CN210552069U - Automatic change leak board production line - Google Patents

Automatic change leak board production line Download PDF

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Publication number
CN210552069U
CN210552069U CN201920745415.XU CN201920745415U CN210552069U CN 210552069 U CN210552069 U CN 210552069U CN 201920745415 U CN201920745415 U CN 201920745415U CN 210552069 U CN210552069 U CN 210552069U
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China
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frame
turnover
plastering
guide rail
stirring
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CN201920745415.XU
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Chinese (zh)
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范伟
沈杰
孙雨
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Jiangsu Fenghe Tunnel Equipment Co ltd
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Jiangsu Fenghe Tunnel Equipment Co ltd
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Abstract

The utility model discloses an automatic change hourglass board production line, include cloth equipment, vibrating device, transfer station and the main guide rail that sets up along material advancing direction interval in proper order and repair the dish and set up along material advancing direction, it has the former of plastering a face to slide along material advancing direction in proper order on the main guide rail and is provided with former, transfer equipment and tipping arrangement, be equipped with the mould on the former of plastering a face, cloth equipment does the mould material loading, vibrating device drives the mould vibration, the former of plastering a face will transport extremely after the work piece shaping the transfer station, transfer equipment is in the work piece is transported between transfer station and repair dish, the work piece is repaired the epaxial work people of repairing dish and is repaired, tipping arrangement is used for repair the dish and turn over the work piece. The utility model discloses can high-efficient production leaking seam board, degree of automation is high, and production efficiency is high to can effectively improve the product quality of leaking seam board.

Description

Automatic change leak board production line
Technical Field
The utility model relates to a crack board production facility technical field, concretely relates to change crack board production line.
Background
In order to improve the breeding quality, improve the breeding environment and reduce the occurrence of diseases, the requirements of modern livestock breeding on breeding houses are higher and higher, and the scale of modern livestock breeding enterprises is continuously enlarged. The leak board is used for the ground of modernized plant to lay, can make things convenient for the clearance of animal excrement, keeps the farming environment clean, alleviates workman's health clearance's intensity of labour, practices thrift labour cost.
The existing production of the leak board mainly adopts a manual production mode, and the production process is as follows:
1. manually pouring concrete into the mould, and vibrating by using a vibrating rod or a single vibrating table;
2. after the mould is vibrated, manually overturning the mould for demoulding;
3. and after the mold is demoulded, the leaking plate is placed outdoors to be dried.
The biggest problem of the production mode is that the dependence and the requirement on manpower are high, and the requirement on physical strength of manual vibration and manual turning over of the die is extremely high, so that a large amount of manpower resources are wasted; the production period is long, the repair of the product is troublesome, and the efficiency is low; the requirements for the site are particularly high.
Therefore, there is a need to develop an automated bushing production line.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic change hourglass board production line, this production line can high-efficiently produce the hourglass board, and degree of automation is high, and production efficiency is high to can effectively improve the product quality of hourglass board.
In order to realize the purpose, the technical scheme of the utility model is that:
the utility model provides an automatic change crack board production line, includes cloth equipment, vibrating device, transfer table and the main guide rail that sets up along material advancing direction interval in proper order and repair the dish and set up along material advancing direction, it has set up forming device, transfer equipment and the tipping arrangement of plastering to slide in proper order along material advancing direction on the main guide rail, be equipped with the mould on the forming device of plastering, cloth equipment does mould material loading, vibrating device drives the mould vibration, the forming device of plastering will transport extremely behind the work piece shaping the transfer table, transfer equipment is in transfer the work piece between transfer table and repair dish, the work piece is repaired the manual work on repairing the dish, the tipping arrangement is used for repair the work piece on the dish.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses cloth equipment is the mould cloth on the former of plastering, vibrating equipment drives the mould vibration, guarantee that material distribution is even, the shaping work piece of plastering of mould after the former will feed on, later with work piece drawing of patterns to transfer platform, transfer equipment transports the work piece to repairing the dish and repair, the work piece upset on the dish will be repaired to tipping arrangement, accomplish the repair at the back, degree of automation is high, need not artifical the vibration, upset mould and work piece, a large amount of manpower resources have been saved, high production efficiency, the product is repaired conveniently, and is with strong universality.
