CN212421721U - Vertical wallboard production line - Google Patents

Abstract

The utility model relates to the field of light wallboard production, in particular to a vertical wallboard production line, which comprises an injection molding system, a mold machine, a curing kiln, a form removal system and a transfer system, wherein the injection molding system comprises a mixing device and a weighing and discharging device; the curing kiln is used for placing a mould machine; the mould removing system comprises a pipe drawing device for removing the core pipe and a mould removing device for removing the outer mould; the transfer system comprises a track arranged between the injection molding system and the curing kiln, between the curing kiln and the form removal system and between the form removal system and the injection molding system, and a transfer device for driving the mold machine to move is arranged on the track; the mould machine comprises a base, wherein a first walking wheel matched with the track is arranged at the lower end of the base, and a vertical wallboard mould is arranged on the base, so that the continuous production capacity is high, and the running is stable.

Description

Vertical wallboard production line

Technical Field

The utility model relates to a light wallboard production field especially relates to light wallboard production line.

Background

The light wall board is a main body of a wall body which is widely developed in recent years, the light wall board is mainly made of mortar and steel wire meshes, the forming area is large, core holes are further processed in the middle of most of the light wall boards, the weight is light, and the light wall board has good vibration isolation and heat insulation effects.

Because the use amount of the light wallboard is large, people develop various machines to manufacture wallboards, including various types of wallboard extruders, the light wallboard can be extruded into long strips after mortar is molded, then the long strips are cut and cured to obtain the light wallboard, and a vertical wallboard production mode is also provided for molding through a mold.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome not enough among the prior art, provide a vertical wallboard production line that continuous production ability is strong, the operation is stable.

The method is realized by the following technical scheme: a vertical wallboard production line comprises an injection molding system, a mold machine, a curing kiln, a form removal system and a transfer system,

the injection molding system comprises a material mixing device and a weighing and discharging device;

the curing kiln is used for placing a mould machine;

the mould removing system comprises a pipe drawing device for removing the core pipe and a mould removing device for removing the outer mould;

the transfer system comprises a track arranged between the injection molding system and the curing kiln, between the curing kiln and the form removal system and between the form removal system and the injection molding system, and a transfer device for driving the mold machine to move is arranged on the track;

the mould machine comprises a base, wherein a first walking wheel matched with the track is arranged at the lower end of the base, and a vertical wallboard mould is arranged on the base.

Further, the base includes support body one, support body one lower extreme is provided with the walking wheel one with track matched with, vertical wallboard mould is including setting up two side risers that are parallel to each other on support body one, is provided with a plurality of middle risers that are parallel to each other between the riser of both sides, between side riser and the corresponding middle riser to and be provided with mould, lower mould, front mould and back mould between two adjacent middle risers, go up mould, lower mould, front mould, back mould and middle riser, side riser and enclose into the shaping die cavity.

Furthermore, the end part of the middle vertical plate and the end part of at least one side vertical plate are respectively provided with a connecting block, the connecting blocks can move along the first frame body, a stretching chain plate is arranged between every two adjacent connecting blocks, a transverse strip hole is formed in the stretching chain plate, a positioning pin matched with the strip hole is arranged on each connecting block, and at least one side vertical plate is connected with a movement driving device.

Furthermore, the mobile driving device comprises a fifth oil cylinder, a piston rod of the fifth oil cylinder is connected with the lower end of the corresponding side vertical plate, the lower end of the side vertical plate is connected with a second transmission shaft, gears are sleeved at two ends of the second transmission shaft, and a rack corresponding to the gears is arranged on the first frame body.

Furthermore, the end parts of the side vertical plates are provided with supporting upright columns, and a connecting shaft is arranged between the supporting upright columns at the corresponding end parts of the vertical plates at the two sides.

Furthermore, the outer sides of the upper ends of the vertical plates on the two sides are respectively provided with an upper cross beam, and a die closing connecting support is detachably arranged between the middle positions of the two upper cross beams.

Furthermore, a supporting rib plate is arranged at the lower end of the outer side of the side vertical plate, the supporting rib plate is a triangular plate with a narrow upper part and a wide lower part, and a transverse mold closing connecting supporting plate is arranged at the lower end of the supporting rib plate.

Furthermore, the front die is detachably connected with the middle vertical plate and the side vertical plate, the rear die is fixed with the corresponding middle vertical plate or the side vertical plate, the upper die and the lower die are detachably connected with the middle vertical plate and the side vertical plate, and the middle vertical plate and the side vertical plate are respectively provided with a second guide wheel matched with the lower die.

Furthermore, a plurality of core pipes are arranged between the front die and the rear die in a row in a penetrating manner, each core pipe comprises a base pipe, one end, corresponding to each base pipe, of each base pipe is provided with a pull ring, a support pipe is sleeved outside each base pipe, and one end, far away from each pull ring, of each support pipe is sealed.

Furthermore, a plurality of riser holes are uniformly formed in the middle of the upper die along the length direction, and riser gaps are formed among the edges of the upper die, the middle vertical plate and the side vertical plates.

Further, transfer device is including setting up between injection molding system and curing kiln, setting up the ferry vehicle between form removal system and injection molding system, the ferry vehicle includes support body two, two lower extremes of support body are provided with four with track complex walking wheels, two upper ends of support body are provided with and walk a matched with short track of wheel, and at least one walking wheel is four to be connected with the travel drive device, still be provided with the clamping device who is used for unable adjustment base on the support body two.

Furthermore, the walking driving device is a motor I, and the motor I is connected with two opposite walking wheels IV through a transmission shaft I.

Furthermore, the clamping device comprises a lifting frame arranged on the frame body II, the lifting frame is provided with a mechanical claw used for pushing and pulling the base, and the lifting frame is provided with a third oil cylinder used for pushing and pulling the mechanical claw.

