of two precast concrete wall panel production lines to reinforcing bar finished product
The amount of asking is maximum, therefore, in order to meet the production requirement of two precast concrete wall panel production lines, improves precast concrete wall panel
Production efficiency, and two precast concrete wall panel production lines are arranged in parallel in the both sides of reinforcing steel bar production line, and be used in by
First steel reinforcement cage is installed on the first station of die station and the first reinforcing bar finished product area for depositing the first steel reinforcement cage corresponds,
One KBK crane is set between the first station to correspond to each other and the first reinforcing bar finished product area.So ensure that reinforcing steel bar production line
The fed distance of the first steel reinforcement cage is most short between two precast concrete wall panel production lines, so as to improve pre-cast concrete walling
The production efficiency of plate.Specifically, the first reinforcing bar finished product area depends on the number of the first station, and the number of the first station depends on
The productive temp of two precast concrete wall panel production lines, the production capacity and the first station of two precast concrete wall panel production lines
Subsequent work stations operating efficiency.The job content of first station is that the first steel reinforcement cage is installed on into die station, and the work is in the industry
Hold the link belonged in existing precast concrete wall panel production line, will not be repeated here.
In described precast concrete production system, two precast concrete wall panel production lines include a Side fascia
Production line 2 and an interior wall board assembly line 3, the left side of the reinforcing steel bar production line and close to the exterior wall board assembly line one
Side has the second reinforcing bar finished product area 13, and the second reinforcing bar finished product area is used to deposit the first reinforced mesh for making exterior wall siphonal lobe, described
The left side of exterior wall board assembly line has the second station 22 for being used for installing the first reinforced mesh；3rd conveying track 10 is longitudinally disposed
In the outside in the left side of the reinforcing steel bar production line and the outside in the left side of the exterior wall board assembly line, from the second reinforcing bar finished product
Area extends to the second station, and the first reinforced mesh is delivered into the second station from the second reinforcing bar finished product area.
Reinforcing steel bar production line will be also supplied for making exterior wall siphonal lobe except wanting outside wallboard production line to supply the first steel reinforcement cage
The first reinforced mesh.Specifically, reinforcing steel bar production line will be arranged in for the second reinforcing bar finished product area for depositing the first reinforced mesh
Left side, and because reinforcing steel bar production line has certain span in the vertical, therefore, also the second reinforcing bar finished product area is arranged
In close to the side of exterior wall board assembly line, shorten the fed distance of the first reinforced mesh to try one's best.3rd conveying track is from reinforcing bar
Extended on the outside of the left side of production line on the outside of the left side of exterior wall board assembly line, it is possible to achieve to the peak efficiency of the first reinforced mesh
Ground conveys.3rd conveying track can be the road for being available for haulage vehicle to travel or is moved along it for lifting appliance
, the track for being set up in factory building in midair.
In described precast concrete production system, the right side of the reinforcing steel bar production line, close to the superimposed sheet
The side of production line has the 3rd reinforcing bar finished product area 14, and the 3rd reinforcing bar finished product area, which is used to deposit, makes the second of steel bar girder
Reinforced mesh；The outside on the right side of the overlapping board assembly line has steel bar girder production equipment 501, wherein, the reinforcing bar purlin
Frame production equipment is used to produce steel bar girder and supplies the steel bar girder to the overlapping board assembly line；Second conveying track is indulged
The outside in outside and the steel bar girder production equipment to the right side for being arranged at the reinforcing steel bar production line, from the 3rd reinforcing bar
Finished product area extends to the steel bar girder production equipment, and second reinforced mesh is delivered into the steel bar girder production sets
It is standby.
The right side of reinforcing steel bar production line will be arranged in for depositing the 3rd reinforcing bar finished product area of the second reinforced mesh；Due to reinforcing bar
Certain span in the vertical be present in production line, in order to further reduce the second reinforced mesh to overlapping board assembly line conveying away from
From, by the 3rd reinforcing bar finished product area be disposed adjacent to overlap board assembly line side.Second conveying track is disposed longitudinally on reinforcing bar life
The outside on the right side of producing line and the outside of steel bar girder production equipment, i.e. the second reinforced mesh is directly by the second conveying track from
Three reinforcing bar finished product areas are delivered to steel bar girder production equipment, and transport path is most short.Wherein, second conveying track can be available for
The road or supply track that lifting appliance is moved along it, being set up in factory building in midair that haulage vehicle travels.In addition, examine
Consider the space layout of factory building, it is only folded farthest using the space in factory building, and in all production lines in factory building
Plywood production line needs steel bar girder, therefore steel bar girder production equipment is individually arranged in the outer of the right side for overlapping board assembly line
Side.So it is also ensured that crane that the steel bar girder that steel bar girder production equipment is produced can be transported directly by short distance etc.
Equipment is delivered to overlapping board assembly line.Specifically, steel bar girder production equipment can be digital control steel bar truss-welding production lines.