The utility model discloses a further improvement scheme as follows:
further, the plastering forming equipment comprises a first rack sliding along the main guide rail, first vertical guide rods are symmetrically arranged on two side faces of the first rack, a first sliding sleeve slides on the first vertical guide rail, a first winch used for controlling the first sliding sleeve to lift is arranged at the top of the first rack, a pair of plastering machine crossbeams are fixed between the first sliding sleeves, a plastering machine walking box slides on the plastering machine crossbeams, a connecting plate is fixed on the bottom surface of the plastering machine walking box through a hydraulic oil cylinder, a plastering motor is mounted on the top surface of the connecting plate, a plastering disc is arranged on the bottom surface of the connecting plate, and an output shaft of the plastering motor is inserted into the connecting plate and is fixed with the center of the plastering disc; a pair of die supports are installed below the cross beam of the plastering machine and located on two sides of the walking box of the plastering machine, the dies are installed between the die supports, and a turnover mechanism used for controlling the turnover of the dies is installed on the outer side surface of the die support on one side.
By adopting the scheme, the first winch controls the first sliding sleeve to lift along the first vertical guide rod so as to control the lifting of the cross beam of the plastering machine, and the die is arranged below the cross beam of the plastering machine through the die support, so that the die height can be controlled through the first winch, and the die is placed on the material distribution opening of the material distribution equipment and the vibration equipment to carry out the material distribution vibration process; the floating box of the plastering machine drives the plastering disc to slide along the direction of the plastering cross beam, the height of the plastering disc is adjusted through a hydraulic cylinder, and a plastering motor controls the plastering disc to rotate, so that the plastering disc can be controlled to rotate on each part of the surface of the die in sequence in a matched manner to finish the plastering and forming of die materials; after molding, the first rack slides to the upper part of the transfer table along the main guide rail, and the turnover equipment drives the mold to turn over, so that the workpiece is demoulded onto the transfer table.
Furthermore, a pair of die sliding frames is arranged on a cross beam of the plastering machine in a sliding mode, the die sliding frames are located on two sides of the walking box of the plastering machine, and the bottom surfaces of the die sliding frames are fixed to the top ends of the die supports.
By adopting the above scheme, the mould support mounting can control the mould support position on the mould balladeur train, conveniently dismantles and installs the mould, can be applicable to the mould of different width simultaneously.
Further, set up the bar through-hole that the internal diameter reduced from top to bottom on the mould support, the mould both ends are equipped with the rotation axis, the rotation axis is set up install in the bar through-hole the mould, tilting mechanism includes the rotating electrical machines, the rotating electrical machines is fixed in one side mould support lateral surface, and the output of rotating electrical machines pass through the shaft coupling with rotation axis end connection.
Through adopting above-mentioned scheme, the bar through-hole that the internal diameter reduced from top to bottom is seted up to the mould support, and first can be applicable to the different mould of rotation axis diameter, and the second is convenient for install and dismantle the mould, and the mould can direct slope pull down and load on.
Furthermore, two rows of traveling wheels are arranged on the side surface of the walking box of the plastering machine, the two rows of traveling wheels are clamped on the upper surface and the lower surface of a beam of the plastering machine, and a traveling motor for controlling the traveling wheels to rotate is arranged on the top surface of the walking box of the plastering machine.
Through adopting above-mentioned scheme, two rows of walking wheels slide along the last lower surface of plastering machine crossbeam respectively, block the plastering machine crossbeam, stability when guaranteeing to walk.
Further, the material distribution equipment comprises a material distribution rack arranged at the end part of the main guide rail, wherein the top surface of the material distribution rack is provided with a material distribution guide rail facing the mold, a stirring platform is arranged on the material distribution guide rail in a sliding manner, the end part of the stirring platform facing the mold is provided with a stirring tank with a hollow bottom surface, a sealing bottom plate matched with the stirring tank is arranged on the material distribution rack, a pair of stirring shafts is arranged in the stirring tank, two ends of each stirring shaft are arranged in the stirring tank through bearings, stirring rods are uniformly distributed on the circumferential surface of each stirring shaft, a stirring motor for driving the stirring shafts to rotate is arranged on each stirring platform, a material distribution oil cylinder is arranged between the material distribution rack and the stirring platform, and the stirring tanks are pushed to the upper part of the mold; and a hopper guide rail is arranged above the stirring tank, a hopper slides on the hopper guide rail, and the hopper slides along the hopper guide rail to uniformly distribute materials in the stirring tank.
Through adopting above-mentioned scheme, the hopper is the even material loading of stirred tank along the hopper guide rail, and the material is avoided the material to condense by stirred tank and poking bar intensive mixing in the stirred tank, and when the material capacity in the stirred tank, the cloth hydro-cylinder pushes away the stirred tank to the mould top completely, and inside gravity and poking bar effect down the even entering mould of stirred tank material, the completion cloth process, simple structure, job stabilization, degree of automation is high, can guarantee that the cloth is even, avoids the material to condense.