Further, the crane outer end is articulated with second support body, be provided with second hydro-cylinder between the crane inner and the second support body, second hydro-cylinder is all articulated between with crane, the second support body, the gripper is including removing first frame, it is provided with leading wheel one to remove a both sides, be provided with on the second support body with leading wheel one matched with guide way, be provided with ascending claw tooth on the removal seat.

Further, the claw tooth has two rows, the claw tooth includes ascending backup pad, the backup pad upper end articulates there is the swing tooth, it is provided with the stopper that is used for injecing swing tooth swing direction to lie in swing tooth inboard on the crane.

Further, the transfer device is including setting up the advancing device at the maintenance kiln entrance point, advancing device includes mount one, be provided with on the mount one and remove frame two, be provided with on the mount one and be used for the drive to remove the hydro-cylinder four that frame two removed, the outer end that removes frame two is provided with the propulsion tooth one that is used for promoting the mould machine and removes, it still is provided with the tooth that prevents moving back that is used for preventing that the mould machine from moving back to remove frame two inner.

Further, transfer device is including setting up the mould machine draw gear between form removal system and injection molding system, mould machine draw gear includes the guide rail dolly, be provided with the propulsion tooth two that is used for promoting the mould machine on the guide rail dolly, the guide rail dolly is connected with draw gear, draw gear can drive the guide rail dolly along track reciprocating motion.

Furthermore, a built-in track is arranged on the inner side of the guide rail, the height of the built-in track is lower than that of the track, and a traveling wheel V matched with the built-in track is arranged at the lower end of the guide rail trolley.

Furthermore, two groups of pushing teeth are arranged, the two groups of pushing teeth are respectively arranged at the front end and the rear end of the guide rail trolley, the pushing teeth are in a long strip shape, the middle positions of the two groups of pushing teeth are hinged with the guide rail trolley, and a limit baffle for limiting the rotation direction of the two groups of pushing teeth is arranged on the guide rail trolley.

Furthermore, the traction device comprises a motor III arranged at the end part of the corresponding built-in track, the motor III can rotate positively and negatively, the output end of the motor III is connected with a winding drum II, driven rollers corresponding to the winding drum II are further arranged on the built-in track, a traction cable is sleeved between the winding drum II and the driven rollers, and the traction cable is connected with the guide rail trolley.

Furthermore, the two winding drums are connected with a winding assisting drum through a traction rope, and the traction rope is wound between the two winding drums and the winding assisting drum.

Further, the tube drawing device comprises a moving frame III arranged on the outer side of the track, a motor II is arranged on the moving frame III, the motor II is connected with a winding drum I through a speed reducer, a drawing rope is wound on the winding drum I, and a tube drawing device is arranged at the tail end of the drawing rope.

Further, the tube drawing device further comprises a positioning rail arranged on the foundation, the third moving frame moves along the positioning rail, a counterforce device matched with the positioning rail is arranged on the third moving frame, and a fourth moving frame used for placing a core tube is arranged between the third moving frame and the rail.

Further, the cross section of the positioning track is I-shaped, the reaction device comprises at least one group of reaction plate assemblies arranged at the three end parts of the movable frame, each reaction plate assembly comprises two reaction plates, and the two reaction plates are respectively positioned at two sides of the positioning track.

Further, the reaction plate is perpendicular to the length direction of the positioning rail, and the lower end of the reaction plate extends to the web plate of the positioning rail.

Furthermore, a jacking rod device used for preventing the transverse movement of the mould machine is further arranged at the three-phase opposite supply position of the outer side of the track and the moving frame, the jacking rod device comprises a second fixing frame fixed on a foundation, and a sixth oil cylinder matched with the mould machine is arranged on the second fixing frame.

Furthermore, the number of the oil cylinders is six, the two oil cylinders are six and are parallel to each other, piston rods of the oil cylinders are connected with a fixing rod matched with the die machine, and a cushion pad is arranged at the tail end of the fixing rod.

Furthermore, the fixed bar is coaxially connected with a piston rod of the oil cylinder six, and a guide sleeve for guiding the fixed bar is arranged on the fixed frame two.

Further, the tube drawing device comprises a substrate, a connecting hole is formed in the middle of the first side of the substrate, and a plurality of drag hooks are uniformly arranged on the second side of the substrate.

Further, the form removal device comprises a third frame body arranged between the tube drawing device and the injection molding system, and the third frame body is provided with a drawing device used for drawing out the lower die, a demoulding device used for separating the lower die from the wallboard and a turnover device used for turning over the wallboard.

Further, the die drawing device is including turning over grillage one, turn over to be provided with on the grillage one and be used for drawing the arm-tie device of a plurality of lower moulds simultaneously, the arm-tie device is connected with arm-tie drive arrangement, arm-tie drive arrangement is including setting up the drive belt at the first lateral wall of turning over grillage one, turns over the motor four that is provided with the drive belt action on the grillage one, the second lateral wall that turns over grillage one is articulated with support body three, be provided with on the support body three and be used for the drive to turn over the hydro-cylinder seven that grillage one overturned, the second side that turns over grillage one evenly is provided with a plurality of layer boards one that.

Further, the arm-tie device is including removing the bottom plate, it is connected with the drive belt to remove bottom plate tip, it evenly is provided with a plurality of supports of hanging on the bottom plate to remove, and each hangs outside the support syntropy extends to removing the bottom plate, and it has the arm-tie to articulate between the free end of each support of hanging, be provided with the locking means who is used for the locking arm-tie on the support of hanging.

Furthermore, the locking device comprises a transmission shaft IV which is arranged between the suspension supports in a penetrating mode, the pull plate is hinged to the suspension supports through a connecting plate, a blocking plate matched with the connecting plate is arranged on the transmission shaft IV, the blocking plate is eccentrically fixed to the transmission shaft IV, and the transmission shaft IV is connected with a handle.

Further, the handle sets up in four wherein one end of transmission shaft, be provided with positioner between handle and the corresponding support that hangs, positioner is including setting up the telescopic link at the handle free end, be provided with reset spring between telescopic link and the handle, the telescopic link end is provided with the locating plate, hangs and is provided with the step with locating plate matched with on the support.