In described precast concrete production system, the right side of the reinforcing steel bar production line, the close fixed station mould
The side of production line has the 4th reinforcing bar finished product area 15, and the 4th reinforcing bar finished product area is used to deposit the second reinforcing bar for making die station
Cage；Second conveying track is longitudinally disposed at the outside on the right side of the reinforcing steel bar production line and the right side of the fixed station mould production line
Outside, the fixed station mould production line is extended to from the reinforcing steel bar production line, by second steel reinforcement cage from the reinforcing bar
Production line is delivered to the fixed station mould production line.
In order to ensure that the fed distance of the second steel reinforcement cage to fixed station mould production line is most short, will be used to deposit the second steel reinforcement cage
The 4th reinforcing bar finished product area be arranged in the right side of reinforcing steel bar production line, and close to the side of fixed station mould production line.Second transport rail
Road is longitudinally disposed at the outside on the right side of reinforcing steel bar production line and the outside of fixed station mould production line, and the second steel reinforcement cage is conveyed
To fixed station mould production line.
In described precast concrete production system, in addition to：For coordinating to control each bar production line automation life
The central control room 100 of production, the central control room is positioned at the outside in the left side of the overlapping board assembly line.Central control room is set
Put in the side of overlapping board assembly line, be due to that overlapping board assembly line is shorter relative to other production lines, remaining sky is left in both sides
Between so that the confined space in factory building is at utmost utilized, while monitors the production of each bar production line, coordinates control reinforcing bar
Transport with concrete distributes.
The fixed station mould production line, exterior wall board assembly line, reinforcing steel bar production line, interior wall board assembly line and overlapping board assembly line
It is arranged in a workshop, each workshop is connected by the first conveying track, the second conveying track and the 3rd conveying track.
Wherein, the concrete mixing plant and the fixed station mould production line are located in same workshop, and are located at fixed station mould production line
Left side, this is due to that fixed station mould production line is shorter, there is remaining space in workshop, in order to rationally utilize limited space, mix
The concrete finished product of solidifying soil mixing station output is directly entered the cloth of fixed station mould production line and the station that vibrates, shorten conveying away from
From.The exterior wall board assembly line, interior wall board assembly line and overlapping board assembly line are circular line, beneficial to continuous productive process, institute
State the mode of production that fixed station mould production line uses platform mould to fix.
The precast concrete annual production capacity of whole precast concrete production system is 200,000 sides, plant area head
It is 248 meters, wide 129 meters, arranged between point five standdle carriers, between the first standdle carrier concrete mixing plant and fixed station mould production line (it is long 248 meters,
It is wide 24 meters), second is cross between the 5th standdle carrier that to be sequentially arranged exterior wall board assembly line (long 248 meters, wide 27 meters), reinforcing steel bar production line (long
It is 248 meters, wide 24 meters), interior wall board assembly line (248 meters in length, wide 27 meters) and overlapping board assembly line (grow 248 meters, wide 27 meters).It is each
Laterally unobstructed transport channel, satisfaction run through the axial transport requirement of full plant area to rational arrangement between standdle carrier.The repairing of component and
Rinse convenient and swift, waste water and dregs all recycle, green.
Although embodiment of the present invention is disclosed as above, it is not restricted in specification and embodiment listed
With it can be applied to various suitable the field of the invention completely, can be easily for those skilled in the art
Other modification is realized, therefore under the universal limited without departing substantially from claim and equivalency range, it is of the invention and unlimited
In specific details and shown here as the legend with description.
Claims (10)
- A kind of 1. precast concrete production system, it is characterised in that including：The reinforcing steel bar production line for producing and extending laterally for steel bar meter；Processed for precast concrete wall panel and be located at two concretes of the reinforcing steel bar production line both lateral sides respectively Cob wall board assembly line；It is respectively used to abnormity component and superimposed sheet processing and positioned at two precast concrete wall panel production line both lateral sides Fixed station mould production line and overlapping board assembly line；Be the fixed station mould production line by first conveying track successively across the left side of each production line, two it is pre- The cast station of concrete walls board assembly line processed and overlapping board assembly line provides the concrete mixing plant of concrete finished product；Wherein, the fixed station mould production line, two precast concrete wall panel production lines, reinforcing steel bar production line and overlapping board assembly line Station center line be parallel to each other；The concrete mixing plant is arranged on the fixed station mould production line and wherein one prefabricated mixed Outside on the left of solidifying cob wall board assembly line；Two precast concrete wall panel production line directly takes steel from the reinforcing steel bar production line Muscle, the fixed station mould production line and the overlapping board assembly line pass through successively across second transport on the right side of each bar production line Track takes reinforcing bar from the reinforcing steel bar production line.
- 2. precast concrete production system as claimed in claim 1, it is characterised in that on the right side of each production line It is provided with the flushing buffer area for cleaning and caching for precast concrete, the waste water and dregs for rinsing buffer area and collecting It is back in each bar production line.
- 3. precast concrete production system as claimed in claim 1 or 2, it is characterised in that first conveying track For two-orbit straight line, an at least concrete stack pallet is installed on each track.