Further, the vibrating equipment comprises a bottom support, a vibrating support is installed on the top surface of the bottom support through a supporting rod, and a vibrating motor is arranged on the bottom surface of the vibrating support.
Through adopting above-mentioned scheme, the former of plastering places the mould on the vibration support, and vibrating motor drives the mould vibration, guarantees that the material is filled evenly.
Further, the transfer equipment includes the edge the gliding second frame of leading rail, second frame both sides face symmetry is equipped with the vertical guide arm of second, it has the second sliding sleeve to slide on the vertical guide arm of second, second frame top is equipped with and is used for control the second hoist engine that the second sliding sleeve goes up and down, be fixed with the transportation crossbeam between the second sliding sleeve, work piece grabbing device is installed to transportation crossbeam bottom surface, work piece grabbing device include a plurality of with transportation crossbeam vertically dead lever, the even interval of dead lever sets up, and dead lever top surface center with the transportation crossbeam bottom surface is fixed, the dead lever both ends are provided with grabs the frame, grab the frame middle part with the dead lever tip is articulated, grab the frame top with be equipped with between the transportation crossbeam and snatch the cylinder.
Through adopting above-mentioned scheme, the second hoist engine drives the second sliding sleeve and goes up and down to crossbeam and work piece grabbing device are transported in the control lift, at first adjust work piece grabbing device to the work piece position, and it drives to grab the frame middle part and rotate along the fixed rod tip to snatch the work piece, and the second frame slides to repairing on the dish along leading rail, snatchs the cylinder and drives to grab the frame and reset, accomplishes the work piece and transports.
Furthermore, the turnover device comprises a third frame sliding along the main guide rail, third vertical guide rods are symmetrically arranged on two side surfaces of the third frame, a third sliding sleeve slides on the third vertical guide rods, a third winch used for controlling the third sliding sleeve to lift is arranged at the top of the third frame, a turnover cross beam is fixed between the third sliding sleeves, turnover supports are symmetrically fixed on the bottom surfaces of two ends of the turnover cross beam, a turnover frame is arranged between the bottom ends of the turnover supports, turnover shafts are symmetrically arranged at the centers of two ends of the turnover frame, the turnover shafts are inserted into the turnover supports to mount the turnover frames, a turnover motor used for controlling the rotation of the turnover shafts is mounted on the turnover supports on one side, push rods are symmetrically arranged inside the turnover frames, push rod oil cylinders are arranged between the push rods and the inner walls of the turnover frames, and push rod guide rails are symmetrically arranged on the inner walls of the turnover frames on two sides of the push rods, and sliding blocks matched with the push rod guide rails are arranged at the two ends of the push rod.
Through adopting above-mentioned scheme, the third hoist engine control third sliding sleeve goes up and down along the vertical guide arm of third to control upset crossbeam and upset frame lift, at first remove the upset frame to the work piece position, the push rod slides along the push rod guide rail under the push rod hydro-cylinder effect, a pair of push rod is cliied the work piece, later control upset frame lifts up, later upset motor control upset frame is rotatory, later with the upset frame remove to repair on the dish, the push rod resets, the upset frame lifting, accomplish the upset of work piece, thereby can carry out the work piece back and repair.
Further, still include maintenance kiln and repair the conveyer belt, the maintenance kiln erects on the leading rail, and the maintenance kiln setting is in between transfer device and the tipping arrangement, repair the conveyer belt and pass along material advancing direction setting the maintenance kiln, it sets up to repair the dish on the conveyer belt.
Through adopting above-mentioned scheme, the work piece after the transportation at first gets into the inside static maintenance of curing kiln through repairing the conveyer belt, goes out the repair of kiln back and front again, improves product quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention.
Fig. 2 is a schematic perspective view of a material distribution device according to a first embodiment of the present invention.
Fig. 3 is a schematic perspective view of a material distributing apparatus according to a first embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a plastering forming device according to a first embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a transfer device according to a first embodiment of the present invention.
Fig. 6 is a schematic structural diagram of a vibration apparatus according to a first embodiment of the present invention.
Fig. 7 is a schematic structural diagram of a turning apparatus according to a first embodiment of the present invention.
Fig. 8 is a schematic structural diagram of a second embodiment of the present invention.