Further, the demolding device comprises a moving frame six arranged on the supporting plate I, a guide device is arranged between the moving frame six and the supporting plate I, and at least one moving frame six is connected with a translation driving device I.

Furthermore, the two moving frames six close to the middle position are connected through a connecting beam, and the first translation driving device is connected with the middle position of the connecting beam.

Further, guider is including setting up the edge of a wing at layer board edge, remove and be provided with on the frame six with edge of a wing matched with deflector, the deflector lower extreme is buckled to the edge of a wing downside, remove and put up six and be provided with five with layer board one matched with walking wheel.

Further, be provided with the push pedal device that is used for concentrating the wallboard on the support body three, the push pedal device is including setting up the frame that increases on the support body three, it is provided with hydro-cylinder nine on the frame to increase, the piston rod end-to-end connection of hydro-cylinder nine pushes away the frame.

Further, plate turnover is including turning over grillage two, it is articulated with frame three to turn over grillage two first sides, it evenly is provided with a plurality of layer boards two that are used for the bearing wallboard to turn over grillage two first sides, it removes a frame five to turn over to be provided with on the grillage two, it includes two translation platforms to remove a frame five, has the fork truck passageway between two translation platforms in advance, and at least one translation platform is connected with translation drive arrangement two.

The beneficial effects of the utility model reside in that: the vertical wallboard production line enables a mould machine to flow among an injection molding system, a curing kiln and a form removal system through a transfer system, continuous production can be realized, production efficiency is improved, the form removal system comprises a tube drawing device and a form removal device, forming moulds are disassembled in two steps, process continuity is strong, operation is convenient, the injection molding system comprises a mixing device and a weighing and discharging device, accurate material proportioning and discharging can be realized, waste is avoided, and labor intensity of workers is reduced; vertical wallboard mould includes the side riser, middle riser, between side riser and the corresponding middle riser, and be provided with the mould between two adjacent middle risers, the lower mould, front mould and back mould, occupation space is little, conveniently unify and demolish, between side riser and the middle riser, all be connected through tensile link joint between two adjacent middle risers, remove the side riser through removing drive arrangement, and then make the interval between side riser and middle riser, two adjacent middle risers increase, the drawing of patterns is convenient.

Drawings

FIG. 1 is a schematic diagram showing a connection relationship between devices in embodiment 1; FIG. 2 is a schematic diagram of the connection of the various devices of the injection molding system; FIG. 3 is a schematic plan view of the ferry vehicle; FIG. 4 is a schematic view of the crane structure; FIG. 5 is a schematic view of a gripper structure; FIG. 6 is a schematic top view of the propulsion apparatus; FIG. 7 is a schematic top view of the draft gear; FIG. 8 is a schematic structural view of a rail trolley; FIG. 9 is a schematic view of a mold machine configuration; FIG. 10 is an enlarged view of a portion of FIG. 9 at A; FIG. 11 is a schematic bottom axial view of the molding machine; FIG. 12 is an enlarged view of a portion of FIG. 11 at B; FIG. 13 is an enlarged view of a portion of FIG. 11 at C; FIG. 14 is a schematic sectional view of the core tube from the front; FIG. 15 is a schematic view of the connection between the side vertical plates and the middle vertical plate; FIG. 16 is a schematic structural view of a side vertical plate; FIG. 17 is a schematic view of a middle vertical plate; FIG. 18 is a schematic top view of the tube drawing device; FIG. 19 is a front view of the movable frame; FIG. 20 is a schematic top view of the top bar apparatus; FIG. 21 is a schematic view of a tube extractor; FIG. 22 is a schematic view of the structure of the mold removing device; FIG. 23 is a front view of the form removal device; FIG. 24 is a schematic structural view of the flap frame; FIG. 25 is a schematic view of the plate pulling device; FIG. 26 is a schematic view of the locking device; FIG. 27 is a schematic diagram of a sixth configuration of the movable stand; FIG. 28 is a schematic structural view of the second flap frame; FIG. 29 is a schematic view of the structure of the second flip board frame in the other direction;

wherein: 1-injection molding system, 101-bunker, 102-conveyor, 103-stirring station, 104-weighing hopper;

2-ferry vehicle, 201-frame II, 202-short track, 203-oil cylinder I, 204-motor I, 205-transmission shaft I, 206-lifting frame, 207-moving frame I, 208-oil cylinder II, 209-guide wheel I, 210-oil cylinder III, 211-supporting plate, 212-swinging tooth, 213-limiting block and 214-traveling wheel IV; 3-a track;

4-a propelling device, 401-a first fixed frame, 402-a second movable frame, 403-anti-withdrawal teeth, 404-a fourth oil cylinder, 405-a first propelling teeth; 5-curing the kiln;

6-mould machine, 601-frame I, 602-walking wheel I, 603-side vertical plate, 604-middle vertical plate, 605-forming strip, 606-upper mould, 607-front mould, 608-supporting tube, 609-matched mould connecting support, 610-connecting shaft, 611-supporting rib plate, 612-matched mould connecting supporting plate, 613-connecting block, 614-stretching chain plate, 615-guide wheel II, 616-lower mould, 617-end plate, 618-connecting column, 619-transmission shaft II, 620-gear, 621-rack, 622-oil cylinder five, 623-pull buckle, 624-supporting upright post, 625-rear mould, 626-guard plate, 627-base tube, 628-pull ring, 629-fastening ring;

7-a pipe drawing device, 701-a positioning track, 702-a third moving frame, 703-a second motor, 704-a speed reducer, 705-a first winding drum, 706-a rope drawing, 707-a pipe drawing device, 708-a fourth moving frame, 709-a top lever device, 710-a second walking wheel, 711-a reaction plate, 712-a second fixing frame, 713-a sixth oil cylinder, 714-a top lever, 715-a guide sleeve, 716-a cushion pad, 717-a base plate and 718-a drag hook;