- 4. precast concrete production system as claimed in claim 3, it is characterised in that the concrete mixing plant bag Include：At least two main concrete mixers being set up in parallel, it is provided with below each main concrete mixer at least one Feed opening, the feed opening are arranged on the top of the first conveying track；First conveying track, its input is arranged on the lower section of the feed opening, and first conveying track is perpendicular to prefabricated Each production line of concrete component is set；Multiple storage bins, it is arranged at the charging aperture of main concrete mixer successively, and each storage bin sequentially stirs to concrete Mix delivering concrete raw material in main frame；Transfer stock ground, it is the conveying track of bent, and the concrete material in bulk cement carrier is directly discharged into the transfer The input in stock ground, the output end in the transfer stock ground are connected to any one in multiple storage bins.
- 5. precast concrete production system as claimed in claim 4, it is characterised in that multiple storage bins are placed in one In closing space, a conveyer belt is provided with the closing space, each storage bin is placed on the conveyer belt, the transmission Take be provided with it is multiple weighing the metering device into the concrete material weight in each storage bin.
- 6. precast concrete production system as claimed in claim 3, it is characterised in that the reinforcing steel bar production line is outer The both sides of side respectively have one to ranked first reinforcing bar finished product area, and often ranked first reinforcing bar finished product area has for depositing the more of the first steel reinforcement cage Individual first reinforcing bar finished product area, every precast concrete wall panel production line include multiple for the first steel reinforcement cage to be installed on into die station The first station, two precast concrete wall panel production lines correspond respectively to one and ranked first reinforcing bar finished product area, and the first station Corresponded with the first reinforcing bar finished product area, two precast concrete wall panel production lines correspond respectively to one group of KBK crane, and one Individual KBK cranes are arranged in a manner of reciprocally between the first station to correspond to each other and the first reinforcing bar finished product area, should KBK cranes are used to first steel reinforcement cage of the first reinforcing bar finished product area being delivered to the first station.
- 7. precast concrete production system as claimed in claim 6, it is characterised in that two precast concrete wall panel lifes Producing line includes an exterior wall board assembly line and an interior wall board assembly line, the left side of the reinforcing steel bar production line and close to described The side of exterior wall board assembly line has the second reinforcing bar finished product area, and the second reinforcing bar finished product area, which is used to deposit, makes the first of exterior wall siphonal lobe Reinforced mesh, the left side of the exterior wall board assembly line have the second station for being used for installing the first reinforced mesh；3rd transport rail Road is longitudinally disposed at the outside in the outside in the left side of the reinforcing steel bar production line and the left side of the exterior wall board assembly line, from described Two reinforcing bar finished product areas extend to the second station, the first reinforced mesh are delivered to from the second reinforcing bar finished product area described Second station.
- 8. precast concrete production system as claimed in claim 7, it is characterised in that the right side of the reinforcing steel bar production line Side, there is the 3rd reinforcing bar finished product area close to the side of the overlapping board assembly line, the 3rd reinforcing bar finished product area is used to deposit Make the second reinforced mesh of steel bar girder；The outside on the right side of the overlapping board assembly line has steel bar girder production equipment, Wherein, the steel bar girder production equipment is used to produce steel bar girder and supplies the reinforcing bar purlin to the overlapping board assembly line Frame；Second conveying track be longitudinally disposed at the right side of the reinforcing steel bar production line outside and the steel bar girder production equipment it is outer Side, the steel bar girder production equipment is extended to from the 3rd reinforcing bar finished product area, second reinforced mesh is delivered to The steel bar girder production equipment.
- 9. precast concrete production system as claimed in claim 7, it is characterised in that the right side of the reinforcing steel bar production line Side, there is the 4th reinforcing bar finished product area close to the side of the fixed station mould production line, the 4th reinforcing bar finished product area is used to deposit Make the second steel reinforcement cage of die station；Second conveying track is longitudinally disposed at the outside on the right side of the reinforcing steel bar production line and described solid The outside on the right side of Ding Taimo production lines, the fixed station mould production line is extended to from the reinforcing steel bar production line, by described Two steel reinforcement cages are delivered to the fixed station mould production line from the reinforcing steel bar production line.
- 10. precast concrete production system as claimed in claim 1, it is characterised in that also include：For coordinating to control The central control room of each bar production line automation production, the central control room are outer positioned at the left side of the overlapping board assembly line Side.
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| CN201610074531.4A CN105690552B (en) | 2016-02-02 | 2016-02-02 | Precast concrete production system |
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|---|---|---|---|
| CN201610074531.4A CN105690552B (en) | 2016-02-02 | 2016-02-02 | Precast concrete production system |
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| CN105690552B true CN105690552B (en) | 2018-03-30 |
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| CN110666950B (en) * | 2019-10-23 | 2020-12-04 | 中铁四局集团第四工程有限公司 | Prefabricated field structure of reinforced concrete component |
| CN112404316B (en) * | 2020-11-24 | 2024-10-22 | 中交第二航务工程局有限公司 | Concrete segment beam reinforcing steel bar processing production line based on reinforcing steel bar products |
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