Shown in the figure:
1. a material distribution device; 101. a cloth rack; 102. a cloth guide rail; 103. a stirring platform; 104. a stirring tank; 105. sealing the bottom plate; 106. a stirring shaft; 107. a stirring rod; 108. a stirring motor; 109. a material distribution oil cylinder; 110. a hopper guide rail; 111. a hopper;
2. a vibrating device; 201. a bottom bracket; 202. a support bar; 203. a vibration bracket; 204. a vibration motor;
3. a transfer table;
4. repairing the disc;
5. repairing the conveyor belt;
6. a main guide rail;
7. plastering and forming equipment; 701. a mold; 702. a first frame; 703. a first vertical guide rod; 704. a first sliding sleeve; 705. a first winch; 706. a cross beam of the plastering machine; 707. a walking box of a plastering machine; 7071. a traveling wheel; 7072. a traveling motor; 708. a hydraulic cylinder; 709. a connecting plate; 710. a plastering motor; 711. a disc is plastered; 712. a mold holder; 7121. a strip-shaped through hole; 713. a mold carriage; 714. a rotating electric machine;
8. a transfer device; 801. a second frame; 802. a second vertical guide rod; 803. a second sliding sleeve; 804. a second hoist; 805. a transfer beam; 806. fixing the rod; 807. grabbing a frame; 808. a grabbing cylinder;
9. turning over the equipment; 901. a third frame; 902. a third vertical guide rod; 903. a third sliding sleeve; 904. a third hoist; 905. turning over the cross beam; 906. turning over the bracket; 907. turning over the frame; 9071. a turning shaft; 9072. a push rod guide rail; 908. a push rod; 9081. a slider; 909. a push rod cylinder; 910. turnover motor
10. And (5) curing the kiln.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
It is to be noted that unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the present invention belongs.
In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience of description and simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting.
Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
The first embodiment is as follows:
as shown in fig. 1-5, the automatic production line for the perforated plate provided by this embodiment includes a material distribution device 1 disposed at intervals in sequence along the material advancing direction, a vibration device 2, a transfer table 3, a repair plate 4, and a main guide rail 6 disposed along the material advancing direction, a plastering forming device 7 disposed on the main guide rail 6 in sequence along the material advancing direction in a sliding manner, a transfer device 8, and a turnover device 9, a mold 701 is disposed on the plastering forming device 7, the material distribution device 1 is used for loading the mold 701, the vibration device 2 drives the mold 701 to vibrate, the plastering forming device 7 transfers a workpiece to the transfer table 3 after forming the workpiece, the transfer device 8 transfers the workpiece between the transfer table 3 and the repair plate 4, the workpiece is manually repaired on the repair plate 4, and the turnover device 9 is used for turning the workpiece over on the repair plate 4.
The plastering forming equipment 7 comprises a first machine frame 702 sliding along the main guide rail 6, two side faces of the first machine frame 702 are symmetrically provided with first vertical guide rods 703, a first sliding sleeve 704 slides on the first vertical guide rail, the top of the first machine frame 702 is provided with a first winch 705 for controlling the first sliding sleeve 704 to lift, a pair of plastering machine beams 706 are fixed between the first sliding sleeves 704, a plastering machine walking box 707 slides on the plastering machine beams 706, the side face of the plastering machine walking box 707 is provided with two rows of walking wheels 7071, the two rows of walking wheels 7071 are clamped on the upper surface and the lower surface of the plastering machine beams 706, and the top face of the plastering machine walking box 707 is provided with a walking motor 7072 for controlling the walking wheels 7071 to rotate. Two rows of road wheels 7071 slide along the upper and lower surfaces of the cross beam 706 of the plastering machine respectively to clamp the cross beam 706 of the plastering machine, so that the stability during walking is ensured.
A connecting plate 709 is fixed on the bottom surface of the walking box 707 of the plastering machine through a hydraulic oil cylinder 708, a plastering motor 710 is installed on the top surface of the connecting plate 709, a plastering disc 711 is arranged on the bottom surface of the connecting plate 709, and an output shaft of the plastering motor 710 is inserted into the connecting plate 709 and is fixed with the center of the plastering disc 711.
A pair of mold carriages 713 slide on the troweling machine beam 706, the mold carriages 713 are positioned on both sides of the troweling machine traveling box 707, and a mold support 712 is fixed to the bottom surface of the mold carriage 713.
The mold supports 712 are located on two sides of the walking box 707 of the plastering machine, the mold 701 is installed between the mold supports 712, and a turnover mechanism for controlling the mold 701 to turn over is installed on the outer side surface of one mold support 712.
Mold support 712 is mounted on mold carriage 713, allowing control of the position of mold support 712 to facilitate removal and installation of mold 701 while allowing for different widths of mold 701.