8-form removal device, 801-frame body III, 802-flap frame I, 803-oil cylinder seven, 804-flap frame II, 805-moving frame V, 806-heightening frame, 807-oil cylinder nine, 808-guide column, 809-pushing frame, 810-oil cylinder eight, 811-pulling plate device, 812-supporting plate I, 813-moving frame VI, 814-transmission shaft III, 815-moving bottom plate, 816-chain wheel, 817-driving plate, 818-suspension bracket, 819-pulling plate, 820-transmission shaft IV, 821-connecting plate, 822-blocking plate, 823-handle, 824-return spring, 825-positioning plate, 826-step, 827-travelling wheel III, 828-connecting beam, 829-oil cylinder ten, 830-guide plate and 831-flange, 832-roller shaft, 833-pallet II, 834-support block, 835-connecting frame, 836-linear slide rail, 837-eleven oil cylinder and 838-telescopic rod;

9-a mould machine traction device, 901-a guide rail trolley, 902-a traveling wheel five, 903-a propelling gear two, 904-a limiting baffle, 905-a connecting ring, 906-an internal track, 907-a motor three, 908-a winding drum two, 909-an auxiliary winding drum, 910-a supporting roller one, 911-a driven roller and 912-a supporting roller two;

10-station one, 11-station two, 12-station three and 13-station four.

Detailed Description

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example 1

As shown in fig. 1-29, a vertical wallboard production line includes an injection molding system 1, a molding machine 6, a curing kiln 5, a form removal system, and a transfer system,

the injection molding system includes the compounding device, weighs discharging device, and wherein the compounding device is connected to the mixing plant 103 through conveyer 102 after weighing respectively including a plurality of feed bins 101 that are used for saving different materials, conveniently throws the material, and the discharging device that weighs removes to the on-line, facilitates the use including installing the removal hopper 104 of weighing in mixing plant discharge gate department, after receiving the mixed thick liquids of predetermined weight.

The transfer system comprises a track 3 which is arranged between an injection molding system and a curing kiln, between the curing kiln and an demolding system and between the demolding system and the injection molding system, a transfer device for driving a mold machine to move is arranged on the track, the mold machine comprises a base, a first traveling wheel 602 matched with the track is arranged at the lower end of the base, the transfer device comprises a shuttle 2 which is arranged between the injection molding system and the curing kiln and between the demolding system and the injection molding system, the shuttle comprises a frame body II 201, a fourth traveling wheel 214 matched with the track is arranged at the lower end of the frame body II, a short track 202 matched with the fourth traveling wheel is fixed at the upper end of the frame body II, at least one fourth traveling wheel is connected with a traveling driving device, in order to enable the work to be stable, the traveling driving device is a motor I204, and the motor I is connected with two opposite traveling wheels IV through a transmission shaft, further driving the ferry vehicle to move on the track, supplying power to the motor I, installing an electric row along the track, installing a clamping device for fixing the base on the frame II, wherein the clamping device comprises a lifting frame 206 arranged at the middle position of the frame II, installing a mechanical claw for pushing and pulling the base on the lifting frame, installing an oil cylinder III 210 for pushing and pulling the mechanical claw on the lifting frame, in order to ensure stable work, the outer end of the lifting frame is hinged with the frame II, installing two oil cylinders II 208 between the inner end of the lifting frame and the frame II, the oil cylinder II is hinged with the lifting frame and the frame II, installing the mechanical claw at the inner end of the lifting frame, the mechanical claw comprises a moving frame I207, installing guide wheels I209 on both sides of the moving frame I, installing guide grooves matched with the guide wheels I on the frame II, forming guide grooves between the short track frame II for convenient manufacture, installing upward, the claw teeth are two rows, each claw tooth comprises an upward supporting plate 211, the upper end of each supporting plate is hinged with a swinging tooth 212, a limiting block 213 for limiting the swinging direction of the swinging teeth is fixed on the lifting frame and positioned on the inner side of each swinging tooth, the limiting blocks can ensure that the upper ends of the swinging teeth can only swing oppositely and most reversely swing to be vertical to the lifting frame, when a mould machine is transferred onto the swinging vehicle in the use process, the swinging vehicle is driven by a motor to move to a corresponding position, the corresponding position of the embodiment is a position corresponding to a curing kiln and a position corresponding to a mould machine traction device, a downward oil cylinder one 203 is installed at the front end and the rear end of the swinging vehicle, a downward positioning shaft is coaxially fixed on a piston rod of the oil cylinder one, a positioning sleeve corresponding to the positioning shaft is fixed on a track, and the swinging vehicle can be effectively positioned through the matching of the positioning shaft and the positioning sleeve, so that the mould vehicle, after the ferry vehicle is positioned, the oil cylinder three acts to push the mechanical claw to extend to the lower part of the die machine, the oil cylinder two acts to jack up the lifting frame upwards to drive the mechanical claw to act upwards and clamp the mechanical claw on two sides of a beam of a base of the die machine, the oil cylinder two acts simultaneously when the oil cylinder three acts to shorten the time, the die machine stirs the swinging tooth to swing, the swinging tooth resets through the back swinging tooth to complete clamping, the oil cylinder three resets to pull the mechanical claw to recover, the die machine is pulled to the ferry vehicle, the oil cylinder one resets, the ferry vehicle can drive the die machine to move along a track, and in the moving process, the die machine can be positioned through the matching between the short track and the travelling wheel one and the matching between the mechanical claw and the beam of the base, and the transfer stability is guaranteed.