Set up the bar through-hole 7121 that the internal diameter from top to bottom reduced on the mould support 712, mould 701 both ends are equipped with the rotation axis, and the rotation axis is lapped and is installed mould 701 in bar through-hole 7121, and tilting mechanism includes rotating electrical machines 714, and rotating electrical machines 714 fixes at one side mould support 712 lateral surface, and rotating electrical machines 714's output passes through shaft coupling and rotation axis end connection.
The mould support 712 is provided with a strip-shaped through hole 7121 with the inner diameter reduced from top to bottom, the first mould 701 with the different diameters of the rotating shaft can be suitable for the first time, the second mould 701 is convenient to install and dismantle, and the mould 701 can be directly inclined to be dismantled and installed.
The first winch 705 controls the first sliding sleeve 704 to ascend and descend along the first vertical guide rod 703 so as to control the lifting and descending of the cross beam 706 of the plastering machine, the die 701 is installed below the cross beam 706 of the plastering machine through the die support 712, so that the height of the die 701 can be controlled through the first winch 705, and the die 701 is placed at a material distribution port of the material distribution device 1 and on the vibration device 2 to perform a material distribution vibration process; a floating box 707 of the floating machine drives a floating disc 711 to slide along the floating beam direction, the height of the floating disc 711 is adjusted through a hydraulic oil cylinder 708, and a floating motor 710 controls the floating disc 711 to rotate, so that the floating molding of the material of the mold 701 can be completed by controlling the floating disc 711 to rotate on each part of the surface of the mold 701 in sequence; after molding, the first frame 702 slides to the upper side of the transfer table 3 along the main guide rail 6, and the turnover device 9 drives the mold 701 to turn over, so that the workpiece is demolded onto the transfer table 3.
The material distribution equipment 1 comprises a material distribution rack 101 arranged at the end part of a main guide rail 6, a material distribution guide rail 102 facing a mold 701 is arranged on the top surface of the material distribution rack 101, a stirring platform 103 slides on the material distribution guide rail 102, a stirring tank 104 with a hollow bottom surface is arranged at the end part of the stirring platform 103 facing the mold 701, a sealing bottom plate 105 matched with the stirring tank 104 is arranged on the material distribution rack 101, a pair of stirring shafts 106 are arranged in the stirring tank 104, two ends of each stirring shaft 106 are arranged in the stirring tank 104 through bearings, stirring rods 107 are uniformly distributed on the circumferential surface of each stirring shaft 106, a stirring motor 108 for driving each stirring shaft 106 to rotate is arranged on each stirring platform 103, a material distribution oil cylinder 109 is arranged between the material distribution rack 101 and the stirring platform 103; a hopper guide rail 110 is arranged above the stirring tank 104, a hopper 111 slides on the hopper guide rail 110, and the hopper 111 slides along the hopper guide rail 110 to uniformly distribute materials in the stirring tank 104.
Hopper 111 is the even material loading of stirred tank 104 along hopper guide rail 110, the material is fully stirred by stirred tank 104 and puddler 107 in stirred tank 104 and is avoided the material to condense, when the material capacity in stirred tank 104, cloth hydro-cylinder 109 pushes away stirred tank 104 to mould 701 top completely, inside gravity and puddler 107 effect interior material of stirred tank 104 evenly got into mould 701, accomplish the cloth process, moreover, the steam generator is simple in structure, the operation is stable, the automation degree is high, can guarantee that the cloth is even, avoid the material to condense.
The vibration device 2 comprises a bottom bracket 201, a vibration bracket 203 is arranged on the top surface of the bottom bracket 201 through a support rod 202, and a vibration motor 204 is arranged on the bottom surface of the vibration bracket 203.
The plastering forming equipment 7 places the mold 701 on the vibration support 203, and the vibration motor 204 drives the mold 701 to vibrate, so that the material is ensured to be uniformly filled.
Transfer equipment 8 includes along the gliding second frame 801 of leading rail 6, second frame 801 both sides symmetry is equipped with the vertical guide arm 802 of second, it has second sliding sleeve 803 to slide on the vertical guide arm 802 of second, second frame 801 top is equipped with the second hoist engine 804 that is used for controlling second sliding sleeve 803 and goes up and down, be fixed with transportation crossbeam 805 between second sliding sleeve 803, work piece grabbing device is installed to transportation crossbeam 805 bottom surface, work piece grabbing device includes a plurality of and transportation crossbeam 805 vertically dead lever 806, the even interval setting of dead lever 806, and dead lever 806 top surface center is fixed with transportation crossbeam 805 bottom surface, the dead lever 806 both ends are provided with grabs the frame 807, it is articulated with dead lever 806 tip to grab the frame 807 middle part, it is equipped with between frame 807 top and transportation crossbeam 805 and snatchs cylinder 808.
The second winch 804 drives the second sliding sleeve 803 to lift, so that the transfer beam 805 and the workpiece grabbing device are controlled to lift, the workpiece grabbing device is adjusted to the position of a workpiece, the grabbing cylinder 808 drives the middle of the grabbing frame 807 to rotate along the end of the fixed rod 806, the workpiece is grabbed, the second rack 801 slides to the repairing plate 4 along the main guide rail 6, the grabbing cylinder 808 drives the grabbing frame 807 to reset, and the workpiece transfer is completed.
The turnover device 9 comprises a third frame 901 sliding along the main guide rail 6, third vertical guide rods 902 are symmetrically arranged on two side surfaces of the third frame 901, a third sliding sleeve 903 slides on the third vertical guide rods 902, a third winch 904 for controlling the third sliding sleeve 903 to ascend and descend is arranged on the top of the third frame 901, turnover crossbeams 905 are fixed between the third sliding sleeves 903, turnover supports 906 are symmetrically fixed on the bottom surfaces of two ends of the turnover crossbeams 905, a turnover frame 907 is arranged between the bottom ends of the turnover supports 906, turnover shafts 9071 are symmetrically arranged at the centers of two ends of the turnover frame 907, the turnover shafts 9071 are inserted into the turnover supports 906 to install the turnover frames 907, a turnover motor 910 for controlling the rotation of the turnover shafts 9071 is installed on the turnover support 906 on one side, push rods 908 are symmetrically arranged inside the turnover frame 907, push rod oil cylinders 909 are arranged between the push rods 908 and the inner walls of the turnover frames 907, push rod guide rails 90, the two ends of the push rod 908 are provided with sliding blocks 9081 matched with the push rod guide rail 9072.
The third winch 904 controls the third sliding sleeve 903 to ascend and descend along the third vertical guide rod 902, so as to control the overturning beam 905 and the overturning frame 907 to ascend and descend, firstly, the overturning frame 907 is moved to a workpiece position, the push rod 908 slides along the push rod guide rail 9072 under the action of the push rod oil cylinder 909, the workpiece is clamped by the pair of push rods 908, then, the overturning frame 907 is controlled to be lifted up, then, the overturning motor 910 controls the overturning frame 907 to rotate, then, the overturning frame 907 is moved to the repairing disc 4, the push rod 908 is reset, the overturning frame 907 is lifted up, the workpiece is overturned, and therefore, the repairing of the back face of the.
The specific working process of this embodiment is as follows:
1. the plastering forming device 7 moves to the mould 701 to be positioned on the vibrating device 2, and the mould 701 is tightly attached to the stirring and distributing rack 101;
2. the hopper 111 is filled with materials, the materials move to the position above the stirring tank 104 along the hopper guide rail 110, the hopper 111 is opened, the materials are uniformly distributed in the stirring tank 104 by the hopper 111 along the hopper guide rail 110, and the stirring shaft 106 in the stirring tank 104 works to prevent the materials from being condensed;
3. after the stirring tank 104 is full of materials, the material distributing oil cylinder 109 completely pushes the stirring tank 104 onto the mold 701, the materials enter the mold 701, and the vibration motor 204 starts to work to drive the mold 701 to vibrate;
4. after the feeding is finished, the hydraulic oil cylinder 708 moves the plastering disc 711 to the surface of the die 701 to be tightly attached, and the plastering motor 710 and the traveling motor 7072 are matched with the plastering disc 711 to rotate and plaster on all parts of the surface of the die 701 to finish the forming of a workpiece;
5. the first machine frame 702 slides along the main guide rail 6 until the mold 701 is positioned above the transfer table 3, the rotating motor 714 controls the mold 701 to rotate, and the workpiece is demoulded to the transfer table 3 under the action of gravity;
6. the transfer device 8 moves to the transfer table 3, the second winch 804 controls the grabbing frame 807 to move to the workpiece, the grabbing cylinder 808 extends out, the pair of grabbing frames 807 clamp the workpiece, and the workpiece moves to the repairing disc 4 to be put down;
7. the manual repairing operation is performed on the repairing disc 4, after one surface is repaired, the overturning device 9 moves to the repairing disc 4, the third winch 904 controls the overturning frame 907 to move to the workpiece, the pair of push rods 908 clamp the workpiece under the action of the push rod oil cylinders 909, the overturning frame 907 is lifted, the overturning motor 910 controls the overturning frame 907 to rotate, the overturned workpiece is placed on the repairing disc 4, and the repairing of the other surface is continued.