The transfer device also comprises a propulsion device 4 arranged at the inlet end of the curing kiln, the propulsion device comprises a first fixed frame 401, as the mould machines in the curing kiln are intensively arranged on the track and need to be pushed to integrally move, the required force is larger, the fixed frame is fixed on the ground through anchor bolts, a second movable frame 402 is arranged on the first fixed frame, a fourth oil cylinder 404 for driving the second movable frame to move is arranged on the first fixed frame, a first propulsion tooth for pushing the mould machines to move is arranged at the outer end of the second movable frame, a backward-preventing tooth 403 for preventing the mould machines from backward moving is also arranged at the inner end of the movable frame, the ferry vehicle transfers the poured mould machines to the inlet end of the curing kiln, the ferry vehicle pushes the mould machines to the inlet end of the curing kiln, in the process, the mould machines cross the first propulsion tooth 405, the first propulsion tooth and the backward-preventing tooth are both one-way swinging teeth, the first propulsion tooth is, one of them right-angle side is vertical, and another right-angle side is with removing two up end laminatings of putting up, and the right angle department is articulated through backup pad and removal two, and structural strength is high, and four actions of hydro-cylinder are through promoting the tooth one with the mould machine to maintenance kiln intermediate position propelling movement, and then make the mould machine moving as a whole in the maintenance kiln, realize continuous operation, and the propelling movement is accomplished the back, and the hydro-cylinder is four to reset, prevents moving back the tooth and cross the mould machine, then stops the mould machine and roll back.

The transfer device also comprises a mould machine traction device 9 arranged between the mould stripping system and the injection molding system, when the mould machine is maintained, the wallboard is solidified and formed, the mould stripping and the board taking are needed, then the mould assembly is carried out to be poured with slurry, when the wallboard exists in the mould machine, the whole weight is heavy, the manual operation is not needed, the ferry vehicle is required to be provided with a power device, the accurate working operation can be carried out through a contact switch and the like, after the maintenance is finished, the whole weight of the wallboard is reduced, the manual operation steps of mould stripping, mould assembly and the like are needed, the influence on the accurate control system is large, a transfer device which is simple in structure and convenient to control is needed to be found, the mould machine traction device comprises a guide rail trolley 901, two propelling teeth 903 used for propelling the mould machine are arranged on the guide rail trolley, the two propelling teeth are provided with two groups, and the two groups of propelling teeth are, the second pushing tooth is in a long strip shape, the middle position of the second pushing tooth is hinged with the guide rail trolley, a limiting baffle 904 for limiting the rotation direction of the second pushing tooth is mounted on the guide rail trolley, the second pushing tooth is simple in structure and can meet the transfer requirement of a single mold machine, the guide rail trolley is connected with a traction device, the traction device can drive the guide rail trolley to reciprocate along a track, the second pushing tooth is a one-way swinging tooth, when the guide rail trolley moves towards the inlet end of the traction device of the mold machine, the second pushing tooth can swing to pass through the mold machine to ensure the stable operation of the guide rail trolley, a built-in track 906 is laid on a foundation on the inner side of the track, the height of the built-in track is lower than that of the track, a fifth traveling wheel 902 matched with the built-in track is mounted at the lower end of the guide rail trolley, the traction device comprises a third motor, the built-in track is also provided with driven rollers 911 corresponding to the two winding drums, a traction cable is sleeved between the two winding drums and is connected with the guide rail trolley, specifically, two connecting rings 905 are fixed at the middle position of the guide rail trolley, two ends of the traction cable are fixed on the connecting rings to form an annular traction cable, in order to ensure the strength of the traction cable, the traction cable is a steel stranded wire, the two winding drums are connected with a winding assisting drum 909 through the traction cable, the traction cable is wound between the two winding drums and the winding assisting drum, after 5-6 circles of winding between the two winding drums and the winding assisting drum, large friction force exists between the two winding drums and the winding assisting drum, the motor three positive and negative rotation can drive the traction cable to positively and negatively rotate, further drive the guide rail trolley to reciprocate, and the motor three actions are controlled through a wireless or wired controller, so that the use is convenient, and the whole cost is low, in order to tension the steel strand, a second supporting roller 912 is arranged at the driven roller, a first supporting roller 910 is arranged at the winding assisting cylinder, the return section of the traction cable is lifted and tensioned, the friction between the traction cable and the ground is avoided, and in order to facilitate individual control, a plurality of groups of mould machine traction devices are arranged and distributed along the length direction of the rail, so that multi-station cooperative work can be realized, and neutral positions are avoided.

The curing kiln 5 is used for placing a mold machine and comprises a plurality of mutually parallel rails, and the curing amount is large.