This embodiment cloth equipment 1 is the mould 701 cloth on the former 7 of plastering, vibrating equipment 2 drives the vibration of mould 701, it is even to guarantee the material distribution, mould 701 plastering shaping work piece after the former 7 of plastering will the material loading, later with work piece drawing of patterns to transfer platform 3, transfer equipment 8 transports the work piece to repairing 4 repairs of dish, the work piece upset on the 4 dish will be repaired to tipping arrangement 9, accomplish the repair at the back, degree of automation is high, need not artifical the vibration, upset mould 701 and work piece, a large amount of manpower resources have been saved, high production efficiency, the product is repaired conveniently, and is general strong in nature.
Example two:
as shown in fig. 6, the present embodiment is substantially the same as the first embodiment, except that the present embodiment further includes a curing kiln 10 and a repair conveyor 5, the curing kiln 10 is mounted on the main guide rail 6, the curing kiln 10 is disposed between the transfer device 8 and the turnover device 9, the repair conveyor 5 is disposed to pass through the curing kiln 10 in the material traveling direction, and the repair plate 4 is disposed on the repair conveyor 5.
The transferred workpiece firstly enters the curing kiln 10 through the repairing conveyor belt 5 for static curing, and the front and the back of the workpiece are repaired after the workpiece is taken out of the kiln, so that the product quality is improved.
In the specification of the present invention, a large number of specific details are explained. It is understood, however, that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.

Claims (10)

1. The utility model provides an automatic change crack board production line, a serial communication port, include cloth equipment, vibrating device, transfer station and the main guide rail that sets up along material advancing direction interval in proper order and repair the dish and set up along material advancing direction, slide in proper order along material advancing direction on the main guide rail and be provided with forming device, transfer equipment and the tipping arrangement of plastering, be equipped with the mould on the forming device of plastering, cloth equipment does the mould material loading, vibrating device drives the mould vibration, transfer extremely after the forming device of plastering transports the work piece after with the work piece shaping transfer station, transfer equipment is in transfer the work piece between transfer station and repair dish, the work piece is repaired the manual work on repairing the dish and is repaired, the tipping arrangement is used for repair the dish on the turnover work piece.
2. The automatic production line of the leak-seam plate as claimed in claim 1, wherein the plastering forming device comprises a first frame sliding along the main guide rail, first vertical guide rods are symmetrically arranged on two side surfaces of the first frame, a first sliding sleeve slides on the first vertical guide rail, a first winch for controlling the first sliding sleeve to lift is arranged at the top of the first frame, a pair of plastering machine cross beams are fixed between the first sliding sleeves, a plastering machine walking box slides on the plastering machine cross beams, a connecting plate is fixed on the bottom surface of the plastering machine walking box through a hydraulic oil cylinder, a plastering motor is mounted on the top surface of the connecting plate, a plastering disc is arranged on the bottom surface of the connecting plate, and an output shaft of the plastering motor is inserted into the connecting plate and fixed with the center of the plastering disc; a pair of die supports are installed below the cross beam of the plastering machine and located on two sides of the walking box of the plastering machine, the dies are installed between the die supports, and a turnover mechanism used for controlling the turnover of the dies is installed on the outer side surface of the die support on one side.
3. The automatic production line of the leak-off boards as claimed in claim 2, wherein a pair of die carriages are slid on the cross beam of the plastering machine, the die carriages are positioned at two sides of the walking box of the plastering machine, and the bottom surfaces of the die carriages are fixed with the top ends of the die supports.
4. The automatic production line of the leak boards as claimed in claim 2, wherein the mold support is provided with a bar-shaped through hole with an inner diameter decreasing from top to bottom, the two ends of the mold are provided with rotating shafts, the rotating shafts are erected in the bar-shaped through holes to install the mold, the turnover mechanism comprises a rotating motor, the rotating motor is fixed on one side of the outer side surface of the mold support, and the output end of the rotating motor is connected with the end of the rotating shaft through a coupling.
5. The automatic production line of the leak-up boards as claimed in claim 2, wherein two rows of traveling wheels are arranged on the side surface of the traveling box of the plastering machine, the two rows of traveling wheels are clamped on the upper surface and the lower surface of the beam of the plastering machine, and the top surface of the traveling box of the plastering machine is provided with a traveling motor for controlling the traveling wheels to rotate.
6. The automated slatted plate production line of claim 1, wherein the distribution equipment includes a distribution frame disposed at an end of the main guide rail, a material distribution guide rail facing the die is arranged on the top surface of the material distribution frame, a stirring platform is arranged on the material distribution guide rail in a sliding manner, the end part of the stirring platform facing the mould is provided with a stirring groove with a hollow bottom surface, the distributing frame is provided with a sealing bottom plate matched with the stirring groove, a pair of stirring shafts is arranged in the stirring tank, two ends of each stirring shaft are arranged in the stirring tank through bearings, stirring rods are uniformly distributed on the circumferential surface of the stirring shaft, a stirring motor for driving the stirring shaft to rotate is arranged on the stirring platform, a material distribution oil cylinder is arranged between the material distribution rack and the stirring platform and pushes the stirring tank to the upper part of the mould for material distribution; and a hopper guide rail is arranged above the stirring tank, a hopper slides on the hopper guide rail, and the hopper slides along the hopper guide rail to uniformly distribute materials in the stirring tank.
7. The automated production line of slatted panels as claimed in claim 1, wherein the vibrating device comprises a bottom frame, the top surface of the bottom frame is provided with a vibrating frame via a support rod, and the bottom surface of the vibrating frame is provided with a vibrating motor.
8. An automated leaky plate production line according to claim 1, wherein said transfer device includes a second frame sliding along said main guide rail, second vertical guide rods are symmetrically arranged on two side surfaces of the second frame, a second sliding sleeve slides on the second vertical guide rods, a second winch used for controlling the second sliding sleeve to lift is arranged at the top of the second frame, a transfer beam is fixed between the second sliding sleeves, the bottom surface of the transfer cross beam is provided with a workpiece grabbing device, the workpiece grabbing device comprises a plurality of fixed rods which are vertical to the transfer cross beam, the fixed rods are uniformly arranged at intervals, the center of the top surface of the fixed rod is fixed with the bottom surface of the transfer beam, the two ends of the fixed rod are provided with gripping frames, grab frame middle part with the dead lever tip is articulated, grab the frame top with be equipped with between the transportation crossbeam and snatch the cylinder.
9. The automatic production line of the leak board as claimed in claim 1, wherein the turnover device comprises a third frame sliding along the main guide rail, the third frame is symmetrically provided with third vertical guide rods on both sides, a third sliding sleeve is sliding on the third vertical guide rods, a third winch for controlling the third sliding sleeve to ascend and descend is arranged on the top of the third frame, a turnover beam is fixed between the third sliding sleeves, turnover brackets are symmetrically fixed on the bottom surfaces of both ends of the turnover beam, a turnover frame is arranged between the bottom ends of the turnover brackets, turnover shafts are centrally and symmetrically arranged at both ends of the turnover frame, the turnover shafts are inserted into the turnover brackets and are mounted on the turnover frames, a turnover motor for controlling the rotation of the turnover shafts is mounted on the turnover brackets at one side, push rods are symmetrically arranged inside the turnover frames, and push rod oil cylinders are arranged between the push rods and the inner walls of the turnover frames, the inner wall of the turnover frame on two sides of the push rod is symmetrically provided with push rod guide rails, and two ends of the push rod are provided with slide blocks matched with the push rod guide rails.
10. The automated joint board production line of any one of claims 1 to 9, further comprising a curing kiln mounted on the main guide rail, the curing kiln being disposed between the transfer device and the turning device, and a repair conveyor disposed through the curing kiln in a material traveling direction, the repair tray being disposed on the repair conveyor.
CN201920745415.XU 2019-05-22 2019-05-22 Automatic change leak board production line Active CN210552069U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114434624A (en) * 2022-01-28 2022-05-06 南京钜力智能制造技术研究院有限公司 Cloth vibrating and trowelling integrated machine
CN114523560A (en) * 2022-04-21 2022-05-24 常州泰尔格重工机械有限公司 BIM-based assembly type building PC component production line and production method
CN115741965A (en) * 2022-11-30 2023-03-07 山东商海节能材料科技有限公司 Material distribution device and method for foamed ceramic insulation board raw material

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114434624A (en) * 2022-01-28 2022-05-06 南京钜力智能制造技术研究院有限公司 Cloth vibrating and trowelling integrated machine
CN114523560A (en) * 2022-04-21 2022-05-24 常州泰尔格重工机械有限公司 BIM-based assembly type building PC component production line and production method
CN114523560B (en) * 2022-04-21 2022-06-21 常州泰尔格重工机械有限公司 BIM-based assembly type building PC component production line and production method
CN115741965A (en) * 2022-11-30 2023-03-07 山东商海节能材料科技有限公司 Material distribution device and method for foamed ceramic insulation board raw material
CN115741965B (en) * 2022-11-30 2023-10-03 山东商海节能材料科技有限公司 Material distributing device and method for raw materials of foamed ceramic insulation board

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