The base is provided with a vertical wallboard die, specifically, the base comprises a frame body I601, a beam is arranged in the middle of the lower end of the frame body I, a travelling wheel I602 matched with a track is arranged at the lower end of the frame body I, the vertical wallboard die comprises two parallel side vertical plates 603 arranged on the frame body I, 8-16 parallel middle vertical plates 604 are arranged between the two side vertical plates, an upper die 606, a lower die 616, a front die 607 and a rear die 625 are arranged between the side vertical plates and the corresponding middle vertical plates and between the two adjacent middle vertical plates, the upper die, the lower die, the front die, the rear die, the middle vertical plates and the side vertical plates enclose a forming die cavity, a plurality of wallboards can be simultaneously processed, the work efficiency is high, the occupied space is small, connecting blocks 613 are fixed at the end parts of the middle vertical plates and the end parts of the two side vertical plates, the connecting, a stretching chain plate 614 is arranged between two adjacent connecting blocks, a transverse long hole is processed on the stretching chain plate, a positioning pin matched with the long hole is arranged on the connecting block, the vertical plates can be disassembled at equal intervals through the stretching chain plate, the working stability is high, one of the vertical side plates is connected with a mobile driving device, the vertical side plate is a mobile vertical side plate, concretely, the mobile driving device comprises a fifth oil cylinder 622, a piston rod of the fifth oil cylinder is connected with the lower end of the vertical side plate, in order to ensure the connection stability, two connecting columns 618 are fixed at two ends of the mobile vertical side plate, the fifth oil cylinders are respectively connected with corresponding connecting columns, the connecting columns are made of rectangular pipes, the structural strength is high, in order to protect the piston rod of the fifth oil cylinder, a guard plate 626 for blocking pulp residues is arranged above the fifth oil cylinder on each connecting column, and the lower end of each mobile vertical side, two ends of the transmission shaft are sleeved with gears 620, a rack 621 corresponding to the gears is fixed on the frame body I, the gears roll along the racks in the moving process of the moving side plate, the moving side plate can be guaranteed to move in parallel through the matching of the two gears and the racks, so as to guarantee the stable die sinking, supporting upright columns 624 are fixed on the outer sides of the two end parts of the side plate, a connecting shaft 610 is installed between the supporting upright columns at the corresponding end parts of the two side plates, a first end of the connecting shaft is hinged with the supporting upright columns, a fastening nut is sleeved on the second end, an upward clamping groove matched with the second end of the connecting shaft is processed on the supporting upright columns, the second end of the connecting shaft is clamped in the clamping groove, the fastening nut is screwed inwards from the outer side, so as to fix the position between the two side plates, the material leakage during, the middle positions of the two upper cross beams are detachably provided with a die assembly connecting support 609 through a pull buckle 623, the die assembly connecting support can further support the middle position of the side vertical plate, can limit an upper die and ensure the forming quality of the wallboard, in order to ensure the deformation resistance stability of the side vertical plate, the lower end of the outer side of the side vertical plate is uniformly provided with a plurality of support rib plates 611 which are triangular plates with narrow upper parts and wide lower parts, the lower ends of the support rib plates are integrally formed with a transverse die assembly connecting support plate 612 which can temporarily store the die assembly connecting support and can improve the structural strength of the support rib plates, in order to conveniently disassemble and assemble the die, the front die is detachably connected with the middle vertical plate and the side vertical plate, the rear die is fixed with one corresponding middle vertical plate or side vertical plate, the upper die and the lower die are detachably connected with the middle vertical plate and the side vertical plate, and guide wheels II 615 matched with, the end part of the lower die corresponding to the front die is fixed with an end plate 617 which is convenient to pull out, in order to reduce the weight of the wallboard and ensure the structural strength and improve the heat and sound insulation effect, a core hole is arranged in the middle of the wallboard, correspondingly, a plurality of core tubes are arranged between the front die and the rear die in a row in a penetrating way, each core tube comprises a base tube 627 which is a steel tube, one end of each base tube is welded and fixed with a pull ring 628, a support tube 608 is sleeved outside the base tube and is a PVC tube, one end of the support tube far away from the pull ring is sealed and is conical, one end of the support tube near the pull ring is sleeved with a steel fastening ring 629, the fastening ring is sleeved on the support tube after being heated and expanded, the support tube and the base tube are fixed after being cooled and reduced, the support tube is installed, under the condition that the outer diameter of the core tube is increased, the whole weight is light, the mould machine provided by the embodiment is characterized in that a plurality of top holes are uniformly processed in the middle of an upper mould along the length direction, top seams are reserved between the edge of the upper mould and corresponding middle vertical plates and side vertical plates, butt seams for forming wallboards are reserved, forming strips 605 are fixed on the upper edges and the lower edges of the side vertical plates and the middle vertical plates, and are used for oppositely inserting convex and concave parts of formed wallboards, the upper mould and the lower mould are both formed by extrusion molding and are integrally formed with convex ridges and grooves, the lower mould and a front mould are placed before slurry is poured, after the side vertical plates are aligned, the movable side vertical plates are pulled back through a fifth oil cylinder to enable the side vertical plates and the middle vertical plates to be tightly pressed with the lower mould, the front mould and the rear mould, a connecting shaft is fastened, then a core pipe is inserted, a release agent is sprayed, an anti-cracking steel wire net is placed, the steel wire net spans the uppermost core pipe, two ends of the, the mortar is poured, strickleed off, then the mould is gone up in the installation, clears away the mortar that rises hole and rise seam department and extrude, and installation compound die connects and props, fills the completion, transports to the maintenance kiln carry out the maintenance shaping can, easy operation, artifical low in labor strength.

The mould removing system comprises a pipe drawing device 7 for removing the core pipe and a mould removing device 8 for removing the outer mould;

the pipe drawing device comprises a moving frame III 702 arranged on the outer side of a track, a motor II 703 is fixed on the moving frame III, the motor II is connected with a winding drum I705 through a speed reducer 704, a drawing rope 706 is wound on the winding drum I, a pipe drawing device 707 is arranged at the tail end of the drawing rope, the pipe drawing device further comprises a positioning track 701 laid on a foundation, the positioning track and the track are parallel to each other, the moving frame III can move along the positioning track, a counter force device matched with the positioning track is arranged on the moving frame III, a moving frame IV 708 for placing a core pipe is arranged between the moving frame III and the track, the cross section of the positioning track is I-shaped, a traveling wheel V matched with the positioning track is arranged at the lower end of the moving frame III, the counter force device comprises two sets of counter force plate assemblies fixed at the three ends of the moving frame, the two sets of counter force plate assemblies are respectively arranged at, two reaction plates are respectively positioned at two sides of the positioning track, the reaction plates are made of steel plates with the thickness of 8mm, the reaction plates are vertical to the length direction of the positioning track, the lower ends of the reaction plates extend to a web plate of the positioning track and further interact with the positioning track, in the embodiment, the height of the movable frame III is designed to ensure that the height of a winding drum I is the same as that of the middle position of a wallboard, so that the stress of each core pipe is uniform, in order to ensure that the movable frame III can automatically adjust the position in the pipe drawing process, only one positioning track is arranged and corresponds to the outer side of the movable frame III, two walking wheels II 710 are arranged at the inner side of the movable frame III, in the use process, a guy cable pulls the core pipe, under the action of the reaction force, the movable frame III slightly inclines, the friction force between the walking wheels II and the ground is reduced, so that the movable frame III can slightly swing, a jacking rod device 709 for preventing the transverse movement of the die machine is further installed at the three opposite supply positions of the outer side of the track and the moving frame, the jacking rod device comprises a second fixing frame 712 fixed on the foundation, the second fixing frame is fixed on the foundation through foundation bolts, six oil cylinders 713 matched with the die machine are fixed on the second fixing frame, the six oil cylinders are parallel to each other, piston rods of the six oil cylinders are connected with a fixed rod 714 matched with the die machine, the tail end of the fixed rod is fixed with a rubber buffer pad 716, the thickness of the rubber buffer pad is 5mm, rigid contact is avoided, the fixed rod and the piston rods of the six oil cylinders are coaxially connected, a guide sleeve 715 for guiding the fixed rod is arranged on the second fixing frame, the precision is improved, the friction force is reduced, the tube drawing device comprises a substrate 717, a connecting hole is machined in the middle position of the first side of the substrate, and a, the number of the draw hooks corresponds to the core tubes, the positions of the draw hooks correspond to the core tubes, the stress level of the core tubes in the tube drawing process is guaranteed, the core tubes fall onto the movable frame IV after being drawn out, and centralized cleaning is facilitated.

The mould removing device comprises a frame body III 801 fixed between a pipe drawing device and an injection molding system, a mould drawing device for drawing a lower mould, a demoulding device for separating the lower mould from a wallboard and a plate overturning device for overturning the wallboard are arranged on the frame body III, the mould drawing device comprises a plate overturning frame I802, a plate pulling device 811 for simultaneously pulling a plurality of lower moulds is arranged on the plate overturning frame I, the plate pulling device is connected with a plate pulling driving device, the plate pulling driving device comprises a driving belt arranged on a first side wall and a second side wall of the plate overturning frame I, the driving belt is a chain, a transmission shaft III 814 is arranged at two ends of the plate overturning frame I, a chain wheel 816 matched with the chain is arranged at the three end part of the transmission shaft III, a motor IV for driving the driving belt to move is arranged on the plate overturning frame I, an oil cylinder VII for driving the plate overturning frame I is arranged on the frame III, four support plate I812 for supporting the wallboard are uniformly arranged on the second side, the pulling plate device comprises a moving bottom plate 815, the end part of the moving bottom plate is connected with a transmission belt through a driving plate 817 and is driven through a chain, synchronous transmission can be realized, the parallel movement of the moving bottom plate is ensured, a plurality of traveling wheels three 827 matched with the turning plate frame I are installed on the moving bottom plate, friction is reduced, a plurality of suspension brackets 818 are uniformly fixed on the moving bottom plate at intervals, the suspension brackets extend out of the moving bottom plate in the same direction, a pulling plate 819 is hinged between the suspension ends of the suspension brackets, a locking device for locking the pulling plate is installed on the suspension brackets, specifically, the locking device comprises a transmission shaft four 820 arranged between the suspension brackets in a penetrating mode, the pulling plate is hinged with the suspension brackets through a connecting plate 821, a blocking plate 822 matched with the connecting plate is installed on the transmission shaft four, the blocking plate is eccentrically fixed on the transmission shaft four, for convenient manufacture, the blocking plate is a fan, the fourth transmission shaft is connected with a handle 823, the handle is fixed at one end of the fourth transmission shaft, a positioning device is arranged between the handle and the corresponding suspension bracket, the positioning device comprises a telescopic rod 838 which is arranged at the free end of the handle in a penetrating manner, a return spring 824 is arranged between the telescopic rod and the handle, the tail end of the telescopic rod is provided with a positioning plate 825, a step 826 matched with the positioning plate is processed on the suspension bracket, a pulling plate is clamped at the end plate, the handle is rotated until the lower end of the positioning plate moves to the step, the locking state is achieved due to the action of the return spring, at the moment, the blocking plate rotates until the end of a far hub abuts against the upper end of the connecting plate, the position of the pulling plate is fixed, a motor drives the pulling plate device to move, the wallboard with the lower die is pulled out and guided by a guide wheel II, the resistance is small, the, at least one moving frame six is connected with a first translation driving device, specifically, two moving frames six close to the middle position are connected through a connecting beam 828, the first translation driving device is connected with the middle position of the connecting beam, the first translation driving device comprises an oil cylinder ten 829, a piston rod of the oil cylinder ten is connected with the moving frame six, a guide device comprises a flange 831 integrally formed on the edge of a supporting plate, a guide plate 830 matched with the flange is installed on the moving frame six, the lower end of the guide plate is bent to the lower side of the flange, the moving frame six is provided with a traveling wheel five matched with the supporting plate one, the traveling wheel five is positioned in the moving frame, a roller shaft 832 of the traveling wheel five extends out of the moving frame six, a push plate device for concentrating a wallboard is installed on a frame three, the push plate device comprises a heightening frame 806 installed on the frame three, an oil cylinder nine 807 is installed on the heightening frame, the heightening frame is provided with a guide post 808 used for guiding the pushing frame, the pushing frame can act on the lower position in the middle of the wallboard through the heightening frame to ensure high pushing stability, one end of the first supporting plate close to the first turnover plate frame is fixed with a supporting block 834 matched with the lower die, the turnover device comprises a second turnover plate frame 804, the second turnover plate frame is driven by an oil cylinder eight 810 to turn over, the first side of the second turnover plate frame is hinged with the third rack, the first side of the second turnover plate frame is uniformly provided with a plurality of second supporting plates 833 used for supporting the wallboard, the second turnover plate frame is provided with a fifth moving frame 805, the fifth moving frame comprises two translation platforms, a forklift channel is reserved between the two translation platforms, at least one translation platform is connected with the second translation driving device, the two translation platforms are connected with the second turnover plate frame through a linear slide rail 836, the linear slide rail is fixed on the second turnover plate frame, and the translation platform, the two translation platforms are connected through a connecting frame 835, the two translation driving devices comprise an eleven oil cylinder 837, a piston rod of the eleven oil cylinder is connected with the translation platforms, in the working process, a wallboard with a lower die is pulled to the first turnover plate frame through a pull plate device, the wallboard is concentrated through a push plate device, gaps generated by middle vertical plates are eliminated, the first turnover plate frame acts to enable the wallboard to be horizontally placed and stacked, then a demolding device acts to separate the wallboard from the lower die, the first turnover plate frame resets, the lower die is taken down, the second turnover plate frame acts to turn the wallboard over to the second turnover plate frame, the fifth movable frame acts, the transportation is realized through a forklift, and the operation is convenient.

A station four 13 is arranged between the tube drawing device and the mold stripping device, and a station one 10, a station two 11 and a station three 12 are sequentially arranged between the mold stripping device and the material mixing system. Cleaning waste materials on the upper surface at a station IV, removing a die assembly connecting support, taking out an upper die, disassembling a connecting shaft, taking out a front die by five actions of an oil cylinder, and cleaning the front die and the upper die; cleaning a die machine at a first station, then installing a lower die and a front die, penetrating a core pipe, and adjusting a connecting shaft; spraying a release agent at a second station; and checking and adjusting at the third station to ensure that the matching among all the parts reaches the standard, and placing the tensile steel wire mesh.

Through the vertical wallboard production line that this embodiment provided, through the cooperation between each equipment, can reach continuous production's purpose, job stabilization nature is high, is fit for extensive popularization.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims (10)

1. A vertical wallboard production line is characterized by comprising an injection molding system, a mold machine, a curing kiln, a form removal system and a transfer system,

the injection molding system comprises a material mixing device and a weighing and discharging device;

the curing kiln is used for placing a mould machine;

the mould removing system comprises a pipe drawing device for removing the core pipe and a mould removing device for removing the outer mould;

the transfer system comprises a track arranged between the injection molding system and the curing kiln, between the curing kiln and the form removal system and between the form removal system and the injection molding system, and a transfer device for driving the mold machine to move is arranged on the track;

the mould machine comprises a base, wherein a first walking wheel matched with the track is arranged at the lower end of the base, and a vertical wallboard mould is arranged on the base.

2. The vertical wallboard production line of claim 1, wherein the base comprises a first frame body, a first walking wheel matched with the rail is arranged at the lower end of the first frame body, the vertical wallboard die comprises two parallel side vertical plates arranged on the first frame body, a plurality of parallel middle vertical plates are arranged between the two side vertical plates, an upper die, a lower die, a front die and a rear die are arranged between the side vertical plates and the corresponding middle vertical plates and between the two adjacent middle vertical plates, and the upper die, the lower die, the front die and the rear die, the middle vertical plates and the side vertical plates enclose a forming die cavity.

3. The vertical wallboard production line of claim 2, wherein the end of the middle vertical plate and the end of at least one side vertical plate are both provided with a connecting block, the connecting blocks can move along the first frame body, a stretching chain plate is arranged between two adjacent connecting blocks, the stretching chain plate is provided with a transverse elongated hole, the connecting blocks are provided with a positioning pin matched with the elongated hole, and at least one side vertical plate is connected with a movement driving device.

4. The vertical wallboard production line of claim 1, wherein the transfer device comprises a ferry vehicle arranged between the injection molding system and the curing kiln and between the form removal system and the injection molding system, the ferry vehicle comprises a second frame body, the lower end of the second frame body is provided with a fourth travelling wheel matched with a track, the upper end of the second frame body is provided with a short track matched with the first travelling wheel, at least one fourth travelling wheel is connected with a travelling driving device, and the second frame body is further provided with a clamping device for fixing a base.

5. The vertical wallboard production line of claim 1, wherein the transfer device comprises a propulsion device arranged at an inlet end of the curing kiln, the propulsion device comprises a first fixed frame, a second movable frame is arranged on the first fixed frame, a fourth oil cylinder for driving the second movable frame to move is arranged on the first fixed frame, a first propulsion tooth for pushing the mould machine to move is arranged at an outer end of the second movable frame, and a backward tooth for preventing the mould machine from moving backward is further arranged at an inner end of the second movable frame.

6. The vertical wallboard production line of claim 1, wherein the transfer device comprises a mold machine traction device arranged between the form removal system and the injection molding system, the mold machine traction device comprises a rail trolley, a second pushing tooth for pushing the mold machine is arranged on the rail trolley, the rail trolley is connected with a traction device, and the traction device can drive the rail trolley to reciprocate along the rail.

7. The vertical wallboard production line of claim 1, wherein the tube drawing device comprises a third moving frame arranged outside the track, a second motor is arranged on the third moving frame, the second motor is connected with a first winding drum through a speed reducer, a drawing rope is wound on the first winding drum, and a tube drawing device is arranged at the tail end of the drawing rope.

8. The vertical wallboard production line of claim 7, wherein the tube drawing device further comprises a positioning rail disposed on the foundation, the third moving frame moves along the positioning rail, a counterforce device matched with the positioning rail is disposed on the third moving frame, and a fourth moving frame for placing the core tube is disposed between the third moving frame and the rail.

9. The vertical wallboard production line of claim 1, wherein the form removing device comprises a third frame body arranged between the pipe drawing device and the injection molding system, and the third frame body is provided with a drawing device for drawing out the lower die, a demoulding device for separating the lower die from the wallboard, and a plate turnover device for turning over the wallboard.

10. The vertical wallboard production line of claim 9, wherein the die drawing device comprises a first turning plate frame, a first pulling plate device for pulling a plurality of lower dies simultaneously is arranged on the first turning plate frame, the pulling plate device is connected with a pulling plate driving device, the pulling plate driving device comprises a driving belt arranged on a first side wall of the first turning plate frame, a fourth motor for driving the driving belt to move is arranged on the first turning plate frame, a second side wall of the first turning plate frame is hinged to a third frame body, a seventh oil cylinder for driving the first turning plate frame to turn is arranged on the third frame body, and a plurality of first supporting plates for supporting wallboards are uniformly arranged on a second side of the first turning plate frame.

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